Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
The United States has two toll-free assistance numbers and one International number.
Customer Central
1-800-999-9307 (7:00 A.M. to 7:00 P.M. CST)
International
1-(952) 906-8888
National Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management Sales Representative.
This device is intended for use in temperature monitoring applications and should not be
used in control and safety applications.
This product manual provides installation, configuration, troubleshooting, and maintenance
instructions for the 0085 Pipe Clamp Sensor.
Section 1: Introduction
February 2014
Section 2: Installation
Installation flowchart and checklist
Mounting and installation
Wiring to transmitter/connection head
Section 3: Operation and maintenance
Tro u bl esh o oti ng
Replaceable insert maintenance
Appendix A: Reference data
Specifications
Dimensional drawings
Appendix B: Product Certifications
Product Certifications
Installation Drawings
Introduction
1
Section 1: Introduction
February 2014
1.2Receiving and inspection
The 0085 Pipe Clamp Sensor comes in several different types of materials and clamp sizes so it's
important to inspect and verify that the appropriate model was delivered before installation.
Upon receipt of the shipment, check the packing list against the material received and the
purchase order. Report any damage to the carrier.
1.3Returning the product
To expedite the return process, call the Rosemount National Response Center toll-free at
800-654-7768. This center, available 24 hours a day, will assist you with any needed information
or materials.
The center will ask for the following information:
Product model
Serial numbers
The last process material to which the product was exposed
Reference Manual
00809-0100-4952, Rev BA
The center will provide:
A Return Material Authorization (RMA) number
Instructions and procedures that are necessary to return goods that were exposed to
hazardous substances
Note
If a hazardous substance is identified, a Material Safety Data Sheet (MSDS), required by law to be
available to people exposed to specific hazardous substances, must be included with the
returned materials.
1.4Considerations
Information in this manual applies to circular pipes only. Consult Rosemount Customer Central
for instruction regarding other uses.
1.4.1Limitations
Functional
The most accurate and repeatable surface temperature measurement occurs with the following
insulation best practices:
Use weather proof insulation with aluminum cladding
Install insulation extending at least 0.5 meters in each direction from sensor (at least 1
meter total)
Insulate the sensor extension
Install insulation with minimal gaps to isolate sensor as much as possible from ambient
Instructions and procedures in this section may require special precautions to ensure the safety
of the personnel performing the operations. Please refer to the following safety messages
before performing any operation in this section.
Section 2: Installation
February 2014
Explosions could result in death or serious injury:
Do not remove the housing cover in explosive atmospheres when the circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Verify that the operating atmosphere of the sensor is consistent with the appropriate
hazardous locations certifications.
Housing cover must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury:
Make sure only qualified personnel perform the installation.
Installation
3
Section 2: Installation
Start.
Unpack Instrument
Review Product Manual.
Verify proper installation location.
Steps 1, 2
Bench
Configure?
YES
See Appropriate Transmitter Manual for
Bench Configuration information.
NO
Veri fy model
indicated on tag.
Remote
Mounted
Tra ns mit te r?
NO
Finish
Install hardware
Install Transmitter
Install Pipe Clamp Sensor
Wire Sensor
Remote
Mounted
Tra ns mi tt er ?
YES
Commission the transmitter. See Appropriate
Transmitter Manual for Bench Configuration
information.
YES
NO
Steps 5-7
Steps 4
Steps 5-7
Steps 8-10
February 2014
2.2Installation flowchart and checklist
Figure 2-1 is an installation flowchart that provides guidance through the installation process.
Following the figure, an installation checklist has been provided to verify that all critical steps
have been taken in the installation process. The checklist numbers are indicated in the
flowchart.
Figure 2-1. Installation Chart
Reference Manual
00809-0100-4952, Rev BA
4
Installation
Reference Manual
00809-0100-4952, Rev BA
Section 2: Installation
February 2014
The following list is a summary of the steps required to complete a Pipe Clamp Sensor
installation.
1.Determine where the Pipe Clamp Sensor is to be placed within the piping system.
2.Establish the proper orientation as determined by the intended application.
3.Confirm the configuration.
4.Mount the sensor and tighten the clamp bolts.
5.Check the fit-up of the instrument assembly to the pipe.
6.Check for full contact between RTD sensor tip and pipe.
7.Wire the instrument.
8.Supply power to the transmitter.
9.Commission the instrument.
2.3Mounting
2.3.1Tools and supplies
Tools required include the following:
Open end or combination wrenches.
Adjustable wrench: 40mm (1½-in.) jaw.
Supplies required include the following:
Pipe compound or PTFE tape (where local piping codes allow).
2.4Installation
Step 1: determine the proper orientation
The Pipe Clamp Sensor should be mounted in a secure position to ensure there is no rotational
movement after installation. The mounting best practice is to install the sensor vertically.
Step 2: install the pipe clamp sensor
Mount the Pipe Clamp Sensor and tighten the bolts.
Installation
Step 3: install the transmitter
See appropriate transmitter product manual for sensor-transmitter installation.
Step 4: commission the transmitter
See appropriate transmitter product manual for transmitter commissioning instructions.
Instructions and procedures in this section may require special precautions to ensure the safety
of the personnel performing the operations. Please refer to the following safety messages
before performing any operation in this section.
Explosions could result in death or serious injury:
Do not remove the housing cover in explosive atmospheres when the circuit is live.
Housing cover must be fully engaged to meet explosion-proof requirements.
Before connecting a communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
nonincendive field wiring practices.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals.
Operation and Maintenance
7
Section 3: Operation and maintenance
February 2014
3.2Troubleshooting
If a malfunction is suspected despite the absence of a diagnostic message on the communicator
display, follow the procedures described below to verify that the Pipe Clamp Sensor, transmitter,
and process connections are in good working order. Always approach the most likely and easiest-to-check conditions first.
SymptomPossible sourceCorrective action
Loop Wiring
Tra nsmi tter Does N ot
Communicate with Field
Communicator
Sensor Input Failure
or Connection
Loop Wiring
Power Supply
High Output
Electronics Module
Loop Wiring
Erratic Output
Electronics Module
Sensor Element
Loop Wiring
Low Output or No
Output
Electronics Module
• Check the revision level of the transmitter device descriptors (DDs) stored in
your communicator. The communicator should report Dev v4, DD v1
(improved), or reference “Field Communicator” for previous versions.
Contact Emerson Process Management Customer Central for assistance.
• Check for a minimum of 250 ohms resistance between the power supply and
Field Communicator connection.
• Check for adequate voltage to the transmitter. If a Field Communicator is
connected and 250 ohms resistance is properly in the loop, then the
transmitter requires a minimum of 12.0 V at the terminals to operate (over
entire 3.5 to 23.0 mA operating range), and 12.5 V minimum to
communicate digitally.
• Check for intermittent shorts, open circuits, and multiple grounds.
• Connect a Field Communicator and enter the transmitter test mode to
isolate a sensor failure.
• Check for a sensor open circuit.
• Check if the process variable is out of range.
• Check for dirty or defective terminals, interconnecting pins, or receptacles.
• Check the output voltage of the power supply at the transmitter terminals. It
should be 12.0 to 42.4 Vdc (over entire 3.5 to 23.0 mA operating range).
• Connect a Field Communicator and enter the transmitter test mode to
isolate module failure.
• Connect a Field Communicator and check the sensor limits to ensure
calibration adjustments are within the sensor range.
• Check for adequate voltage to the transmitter. It should be 12.0 to 42.4 Vdc
at the transmitter terminals (over entire 3.5 to 23.0 mA operating range).
• Check for intermittent shorts, open circuits, and multiple grounds.
• Connect a Field Communicator and enter the loop test mode to generate
signals of 4 mA, 20 mA, and user-selected values.
• Connect a Field Communicator and enter the transmitter test ode to isolate
module failure.
• Connect a Field Communicator and enter the transmitter test mode to
isolate module failure.
• Check if the process variable is out of range.
• Check for adequate voltage to the transmitter. It should be 12.0 to 42.4 Vdc
at the transmitter terminals (over entire 3.5 to 23.0 mA operating range).
• Check for shorts and multiple grounds.
• Check for proper polarity at the signal terminal.
• Check the loop impedance.
• Connect a Field Communicator and enter the loop test mode.
• Check wire insulation to detect possible shorts to ground.
• Connect a Field Communicator and check the sensor limits to ensure
calibration adjustments are within the sensor range.
• Connect a Field Communicator and enter the transmitter test mode to
isolate an electronic module failure.
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
__The Expanded offering is subject to additional delivery lead time.
Model Product description
StandardStandard
0085Non Intrusive Pipe Clamp Sensor
Code Connection headIP RatingConduit entry
StandardStandard
CConnection Head Rosemount, Aluminum66/68M20 x 1.5
DConnection Head Rosemount, Aluminum66/68
GConnection Head Rosemount, Stainless Steel66/68M20 x 1.5
HConnection Head Rosemount, Stainless Steel66/68
NNo connection head66/68
1Connection Head Rosemount, Aluminum with LCD display cover66/68M20 x 1.5
2Connection Head Rosemount, Aluminum with LCD display cover66/68
3Connection Head Rosemount, Stainless Steel with LCD display cover66/68M20 x 1.5
4Connection Head Rosemount, Stainless Steel with LCD display cover66/68
1
/2 in. NPT
1
/2 in. NPT
1
/2 in. NPT
1
/2 in. NPT
Code Sensor connection
StandardStandard
3Spring Loaded Adapter
5Spring Loaded Adapter with Terminal Block
Code Sensor typeTemperature range
StandardStandard
P1RTD, Single Element, 4-Wire, Silver tip -50 to 300 °C (-58 to 572 °F)
P2RTD, Dual Element, 3-Wire, Silver tip -50 to 300 °C (-58 to 572 °F)
P3RTD, Single Element, 4 Wire, Nickel tip-200 to 300 °C (-328 to 572 °F)
P4RTD, Dual Element, 3 Wire, Nickel tip-200 to 300 °C (-328 to 572 °F)
Instrument
CodeExtension typeHead connection
connection
Material
StandardStandard
JNipple -UnionNone
1
/2 in. NPTStainless steel
Code Extension length (N) in mm
StandardStandard
008080 mm
0150150 mm
Expanded
XXXX Non Standard lengths 200 - 500 mm - Available in 50 mm increments
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
__The Expanded offering is subject to additional delivery lead time.
Code Pipe clamp material
StandardStandard
PASTM 304 SST (1.4301)
★
Expanded
BDuplex F51 (1.4462)
Code Inner diameter (D)Suitable pipe size inch
Suitable
pipe size DIN
Clamp/bolt
dimensions
StandardStandard
002222 mm
1
/2 in.DN1530 x 5 mm, M10
003434 mm1 in.DN2530 x 5 mm, M10
006161 mm2 in.DN5040 x 6 mm, M12
008989 mm3 in.DN8040 x 6 mm, M12
0115115 mm4 in.DN10050 x 8 mm, M16
0140140 mm5 in.DN12550 x 8 mm, M16
0169169 mm6 in.DN15050 x 8 mm, M16
0220220 mm8 in.DN20050 x 8 mm, M16
0273273 mm10 in.DN25060 x 8 mm, M20
★
★
★
★
★
★
★
★
★
Expanded
002727 mm
003030 mmDN2530 x 5 mm, M10
004343 mm1 1/4 in.DN3230 x 5 mm, M10
004949 mm1 1/2 in.DN4030 x 5 mm, M10
007777 mm2 1/2 in. DN6540 x 6 mm, M12
0159159 mmDN15050 x 8 mm, M16
0306306 mm60 x 8 mm, M20
0324324 mm12 in.DN30060 x 8 mm, M20
0356356 mm14 in. DN35060 x 8 mm, M20
0368368 mmDN35060 x 8 mm, M20
0407407 mm16 in.DN40060 x 8 mm, M20
0458458 mm18 in.DN45070 x 10 mm, M24
0508508 mm20 in.DN50070 x 10 mm, M24
0521521 mmDN50070 x 10 mm, M24
0610610 mm24 in.DN60070 x 10 mm, M24
0660660 mm26 in.70 x 10 mm, M24
0720720 mm70 x 10 mm, M24
0762762 mm30 in.DN79070 x 10 mm, M24
0813813 mm32 in.DN90070 x 10 mm, M24
0915915 mm36 in.DN100070 x 10 mm, M24
10161016 mm40 in.70 x 10 mm, M24
10701070 mm42 in.70 x 10 mm, M24
12191219 mm48 in.70 x 10 mm, M24
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
__The Expanded offering is subject to additional delivery lead time.
Options (include with selected model number)
Code Sensor options
StandardStandard
A1Single Element Class A Sensor from -50 to 300 °C (-58 to 572 °F)
A2Dual Element Class A Sensor from -50 to 300 °C (-58 to 572 °F)
★
★
Code Assemble to option
StandardStandard
XAAssemble Sensor to Specific Temperature Transmitter
★
Code Cable gland options
StandardStandard
G2Cable Gland, Ex d, Brass, 7.5-11.9 mm
G7Cable Gland, M20x1.5, Ex e, Blue, Polyamide, Diam 5-9 mm
★
★
Code Product certifications
StandardStandard
E1ATEX Fla mep roo f
E7IECEx Flameproof and Dust
E5FM Explosion-proof
E6CSA Explosion-proof
★
★
★
★
Code Cover chain option
StandardStandard
G3Cover Chain - only available with Rosemount Connection Head Material Codes C, D, G, and H
★
Code Product certifications
StandardStandard
LTSpecial Material to meet extended Temperature rage of -51 Deg C
Emerson Process Management Rosemount Division. – Chanhassen, MN
Emerson Process Management Asia Pacific Limited – Singapore
Emerson Process Management GmbH & Co. - Karlstein, Germany
Emerson Process Management (India) Private Ltd. – Mumbai, India
Emerson Process Management Brazil - Sorocaba, Brazil
Emerson Process Management, Dubai - Emerson FZE
Beijing Rosemount Far East Instrument Co., Limited. - Beijing, China
February 2014
B.2European Directive Information
A copy of the EC Declaration of Conformity can be found at the end of the Quick Start Guide. The
most recent revision of the EC Declaration of Conformity can be found at www.rosemount.com.
B.2.1Ordinary Location Certification from FM Approvals
As standard, the transmitter has been examined and tested to determine that the design meets
the basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally
recognized test laboratory (NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).
B.2.2Hazardous Locations Certifications
North America
E5FM Explosionproof and Dust-Ignitionproof
Certificate: 0R7A2.AE
Standards Used: FM Class 3600- 2011, FM Class 3615 - 2006, FM Class 3810 - 2005
ANSI/NEMA 250 - 1991
Markings: XP CL I, DIV 1, GP B, C, D, T6; DIP CL II / III, DIV 1, GP E, F, G, T6; Type 4X;
Installed per 00068-0013;
E6CSA Explosionproof, Dust-Ignitionproof and Division 2
Certificate:1063635
Standards Used: CAN/CSA C22.2 No. 0-M91, CSA Std. C22.2 No. 25-1966, CSA Std. C22.2
No. 30-M1986, CSA Std. C22.2 No.94-M91, CSA Std. C22.2 No. 142-M1987, CSA Std.
C22.2 No. 213-M1987
Markings: XP Class I Groups B, C, and D; DIP Class II Groups E, F, G; Class III; Class I Div. 2
Groups A, B, C, D; Class I Zone 1 Group IIB+H2; Class I Zone 2 Group IIC; Installed per
00068-0033;
Product Certifications
13
Appendix B: Product Certifications
February 2014
Europe
E1 ATEX Fla m eproof
Certificate: FM12ATEX0065X
Standards Used: EN60079-0:2012, EN60079-1:2007
Markings: II 2 G Ex d IIC T6…T1 Gb
Special Conditions for Safe Use (X):
1.See certificate for ambient temperature range.
2.The non-metallic label may store an electrostatic charge and become a source of
ignition in Group III environments.
3.Guard the LCD display cover against impact energies greater than 4 joules.
4.Consult the manufacturer if dimensional information on the flameproof joints is
necessary.
International
E7 IECEX Flameproof
Certificate: IECEx FMG 12.0022X
Standards Used: IEC60079-0:2011, IEC60079-1:2007
Markings: Ex d IIC T6…T1 Gb
Special Conditions for Safe Use (X):
Reference Manual
00809-0100-4952, Rev BA
1.See certificate for ambient temperature range.
2.The non-metallic label may store an electrostatic charge and become a source of
ignition in Group III environments.
3.Guard the LCD display cover against impact energies greater than 4 joules.
4.Consult the manufacturer if dimensional information on the flameproof joints is
necessary.
14
Product Certifications
Reference Manual
00809-0100-4952, Rev BA
Appendix B: Product Certifications
February 2014
B.3Installation drawings
Figure B-1. FM Explosionproof Temperature Measurement Assembly (E5) Installation Drawing 00068-0013,
Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale
The Emerson logo is a trademark and service mark of Emerson Electric Co.
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Coplanar is a trademark of Rosemount Inc.
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Neobee M-20 is a registered trademark of PVO International, Inc.
HART is a registered trademark of the HART Communication Foundation.
Foundation fieldbus is a registered trademark of the Fieldbus Foundation.
All other marks are the property of their respective owners.