Emerson Y696 Installation Guide

Installation Guide English – May 2002
Type Y696
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local
Fisher Sales Ofce or Sales Representative or view
a copy at www.emersonprocess.com/regulators. For further information refer to: Type Y696 Instruction Manual, form 5312, D101770X012.
Type Y696 vapor recovery regulators are used to maintain a constant inlet (blanket) pressure with the outlet owing to a system whose pressure is lower than that at the inlet.
P.E.D. Categories
This product may be used as a pressure accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
PRODUCT SIZE CATEGORIES FLUID TYPE
DN 40 and 50 (1-1/2 and 2-inches) I 1
Specications
Body Sizes and End Connection Styles
DN 40 x 40 or DN 50 x 50 (1-1/2 x 1-1/2 or 2 x 2-inches) NPT
Maximum Inlet and Outlet Pressures
1,0 bar (15 psig)
Proof Test Pressure
All Pressure Retaining Components have been
proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Outlet Pressure Ranges
(1)
5 to 12 mbar (2 to 5-inches w.c.), 12 to 37 mbar (5 to 15-inches w.c.), 20 to 69 mbar (8-inches w.c. to 1 psig), 0,07 to 0,19 bar (1 to 2.8 psig), 0,14 to 0,24 bar (2 to 3.5 psig), and 0,3 to 0,5 bar (4 to 7 psig)
Temperature Capabilities
(1)
Nitrile: -29° to 66°C (-20° to 150°F) Fluoroelastomer: 5° to 149°C (41° to 300°F)
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
(1)
Installation
WARNING
!
Only qualied personnel should install
Backpressure regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
If the regulator vents uid or a leak develops in the system, it indicates that service is required. Failure to take the backpressure regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping uid
or bursting of pressure-containing
parts may result if this backpressure regulator is overpressured or is installed where service conditions could exceed the limits given in the Specications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure­limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the backpressure regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the backpressure regulator in a
safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For
anged bodies, use suitable line gaskets and
approved piping and bolting practices. Install the backpressure regulator in any position desired,
unless otherwise specied, but be sure ow
through the body is in the direction indicated by the arrow on the body.
D101770XENG
R
www.emersonprocess.com/regulators
2
Type Y696
Note
It is important that the backpressure regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the backpressure regulator should be located away from vehicular trafc and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the backpressure regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
Maximum inlet pressures depend upon body
materials and temperatures. Refer to the
nameplate for the maximum inlet pressure of the valve. The valve should be inspected for damage after any overpressure condition. Fisher
backpressure regulators are NOT ASME safety relief valves.
Startup
The backpressure regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the inlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase inlet pressure or counterclockwise to decrease pressure. Monitor the inlet pressure with a test gauge during the
adjustment. Replace the closing cap or tighten the
locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the backpressure regulator from all pressure before attempting disassembly.
Parts List
Key Description
1 Control Spring 2 Adjusting Screw 3 Closing Cap 4 Lower Control Spring Seat 5 Diaphragm 6 Lower Diaphragm Plate 7 Diaphragm Plate Gasket 8 Pusher Post 9 Lever Assembly 11 Machine Screw 13 Stem 14 Cotter Pin 16 Body Gasket
17 Split Ring
19 Union Nut 20 Lower Casing 21 Diaphragm Case Cap Screw 22 Hex Nut 23 Spring Case 24 Diaphragm Plate 25 Disk Assembly
27 Orice
28 Body 29 Pipe Plug 30 Diaphragm Cap Screw 35 Closing Cap Gasket 38 Body Cap Assembly 40 Disk Shut-Off Stem 41 Disk Spring 44 Upper Spring Seat 46 Valve Disk Washer 47 Disk Screw 50 Nameplate 51 Drive Screws 75 Bushing 78 Pipe Plug
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