Emerson Yarway Integral Strainerimpulse 440, Yarway Integral Strainerimpulse 400, Yarway Integral Strainerimpulse 461, Yarway Integral Strainerimpulse 441, Yarway Integral Strainerimpulse 460 Instruction, Operation And Maintenance Manual

YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE
®
InstructIon, operatIon and maIntenance manual
Before installation these instructions must be fully read and understood
RATINGS
Operating pressure ranges
MAX. TEMPERATURE (C)
SATURATION
CURVE
ALL LIQUID PHASE
ALL
SUPERHEAT
MAX. PRESSURE, psi
SERIES 460
SERIES 461
SERIES 441
MAX. TEMPERATURE (F)
BACK PRESSURE LIMITS
Piston valve traps rated to 400 psig (28 bar) (incl.) are factory set to operate from 20 psig (1.4 bar) to maximum rated pressure. Maximum allowable back pressure at trap outlet equals 40% of pressure at trap inlet. (Based on absolute pressure.) Piston Valve traps rated to 600 psig (42 bar) (incl.) are factory set to operate from 40 psig (2.8 bar) to 600 psig (42 bar). Maximum allowable back pressure at trap outlet equals 25% of pressure at trap inlet. (Based on absolute pressure.) Note: the traps operate over the specified ranges without adjustment. Piston Valve Traps may be adjusted to operate between 10 psig (.7 bar) and the minimums stated above by removing the split washer (see disassembly section.) Back pressures higher than the percentages stated above will cause the traps to blow open. Where normal system back pressures are high, removal of the split washer will also permit operation against back pressures up to 55% of pressure at trap inlet. (Based on absolute pressure.)
MAX. PRESSURE, bar
SERIES 440
Disc valve traps rated to 600 psig (42 bar) (incl.) operate from 4 psig (.28 bar) to maximum rated pressure. Maximum allowable back pressure at trap outlet is 60% of pressure at trap inlet. (Based on absolute pressure.)
SERIES NUMBERS
To determine the size, series number, and pressure temperature rating refer to the nameplate on the trap body.
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YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE
InstructIon, operatIon and maIntenance manual
SUFFIX LETTER IDENTIFICATION
®
Rating psig, °F) (bar, °C)Piston Disc
400-975 (28-524) 400-775 (28-413) 600-975 (42-524) 600-775 (42-413) 400-975 (28-524) 400-775 (28-413) 600-975 (42-524) 600-775 (42-413) 400-975 (28-524) 400-775 (28-413) 600-975 (42-524) 600-775 (42-413)
Size end connections
½" 440
¾" 440
1" 440
Figure
number
441 460 461
441 460 461
441 460 461
Internal parts
Available end
connections
A/B D SW, FL
SW
SW, FL
SW
A, B, C D SW, FL
SW
SW, FL
SW
A, B, C D SW, FL
SW
SW, FL
SW
SW Socket weld ends FL Flanged ends (special option only) A, B, C, D Internal part size E Navy (Flanges per MIL-T-960E) D Navy (Flanges per MIL-T-960D)
NOTES
1. 400 psi (28 bar) socket weld end traps are furnished for 300 psi (21 bar) and 150 psi (10.5 bar) ratings.
2. All flanged end traps are of chrome moly steel construction. Socket weld end traps in the series 440 or 460 are chrome moly steel construction. Series 441 and 461 socket weld end traps are constructed from carbon steel.
WARNING
Hot discharge from this product may cause severe burns. Discharge must be piped away or directed so that persons in the vicinity are not endangered. This product must be isolated, vented and cool to the touch before repairing or inspecting.
2
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE
InstructIon, operatIon and maIntenance manual
®
INSTALLATION
Piping to and from the trap should be equal to
trap size or one size larger. Discharge line for short runs equal to trap size; larger for long runs. Avoid configurations that would cause excessive back pressure. Locate trap below outlet from equipment (gravity flow). If trap must be above drain provide a 'U' or lift fitting at the bottom of the riser before the trap (water seal). The trap may be installed in a horizontal or vertical line or at any angle so long as the discharge is downward or horizontal. Valves - use gate type for isolating, globe type for strainer blowdown, or for test (see Figure 1). Bypasses not recommended except for critical installations. If discharge is to a multistation or overhead return, put a swing check valve in discharge line to prevent backflooding on shut-down. Blow the system out before installing the trap. Frequent strainer blowdown or cleaning is recommended on a new system. Conditions will dictate frequency of blowdown in normal operation.
Welding - socket welding or seal welding of this trap body to the piping should be completed according to applicable Codes, Standards and Procedures. DO NOT make electrical welding connections to the trap body or any other part of the trap to prevent internal arcing. Electrical ground should be made to the pipe and not the trap. The standard body material for Series 400 traps is ASTMA182 GR F11, with controlled carbon to .15% MAX. The trap is also available in ASME SA-105 with Carbon controlled to .25% max, manganese controlled to 1.25% max and normalized. See underside of body for material designation.
Note: it is not necessary to disassemble the trap prior to welding, but avoid subjecting the internals to temperatures higher than 500°F.
FIGURE 1
Equipment drain Yarway Welbond shut off valve
Dirt leg (optional)
Strainer blow-down (optional) ½ Yarway Welbond globe valve
Steam trap
Elevated return
Test valve (optional) Yarway Welbond globe valve
Check valve
Return main
3
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