Emerson Process Management 2088, 2090 User Manual

Reference Manual
00809-0100-4690, Rev EA March 2007
Rosemount 2088 and 2090
Section 3 Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . page 3-4
Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-11
Failure Mode and Security Jumpers . . . . . . . . . . . . . . . . . page 3-13
Zero and Span Adjustments . . . . . . . . . . . . . . . . . . . . . . . page 3-15
OVERVIEW This section is designed to guide you through a successful Rosemount 2088,
2090F, or 2090P Transmitter installation. Starting with an installation flowchart, this section contains information on installation considerations and transmitter options. Dimensional drawings are also included in this section.
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
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Rosemount 2088 and 2090
Warnings
Explosions could result in death or serious injury:
• Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.
• Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
Reference Manual
00809-0100-4690, Rev EA
March 2007
High voltage that may be present on leads could cause electrical shock:
• Avoid contact with leads and terminals.
Use appropriately rated sanitary clamps and gaskets during installation. The maximum working pressure of the clamp and gasket must be greater than or equal to the working pressure range of the transmitter. Failure to use proper clamps and gaskets can cause process leaks and can result in death or serious injury.
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Reference Manual
Check for Leaks
(Process
Connections)
Zero Trim
Transmitter for
Mounting Effects
Check Jumper
or Switches
Wire
Transmitter
Power
Transmitter
DONE
Mount
Transmitter
Apply Pressure
Refer to
Troubleshooting
Section
Within
Specifications?
VERIFY
START HERE
Bench
Calibration?
FIELD
INSTALL
Set Output Type
Check
Configuration
(See Chapter XX)
Set Range Points
Set Units
(See Chapter XX)
Set Damping
Confirm Transmitter
Configuration
Within
Specifications?
Perform
Sensor and/or
Output Trim
NO
YES
A
NO
NO
YES
YES
A
B
B
A
00809-0100-4690, Rev EA March 2007
Figure 3-1. Installation Flowchart.
Rosemount 2088 and 2090
3-3
Rosemount 2088 and 2090
Electronics
Housing
Process
Connection
Reference Manual
00809-0100-4690, Rev EA
March 2007
GENERAL CONSIDERATIONS
ENVIRONMENTAL CONSIDERATIONS
The accuracy of the pressure measurement depends on proper installation of the transmitter and impulse piping. The piping between the process and transmitter must accurately transmit pressure to the transmitter. Mount the transmitter close to the process and use a minimum of impulse piping to achieve the best accuracy. Keep in mind, however, the need for convenient access, safety of personnel, practical field calibration, and a suitable transmitter environment. In general, install the transmitter to minimize vibration, shock, and temperature fluctuations.
Do not apply torque directly to the electronics housing. Rotation between the electronics housing and the process connection can damage the electronics. To avoid damage, apply torque only to the hex-shaped process connection. Use a backup wrench on Process Connection when installing an adapter.
Temperature
Mount the transmitter in a manner that minimizes variations in ambient temperature.
Moisture and Corrosives The transmitter is designed to resist attack by moisture and corrosives. The
electronics module is fully encapsulated and mounted in a compartment that is sealed from the power-side conduit entries. O-ring seals protect both compartments when the covers are installed.
In humid environments, it is possible for moisture to accumulate in the conduit lines and reach the terminal compartment of the transmitter housing. To prevent moisture from entering the terminal compartment, mount the transmitter at a high point in the conduit run, if possible. Also, remove the terminal compartment cover periodically and inspect the terminals for moisture and corrosion.
Hazardous Locations Installations
Rosemount 2088, 2090P, and 2090F transmitters are designed with explosion-proof electronics enclosures and circuitry that complies with intrinsic safety requirements and non-incendive operation. Individual transmitters are clearly tagged with approvals. Refer to Section 5: Specifications and Reference Data for a complete list of available approvals. To maintain certified ratings for installed transmitters, install with applicable installation codes and approval drawings.
NOTE
Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types.
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Reference Manual
2-inch U-Bolt
for Pipe Mounting
NOTE Dimensions are in. (mm).
1.30 (33)
2.81 (71)
PIPE MOUNTING
PANEL MOUNTING
Mounting bracket ordering code B4, and optional block and bleed valve.
5
/16 × 1½ Bolts
for Panel Mounting
(not supplied)
5
/16× 1½ Bolts
for Panel Mounting
(not supplied)
3.9 (100)
5.0 (125)
4.3 (110)
6.0 (150)
2.5
(63)
3.6
(90)
5.0
(139)
1.25 (32) HEX
3.0 (80)
3.9
(100)
6.2
(160)
2.8
(70)
4.75 (120)
7.0 (175)
00809-0100-4690, Rev EA March 2007
Rosemount 2088 and 2090
MECHANICAL CONSIDERATIONS
Mounting
Rosemount 2088 The Rosemount 2088 Smart Transmitter weighs approximately 2.44 lb.
(1,11 kg). The 2088 Analog Transmitter weighs approximately 1.9 lb. (0,86 kg). In many cases, its compact size and light weight makes it possible to mount the 2088 directly to the impulse line without using an additional mounting bracket. When this is not desirable, mount directly to a wall, panel, or two-inch pipe using the optional mounting bracket (see Figure 3-3).
The 2088 also offers several process connections. Use your plant-approved thread sealant to ensure a leak-proof connection.
Rosemount 2090P The Rosemount 2090P is designed to be mounted directly to the process pipe
using a weld spud (see Figure 3-7). Mount the transmitter using an existing weld spud, or install a new one using the instructions on page -9.
Rosemount 2090F The Rosemount 2090F is designed to be mounted directly to the process pipe
using a standard sanitary fitting (see Figure 3-8). The transmitter is available with either a 1.5- or 2-inch Tri-Clamp
®
connection.
Figure 3-2. Transmitter Mounting Configurations with Optional Bracket.
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