Emerson Process Management 1153 D User Manual

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Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Alphaline® Nuclear Pressure Transmitter

www.rosemountnuclear.com

IMPOR TANT NOTICE -- ERRATA

Model 1153 Series D Product Manual 00809-0100-4388 Rev BA (January 2008)

Affected

No.

Pages

1 6-8

Process Flange –CF3M (Cast version of 316L SST)

Description of Change

Drain/Vent Valves –316L SST Process Connections – 3/8-inch Swagelok compression fitting, 316L SST (1/4-18

NPT optional)

2 3-8 Change the first paragraph on the page to read as follows:

”Damping electronics are available as an option. Transmitters with standard electronics can be retrofitted with the adjustable damping feature by changing out both the amplifier board and the calibration board. Please reference Table 6-2 (Rosemount 1153 Series D Spare Parts List) for the applicable part numbers.”

Effect.

Date

10/21/09

4/13/12

3 6-11 Table 6-2,”Rosemount 1153 Series D Spare Parts List”, in all locations the

following part numbers are updated: Amplifier Circuit Board, Output Code R:

”01154-0001-0005” is replaced by ”01154-0153-0001” Amplifier Circuit Board with Damping, Output Code R:

”01154-0021-0004” is replaced by ”01154-0156-0001” Amplifier Circuit Board, Output Code R, N0026:

”01154-0001-0006” is replace by ”01154-0153-0002”

(5)

Sensor Module, 316 SST 0-5/30 inH

O: ”01153-0320-0232” is replaced by ”01153-5320-0232”

”01153-0320-0132” is replaced by ”01153-5320-0132” 0-25/150 inH

O: ”01153-0320-0242” is replaced by ”01153-5320-0242”

”01153-0320-0342” is replaced by ”01153-5320-0342” ”01153-0320-0142” is replaced by ”01153-5320-0142”

0-125/750 inH

O: ”01153-0320-0252” is replaced by ”01153-5320-0252”

”01153-0320-0352” is replaced by ”01153-5320-0352” ”01153-0320-0152” is replaced by ”01153-5320-0152” ”01153-0320-0052” is replaced by ”01153-5320-0052”

0-17/100 psi: ”01153-0320-0262” is replaced by ”01153-5320-0262” ”01153-0320-0362” is replaced by ”01153-5320-0362” ”01153-0320-0162” is replaced by ”01153-5320-0162” ”01153-0320-0062” is replaced by ”01153-5320-0062”

0-50/300 psi: ”01153-0320-0272” is replaced by ”01153-5320-0272” ”01153-0320-0372” is replaced by ”01153-5320-0372” ”01153-0320-0172” is replaced by ”01153-5320-0172” ”01153-0320-0072” is replaced by ”01153-5320-0072”

0-170/1,000 psi: ”01153-0320-0282” is replaced by ”01153-5320-0282” ”01153-0320-0182” is replaced by ”01153-5320-0182” ”01153-0320-0082” is replaced by ”01153-5320-0082”

0-500/3,000 psi: ”01153-0320-0192” is replaced by ”01153-5320-0192” 0-1,000/4,000 psi: ”01153-0320-0102” is replaced by ”01153-5320-0102”

4 6-12 Table 6-2,”Rosemount 1153 Series D Spare Parts List”, the table footnotes are

updated to add note (5) which will read as follows:

4/13/12

(5) IMPORTANT NOTICE: To maintain a transmitter’s qualified configuration,

when purchasing or installing a new Sensor Module, Rosemount Qualification report D2011019 must be carefully reviewed to verify that the Sensor Module to be installed and the associated Amplifier Circuit Board in a given transmitter is a qualified configuration. As detailed in the referenced

report, not all Sensor Module part numbers are considered qualified in conjunction with certain Amplifier Circuit Boards.

Reference Manual

Alphaline, Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. ␦-Cell is a trademark of Rosemount Inc. D.C. 55 is a registered trademarks of Dow Corning. Loctite is a registered trademark of Henkel KGaA Corporation. Grafoil is a trademark of Union Carbide Corp. Swagelok is a registered trademark of Swagelok Co. Lubri-Bond is a registered trademark of E/M Corporation.

Cover Photo: 1153-001AB

Rosemount Nuclear Instruments, Inc. satisfies all obligations coming from legislation to harmonize product requirements in the European Union.

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Rosemount 1153 Series D Alphaline

Pressure

Transmitters

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

For equipment service needs outside the United States, contact the nearest Rosemount representative.

Within the United States, the North American Response Center is at your service 24 hours a day, and is a single-point contact for all Rosemount equipment service needs. If at any time you are not sure what to do, you have a question about using the product, or you have a service or support request, call the center toll free at 1-800-654-RSMT (7768). This contact is your fastest link to quick and complete answers about any Rosemount group, product, or service.

www.rosemountnuclear.com

Reference Manual

00809-0100-4388, Rev BA

Rosemount 1153 Series D

January 2008

Rosemount Nuclear Instruments, Inc. Warranty and Limitations of Remedy

The warranty and limitations of remedy applicable to this Rosemount equipment are as stated on the reverse of the current Rosemount quotation and customer acknowledgment forms.

RETURN OF MATERIAL

Authorization for return is required from Rosemount Nuclear Instruments, Inc. prior to shipment. Contact Rosemount Nuclear Instruments, Inc. (1-952-949-5210) for details on obtaining Return Material Authorization (RMA). Rosemount Nuclear Instruments will not accept any returned material without a Returned Material Authorization. Material returned without authorization is subject to return to customer.

Material returned for repair, whether in or out of warranty, should be shipped prepaid to:

Rosemount Nuclear Instruments, Inc. 8200 Market Blvd. Chanhassen, MN 55317 USA

IMPORTANT

The Rosemount 1153 Series D Pressure Transmitter is designed for Nuclear Class IE usage, has been tested per IEEE Std 323-1974 and 344-1975 as defined in the Qualifications Test Report D8300040, and is manufactured to the requirements of NQA-1; 10CFR50, Appendix B quality assurance programs; and 10CFR Part 21. During qualification testing, interfaces were defined between the transmitter and its environment that are essential to meeting IEEE Std 323-1974 requirements. To ensure compliance with 10CFR Part 21, the transmitter must comply with the requirements herein throughout its installation, operation, and maintenance. It is incumbent upon the user to ensure that the Rosemount Nuclear Instruments, Inc. component traceability program is continued throughout the qualified life of the transmitter.

In order to maintain the qualified life status of the transmitter, the essential environmental interfaces must not be compromised. Performance of any operations on the transmitter other than those specifically authorized in this manual has the potential for compromising an essential environmental interface.

Where the manual uses the terms requirements, mandatory, must, or required, the instructions so referenced must be carefully followed. Rosemount Nuclear Instruments, Inc. expressly disclaims all responsibility and liability for transmitters for which the foregoing has not been complied with by the user.

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Revision Status

Changes From 1999 to January 2008

Page (Old) Page (New) Changes

Cover Cover Document revision date change from May 1999 to January 2008, rev from AA to BA

Inside cover, i, ii, 5-9 & back cover

3-7, 6-9 & 6-10 3-8, 6-11 & 6-12 Include errata sheet information on circuit board number changes:

Throughout Throughout References to Fisher-Rosemount were changed to Emerson Process Management

i, back cover Cover, i, ii & back

- Cover, i, back page Added reference to European Union product requirement (CE)

2-1,3-1,4-1,5-1,6-1 2-1,3-1,4-1,5-1,6-1 Added table of contents to each section

2-2 2-2 Updated reference to Swagelok catalog and added web address, removed street

2-2 2-2 Removed word “process” from sentence indicating user assumes responsibility for

2-4 2-4 Rearranged wording on shielded cable, removed reference to 353C

2-6 & 2-7 2-7 & 2-8 Added word ‘nominal’ to Notes in drawings. Changed significant digits to conform to

5-6 & 6-10 5-6 & 6-12 Inserted information on the spare parts kit for bolts and nuts for process flange

6-2 6-2 Changed ISO 9001 to ISO 9001:2000

6-10 6-12 Replaced pipe mount bracket kit (adapters) P/N 01154-0038-0001 with P/N

- Back cover Added trademark & registration information

ii & back cover Include errata sheet information on address and phone numbers

• Replaced amplifier circuit card, output code R P/N 01154-0001-0001 with 01154-0001-0005.

• Replaced amplifier circuit card with damping, output code R P/N 01154-0021-0002 with 01154-0021-0004.

• Replaced amplifier circuit card, output code R, N0026 P/N 01154-0001-0002 with 01154-0001-0006.

Web address changed from www.rosemount.com to www.rosemountnuclear.com

cover

address

qualifying the connection interface

standards

01154-0044-0001

NOTE

The above Revision Status list summarizes the changes made. Please refer to both manuals for complete comparison details.

www.rosemountnuclear.com

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Table of Contents

SECTION 1 Introduction

SECTION 2 Installation

SECTION 3 Calibration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

About The Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Process Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Zero and Span Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Linearity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Damping Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Correction For High Line Pressure

(Rosemount 1153DD and 1153HD Only) . . . . . . . . . . . . . . . . . . . . 3-9

Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

SECTION 4 Operation

www.rosemountnuclear.com

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Transmitter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

The d-Cell Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Demodulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Linearity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Zero And Span Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Current Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Reverse Polarity Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

SECTION 5 Maintenance and Troubleshooting

SECTION 6 Specifications and Reference Data

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Test Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Board Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Sensing Module Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Disassembly Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Process Flange Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Electrical Housing Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Removing Sensor Module from Electrical Housing . . . . . . . . . . . . 5-4

Reassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Connecting Electrical Housing to Sensor Module . . . . . . . . . . . . . 5-5

Electrical Housing Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Process Flange Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Post-assembly Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Nuclear Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Output Code P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Output Code R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Both Output Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Spare Parts Shelf Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

TOC-2

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Section 1 Introduction

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

About The Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

OVERVIEW This manual is designed to assist in installing, operating, and maintaining the

Rosemount 1153 Series D Pressure Transmitter. The manual is organized into the following six sections:

Section 1: Introduction

Section 2: Installation

Provides general, mechanical, and electrical installation considerations to guide you through a safe and effective transmitter installation.

Section 3: Calibration

ABOUT THE TRANSMITTER

Provides transmitter calibration procedures.

Section 4: Operation

Provides descriptions of how the transmitter operates.

Section 5: Maintenance and Troubleshooting

Provides basic hardware troubleshooting considerations including sensing module checkout, disassembly and reassembly procedures, and post-assembly tests.

Section 6: Specifications and Reference Data

Provides nuclear, performance, functional, and physical transmitter specifications; also includes ordering information, and a list of spare parts.

Rosemount 1153 Series D Alphaline Pressure Transmitters are designed for precision pressure measurements in nuclear applications requiring reliable performance and safety over a specified qualified life. These transmitters were generically tested to the IEEE Std 323-1974 and IEEE Std 344-1975 per the Qualification Test Report D8300040. The Rosemount 1153 Series D has been qualification tested to environments typical of Pressurized Water Reactors (PWR) under accident conditions. Stringent quality control during the manufacturing process includes traceability of pressure retaining parts, special nuclear cleaning, and hydrostatic testing.

Rosemount 1153 Transmitters are of a design unique to Class 1E nuclear service while retaining the working concept and design parameters of the Rosemount 1151 Series that have become a standard of reliable service. Units are available in Absolute (A), Gage (G), Differential (D), and High-Line Differential (H) configurations, with a variety of pressure range options (See Table 6-1 on page 6-10). Figure 2-5 on page 2-7 shows transmitter dimensional drawings.

www.rosemountnuclear.com

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

1-2

Reference Manual

Electronics

Qualified Life

Ambient Temperature (°F)

Time (Years)

Module Qualified Life

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Section 2 Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6

OVERVIEW This section contains information and instructions regarding the following

installation-related information:

• General Considerations

• Mechanical Considerations Process Connections Conduit

• Electrical Considerations

• Installation Procedures Mechanical Electrical

GENERAL CONSIDERATIONS

Figure 2-1. Qualified Life vs. Ambient Temperature.

The quality and accuracy of flow, level, or pressure measurement depends largely on the proper installation of the transmitter and its associated impulse piping and valves. For flow measurement, proper installation of the primary measuring element is also critical to the accuracy of the measurement. Transmitter installation should minimize the effects of temperature gradients and temperature fluctuations, and avoid vibration and shock during normal operation. Take care when designing the measurement to minimize the error caused by incorrect installation. The ambient temperature of the transmitter environment affects the qualified life of the transmitter (see Figure 2-1 on page 2-1).

www.rosemountnuclear.com

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

MECHANICAL CONSIDERATIONS

This section contains information you should consider when preparing to mount the transmitter. Read this section carefully before proceeding to the mechanical installation procedure.

Mount the Rosemount 1153 Series D transmitter to a rigid support (a support with a fundamental mechanical resonant frequency of 40 Hz or greater). A mounting bracket included with the transmitter facilitates panel mounting. Figure 2-4 on page 2-6 shows qualified transmitter mounting configurations. The transmitter was seismic tested and qualified with the bracket mounted using four

/8-in. diameter bolts. Orientation with respect to gravity is not critical to qualification. However, if the transmitter is mounted with the flanges in a horizontal position, rezero the transmitter to cancel the liquid head effect caused by the difference in height of the process connections.

If you mount the transmitter to a non-rigid panel, ensure that seismic input to the mounting bracket does not exceed qualification levels given in Rosemount Report D8300040.

Process Connections Process tubing installation must prevent any added mechanical stress on the

transmitter under seismic disturbances. This may be done by using stress-relief loops in the process tubing or by separately supporting the process tubing close to the transmitter.

The process connections to the transmitter flanges were qualified with tubing using compression fittings (Swagelok

). For options using 1/4–18 NPT

connections, the user assumes responsibility for qualifying the interface.

Transmitters with Flange Options A, D, H, J, L, or M are shipped with Swagelok fittings for process connections. Included are front ferrule, rear ferrule, and nut. Ensure that they are placed on the tubing with the orientation and relative position shown in Detail A, Figure 2-5 on page 2-7.

Process tubing used is

/8-in. outside diameter, and of suitable thickness for

the pressure involved.

/8-in.

2-2

The Swagelok tube fittings come completely assembled and are ready for immediate use. Do not disassemble them before use; because they may become dirty or a foreign material get into the fitting and cause leaks. Insert the tubing into the Swagelok tube fitting, making sure that the tubing rests firmly on the shoulder of the fitting and that the nut is finger tight. Tighten the nut one-and-one-quarter turns and it is ready for use. Do not overtighten.

The connections can be loosened and retightened 20–30 times without compromising the leak-proof seal. To reconnect, insert the tubing with pre-swaged ferrules into the fitting until the front ferrule sits in the fitting. Tighten the nut by hand, then rotate one-quarter turn more or to the original one-and-one-quarter tight position. Then snug it slightly with a wrench. For more information regarding the use of Swagelok tube fittings, refer to:

Fittings Catalog MS-01-140 “Gaugeable Tube Fittings and Adapter Fittings” www.swagelok.com

If the drain/vent valves must be opened to bleed process lines, torque them to

/2 ft-lb (10 N-m) when closing.

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Proper location of the transmitter with respect to the process tubing depends on various process parameters. When determining the best location, consider the following:

• Keep hot or corrosive fluids from contacting the transmitter.

• Prevent sediment from depositing in the impulse tubing.

• Ambient temperature gradients and fluctuations can result in erroneous transmitter readings.

• Keep impulse tubing as short as possible.

• For differential transmitters, balance the liquid head on both legs of the impulse tubing.

• For liquid flow or pressure measurements, make taps on the side of the line to avoid sediment deposits, and mount the transmitter beside or below the taps so gases vent into the process line (see Figure 2-6 on page 2-8).

• For gas flow or pressure measurements, make taps on the top or side of the line and mount the transmitter beside or above the taps so liquid drains into the process line (see Figure 2-6 on page 2-8).

• For steam flow or pressure measurements, make taps on the side of the line, and mount the transmitter below the taps so the impulse tubing stays filled with condensate (See Figure 2-6 on page 2-8).

• For steam service, fill the lines with water to prevent steam from contacting the transmitter. Condensate chambers are not necessary since the volumetric displacement of the transmitter is negligible.

The piping between the process and the transmitter must transfer the pressure measured at the process taps to the transmitter. Possible sources of error in this pressure transfer are:

•Leaks.

• Friction loss (particularly if purging is used).

• Trapped gas in a liquid line or trapped liquid in a gas line (head error).

• Temperature-induced density variation between legs (head error), for differential transmitters.

To minimize the possibility of errors, take the following precautions:

• Make impulse tubing as short as possible.

• Slope tubing at least one inch per foot up toward the process connections for liquid and steam.

• Slope tubing at least one inch per foot down toward the process connections for gas.

• Avoid high points in liquid lines and low points in gas lines.

• Use impulse tubing of sufficient diameter to avoid friction effects.

• Ensure that all gas is vented from liquid tubing legs.

• Ensure that impulse tubing is of adequate strength to be compatible with anticipated pressures.

2-3

Rosemount 1153 Series D

For differential transmitters, also consider the following:

• Keep both impulse legs at the same temperature.

• When using sealing fluid, fill both piping legs to the same level.

• When purging, make the purge connection close to the process taps and purge through equal lengths of the same size tubing. Avoid purging through the transmitter.

Reference Manual

00809-0100-4388, Rev BA

January 2008

Conduit The conduit connection to the transmitter is

conduit seal at the conduit entry to prevent moisture from accumulating in the terminal side of the housing during accident conditions. To prevent the conduit from adding mechanical stress to the transmitter during seismic disturbances, use flexible conduit or support the conduit near the transmitter. Install the conduit seal in accordance with the manufacturer’s instructions or use the procedure on page 2-8.

ELECTRICAL CONSIDERATIONS

This section contains information that you should consider when preparing to make electrical connections to the transmitter. Read this section carefully before proceeding to the electrical installation procedures.

The Rosemount 1153 Series D pressure transmitter provides a 4–20 mA signal when connected to a suitable dc power source. Figure 2-2 on page 2-5 illustrates a typical signal loop consisting of transmitter, power supply, and various receivers (i.e., controller, indicator, computer). The power supply must supply at least 12 volts to the transmitter terminals at 30 mA (overscale) signal, or the maximum output current required for proper system operation. Any power supply ripple appears in the output load. The supply voltage versus load limitation relationship is shown in Figure 2-3 on page 2-5. See qualification report D8300040 for details. The load is the sum of the resistance of the signal leads and the load resistance of the receivers.

Signal wiring need not be shielded, but twisted pairs yield the best results. In electrically noisy environments, shielded cable should be used for best results. Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Signal wiring may be ungrounded (floating) or grounded at any place in the signal loop. The transmitter case may be grounded or ungrounded.

/2–14 NPT. Use a qualified

2-4

The capacitance-sensing element uses alternating current to generate a capacitance signal. This alternating current is developed in an oscillator circuit with a frequency of 32,000 ±10,000 Hz. This 32,000 Hz signal is capacitor coupled to transmitter case ground through the sensing element. Because of this coupling, a voltage may be imposed across the load, depending on choice of grounding.

This impressed voltage, which is seen as high-frequency noise, has no effect on most instruments. Computers with short sampling times in a circuit where the negative transmitter terminal is grounded will detect a significant noise signal. Filter this noise with a large capacitor (1 µf) or by using a 32,000 Hz LC filter across the load. Signal loops grounded at any other point are negligibly affected by this noise and do not need filtering.

Reference Manual

Power

Supply

Terminal Side (Cover Removed)

4—20 mA DC

Design Region

Qualified

Region

2000

1650

1325

1500

1000

500

13.5

Power Supply (V DC)

Load Resistance (Ω)

4—20 mA DC

Design Region

Qualified

Region

1825

1575

1500

1000

500

13.5

Power Supply (V DC)

Load Resistance (Ω)

00809-0100-4388, Rev BA January 2008

Figure 2-2. Transmitter Wiring Connections.

Rosemount 1153 Series D

Figure 2-3. Transmitter Load Limits.

Output Code P

Output Code R

2-5

Rosemount 1153 Series D

PANEL MOUNTING

HOLE PATTERN

(BACK SIDE)

Center of Gravity (Bracket Included)

2.81

(71.4)

(127)

1.2

(30)

2.3

(58)

2.75

(69.9)

10 (254) Minimum

Clearance

/8-in.

Bolts (4)

(Customer

Supplied)

ACCEPTABLE ALTERNATE MOUNTING

2.3

(58)

NOTE All dimensions are nominal in inches (millimeters).

Center of Gravity (Bracket Included)

1.8

(45.7)

MOUNTING BRACKET

FOR PANEL MOUNT SHOWN IN TYPICAL

MOUNTING CONFIGURATION

NOTES

1. Orientation with respect to gravity is not critical.

2. Units can alternately be mounted with process connection adjacent to bracket.

4.93

(125)

2.81

(71.4)

Reference Manual

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January 2008

INSTALLATION PROCEDURES

Mechanical

Transmitter

Installation consists of mounting the transmitter and conduit and making electrical connections. Following are procedures for each operation.

Be careful not to break the neck seal between the sensor module and the electronics housing.

The threaded interface between the sensor module and the electronics housing is hermetically sealed before shipment. The integrity of this seal is necessary for the safe operation of the transmitter during accident conditions. If the seal is broken, reseal it according to “Connecting Electrical Housing to Sensor Module” on page 5-5.

1. Mount the bracket to a panel or other flat surface (see Figure 2-4 on page 2-6). Use four

/8-in. diameter bolts (not supplied with unit). SAE grade 2 bolts were used during qualification testing. Torque each bolt to 19 ft-lb (26 N-m).

2. Attach the transmitter to the mounting bracket (see Figure 2-4 on page 2-6). Use four

/16–20 ⫻ 3/4 bolts with washers (supplied with

unit). Torque each bolt to 21 ft-lb (29 N-m).

Figure 2-4. Typical Transmitter Mounting Bracket Configuration.

2-6

Reference Manual

Low Side Vent (GD only)

/16–20 UNF (Typical)

9 Max. (228.6)

4.7 Max. (119.4)

4.72 Max. (119.9)

3.4

(86.4)

/16–14 UNC

(4 Places)

Nameplate

(Remove for

Zero and Span

Adjust)

Transmitter

Circuitry

(this Side)

Terminal

Connections

(this Side)

Dim

0.8 (20) to End of Mating Tubing

Compression Fittings (1) Swagelok for

/8-in. Tubing

(Optional

/4–18 NPT Available)

Welded Drain/Vent Valve (1) (Optional

/4–18 NPT

Available)

Low Side

Vent

(GD only)

DETAIL A

/8-in. Mating Tubing

0.8

(20)

Welded Drain/Vent Valve (2) (Optional

/4–18 NPT

Dim.

1.63

(41.3)

/16–20 UNF (Typical)

9 Max. (228.6)

3.7 (94)

4.7 Max. (119.4)

4.72 Max. (119.9)

3.4

(86.4)

/16–14 UNC

(4 Places)

Nameplate

(Remove for

Zero and Span

Adjust)

Transmitter

Circuitry

(this Side)

Terminal

Connections

(this Side)

0.8 (20) to End of Mating Tubing

Compression Fittings (2) Swagelok

for 3/8-in. Tubing

(Optional

/4–18 NPT Available)

Pressure

Range Code

Dimension

3, 4, 5 2.13 (54)

6, 7 2.19 (55.6)

8 2.25 (57.2) 9 2.28 (57.9) 0 2.33 (59.1)

ROSEMOUNT 1153DD AND 1153HD

ROSEMOUNT 1153AD AND 1153GD

3.7

(94)

/2–14 NPT Conduit Connection (1 place)

0.75 (19) Clearance for Cover Removal (Typical)

0.75 (19) Clearance for Cover Remov al (Typical)

1.63

(41.3)

NOTE All dimensions are nominal in inches (millimeters).

00809-0100-4388, Rev BA January 2008

Figure 2-5. Transmitter Dimensional Drawings.

Rosemount 1153 Series D

2-7

Reference Manual

Blocking Valves

Flow

3-Valve Manifold

Plugged Tees for Steam

Service or Sealing Fluid

Drain/Vent Valves

Sufficient

Length

for Cooling

Rosemount 1153DD, HD

Plugged Tees for Steam Service or

Sealing Fluid

Blocking Valve

Drain/Vent Valve

Sufficient

Length

for Cooling

Rosemount 1153AD, GD

LIQUID SERVICE

Drain/Vent Valve s

Drain/Vent Valve

3-Valve Manifold

Flow

Rosemount 1153DD, HD

GAS SERVICE

00809-0100-4388, Rev BA

Rosemount 1153 Series D

January 2008

Conduit 1. Seal the conduit threads with thread sealant (the transmitter conduit

seal interface was qualified using Grafoil™ tape). Conduit threads mate with a standard

2. Starting at zero thread engagement, install the conduit into the transmitter between 4 and 7 turns, or a minimum of 12.5 ft-lb (16.9 N-m). Hold the electronics housing securely to avoid damaging the threaded neck seal between the sensor module and the electronics housing during conduit installation.

3. Provide separate support for the conduit if necessary.

Figure 2-6. Transmitter Installation Configurations

/2–14 NPT male fitting.

2-8

Reference Manual

Signal

Terminals

Test Terminals

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Electrical 1. Remove the cover from the terminal side of the transmitter (see

Figure 2-5 on page 2-7).

2. Connect the power leads to the “SIGNAL” terminals on the transmitter terminal block (see Figure 2-7 on page 2-9). Torque the terminal screws to 5 in-lb (0.6 N-m), or hand-tight.

Do not connect signal leads to the “TEST” terminals.

3. Recheck the connections for proper polarity.

4. Check the cover O-ring grooves for cleanliness. If chips or dirt are present, clean the seat and mating portion of the cover with alcohol. Lubricate replacement O-ring with O-ring grease (RMT P/N 01153-0248-0001 or P/N 01153-0053-0001). The transmitter was qualified using Dow Corning

5. Spray the inside threads of the electronics covers with cover lubricant (Rosemount P/N 01153-0333-0001 or equivalent) if necessary; if covers are already sufficiently lubricated, do not spray.

6. Carefully replace the cover and tighten to 16.5 ft-lb (22.4 N-m).

55 Silicone O-ring Grease.

Figure 2-7. Transmitter Terminal Block.

2-9

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

2-10

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Section 3 Calibration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3

OVERVIEW Each transmitter is factory calibrated to the range specified by the customer.

This section contains the following transmitter calibration information:

• Calibration

Span Adjustment Zero Adjustment

• Calibration Procedures

Span and Zero Adjustment Linearity Adjustment Damping Adjustment Correction for High Line Pressure

CALIBRATION The Rosemount 1153DD, HD, GD, and AD Transmitters are factory calibrated

to the range shown on the nameplate. This range may be changed within the limits of the transmitter. Zero may also be adjusted to elevate (for all models except the Rosemount 1153AD) or suppress (for all models). The span and zero adjustments are external and located under the nameplate.

Span Adjustment The span on any Rosemount 1153 Series D Pressure Transmitter is

continuously adjustable to allow calibration anywhere between maximum span and example, the span on a Range Code 4 transmitter can be continuously adjusted between 0–150 and 0–25 inH

/6 of maximum span (¼ of maximum span for Range 0). For

Zero Adjustment The zero can be adjusted for up to 500 percent of span suppression

(300 percent for Range code 0) or 600 percent of span elevation (400 percent for Range code 0) (see Figure 3-1 on page 3-2).

The zero may be elevated or suppressed to these extremes with the limitation that no applied pressure within the calibrated range exceeds the full-range pressure limit. For example, a Range Code 4 transmitter cannot be calibrated for 150 to 200 in H H

O exceeds the 150 inH2O upper range pressure limit of a Range Code 4.

The transmitter may be calibrated to cross zero (e.g., –75 to 75 inH this may result in a slight loss of linearity

O (only 300 percent zero suppression) because the 200 in

O) but

www.rosemountnuclear.com

Rosemount 1153 Series D

600% Zero Elevation

Output (mA)

Pressure (inH2O) 600% Zero Elevation

➀

Output (mA)

Pressure (inH2O) No Zero Elevation or Suppression

➀

Output (mA)

➀Graphs based on a Range 4 (0-25 to 0-150 inH2O) Rosemount 1153 Series D with a calibrated span of 25 inH

-150 -125 -100

-75 -50

-25 0

25 50

75 100 125 150

Pressure (inH2O) 500% Zero Suppression

➀

Figure 3-1. Zero Adjustment Range.

Reference Manual

00809-0100-4388, Rev BA

January 2008

3-2

Reference Manual

Zero

Span

00809-0100-4388, Rev BA January 2008

CALIBRATION PROCEDURES

Rosemount 1153 Series D

Zero and Span Adjustment

Figure 3-2. Zero and Span Adjustment.

NOTE

The Rosemount 1153 Series D Pressure Transmitter contains electronic circuit boards which may be static sensitive.

NOTE

Covers need not be removed for zero and span adjustment.

The zero and span adjustment screws are accessible externally. They are located behind the nameplate on the side of the electronics housing (see Figure 3-2 on page 3-3). The transmitter output increases with clockwise rotation of the adjustment screws.

The zero adjustment screw has very little effect on the span. The span adjustment, however, does affect the zero. The effect of interaction is more apparent with suppression or elevation. The span adjustment changes the zero output and the full-scale output by approximately the same percentage. Therefore, it is best to calibrate the transmitter from zero to the desired span and finish the calibration by adjusting the zero screw to achieve the desired elevation or suppression.

Example (for Range Code 4)

Initial Transmitter Calibration: 25 to 125 inH

(100 inH

Desired Transmitter Calibration: –75 to –25 inH

(50 inH

O span with zero suppressed 25 inH2O).

O span with zero elevated 75 inH2O).

3-3

Rosemount 1153 Series D

4 mA

Existing Span

Desired Span

------------------------------------

× 4 mA

100 inH2O

50 inH2O

------------------------------ -

× 8 mA==

19.900 + (20.000 – 19.900) ⫻ 1.25 = 19.900 + 0.125 = 20.025

1. Adjust the zero to eliminate any existing zero elevation or suppression. With 0 inH

the zero adjustment until the output reads 4 mA. The unit is now calibrated for 0 to 100 inH

2. Adjust the span to the desired new span. To reduce the span, turn the span screw until the output, with 0 inH 8 mA:

Reference Manual

00809-0100-4388, Rev BA

January 2008

O pressure applied to the transmitter, turn

O pressure input, equals

3. Adjust the zero screw to bring the output, with 0 inH

O input, back to

4 mA. The transmitter calibration should now be very close to 0 to 50 inH

4. Check the full-scale output and fine tune the span and zero adjustment if required. Remember zero adjustments do not affect span, but span adjustments do affect zero predictably. Adjusting the span screw affects the zero

/5 as much as it affects the span. To compensate for this effect, simply overadjust by 25 percent. For example, if, after completing step 3, the transmitter output reads

19.900 mA at 50 inH (at 50 inH

O) reads 20.025 mA.

Since the span adjustment affects zero

O, turn the span potentiometer until the output

/5 as much as the span, the

0.125 mA increase in span causes a 0.025 mA increase in zero. Therefore, turn the zero adjustment (at 50 inH

O) until the output

reads 20.000 mA. The unit should now be calibrated for 0 to 50 in H

5. Zero Elevation/Suppression. Elevate zero. Turn the screw until the output reads 4 mA with –75 inH transmitter (applying 75 inH

O applied to the high side of the

O to the low side will give the same

result). The output may stop changing before the desired 4 mA reading is obtained. If this occurs, turn off power to the unit and unplug the amplifier board (refer to Electrical Housing Disassembly procedure on page 5-4 for cover removal and Figure 5-2 on page 5-7 to locate the amplifier board). To elevate or suppress zero a large amount, use the following procedure:

A. Material

• Wire: 22 gauge tinned solid copper-Fed Spec QQW343, ASTM B33.

• Solder: 60% tin, 40% lead (60/40)-Fed Spec QQ-S-571.

• Flux: Mil F 14256, Type A, Fed Spec QQ-S-571 Type RA.

For transmitters with Output Code P electronics, follow Method B1 for Zero Elevation/Suppression if the amplifier board has four holes. Follow Method B2 if the amplifier board has three turrets (see Figure 3-3 on page 3-7).

For transmitters with Output Code R electronics, follow Method B2.

3-4

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

B1. Method (Output Code P—Amplifier Board with Holes)

a. Cut the jumper wire, form, and insert across 2 jumper pads on the

component side of the board in the “elevate zero” position (see Figure 3-3 (Detail A2) on Page 3-7).

b. Turn the board over and clip the wire ends to the appropriate

length. In accordance with proper electronic practices, solder the jumper wire to the board. Clean solder joints with isopropyl alcohol.

c. Plug the amplifier board back in and complete the zero adjustment.

To suppress zero follow the same procedure except position the jumper wire on the board in the “suppress zero” position (see Figure 3-3 (Detail A3) on Page 3-7).

B2. Method (Output Code R and Output Code P—Amplifier Board with Turrets)

a. Locate 3 turret terminals on the component side of the amplifier

board. Remove any jumper wires between them (Figure 3-3 on page 3-7).

b. To elevate zero, connect a jumper wire between the middle

terminal and the terminal marked “EZ” (see Figure 3-3 (Detail B2) on Page 3-7).

c. Wrap the jumper wire once around each terminal and cut off the

excess.

d. Solder the jumper wire to the terminals using proper electronics

soldering techniques. Clean solder joints thoroughly with isopropyl alcohol.

e. Plug the amplifier board back in and complete the zero adjustment.

To suppress zero, follow the same procedure, except connect the jumper wire between the middle terminal and the terminal marked “SZ” (see Figure 3-3 (Detail B3) on Page 3-7).

6. Recheck full scale and zero and fine tune if necessary.

NOTE

There is some mechanical backlash in the zero and span adjustments, so there will be a dead band when you change the direction of adjustment. Because of the backlash, the simplest procedure, if the desired setting is overshot, is to intentionally overshoot a larger amount before reversing the direction of the adjustment.

Linearity Adjustment In addition to the span and zero adjustments, there is a linearity adjustment

located inside the transmitter on the amplifier board (see Figure 3-4 on page 3-8). Linearity is factory calibrated for optimum performance over the calibrated range of the instrument and is not normally adjusted in the field. If you want to maximize linearity over some particular range, use the following procedure:

3-5

Rosemount 1153 Series D

Rangedown Factor

Maximum Allowable Span

Calibrated Span

-------------------------------------------------------------------- -=

1. Apply mid-range pressure and note the error between theoretical and actual output signal.

2. Apply full-scale pressure. Multiply the error noted in step 1 by six and by the rangedown factor.

3. Add the result to the full-scale output for negative errors, or subtract the result from the full-scale output for positive errors, by adjusting the linearity trimmer (see Figure 3-4 on page 3-8). Example: At 4-to-1 rangedown the midscale point is low by 0.05 mA. Therefore, adjust the “Linearity” trimmer until full-scale output increases by (0.05 mA ⫻ 6 ⫻ 4) = 1.2 mA.

4. Readjust zero and span.

NOTE

If you remove either cover during the above procedures, replace the O-ring and torque the cover per the instructions given in Section 5

Maintenance and Troubleshooting. Spare cover O-rings are supplied with

each transmitter.

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January 2008

3-6

Reference Manual

“P” OUTPUT

Moderate Elevation/ Suppression (No Jumper Wire)

Jumper Wire

DETAIL A1

DETAIL A2

(To Elevate Zero)

DETAIL A3

(To Suppress Zero)

Moderate Elevation Suppression (No Jumper Wire)

Jumper Wire

DETAIL B1

DETAIL B2

(To Elevate Zero)

DETAIL B3

(To Suppress Zero)

“R” OUTPUT AND “P” OUTPUT WITH TURRETS

00809-0100-4388, Rev BA January 2008

Figure 3-3. Jumper Wire Placement.

Rosemount 1153 Series D

3-7

Reference Manual

Damping Adjustment (Optional on “R” Electronics Only)

Linearity Adjustment

Electronics Side of

Transmitter Housing

(Cover Removed)

00809-0100-4388, Rev BA

Rosemount 1153 Series D

January 2008

Figure 3-4. Linearity and Damping Adjustment.

Damping Adjustment Damping electronics are available as an option. Transmitters with standard

electronics can be retrofitted with the adjustable damping feature by changing out both the amplifier board (RMT P/N 01154-0021-0004) and the calibration board (RMT P/N 01154-0023-0002).

The damping adjustment permits damping of rapid pressure variations by adjusting the single-turn trim potentiometer located on the upper right-hand side of the amplifier board (see Figure 3-4 on page 3-8). The available settings, when adjusted to the maximum position, provide time-constant values of at least 1.2 seconds for Range Code 4 and 0.8 seconds for Range Codes 5–9. Transmitters with the electronic damping option are calibrated and shipped with the adjustment set at the counterclockwise stop, giving the minimum time-constant.

To adjust the damping, turn the damping adjustment potentiometer until the desired time-constant is obtained. It is best to set the damping to the shortest possible time-constant. Since transmitter calibration is not affected by the damping setting, you may adjust the damping with the transmitter installed in the process.

The damping adjustment potentiometer has positive stops at both ends. Forcing the potentiometer beyond the stops may cause permanent damage.

NOTE

If you remove either cover during the above procedures, replace the O-ring and torque the cover per the instructions provided in Section 5 Maintenance and Troubleshooting. Spare cover O-rings are supplied with each transmitter.

3-8

Reference Manual

0.75 %

1,000 psi

----------------------- - 1200 psi 0.9% differential input=×

0.9 % 100 inH

–× O 0.9 inH2O–=

0.9 i n H2O–

400 i n H2O input span

----------------------------------------------------------- 0.225 % span–=

0.225 % 16 mA span×– 0.036 mA–=

4.00 mA 0.036 3.964 mA=–

00809-0100-4388, Rev BA January 2008

Correction For High Line Pressure (Rosemount 1153DD and 1153HD Only)

Rosemount 1153 Series D

Span

If a differential transmitter is calibrated with the low side at ambient pressure but will be used at high line pressure, correct the span adjustment to compensate for the effect of static pressure on the unit. If zero is elevated or suppressed, also correct the zero adjustment. Correction factors, expressed in percent of differential pressure input at end points per 1,000 psi static pressure, are:

Range 3:

+1.5% of input/1,000 psi

Ranges 4, 5, and 8:

+0.75% of input/1,000 psi

Ranges 6 and 7:

+1.25% of input/1,000 psi

The correction procedure below uses the following example: Range 5, calibrated –100 to 300 inH that steps 3–6 are omitted for ranges based at zero differential pressure.

1. Calibrate the unit per preceding section to output = 4 mA at –100 inH

2. Calculate correction factor:

O and 20 mA at 300 inH2O.

O to be operated at 1,200 psi line pressure. Note

3. Calculate zero adjustment correction in terms of pressure:

4. Convert pressure correction to percent of input span:

5. Calculate correction in terms of output span (mA):

6. Add the milliamp correction to the ideal zero output (4 mA). This is the corrected ideal zero output:

3-9

Rosemount 1153 Series D

0.9 % 300 i nH

× O 2.7 inH2O=

2.7 i n H2O

400 i n H

O input span

----------------------------------------------------------- 0.675 % span=

0.675 % 16 mA span× 0.108 mA=

20.00 mA 0.108 mA 20.108 mA=+

7. Calculate full-scale adjustment correction in terms of pressure:

8. Repeat step 4 with the results of step 7:

9. Repeat step 5 with the result of step 8:

10. Add the mA correction to the ideal full-scale output (20 mA). This is the corrected ideal full-scale output.

11. Readjust zero and span adjustments for corrected outputs:

Reference Manual

00809-0100-4388, Rev BA

January 2008

3.964 mA at –100 inH2O

20.108 mA at 300 inH2O

There is an uncertainty of ±0.5 percent of input reading per 1,000 psi associated with the span correction.

Zero Zero shift with static pressure is not systematic. However, if the calibrated

range includes zero differential pressure, the effect can be trimmed out after installation and with the unit at operating pressure.

Equalize pressure to both process connections, and turn the zero adjustment until the ideal output at zero differential input is observed. Do not readjust the span potentiometer.

If the transmitter does not include zero differential pressure within its calibrated span, the zero effect or zero correction can be determined before the unit is suppressed or elevated to eliminate the zero effect after correcting for the span effect.

The following procedure illustrates how to eliminate the zero effect for a non-zero differential pressure calibration. The example uses a Range 5 calibrated from 100 to 500 inH

O with 1,200 psi static line pressure.

3-10

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

1. Using standard calibration procedures, calibrate the unit to the required span, with the 4 mA or zero point corresponding to zero differential pressure:

4 mA at 0 inH2O and 20 mA at 400 inH2O

2. Apply static pressure to both high and low process connections with zero differential pressure across the transmitter, and note the zero correction (zero shift). For example, if the output reads 4.006 mA, the zero correction is calculated as:

4.00 mA – 4.006 mA = –0.006 mA

Note the sign associated with this correction, as this result is added when determining the final, ideal transmitter output.

3. Remove static pressure and correct for the span effect as outlined in the span correction procedure. Calibrate the unit to the calculated output values. If, for example, the span correction procedure yielded

4.029 mA and 20.144 mA, calibrate the unit for:

4.029 mA at 100 inH2O

20.144 mA at 500 inH2O

4. Add the zero correction (–0.006 mA), found in step 2, to the ideal zero point value calculated in step 3.

4.029 mA + (–0.006 mA) = 4.023 mA

5. To eliminate the zero effect, readjust the zero potentiometer so the output reads the ideal zero point calculated in step 4 (do not readjust the span potentiometer). Note that all the calibration points will shift the same amount toward the correct reading. The example output is now 4.023 mA at 100 inH

The transmitter output is now 4–20 mA over its calibrated span when the unit is operated at 1,200 psi static line pressure.

3-11

Rosemount 1153 Series D

Reference Manual

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January 2008

3-12

Reference Manual

C2C1–

C1C2+

--------------------- -

⎝⎠

⎜⎟

⎛⎞

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Section 4 Operation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Transmitter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

The ␦-Cell Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Demodulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Linearity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

Zero And Span Adjustments . . . . . . . . . . . . . . . . . . . . . . . page 4-4

Current Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

Reverse Polarity Protection . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

OVERVIEW This section provides brief descriptions of basic transmitter operations in the

following order:

• Transmitter Operation

™

• The ␦-Cell

• Demodulator

• Linearity Adjustment

• Oscillator

• Voltage Regulator

• Zero and Span Adjustments

• Current Control

• Current Limit

• Reverse Polarity Protection

Sensor

TRANSMITTER OPERATION

www.rosemountnuclear.com

The block diagram in Figure 4-1 on page 4-2 illustrates the operation of the transmitter.

Rosemount 1153 Series D Alphaline Pressure Transmitters have a variable capacitance sensing element, the Differential capacitance between the sensing diaphragm and the capacitor plates is converted electronically to a 2-wire 4–20 mA dc signal.

Where:

P is the process pressure.

␦-Cell (see Figure 4-2 on page 4-3).

Rosemount 1153 Series D

–

ref

C1C2+

--------------------- -=

diff

–

C2C1–()=

PConstantI

diff

× I

ref

C2C1– C2C1+

--------------------- -

⎝⎠

⎜⎟

⎛⎞

Sensor

Demodulator

Current

Detector

Oscillator

Osc.

Control

Amp.

Voltage

Regulator

Curr. Control Amp.

Current Control

Current

Limiter

Reverse

Polarity

Protection

Signal

Test

–

K1is a constant.

is the capacitance between the high pressure side and the sensing

diaphragm.

is the capacitance between the low pressure side and the sensing

diaphragm.

Where:

is the current source.

ref

is the peak-to-peak oscillation voltage.

p-p

f is the oscillation frequency.

Where:

is the difference in current between C1 and C2.

diff

Therefore:

Reference Manual

00809-0100-4388, Rev BA

January 2008

Figure 4-1. Electrical Block Diagram.

4-2

Reference Manual

Lead Wires

Capacitor Plates

Sensing Diaphragm

Rigid Insulation

Silicone Oil

Isolating Diaphragm

Welded Seals

ROSEMOUNT 1153DD, HD, GD

Lead Wires

Capacitor Plates

Sensing Diaphragm

Rigid Insulation

Silicone Oil

Welded Seals

Isolating

Diaphragm Evacuated Absolute Reference

ROSEMOUNT 1153AD

diff

= fV

p-p

(C2 – C1)

00809-0100-4388, Rev BA January 2008

Figure 4-2. The ␦-Cell.

Rosemount 1153 Series D

THE ␦-CELL SENSOR Process pressure is transmitted through an isolating diaphragm and silicone

oil fill fluid to a sensing diaphragm in the center of the pressure is transmitted in like manner to the other side of the sensing diaphragm.

The position of the sensing diaphragm is detected by the capacitance plates on both sides of the sensing diaphragm. The capacitance between the sensing diaphragm and either capacitor plate is approximately 150 pF. The sensor is driven through transformer windings by an oscillator at roughly 32 kHz and 30 Vp-p.

␦-Cell. The reference

DEMODULATOR The demodulator consists of a diode bridge that rectifies the ac signal from

the sensor cell to a dc signal.

(the sum of the dc currents through two

ref

LINEARITY ADJUSTMENT

The oscillator driving current, I transformer windings) is controlled to be a constant by an integrated circuit amplifier.

The dc current through a third transformer winding is a current directly proportional to pressure; i.e.:

The diode bridge and span temperature-compensating thermistor are located inside the sensor module. The effect of the thermistor is controlled by resistors located in the electronics housing.

Linearity is adjusted by a variable-resistance network, capacitor, and diodes. The currents generated through this part of the circuit are summed into the inputs of the oscillator control circuit. This provides a programmed correction that raises the oscillator peak-to-peak voltage to compensate for first-order nonlinearity of capacitance as a function of pressure.

4-3

Reference Manual

p-p

ref

C1C2+

--------------------- -=

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Rosemount 1153 Series D

January 2008

OSCILLATOR The oscillator has a frequency determined by the capacitance of the sensing

element and the inductance of the transformer windings.

The sensing element capacitance is variable. Therefore, the frequency is variable about a nominal value of 32 kHz.

An integrated circuit amplifier is used as a feedback control circuit and controls the oscillator drive voltage such that:

VOLTAGE REGULATOR The transmitter uses a zener diode, transistor, and resistors to provide a

constant voltage of 6.4 V dc for the reference and 7 V dc for the oscillator.

ZERO AND SPAN ADJUSTMENTS

Zero adjustment components consist of a potentiometer and resistor that develop a separate adjustable current that sums with the sensor current. The coarse zero switch switches resistors into the circuit as needed.

Span adjustment is performed with a potentiometer that determines the amount of loop current that is sensed and fed back to the current control amplifier.

CURRENT CONTROL The current control amplifier consists of an integrated circuit, two transistors,

and associated components. The IC reference voltage is established at the junction of a resistor network. The current control amplifier drives the current control to a level such that the current detector feeds back a signal equal to the sum of the zero current and the variable sensor current.

CURRENT LIMIT A current limiter prevents the output current from exceeding 30 mA in an

overpressure condition.

REVERSE POLARITY

A zener diode provides reverse polarity protection.

PROTECTION

4-4

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Rosemount 1153 Series D

Section 5 Maintenance and

Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Test Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

Board Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

Sensing Module Checkout . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

Disassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3

Reassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-4

Post-assembly Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-6

OVERVIEW This section outlines a technique for checking out the components, a method

for disassembly and reassembly, and a troubleshooting guide.

NOTE

Maintenance of traceability of replacement parts is the responsibility of the user (see “Important Notice” on page 6-13 and Important Notice at beginning of this manual, preceding Table of Contents).

The Rosemount 1153 Series D has no moving parts and requires a minimum of scheduled maintenance. Calibration procedures for range adjustment are outlined in Section 3, Calibration. A calibration check should be conducted after inadvertent exposure to overpressure, unless your plant considers this factor separately in the plant error analysis.

Test terminals are available for in-process checks. For further checks, the transmitter can be divided into three active physical components: the sensing module, the amplifier board, and the calibration board.

An exploded view of the transmitter is provided in Figure 5-2 on page 5-7. In the following procedures, numbers in parentheses refer to item numbers in the exploded view.

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the people performing the operations. Information that raises potential safety issues is indicated by a warning message. The following warning messages appear in this section.

Use only the procedures and new parts specifically referenced in this manual to ensure specification performance and certification compliance. Unauthorized procedures or parts can render the instrument dangerous to life, limb, or property.

www.rosemountnuclear.com

Reference Manual

Component Side Up

00809-0100-4388, Rev BA

Rosemount 1153 Series D

Process o-rings may retain some process fluid after disassembly of process flanges. If this fluid is determined to be contaminated, take appropriate safety measures.

January 2008

TEST TERMINAL S The test terminals are connected across a diode through which the loop

signal current passes. The indicating meter or test equipment shunts the diode when connected to the test terminals. As long as the voltage across the terminals is kept below the diode threshold voltage, no current passes through the diode. To insure that there is no current leaking through the diode while making a test reading or when connecting an indicating meter, the resistance of the test connection or meter should not exceed 10 Ω.

BOARD CHECKOUT NOTE

Numbers in parentheses refer to item numbers in Figure 5-2 on page 5-7.

Figure 5-1. Header Board Connections.

NOTE

The Rosemount 1153 Series D Pressure Transmitter contains electronic circuit boards which may be static sensitive.

You can easily check the printed circuit boards (5 and 6) for a malfunction by substituting spare boards into the circuit. If this procedure turns up a malfunctioning board, return the defective board to Rosemount Nuclear Instruments, Inc. for replacement. Because of parts traceability, qualification becomes the responsibility of the customer in the event of unauthorized board repairs.

The “R” and “P” electronics circuits boards are interchangeable and either may be used. They must, however, be used as a pair (i.e., you must use an

“R” calibration board with the “R” amplifier board and not with the “P” amplifier board). This also applies to the “P” calibration board.

SENSING MODULE CHECKOUT

5-2

NOTE

Numbers in parentheses refer to item numbers in Figure 5-2 on page 5-7.

The sensing module (12) is not field-repairable and must be replaced if defective. If no defect such as a punctured isolating diaphragm or loss of fill fluid is observed, check the sensing module in the following manner.

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Rosemount 1153 Series D

1. Disengage the header assembly board (4) as described in the electrical housing disassembly procedure on 5-4. You need not remove the sensing module from the electrical housing for checkout.

2. Jump connections 1 and 2 on the header assembly board (see Figure 5-1 on page 5-2).

3. Using a low-voltage ohmmeter, check the resistance between the jumper wire and sensing module housing. This resistance should be greater than 10 MΩ. Remove the jumper wire.

4. Jump connections 3 and 4 on the header assembly board and repeat step 3 (see Figure 5-1 on page 5-2).

NOTE

The above procedure does not completely test the sensing module. If circuit board replacement does not correct the abnormal condition and no other problems are obvious, replace the sensing module.

DISASSEMBLY PROCEDURE

Process Flange Removal

NOTE

Numbers in parentheses refer to item numbers in Figure 5-2 on page 5-7.

NOTE

The Rosemount 1153 Series D Pressure Transmitter contains electronic circuit boards which may be static sensitive.

Process O-rings may retain some process fluid after disassembly of process flanges. If this fluid is determined to be contaminated, take appropriate safety measures.

NOTE

Read the Process Flange Reassembly procedure on page 5-6 before attempting disassembly. Special testing and traceability are required.

1. Remove the transmitter from service before disassembling flanges.

2. Detach process flanges (13, 15) by removing the four large bolts (14).

Take care not to scratch or puncture the isolating diaphragms.

Identify high and low (“H” and “L”) flanges for reassembly.

NOTE

Carefully remove the O-rings (11) from the cell if they do not come off when the flange is removed. Do not pry the O-ring from its seat as you may damage the isolating diaphragm.

3. Clean isolating diaphragms with a soft rag and a mild cleaning solution. Do not use any chlorine or acid solutions to clean the diaphragms. Rinse diaphragms with distilled water.

5-3

Rosemount 1153 Series D

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January 2008

Electrical Housing Disassembly

1. The signal terminals and test terminals are accessible by unscrewing the cover (1) on the terminal side. This compartment is identified as “terminal side” on the nameplate. The terminals are permanently attached to the housing and must not be removed.

2. Circuit boards are located in a separate compartment identified as “Circuit Side” on the nameplate. Remove power from the transmitter before removing the circuit side cover. Unscrew the cover (1) on the circuit side to access the circuit boards. A special cover wrench (RMT P/N 01153-0382-0001) is available from Rosemount to remove and replace the housing covers.

3. Unplug the amplifier board (6) after removing three holding screws (7).

4. The header assembly board (4) is permanently attached to the sensor module (12) and contains the temperature-compensating resistors. Carefully pull this board off the bayonet pins and rotate the board 180 degrees about the axis formed by the connecting leads. This allows access to the calibration board (5).

5. Disconnect the calibration board (5) by aligning the zero and span adjust screws so that their slots are perpendicular to the board. Remove the board by inserting a 6–32 screw in the rivnut on the board and carefully pulling the board off the bayonet pins.

6. If replacement of the zero and span adjustment screws (16) is necessary, remove the nameplate (17) and detach the snap rings (18) inside the housing.

Removing Sensor Module from Electrical Housing

REASSEMBLY PROCEDURE

1. Remove flanges per “Process Flange Removal” on page 5-3.

2. Remove amplifier board and calibration board as described in the “Electrical Housing Disassembly Section” above.

3. Loosen the lock nut (9).

4. Unscrew the sensor module (12) from the electronics housing, simultaneously turning the header board and leads to prevent them from being twisted or damaged. The threaded connection has a sealing compound on it and must be broken loose. Be careful not to

damage the isolating diaphragms when unscrewing the sensor module. Then carefully pull the header assembly board (4) through

the hole.

5. The sensor module (12) is a welded assembly and cannot be further disassembled.

NOTE

Numbers in parentheses refer to item numbers in Figure 5-2 on page 5-7.

NOTE

The Rosemount 1153 Series D Pressure Transmitter contains electronic circuit boards which may be static sensitive.

5-4

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Rosemount 1153 Series D

Preliminary 1. Replace the cover O-rings (2) whenever you remove a cover. Clean

the sealing areas with alcohol, if necessary, and lightly grease the O-ring with Dow Corning 55 Silicone O-ring Grease (Rosemount P/N 01153-0248-0001 or P/N 01153-0053-0001). Spray the inside threads of the electronics covers with cover lubricant (Rosemount P/N 01153-0333-0001 or equivalent) if necessary; if covers are already sufficiently lubricated, do not spray.

2. Verify that the circuit boards are clean.

3. Verify that the bayonet pins on the connection board are clean.

4. If you remove the sensor module, clean the thread sealant from the sensor module threads, lock nut, and electronics housing threads with a wire brush.

Connecting Electrical Housing to Sensor Module

Electrical Housing Reassembly

1. Run the lock nut down to the base of the sensor module threads.

2. Apply a heavy, continuous bead (about 580 PST sealant (RMT P/N 01153-0329-0001) around the top sensor module threads.

3. Insert the header assembly board (4) through the hole in the bottom of the electronics housing.

4. Screw the sensor module (12) into the electrical housing (3) making sure that five full threads are engaged. Be careful not to damage or twist the sensor module leads. Turn the header board to avoid twisting the wires.

5. Align the sensor module with the high and low pressure sides oriented per Figure 2-5 on page 2-7, as applicable. Alternately, tighten the module one-half turn further to reverse the orientation of the module about the electronics housing.

6. Tighten the lock nut (9) to 35 ft-lb (48 N-m) torque.

7. Wipe off excess sealant.

8. Place the assembled unit in an oven at 200 ± 5 °F (93 ± 3 °C) for 12 hours to cure the sealant.

1. If zero and span adjustment screws (16) have been removed replace O-rings with new O-rings (19). Lightly grease the O-rings with Dow Corning 55 Silicone O-ring Grease (Rosemount P/N 01153-0248-0001 or P/N 01153-0053-0001). Reinstall the adjustment screws and secure with snap rings (18).

2. Align the zero and span adjustment screws with the potentiometer stems on the calibration board (5) and push the calibration board onto the bayonet pins.

3. Slide the header assembly board (4) onto the bayonet pins with the component side toward the pins. Slide any excess wire behind the calibration board, taking care to avoid kinks.

4. Push the amplifier board (6) onto the bayonet pins and secure with holding screws (7). Use nominal torque of 10 in-lb (1.1 N-m).

5. Carefully replace the cover and tighten to 16.5 ft-lb (22.4 N-m) (“Preliminary” on page 5-5).

6. Replace the nameplate (17), and secure with two nameplate screws (20).

/8-in. wide) of Loctite®

5-5

Rosemount 1153 Series D

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Process Flange Reassembly

1. Replace the metal O-rings (11) with new O-rings if the flanges were removed.

2. Carefully place an O-ring (11) in the isolator well of the high side (“H”) of the sensing module. Place the O-ring so the edge of the rolled ring faces the module. (See Detail A of Figure 5-2 on page 5-7).

3. Carefully place the flange (13 or 15) as shown in Figure 5-2 on page 5-7. Take care not to disturb the O-rings or damage the diaphragms.

4. On differential units, repeat steps 2 and 3 for the low side (“L”) of the module. If a gage unit has two O-rings (one on each side), repeat steps 2 and 3 for the low side. If the gage unit has only one O-ring, reassemble with one O-ring on the high side.

5. Keeping the flanges parallel to each other and to the module faces, insert the four bolts (14) (and four washers on Range 9) and finger-tighten the nuts (8). Each spare bolts and nuts parts kit contains the correct number of nuts, bolts and washers for the specific transmitter range code it is designated for. Due to consolidation of parts kits, the bolt length and quantity of washers required may differ for existing transmitter assemblies and/or parts kits. Verify by part number that the appropriate spare parts kit is used for the transmitter range code being re-assembled. Contact Rosemount Nuclear Instruments, Inc. if there are questions.

6. Evenly seat the flanges on the sensor module housing, using a hand torque wrench as specified in steps 7 through 11. See Figure 5-2 on page 5-7 to identify the bolts.

7. Alternately tighten bolts A and B to 10 ft-lb (14 N-m) torque.

8. Alternately tighten bolts C and D to 10 ft-lb (14 N-m) torque.

9. Check the torque on bolts A and B.

10. Check the torque on bolts C and D.

11. Repeat steps 7–10 at 15 ft-lb (20 N-m) torque, at 20 ft-lb (27 N-m) torque, at 25 ft-lb (34 N-m) torque, at 30 ft-lb (41 N-m) torque, and at 35 ft-lb (48 N-m) torque until all bolts are torqued to 35 ±1 ft-lb (48 ±1.4 N-m).

12. Expose all ranges of absolute and gage transmitters to two temperature cycles over the expected temperature operating range before calibrating. Expose differential and high-line differential range 3’s and 4’s to two temperature cycles over the expected temperature operating range before calibrating.

POST-ASSEMBLY TESTS 1. Conduct hydrostatic testing to 150% of maximum working pressure or

2,000 psi, whichever is greater.

2. Calibrate the transmitter per the calibration section of this manual.

3. Conduct nuclear cleaning to one ppm chloride content of transmitter “wetted parts.”

5-6

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Module

Flange

O-ring

DETAIL A

00809-0100-4388, Rev BA January 2008

Figure 5-2. Typical Rosemount 1153 Series D Exploded View.

Rosemount 1153 Series D

Table 5-1. Rosemount 1153 Series D Parts List.

Part Description Part Description

1 Electronics Cover 11 Metal O-Ring for Process Flange

2 O-Ring for Electronics Cover 12 Sensor Module

3 Electronics Housing 13 Process Flange

4 Header Assembly Board 14 Process Flange Bolts

5 Calibration Board 15 Process Flange

6 Amplifier Board 16 Zero and Span Adjustment Screws

7 Holding Screws 17 Nameplate

8 Process Flange Nuts 18 Snap Rings

9 Sensor Module Lock Nut 19 O-Ring for Adjustment Screw

10 Valve Stem 20 Nameplate Screws

1154-1154A02D

5-7

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Rosemount 1153 Series D

Table 5-2. Torque References.

Item To Be Torqued Torque Value Tolerance

Bracket to Mounting Panel Bolts 19 ft-lb (26 N-m) ±1 ft-lb (1 N-m)

Transmitter to Bracket Bolts 21 ft-lb (29 N-m) ±1 ft-lb (1 N-m)

Swagelok Process Fittings See installation instructions —

Drain/Vent Valves 7.5 ft-lb (10 N-m) ±0.5 ft-lb (0.7 N-m)

Covers 16.5 ft-lb (22.4 N-m) ±1 ft-lb (1 N-m)

Module Neck Lock Nut 35 ft-lb (48 N-m) ±1 ft-lb (1 N-m)

Conduit Fitting 4 to 7 turns or a minimum of 12.5 ft-lb (16.9

N-m)

Flange Bolts See Process Flange Reassembly —

Terminal Block Screws 5 in-lb (0.6 N-m) or hand tight ±1 in-lb (0.1 N-m)

Amplifier Board Screws Nominal 10 in-lb (1.1 N-m) —

±1 ft-lb (1 N-m)

January 2008

5-8

Reference Manual

Do not use over 100 volts to check the loop, or damage to the transmitter electronics may result.

00809-0100-4388, Rev BA January 2008

Table 5-3. Troubleshooting.

Symptom Potential Source Corrective Action

High Output Primary Element Check for restrictions at primary element, improper installation or poor condition. Note any changes

Impulse Piping Check for leaks or blockage.

Transmitter Electronics Make sure that post connectors and the sensor connections are clean.

Transmitter Electronics Failure

Sensing Module See sensing module checkout section. The sensing module is not field repairable and must be

Power Supply Check the power supply output voltage at the transmitter.

Low Output or No Output

Primary Element Check for restrictions at primary element, improper installation or poor condition. Note any changes

Loop Wiring

in process fluid properties.

Ensure that blocking valves are fully open. Check for entrapped gas in liquid lines and for liquid in dry lines. Ensure that density of fluid in impulse lines is unchanged. Check for sediment in the transmitter process flanges.

If the electronics are still suspect, substitute new electronics.

Determine faulty circuit board by trying spare boards. Replace faulty circuit board.

replaced if found to be defective. See “Disassembly procedure” for instructions on disassembly. Check for obvious defects, such as punctured isolating diaphragm or fill fluid loss, and contact Rosemount Nuclear Instruments, Inc.

in process fluid properties.

Rosemount 1153 Series D

Check for adequate voltage to the transmitter. Check the milliamp rating of the power supply against the total current being drawn for all transmitters being powered. Check for shorts and multiple grounds. Check for proper polarity at the signal terminal. Check loop impedance. Check wire insulation to detect possible shorts to ground.

Impulse Piping Ensure that the pressure connection is correct.

Transmitter Electronics Connections

Test Diode Failure Replace electronics housing.

Transmitter Electronics Failure

Sensing Module See Sensing Module Checkout section. The sensing module is not field repairable and must be

Power Supply Check the power supply output voltage at transmitter.

Check for leaks or blockage. Check for entrapped gas in liquid lines. Check for sediment in the transmitter process flange. Ensure that blocking valves are fully open and that bypass valves are tightly closed. Ensure that density of the fluid or other fluid properties in the impulse piping are unchanged.

Ensure that calibration adjustments are in allowable range. Check for shorts in sensor leads. Make sure post connectors are clean, and check the sensor connections. If the electronics are still suspect, substitute new electronics.

Determine faulty circuit board by trying spare boards. Replace faulty circuit board.

replaced if found to be defective. See “Disassembly Procedure” for instructions on disassembly. Check for obvious defects, such as punctured isolating diaphragm or fill fluid loss, and contact Rosemount Nuclear Instruments, Inc.

Continued on Next Page

5-9

Rosemount 1153 Series D

Do not use over 100 volts to check the loop, or damage to the transmitter electronics may result.

Symptom Potential Source Corrective Action

Erratic Output Loop Wiring

Check for adequate voltage to the transmitter. Check for intermittent shorts, open circuits and multiple grounds.

Impulse Piping and Process Connections

Transmitter Electronics Check for intermittent shorts or open circuits.

Transmitter Electronics Failure

Power Supply Check power supply output voltage.

Check for entrapped gas in liquid lines and for liquid in dry lines.

Make sure that post connectors and the sensor connectors are clean and properly connected.

Determine faulty board by trying spare boards. Replace faulty circuit board.

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January 2008

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Rosemount 1153 Series D

Section 6 Specifications and

Reference Data

Nuclear Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1

Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . page 6-3

Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . .page 6-6

Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-8

Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-13

NUCLEAR SPECIFICATIONS

Qualified per IEEE Std 323-1974 and IEEE Std 344-1975 as stated in Rosemount Report D8300040.

Output Code P Radiation:

Accuracy within ±6% of upper range limit during and after exposure to

5.19 x 10 Range Code 0: ±8.2% of upper range limit

Seismic:

Accuracy within ±0.5% of upper range limit during and after a disturbance defined by a required response spectrum with a ZPA of 7 g

Range Code 0: ±0.75% of upper range limit

Steam Pressure/Temperature:

Accuracy within ±(4.5% upper range limit +3.5% span) during and after exposure to steam at the following temperatures and pressures:

420 °F (215.6 °C), 95 psig for 3 minutes 350 °F (176.6 °C), 85 psig for 7 minutes 320 °F (160 °C), 60 psig for 3 hours 240 °F (115.5 °C), 27 psig for 21 hours 176 °F (80 °C), 3 psig for 30 days simulating one year post-DBE operation

Range Code 0: ±(6.7% of upper range limit + 3.5% of span)

rads, total integrated dosage

Post DBE Operation:

Accuracy at reference conditions shall be within ±1.5% of upper range limit (2.25% for Range Code 0) for one year following DBE

Output Code R Radiation:

Accuracy within ±(1.5% of upper range limit + 1.0% span) during and after exposure to 5.5 x 10

Range Code 0: ±(2.3% of upper range limit + 1.0% of span)

Seismic:

Accuracy within ±0.5% of upper range limit during and after disturbance defined by a required response spectrum with a ZPA of 7 g

Range Code 0: ±0.75% of upper range limit

www.rosemountnuclear.com

rads, total integrated dosage

Rosemount 1153 Series D

Steam Pressure/Temperature:

Accuracy within ±(4.5% upper range limit + 3.5% span) during and after exposure to steam at the following temperatures and pressures:

420 °F (215.6 °C), 95 psig for 3 minutes 350 °F (176.6 °C), 120 psig for 7 minutes 320 °F (160 °C), 70 psig for 8 hours 265 °F (129.4 °C), 24 psig for 67 hours

Range Code 0: ±(6.7% of upper range limit + 3.5% of span)

Additional Radiation:

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After completion of the above tests, the transmitters were exposed to an additional 5.5 x 10

Performance: ±(1.5% of upper range limit + 1.0% span)

Range Code 0: ±(2.3% of upper range limit + 1.0% of span)

Post DBE Operation:

Accuracy at reference conditions shall be within ±3% of upper range limit (4.5% for Range Code 0) for one year following DBE.

Both Output Codes Chemical Spray:

Composition is 0.28 molar boric acid, 0.064 molar sodium thiosulfate, and sodium hydroxide as required to make an initial pH of 11.0 and a subsequent pH ranging from 8.5 to 11.0. Chemical spray is sprayed at a rate of 0.25 gal/min/ft

Quality Assurance Program:

In accordance with NQA-1, 10CFR50 Appendix B, and ISO 9001:2000

Nuclear Cleaning:

To 1 ppm maximum chloride content

Hydrostatic Testing:

To 150% of maximum working pressure or 2,000 psi (13.8 MPa), whichever is greater

rads TID.

6-2

Traceability:

In accordance with NQA-1 and 10CFR50 Appendix B; chemical and physical material certification of pressure-retaining parts

Qualified Life:

Dependent on continuous ambient temperature at the installation site (see Figure 6-1 on page 6-3). Replacement of the amplifier and calibration circuit boards at the end of their qualified life permits extension of the transmitter qualified life to the module qualified life. Details of the test are in the Rosemount Report D8300040.

Reference Manual

Electronics

Qualified Life

Temperature (°F)

Time (Years)

Module Qualified Life

00809-0100-4388, Rev BA January 2008

Figure 6-1. Qualified Life vs. Ambient Temperature.

Rosemount 1153 Series D

PERFORMANCE SPECIFICATIONS

Based on zero-based ranges under reference conditions.

Accuracy

±0.25% of calibrated span; includes combined effects of linearity, hysteresis, and repeatability

Dead Band

None

Drift

±0.2% of upper range limit for 30 months (±0.3% of upper range limit for Range Code 0)

Temperature Effect

Per 100 °F (55.6 °C) ambient temperature change:

Range Code Temperature Effect

3 ±(1.5% of upper range limit + 1.0% span)

4–9 ±(0.75% of upper range limit + 0.5% span)

0 ±(1.13% of upper range limit + 0.5% span)

Overpressure Effect

Rosemount 1153DD:

Maximum zero shift after 2,000 psi (13.8 MPa) overpressure:

Range Code Overpressure Effect

3, 4 ±0.25% of upper range limit

5 ±1.0% of upper range limit

6, 7 ±3.0% of upper range limit

8 ±6.0% of upper range limit

6-3

Rosemount 1153 Series D

Rosemount 1153HD:

Maximum zero shift after 3,000 psi (20.68 MPa) overpressure:

Rosemount 1153GD and 1153AD:

Maximum zero shift after 2,000 psi (13.8 MPa) overpressure:

Maximum zero shift after 4,500 psi (31.0 MPa) overpressure:

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Range Code Overpressure Effect

4 ±1.0% of upper range limit

5 ±2.0% of upper range limit

6, 7 ±5.0% of upper range limit

Range Code Overpressure Effect

3, 4 ±0.25% of upper range limit

5–8 ±1.0% of upper range limit

Range Code Overpressure Effect

9 ±0.5% of upper range limit

Maximum zero shift after 6,000 psi (41.34 MPa) overpressure:

Range Code Overpressure Effect

0 ±0.25% of upper range limit

Static Pressure Zero Effect

Rosemount 1153DD:

Per 1,000 psi (6.89 MPa):

Range Code Zero Effect

4, 5 ±0.2% of upper range limit

3, 6–8 ±0.5% of upper range limit

Rosemount 1153HD:

Per 1,000 psi (6.89 MPa):

Range Code Zero Effect

4–7 ±0.66% of upper range limit

Static Pressure Span Effect

The effect is systematic and can be calibrated out for a particular pressure before installation. Correction uncertainty equals ±0.5% of input reading/1,000 psi (6.89 MPa).

6-4

Power Supply Effect

Less than 0.005% of output span per volt

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Load Effect

No load effect other than the change in the voltage supply to the transmitter

Mounting Position Effect

No span effect; zero shift of up to 1.5 inH

O (372 Pa) which can be calibrated

out

Response Time

Fixed time constant (63%) at 100 °F (37.8 °C) as follows:

Range Code Response Time

3 2 seconds or less

4 0.5 seconds or less

5–9, 0 0.2 seconds or less

Adjustable damping is available through a special N-Option.

6-5

Rosemount 1153 Series D

4—20 mA DC

Design Region

Qualified

Region

2000

1650

1325

1500

1000

500

13.5

Power Supply (V DC)

Load Resistance (Ω)

4—20 mA DC

Design Region

Qualified

Region

1825

1575

1500

1000

500

13.5

Power Supply (V DC)

Load Resistance (Ω)

Reference Manual

00809-0100-4388, Rev BA

January 2008

FUNCTIONAL SPECIFICATIONS

Service

Liquid, gas, or vapor

Output

4–20 mA dc

Power Supply

Load limits are as shown in Figure 6-2

Figure 6-2. Load Limits. Transmitter Load Limits

Output Code P

Output Code R

Span and Zero

Continually adjustable externally

Zero Elevation and Suppression

Maximum zero elevation: 600% of calibrated span (400% of calibrated span for Range Code 0)

Maximum zero suppression: 500% of calibrated span (300% of calibrated span for Range Code 0)

Zero elevation and suppression must be such that neither the calibrated span nor the upper or lower range value exceeds 100% of the upper range limit.

6-6

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Temperature Limits

Normal operating limits: 40 to 200 °F (4.4 to 93.3 °C)

Qualified storage limits: –40 to 120 °F (–40 to 48.9 °C)

Humidity Limits

0–100% relative humidity (NEMA 4X)

Volumetric Displacement

Less than 0.01 in

Turn-On Time

2 seconds maximum. No warm-up required.

Pressure Ranges

Rosemount 1153DD and 1153HD:

Range Code Pressure Ranges

(0.16 cm3)

3 0–5 to 0–30 inH2O (D units only)

4 0–25 to 0–150 inH

5 0–125 to 0–750 inH2O

6 0–17 to 0–100 psi (0–0.12 to 0–0.69 MPa)

7 0–50 to 0–300 psi (0–0.34 to 0–2.07 MPa)

8 0–170 to 0–1,000 psi (D units only)

(0–1.24 to 0–7.46 kPa)

(0–6.22 to 0–37.3 kPa)

(0–31.08 to 0–186.4 kPa)

(0–1.17 to 0–6.89 MPa)

Rosemount 1153GD and 1153AD:

Range Code Pressure Ranges

3 0–5 to 0–30 inH2O (G units only)

(0–1.24 to 0–7.46 kPa)

4 0–25 to 0–150 inH

(0–6.22 to 0–37.3 kPa)

5 0–125 to 0–750 inH2O

(0–31.08 to 0–186.4 kPa)

6 0–17 to 0–100 psi (0–0.12 to 0–0.69 MPa)

7 0–50 to 0–300 psi (0–0.34 to 0–2.07 MPa)

8 0–170 to 0–1,000 psi

(0–1.17 to 0–6.89 MPa)

9 0–500 to 0–3,000 psi (G units only)

(0–3.45 to 0–20.68 MPa)

0 0–1,000 to 0–4,000 psi (G units only)

(0–6.89 to 0–27.56 MPa)

O (G units only)

Maximum Working Pressure

Rosemount 1153DD and 1153HD:

Static pressure limit

Rosemount 1153GD and 1153AD:

Upper range limit

6-7

Rosemount 1153 Series D

Static Pressure and Overpressure Limits

Rosemount 1153DD:

0.5 psia to 2,000 psig (3.4 kPa abs to 13.8 MPa) maximum rated static pressure for operation within specifications; overpressure limit is 2,000 psig (13.8 MPa) on either side without damage to the transmitter

Rosemount 1153HD:

0.5 psia to 3,000 psig (3.4 kPa abs to 20.7 MPa) maximum rated static pressure for operation within specifications; overpressure limit is 3,000 psig (20.7 MPa) on either side without damage to the transmitter

Overpressure Limits

Rosemount 1153GD and Rosemount 1153AD:

Operates within specifications from 0.5 psia (3.4 kPa abs) to upper range limit. Overpressure limits without damage to the transmitter are:

Range Code Overpressure Limit

3–8 2,000 psig (13.8 MPa)

9 4,500 psig (31.0 MPa)

0 6,000 psig (41.34 MPa)

Reference Manual

00809-0100-4388, Rev BA

January 2008

PHYSICAL SPECIFICATIONS

Materials of Construction

Isolating Diaphragms:

316L SST

Drain/Vent Valves:

316 SST

Process Flanges:

CF-8M (cast version of 316 SST)

Process O-rings:

316L SST

Electronics Housing O-rings:

Ethylene propylene

Fill Fluid:

Silicone oil

Flange Bolts and Nuts:

Plated alloy steel, per ASTM A-540

Electronics Housing:

316 SST

Mounting Bracket:

316L SST

6-8

Mounting Bolts (Bracket to Transmitter):

SAE J429 Carbon steel, Grade 2 or Grade 5

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

Process Connections

/8-in. Swagelok compression fitting,

316 SST (

Electrical Connections

/2 –14 NPT conduit with screw terminals

Weight

24 lb (10.9 kg) including mounting bracket

/4–18 NPT optional)

6-9

Reference Manual

00809-0100-4388, Rev BA

Rosemount 1153 Series D

Table 6-1. Transmitter Design Specifications.

Model Product Description

1153 Alphaline Pressure Transmitters for Nuclear Applications

Code Pressure Measurement

D H

Code Series

D SST Housing; qualified per IEEE Std 323-1974 and IEEE Std 344-1975

Code

3 0–5 to 0–30 inH

4 0–25 to 0–150 inH

5 0–125 to 0–750 inH

6 0–17 to 0–100 psi

7 0–50 to 0–300 psi

8 0–170 to 0–1,000 psi

9 N/A N/A N/A 0–500 to 0–3,000 psi

0 N/A N/A N/A 0–1,000 to 0–4,000 psi

Code Output

(1)

Code Flange Option

(2)

G H

(2)

Typical Model Number:1153 D D 4 R A

(1) The Rosemount 1153 Series D with the Output Code R Electronics is also available with adjustable damping. Specify

this option by adding “N0037” to the end of the complete model number. For example: 1153DD4RAN0037.

(2) Customer assumes responsibility for qualifying interfaces on this option. Contact Rosemount Nuclear Instruments, Inc.

for details.

Differential Pressure; 2,000 psig (13.8 MPa) Static Pressure Rating Differential Pressure; 3,000 psig (20.68 MPa) Static Pressure Rating Absolute Pressure Gage Pressure

Pressure Ranges at 68 °F

Rosemount 1153D

(Differential)

(0–1.24 to 0–7.46 kPa)

(0–6.22 to 0–37.3 kPa)

(0–31.08 to 0–186.4 kPa)

(0–0.12 to 0–0.69 MPa)

(0–0.34 to 0–2.07 MPa)

Rosemount 1153H

(Differential)

N/A N/A 0–5 to 0–30 inH2O

0–25 to 0–150 inH2O

(0–6.22 to 0–37.3 kPa)

0–125 to 0–750 inH2O

(0–31.08 to 0–186.4 kPa)

0–17 to 0–100 psi

(0–0.12 to 0–0.69 MPa)

0–50 to 0–300 psi

(0–0.34 to 0–2.07 MPa)

Rosemount 1153A

(Absolute)

N/A 0–25 to 0–150 inH2O

0–125 to 0–750 inH2O

(0–31.08 to 0–186.4 kPa)

0–17 to 0–100 psia

(0–0.12 to 0–0.69 MPa)

0–50 to 0–300 psia

(0–0.34 to 0–2.07 MPa)

N/A 0–170 to 0–1,000 psia

(0–1.17 to 0–6.89 MPa)

Standard 4–20 mA Improved Radiation Performance, 4–20 mA

Welded 3/8-in. Swagelok Compression Fitting Process Connection and Welded Drain/Vent Valve

/4–18 NPT Process Connection and Welded Drain/Vent Valve

/4–18 NPT Process Connection and Drain Hole (Drain/Vent Valve Not Included) One Flange Option Code A and one Remote Seal One Flange Option Code B and one Remote Seal One Flange Option Code C and one Remote Seal Two Remote Seals

Welded Welded

/8-in. Swagelok Compression Fitting on Process Connection and Drain/Vent Connection

/8-in. Swagelok Compression Fitting Process Connection and 1/4–18 NPT Drain Hole One Flange Option Code H and one Remote Seal One Flange Option Code J and one Remote Seal

Rosemount 1153G (Gage)

(0–1.24 to 0–7.46 kPa)

(0–6.22 to 0–37.3 kPa)

0–125 to 0–750 inH2O

(0–31.08 to 0–186.4 kPa)

(0–0.12 to 0–0.69 MPa)

(0–0.34 to 0–2.07 MPa)

0–170 to 0–1,000 psi

(0–1.17 to 0–6.89 MPa)

(0–3.45 to 0–20.68 MPa)

(0–6.89 to 0–27.56 MPa)

January 2008

0–17 to 0–100 psi

0–50 to 0–300 psi

6-10

Reference Manual

NOTE Kit includes 2 SST O-rings.

00809-0100-4388, Rev BA January 2008

Table 6-2. Rosemount 1153 Series D Spare Parts List.

Spare Parts Category

Traceable Part

Quantity Required

Item Number (see Figure 5-2 on page 5-7)

Part Description

Amplifier Cir. Board, Output Code P Calib. Cir. Board, Output Code P

Amplifier Cir. Board, Output Code R Calib. Cir. Board, Output Code R Amplifier Cir. Board with Damping,

Output Code R

Calib. Cir. Board with Damping,

Output Code R

Sensor Module, 316 SST

0–5/30 inH2O 0–25/150 inH2O 0–125/750 inH2O 0–17/100 psi 0–50/300 psi 0–170/1,000 psi 0–500/3,000 psi 0–1,000/4,000 psi

Electronics Housing, Austenitic SST Electronics Cover, Austenitic SST Cover Wrench

Hollow Terminal Block Screw Kit Solid Terminal Block Screw Kit

(Kit Contains 20 each)

Process Flange, Welded Swagelok Process Flange, ¼–18 NPT Process Flange, ¼–18 NPT/¼–18 NPT Blank Flange Vented Blank Flange

Valve Stem, 316 SST Valve Stem and Seat Kit, 316 SST

Axial Drain/Vent Valve Kit Quick Disconnect Axial Drain/Vent Valve

Kit

Adjustment Screw Kit

Adjustment Screw (2) Retaining Ring (2) O-ring for Adjustment Screw (2)

O-ring for Electronics Cover

(Kit contains 20 each)

O-ring for Electronics Cover

(Kit contains 1 each)

O-ring for Process Flange, SST

(Kit contains 6 each)

D.C. 55 O-ring Lubricant (0.25 oz) D.C. 55 O-ring Lubricant (5.3 oz) Loctite 580 PST Thread Sealant (50 ml) Lubri-Bond A Cover Lubricant (12 oz)

(1)

651

12 1

311

13/15

(2)

10 2 X A 01153-0277-0001

1 01153-0294-0001 01153-0294-0001 01153-0294-0001 01153-0294-0001 16 18 19

222

11 2 X B 01153-0249-0001 01153-0249-0001 01153-0249-0001 01153-0249-0001

AA01153-0123-0004

A A

X X X

CC01153-0039-0001

Continued on Next Page

Rosemount

1153DD

Order No.

01153-0125-0001

01154-0001-0005 01154-0002-0001

01154-0021-0004

01154-0023-0002

01153-0320-0232 01153-0320-0242 01153-0320-0252 01153-0320-0262 01153-0320-0272 01153-0320-0282

— —

01153-0211-0001 01153-0204-0001 01153-0382-0001

01153-0041-0001 01153-0330-0001

01153-0175-0001 01153-0175-0002 01153-0291-0001

— —

01153-0038-0001

01153-0350-0002 01153-0373-0001

01153-0039-0003

01153-0053-0001 01153-0248-0001 01153-0329-0001 01153-0333-0001

Rosemount 1153 Series D

Rosemount

1153HD

Order No.

01153-0123-0004 01153-0125-0001

01154-0001-0005 01154-0002-0001

01154-0021-0004

01154-0023-0002

— 01153-0320-0342 01153-0320-0352 01153-0320-0362 01153-0320-0372

—

01153-0211-0001 01153-0204-0001 01153-0382-0001

01153-0041-0001 01153-0330-0001

01153-0175-0001 01153-0175-0002 01153-0291-0001

—

01153-0277-0001 01153-0038-0001

01153-0350-0002 01153-0373-0001

01153-0039-0001

01153-0039-0003

01153-0053-0001 01153-0248-0001 01153-0329-0001 01153-0333-0001

Rosemount

1153G D

Order No.

01153-0123-0004 01153-0125-0001

01154-0001-0005 01154-0002-0001

01154-0021-0004

01154-0023-0002

01153-0320-0132 01153-0320-0142 01153-0320-0152 01153-0320-0162 01153-0320-0172 01153-0320-0182 01153-0320-0192 01153-0320-0102

01153-0211-0001 01153-0204-0001 01153-0382-0001

01153-0041-0001 01153-0330-0001

01153-0175-0001 01153-0175-0002 01153-0291-0001

—

01153-0234-0001

01153-0277-0001 01153-0038-0001

01153-0350-0002 01153-0373-0001

01153-0039-0001

01153-0039-0003

01153-0053-0001 01153-0248-0001 01153-0329-0001 01153-0333-0001

Rosemount

1153AD

Order No.

01153-0123-0004 01153-0125-0001

01154-0001-0005 01154-0002-0001

01154-0021-0004

01154-0023-0002

—

— 01153-0320-0052 01153-0320-0062 01153-0320-0072 01153-0320-0082

—

01153-0211-0001 01153-0204-0001 01153-0382-0001

01153-0041-0001 01153-0330-0001

01153-0175-0001 01153-0175-0002 01153-0291-0001 01153-0272-0001

—

01153-0277-0001 01153-0038-0001

01153-0350-0002 01153-0373-0001

01153-0039-0001

01153-0039-0003

01153-0053-0001 01153-0248-0001 01153-0329-0001 01153-0333-0001

6-11

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

Spare Parts Category

Traceable Part

Quantity Required

Item Number (see Figure 5-2 on page 5-7)

Part Description

Electronics Assembly Hardware

Electronics Screw (3) Nameplate Screw (2) Locknut

Jumper Wire Kit (36 in.) 01153-0055-0001 01153-0055-0001 01153-0055-0001 01153-0055-0001

Bolts and Nuts for Process Flange

Range Codes 3–8 (Pkg of 4) Range Code 9 (Pkg of 4) Range Code 0 (Pkg of 4)

Panel Mounting Bracket with Bolts Universal Mounting Bracket with Bolts Bolts and Washers for Bracket (Pkg of 4)

Pipe Mount Bracket Kit (Adapters) Pipe Mount Bracket Kit

(Bracket and Adapters)

Conduit Elbow (M22) Conduit Elbow (½–14 NPT)

Amplifier Circuit Board, Output Code R,

(4)

N0026

(1) Rosemount recommends one spare part or kit for every 25 transmitters in Category “A,” one spare part or kit for every 50 transmitters in Category “B,” and one

spare part or kit for every 5 transmitters in Category “C.” (2) Two flanges are required per transmitter. Flange parts depend on desired connection and transmitter type. (3) Each spare bolts and nuts parts kit for process flange contains the correct number of nuts, bolts and washers for the specific transmitter range code it is

designated for. Due to consolidation of parts kits, the bolt length and quantity of washers required may differ for existing transmitter assemblies and/or parts kits.

Verify by part number that the appropriate spare parts kit is used for the transmitter range code being re-assembled. Contact Rosemount Nuclear Instruments,

Inc. if there are questions. (4) For use with existing N0026 transmitter only.

NOTE: 1153 Spare Parts not hydrostatic tested or nuclear cleaned.

(1)

Rosemount

1153DD

Order No.

1 A 01153-0040-0001 01153-0040-0001 01153-0040-0001 01153-0040-0001

(3)

14/8

11X

1 01153-0013-0001

01153-0245-0001

— —

01153-0013-0003 01153-0321-0001

01154-0044-0001 01154-0038-0002

01154-0035-0001 01154-0040-0001

01154-0001-0006 01154-0001-0006 — —

Rosemount

1153HD

Order No.

01153-0245-0001

— —

01153-0013-0001 01153-0013-0003 01153-0321-0001

01154-0044-0001 01154-0038-0002

01154-0035-0001 01154-0040-0001

Rosemount

1153G D

Order No.

01153-0245-0001 01153-0246-0001 01153-0246-0002

01153-0013-0001 01153-0013-0003 01153-0321-0001

01154-0044-0001 01154-0038-0002

01154-0035-0001 01154-0040-0001

Rosemount

1153AD

Order No.

01153-0245-0001

— —

01153-0013-0001 01153-0013-0003 01153-0321-0001

01154-0044-0001 01154-0038-0002

01154-0035-0001 01154-0040-0001

Spare Parts Shelf Life Store all spare transmitters and spare component parts in accordance with

ANSI N45.2.2 level B.

Qualified transmitters, spare circuit boards, spare O-rings: The qualified life (as defined in Qualification Test Report D8300040) plus the shelf life is equal to the typical design life of the plant (40 years) when the ambient storage temperature is below 90 °F.

Lubricants and sealant: The date of the end of shelf life (use by date) is provided with the lubricants and/or sealant, at the time of shipment. The product has a minimum of six months shelf life at the time of shipment.

All other parts: Shelf life is not applicable.

6-12

Reference Manual

00809-0100-4388, Rev BA January 2008

Rosemount 1153 Series D

IMPORTANT NOTICE There are factors to consider concerning maintenance of qualification and

traceability during on-site instrument repair because of the nuclear use intended for these parts. Rosemount Nuclear Instruments, Inc. rigidly controlled the original assembly of the instrument to ensure that the specifications were met. Since we are not installing the replacement parts in the instruments, Rosemount Nuclear Instruments, Inc. is unable to ensure that the specifications are being satisfied. This responsibility is shifted to the user. The integrity of the instrument as originally assembled is broken.

Replacing parts has ramifications under 10CFR21, for which the user is responsible. These same regulations additionally mandate a component

traceability program, which the user must undertake for the replacement parts. In view of this, and in order to maintain the qualification of the product, the user must ensure that all replacement parts are installed in accordance with the Rosemount Nuclear Instruments, Inc. approved installation and recalibration procedures herein.

Notes

1. “R” electronics boards (set of 2) are interchangeable with “P” electronics boards (set of 2).

2. Rosemount 1153 spare parts are not hydrostatic tested or nuclear cleaned.

3. Part numbers shown may differ from those currently supplied. The part numbers shown are current at the time of printing of this manual, but may be revised in the future. Parts provided are compatible and interchangeable with those listed on your order as to the form, fit, and function of the part required. Please adjust your needs accordingly.

6-13

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

6-14

Reference Manual

00809-0100-4388, Rev BA January 2008

Index

Rosemount 1153 Series D

About The Transmitter . . . . . . 1-1

Board Checkout . . . . . . . . . . . 5-2

Both Output Codes . . . . . . . . 6-2

Calibration . . . . . . . . . . . . . . . 3-1

Calibration Procedures . . . . . . 3-3

Conduit Connection . . . . . . . . 2-4

Connecting Electrical Housing to Sensor Module Correction For High Line Pressure (Rosemount 1153DD and 1153HD Only)

. . . . . . . . . . . . . . . . . . 3-9

Current Control . . . . . . . . . . . 4-4

Current Limit . . . . . . . . . . . . . 4-4

. . . . . . . . . . . 5-5

Damping Adjustment . . . . . . . 3-8

Demodulator . . . . . . . . . . . . . 4-3

Dimensional Drawings . . . . . . 2-7

Disassembly Procedure . . . . . 5-3

Electrical . . . . . . . . . . . . . . . . 2-9

Electrical Block Diagram . . . . . 4-2

Electrical Considerations . . . . 2-4

Electrical Housing Disassembly 5-4 Electrical Housing Reassembly 5-5

Functional Specifications . . . . 6-6

General Considerations . . . . . 2-1

Humidity Limits . . . . . . . . . . . 6-7

Important Notice . . . . . . . . . 6-13

Installation Procedure . . . . . . . 2-6

Introduction . . . . . . . . . . . . . . 1-1

Jumper Wire Placement . . . . . 3-7

Linearity Adjustment . . . .3-5, 4-3

Load Effect . . . . . . . . . . . . . . 6-5

Load Limits . . . . . . . . . . . . . . 6-6

Materials of Construction . . . . 6-8

Maximum Working Pressure . . 6-7 Mechanical Considerations . . . 2-2

Mounting Position Effect . . . . 6-5

Nuclear Specifications . . . . . . 6-1

Oscillator . . . . . . . . . . . . . . . 4-4

Output Code P . . . . . . . . . . . 6-1

Output Code R . . . . . . . . . . . 6-1

Overview . . . . . . . . . . . . . . . 4-1

Performance Specifications . . 6-3

Physical Specifications . . . . . 6-8

Post-assembly Tests . . . . . . . 5-6

Power Supply Effect . . . . . . . 6-4

Preliminary . . . . . . . . . . . . . . 5-5

Pressure Ranges . . . . . . . . . 6-7

Process Connections . . . . . . . 2-2

Process Flange Reassembly . 5-6

Process Flange Removal . . . . 5-3

Qualified Life vs. Ambient Temperature

. . . . . . . . . . . . . . . . . . .2-1, 6-3

Reassembly Procedure . . . . . 5-4

Removing Sensor Module from Electrical Housing

Response Time . . . . . . . . . . . 6-5

Reverse Polarity Protection . . 4-4 Rosemount 1153 Series D Parts List

. . . . . . . . . 5-4

5-7

Rosemount 1153 Series D Spare Parts List

. . . . . . . . . . . . . . . . . . 6-11

Safety Messages . . . . . . . . . . 5-1

Sensing Module Checkout . . . . 5-2

Span . . . . . . . . . . . . . . . . . . .3-9

Span Adjustment . . . . . . . . . .3-1

Span and Zero . . . . . . . . . . . . 6-6

Spare Parts Shelf Life . . . . . .6-12

Static Pressure and Overpressure Limits

. . . . . . . . . . . . . . . . . . 6-8

Static Pressure Span Effect . . .6-4

Temperature Limits . . . . . . . . . 6-6

Test Terminals . . . . . . . . . . . .5-2

The d-Cell . . . . . . . . . . . . . . .4-3

The d-Cell Sensor . . . . . . . . . . 4-3

Torque References . . . . . . . . .5-8

Transmitter Design Specifications .

6-10

Transmitter Installation Configurations

2-8

Transmitter Load Limits Graph .2-5

Transmitter Operation . . . . . . .4-1

Transmitter Terminal Block . . .2-9 Transmitter Wiring Connections Diagram

Troubleshooting . . . . . . . . . . .5-9

Turn-On Time . . . . . . . . . . . . . 6-7

Typical Rosemount 1153 Series D Exploded View Typical Transmitter Mounting Bracket

Configuration . . . . . . . . . . . . .2-6

. . . . . . . . . . . . . . . . .2-5

. . . . . . . . . . . .5-7

Voltage Regulator . . . . . . . . . .4-4

Volumetric Displacement . . . . . 6-7

Zero . . . . . . . . . . . . . . . . . . 3-11

Zero Adjustment . . . . . . . . . . .3-1

Zero Adjustment Range . . . . . .3-2

Zero And Span Adjustments . .4-4 Zero Elevation and Suppression 6-6

www.rosemountnuclear.com

Rosemount 1153 Series D

Reference Manual

00809-0100-4388, Rev BA

January 2008

Index-2

Reference Manual

00809-0100-4388, Rev BA

January 2008

The Emerson logo is a trade mark and service mark of Emerson Electric Co.

Rosemount, the Rosemount logotype, and Alphaline are registered trademarks of Rosemount Inc.

␦-cell is a trademark of Rosemount, Inc.

All other marks are the property of their respective owners.

Emerson Process Management

Rosemount Nuclear Instruments, Inc.

8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) (952) 949-5210 F (952) 949-5201

www.rosemountnuclear.com

Rosemount Nuclear Instruments, Inc. satisfies all obligations coming from legislation to harmonize product requirements in the European Union.

¢00809-XXXX-XXXX ¤

Emerson Process Management 1153 D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual