Emerson Y696 Data Sheet

Page 1
Bulletin 74.2:Y696
Type Y696 Vapor Recovery Regulator
January 2010
W5996
Figure 1. Type Y696 Vapor Recovery Regulator
Features
Precision Control—Large diaphragm area provides very accurate throttling control at low set pressures.
Rugged Construction—Heavy duty castings and internal parts are designed to lessen vibration and shock.
Ease of Inspection and Maintenance—The union nut connection permits maintenance or inspection of critical parts without removing the body from the line.
Variety of Construction Materials—Body and lower casing are available in cast iron, steel, stainless steel,
or Hastelloy® C. Spring case is available in cast iron, steel, or stainless steel. Trim is available in stainless steel or Hastelloy® C.
Introduction
The Accu-Pressure™ Type Y696 is a direct-operated vapor recovery regulator with internal registration, requiring no downstream control line. This regulator is used to sense an increase vessel pressure and vent excessive internal tank pressure to an appropriate vapor recovery disposal or reclamation system. However, inlet pressures, outlet pressures, and other performance characteristics vary according to construction.
Hastelloy® C is a mark owned by Haynes Internatio nal, Inc.
D102054X012
www.sherregulators.com
Page 2
Bulletin 74.2:Y696
Specications
Body Size and End Connection Style
(1)
See Table 1
Maximum Allowable Inlet and Outlet Pressure
15 psig (1,0 bar)
Orice Diameter
1-inch (25 mm)
Control Pressure Ranges
See Table 2
Flow Capacities
See Table 7
Wide-Open Flow Coefcients CV: 14.7 Cg: 515 C1: 35
Pressure Registration
Internal
Vent Connections
1/4 NPT
Spring Case Connection
1/4 NPT
Common Services and Material Compatibility
See Tables 3 and 4
Temperature Capabilities
Nitrile (NBR): -20° to 180°F (-29° to 82°C)
(2)
Fluorocarbon (FKM): 40° to 300°F (4° to 149°C) Peruoroelastomer (FFKM): 0° to 300°F (-18ۜ° to 149°C)
(2)
Ethylenepropylene (EPDM): -20° to 275°F (-29° to 135°C)
Approximate Weight
Cast iron: 45 pounds (20 kg) Steel and Stainless Steel: 57 pounds (26 kg)
Construction Materials
Body and Union Nut: Cast iron, Steel, CF8M Stainless steel, or Hastelloy® C
Spring Case: Cast iron, Steel, or CF8M Stainless steel Diaphragm Case Assembly: Cast iron, Steel,
CF8M Stainless steel, or Hastelloy® C Control Spring, Control Spring Seat, and Diaphragm Plate: Plated Steel Diaphragm: Nitrile (NBR) (standard), Fluorocarbon (FKM), or Ethylenepropylene (EPDM) Disk Assembly: 303 Stainless steel disk holder with Nitrile (NBR) or Ethylenepropylene (EDPM) disk; 316 Stainless steel disk holder with Nitrile (NBR), Fluorocarbon (FKM), Peruoroelastormer (FFKM), or Polytetrauoroethylene (PTFE) disk; or Hastelloy® C disk holder with PTFE disk Orice, Pusher Post, Lever Assembly, Stem, and Cotter Pin: 303 Stainless steel, 316 Stainless steel, or Hastelloy® C Gaskets: Composition
1. End connections for other than U.S. standard can usually be provided, consult your local Sales Ofce.
2. The pressure/temperature limits in this Bulletin or any applicable standard limitation should not be exceeded.
Table 1. Body Sizes and End Connection Style
BODY SIZE,
NPS (DN)
1-1/2 and 2 (40 and 50) NPT
Cast Iron Steel Stainless Steel Hastelloy® C
NPT, SWE, CL150 RF,
CL300 RF, PN 16/25/40
BODY MATERIAL
NPT, SWE, CL150 RF,
CL300 RF, PN 16/25/40
Table 2. Control Pressure Ranges
CONTROL PRESSURE RANGE
2 to 5-inches w.c.
5 to 15-inches w.c.
8-inches w.c. to 1 psig
1 to 2.8 psig 2 to 3.5 psig
4 to 7 psig
1. Spring ranges based on spring case installed pointed down. When installed pointed up, spring range increases 2-inches w.c. (5 mbar).
2. Do not use Fluorocarbon (FKM) diaphragm with these springs at diaphragm temperatures lower than 60°F (16°C).
(5 to 12 mbar) (12 to 37 mbar) (20 to 69 mbar)
(69 mbar to 0,19 bar) (0,14 to 0,24 bar) (0,28 to 0,48 bar)
(1)(2)
(1)(2)
SPRING PART
NUMBER
1A200127022 1B766627062 0B019427052
0A081127202 0Y066427022 1H802427032
SPRING COLOR
Red
Gray
Dark Green
Orange
Green stripe
Red
SPRING WIRE DIAMETER,
INCHES (mm)
0.135 (3,43)
0.156 (3,96)
0.187 (4,75)
0.250 (6,35)
0.363 (9,22)
0.406 (10,3)
CL150 RF
SPRING FREE LENGTH,
INCHES (mm)
5.38 (137)
6.63 (168)
6.00 (152)
6.00 (152)
6.00 (152)
6.00 (152)
2
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E0751
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
Bulletin 74.2:Y696
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
Figure 2. Operational Schematic
VAPOR RECOVERY
VACUUM SOURCE
VAPOR PRESSURE
LIQUID
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Figure 3. Principal of Operational Schematic
Principle of Operation
The Type Y696 vapor recovery regulator is used to maintain a constant blanket (inlet) pressure or vessel pressure with the outlet owing to a system whose pressure is lower than that at the inlet.
When vessel pressure increases above the setpoint of the regulator due to pumping in or thermal heating, the force of the control spring is overcome by pressure acting on the diaphragm. This moves the disk away from the orice allowing gas to ow from the vessel to the vapor recovery system.
As vessel pressure is reduced, the force of the control spring causes the disk to move toward the orice decreasing the ow of gas out of the vessel. As vessel pressure drops below the setpoint of the regulator, the disk will seat against the orice shutting off the ow of gas.
Sizing Vapor Recovery Systems
To determine the capacity required, you must consider the amount of blanketing gas that must be displaced from the tank when either lling the vessel with liquid (pump-in) or the expansion of tank vapors during atmospheric thermal heating.
Using the established procedures from American Petroleum Institute Standard 2000 (API 2000), determine the required ow rate for outbreathing.
3
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Bulletin 74.2:Y696
Table 3. Fluid Compatibility of Metals
FLUID
Acetaldehyde Acetic Acid, Air Free Acetic Acid, Aerated Acetic Acid Vapors Acetone
Acetylene Alcohols Aluminum Sulfate Ammonia Ammonium Chloride
Ammonium Nitrate Ammonium Phosphate Ammonium Sulfate Ammonium Sulte Aniline
Asphalt Beer Benzene (Benzol) Benzoic Acid Boric Acid
Butane Calcium Chloride (Alkaline) Calcium Hypochlorite Carbolic Acid Carbon Dioxide, Dry
Carbon Dioxide, Wet Carbon Disulde Carbon Tetrachloride Carbonic Acid Chlorine Gas, Dry
Chlorine Gas, Wet Chlorine, Liquid Chromic Acid Citric Acid Coke Oven Gas
Copper Sulfate Cottonseed Oil Creosote Ethane Ether
Ethyl Chloride Ethylene Ethylene Glycol Ferric Chloride Formaldehyde
Formic Acid Freon, Wet Freon, Dry Furfural Gasoline, Rened Glucose
A - Recommended B - Minor to moderate effect. Proceed with caution. C - Unsatisfactory IL - Information lacking
Carbon
Steel
A C C C A
A A C A C
A C C C C
A B A C C
A B C B A
C A B C A
C C C IL A
C A A A B
C A A C B
IL B B A A A
Cast
Iron
A C C C A
A A C A C
C C C C C
A B A C C
A B C B A
C A B C A
C C C C A
C A A A B
C A A C B
C B B A A A
MATERIAL
316
Stainless
Steel
A B A A A
A A A A B
A A A A A
A A A A A
A B B A A
A A B B B
C C B A A
B A A A A
A A A C A
B A A A A A
Hastelloy® C
A A A A A
A A A A A
A A A A A
A A A A A
A A A A A
A A A A A
B A A A A
A A A A A
A A IL B A
A A A A A A
FLUID
Hydrochloric Acid, Aerated Hydrochloric Acid, Air free Hydrouoric Acid, Aerated Hydrouoric Acid, Air free Hydrogen
Hydrogen Peroxide Hydrogen Sulde, Liquid Magnesium Hydroxide Mercury Methanol
Methyl Ethyl Ketone Milk Natural Gas Nitric Acid Oleic Acid
Oxalic Acid Oxygen Petroleum Oils, Rened Phosphoric Acid, Aerated Phosphoric Acid, Air Free
Phosphoric Acid Vapors Picric Acid Potassium Chloride Potassium Hydroxide Propane
Rosin Silver Nitrate Sodium Acetate Sodium Carbonate Sodium Chloride
Sodium Chromate Sodium Hydroxide Sodium Hypochloride Sodium Thiosulfate Stannous Chloride
Stearic Acid Sulfate Liquor (Black) Sulfur Sulfur Dioxide, Dry Sulfur Trioxide, Dry
Sulfuric Acid (Aerated) Sulfuric Acid (Air Free) Sulfurous Acid Trichloroethylene Turpentine
Vinegar Water, Boiler Feed Water, Distilled Water, Sea Zinc Chloride Zinc Sulfateilled
Carbon
Steel
C C B A A
IL C A A A
A C A C C
C A A C C
C C B B A
B C A A C
A A C C B
A A A A A
C C C B B
C B A B C C
Cast
Iron
C C C C A
A C A A A
A C A C C
C A A C C
C C B B A
B C A A C
A A C C B
C A A A A
C C C B B
C C A B C C
MATERIAL
316
Stainless
Steel
C C B B A
A A A A A
A A A B A
B A A A A
B A A A A
A A A A B
A A C A A
A A A A A
C C B A A
A A A B C A
Hastelloy® C
B B A A A
B A A A A
A A A B A
A A A A A
IL
A A A A
A A A A A
A A A A A
A A A A A
A A A A A
A A A A A A
1. Determine the ow rate of blanketing gas displaced when
liquid is being pumped in (see Table 6).
2. Determine the gas ow rate due to “outbreathing”
caused by atmospheric thermal heating (see Table 5).
3. Add the requirements of 1 and 2 and select a vapor
recovery regulator size based on total capacity required from Table 7.
4
Sample sizing problem:
Vessel Capacity . . . . . . . . . 168 000 gallons (636 000 liters)
Pump In Capacity . . . . . . . . . . . . . . . . . 50 GPM (189 l/min)
Desired Vapor Recovery . . . . . . . . . 2-inches w.c. (5 mbar)
Vapor Recovery Vacuum Source . . . . . . . . . . . . 5-inches Hg
1. From Table 6 the desired air ow rate due to pump in equals 50 GPM (189 l/min) x 8.01 = 400 SCFH (10,7 Nm3/h) air.
Page 5
Table 4. Fluid Compatibility of Elastomers
FLUID
Acetic Acid (30%) Acetone Air, Ambient Air, Hot [200°F (93°C)] Alcohol (Ethyl) Alcohol (Methyl) Ammonia (Anhydrous)(Cold)
Ammonia (Gas, Hot) Beer Benzene Brine (Calcium Chloride) Butadiene Gas Butane (Gas)
Butane (Liquid) Carbon Tetrachloride Chlorine (Dry) Chlorine (Wet) Coke Oven Gas
Ethyl Acetate Ethylene Glycol Freon 11 Freon 12 Freon 22
Freon 114 Gasoline (Automotive) Hydrogen Gas Hydrogen Sulde (Dry) Hydrogen Sulde (Wet)
Jet Fuel (JP-4) Methyl Ethyl Ketone (MEK) MTBE Natural Gas
Nitric Acid (50 to 100%) Nitrogen Oil (Fuel) Propane
Sulfur Dioxide Sulfuric Acid (up to 50%) Sulfuric Acid (50 to 100%) Water (Ambient) Water [at 200°F (93°C)]
1. Performance worsens with hot temperatures.
A - Recommended B - Minor to moderate effect. Proceed with caution. C - Unsatisfactory N/A - Information not available
Neoprene (CR) Nitrile (NBR) Fluorocarbon (FKM) Ethylenepropylene (EPDM) Peruoroelastomer (FFKM)
B C A C A A A
B A C A C A
C C C C C
C A C A A
A C A A B
B C C A
C A C B
A B C A C
Bulletin 74.2:Y696
MATERIAL
C C A B C A A
C A C A C A
A C C C C
C A B A C
A B A
(1)
A
C
A C C A
C A A A
C C C A B
C C A A C C C
C A B B B A
A A A B A
C A A B C
B A A C C
A C C A
B A A A
A A A A B
A A A A A A A
B A C A C C
C C C C C
B A C B A
A C A A A
C A C C
C A C C
A B B A A
A A A A A A A
A A A A A A
A A A A A
A A A A A
A A A A A
A A A A
A A A A
A A A A A
2. From Table 5 the desired air ow rate = 4000 SCFH
(107 Nm3/h) air due to thermal heating.
3. Total required ow rate = 4400 SCFH (118 Nm3/h) air.
4400 SCFH (118 Nm3/h) converts to 4500 SCFH (121 Nm3/h) nitrogen.
4. From Table 7, with a 2-inches w.c. (5 mbar), and an outlet
pressure of 5-inches Hg, an NPS 1-1/2 or 2 (DN 40 or 50) body size would ow 5130 SCFH (137 Nm3/h) nitrogen. This would satisfy the desired ow rate of 4500 SCFH (121 Nm3/h) nitrogen.
Capacity Information
Table 7 gives typical nitrogen regulating capacities at selected inlet pressures and outlet pressure settings. Flows are in SCFH (at 60°F and 14.7 psia) and Nm3/h (at 0°C and 1,01325 bar) of 0.97 specic gravity nitrogen. For gases of other specic gravities, multiply the given SCFH capacity of nitrogen by 0.985, and divide by the square root of the appropriate specic gravity of the gas required. Then, if capacity is desired in Nm3/h, multiply SCFH by 0.0268.
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Bulletin 74.2:Y696
Table 5. Gas Flow Required for Thermal Heating (Outbreathing) per API 2000 (Interpolate for Intermediate Sizes)
TANK CAPACITY,
BARRELS
60 100 500
1000 2000
3000 4000 5000
10 000 15 000 20 000 25 000
30 000 35 000 40 000 45 000
50 000 60 000 70 000 80 000
90 000 100 000 120 000
140 000 160 000 180 000
TANK CAPACITY,
GALLONS
2500
4200 21 000 42 000
84 000
126 000 168 000 210 000
420 000 630 000 840 000
1 050 000 1 260 000
1 470 000 1 680 000 1 890 000
2 100 000 2 520 000 2 940 000 3 360 000
3 780 000 4 200 000 5 040 000
5 880 000 6 720 000 7 560 000
OUTBREATHING (FLASH POINT
< 100°F OR NORMAL BOILING POINT
< 300°F), SCFH AIR
60 100 500
1000 2000
3000 4000 5000
10 000 15 000 20 000 24 000
28 000 31 000 34 000 37 000
40 000 44 000 48 000 52 000
56 000 60 000 68 000
75 000 82 000 90 000
TANK CAPACITY,
3
m
10
20 100 200
300 500 700
1000 1500
2000 3000 3180
4000 5000 6000 7000
8000
9000 10 000 12 000
14 000 16 000 18 000
20 000 25 000 30 000
OUTBREATHING (FLASH POINT
< 38°C OR NORMAL BOILING POINT
< 149°C), Nm3/h AIR
1,6
2,7 13,4 26,8
53,6 80,4
107 134
268 402 536 643
750 831 911 992
1072 1179 1286 1394
1501 1608 1822
2010 2198 2412
Table 6. Flow Rate Conversion
MULTIPLY MAXIMUM PUMP RATE OUT: BY TO OBTAIN
U.S. GPM U.S. GPH
m3/hr
Barrels/hour
Barrels/day
1. Gas ow of blanketing gas to replace liquid pumped out.
(1)
8.021
0.1337
1.01
5.615
0.2340
Table 7. Capacities
OUTLET PRESSURE RANGE,
SPRING PART NUMBER,
AND COLOR
2 to 5-inches w.c.
(5 to 12 mbar)
1A200127022, Red
5 to 15-inches w.c.
(12 to 37 mbar)
1B766627062, Gray
8-inches w.c. to 1 psig
(20 to 69 mbar)
0B019427052, Dark Green
1 to 2.8 psig
(69 mbar to 0,19 bar)
0A081127202, Orange
2 to 3.5 psig
(0,14 to 0,24 bar)
0Y066427022, Green Stripe
4 to 7 psig
(0,28 to 0,48 bar)
1H802427032, Red
SET PRESSURE
2-inches w.c.
(5 mbar)
4-inches w.c.
(10 mbar)
15-inches w.c.
(37 mbar)
21-inches w.c.
(52 mbar)
2 psig
(0,14 bar)
3 psig
(0,21 bar)
5 psig
(0,34 bar)
BUILDUP TO OBTAIN WIDE-OPEN TRAVEL
2.6-inches w.c. (6 mbar)
2.6-inches w.c. (6 mbar)
3.9-inches w.c.
(10 mbar)
7.7-inches w.c.
(19 mbar)
23-inches w.c.
(57 mbar)
3.2 psig
(0,22 bar)
5.87 psig
(0,41 bar)
OUTLET PRESSURE
VACUUM
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
0 psig (0 bar)
2.5 psig (0,17 bar) 5 psig (0,34 bar)
(1)
:
SCFH SCFH Nm3/h
SCFH SCFH
CAPACITIES IN SCFH (Nm3/h)
OF 0.97 SPECIFIC GRAVITY
NITROGEN
1420 (38,1)
5130 (137) 6560 (176)
1680 (45,0)
5200 (139) 6600 (177)
2810 (75,3)
5580 (150) 6850 (184)
3510 (94,1)
5950 (159) 7160 (192)
5820 (156) 7410 (199) 8340 (224)
8790 (236)
10 400 (279)
9770 (262)
12 000 (322) 12 700 (340) 13 100 (351)
6
Page 7
17.44 (443)
10.38 (264)
2.25 (57)
Bulletin 74.2:Y696
7.06
(179)
GAUGE TAP 1/4 NPT
TYPE Y602 VENT
CAST IRON 1/4 NPT VENT CONNECTION
Figure 4. Dimensions
STEEL OR STAINLESS STEEL 3/4 NPT VENT
To determine regulating capacities at pressure settings not given or to determine wide-open ow capacities, use the following formula:
520
Q = CgP1SIN
GT
3417
)
C
∆P
DEG
)
P
1
1
where:
Q = gas ow rate, SCFH C P G = specic gravity of the gas
= gas sizing coefcient
g
= absolute inlet pressure, psia
1
T = absolute temperature of gas at inlet, °Rankine C ∆P = pressure drop across the regulator, psi
= ow coefcient
1
7.00
14.00 (356)
(178)
8.94
(227)
5.19
(132)
2.94 (75)
5.88
(149)
Ordering Guide
Body Size (Select One)
NPS 1-1/2 (DN 40) NPS 2 (DN 50)
Body Material and End Connection Style (Select One)
Cast Iron Hastelloy® C
 NPT***  NPT*   CL150 RF*  CL300 RF*
WCC Steel CF8M Stainless Steel
NPT*** NPT** CL150 RF** CL150 RF** CL300 RF** CL300 RF** PN 16/25/40* PN 16/25/40*
11.88 (302)
INCHES
(mm)
Installation
Install the regulator using a straight run of pipe the same size as or larger than the regulator body. Flow through the regulator body is indicated by the ow arrow cast, stamped or riveted on the body. If a block valve is required, install a full ow valve between the regulator and the blanketed vessel. For proper operation at low setpoint ranges, the Type Y696 regulators should be installed with the spring case barrel pointed down.
Ordering Information
Carefully review each specication and complete the Ordering Guide. To ensure ordering accuracy, please complete the Specications Worksheet on the last page.
Spring Case Material (Select One) Cast iron*** WCC Steel*** CF8M Stainless steel**
Diaphragm Case Material (Select One) Cast iron*** WCC Steel*** CF8M Stainless steel** Hastelloy® C*
Trim Material (Select One) 303 Stainless steel*** 316 Stainless steel (not available with Ethylenepropylene (EPDM))** Hastelloy® C (only available with PTFE)*
- continued -
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Bulletin 74.2:Y696
Ordering Guide (continued)
Diaphragm Material (Select One) Nitrile (NBR) (standard)*** Fluorocarbon (FKM)**
Nitrile (NBR) with PTFE Protector**
Disk Material (Select One) Nitrile (NBR) (standard)***
Fluorocarbon (FKM)*** Peruoroelastomer (FFKM)* Ethylenepropylene (EPDM)* PTFE*
Outlet Pressure Range (Select One)
2 to 5-inches w.c. (5 to 12 mbar) Red*** 5 to 15-inches w.c. (12 to 37 mbar) Gray*** 8-inches w.c. to 1 psig (20 to 69 mbar) Dark Green*** 1 to 2.8 psig (69 mbar to 0,19 bar) Orange*** 2 to 3.5 psig (0,14 to 0,24 bar) Green Stripe*** 4 to 7 psig (0,28 to 0,48 bar) Red***
Regulators Quick Order Guide
* * * Standard - Readily Available for Shipment
* * Non-Standard - Allow Additional Time for Shipment
Special Order, Constructed from Non-Stocked Parts.
*
Consult your local Sales Ofce for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
Replacement Parts Kit (Optional) Yes, send one parts kit to match this order.
Vapor Recovery Specication Worksheet
Application Specications:
Tank Size Pump In Rate Pump Out Rate Blanketing Gas (Type and Specic Gravity)
Pressure Requirements:
Control Pressure Setting Downstream Pressure Maximum Flow (Q
max
)
Build-up Limitations:
0.25-inches w.c. (0,6 mbar) 1-inch w.c. (2 mbar)
0.5-inches w.c. (1 mbar) 2-inches w.c. (5 mbar)
Others
Other Specications:
Is a tank blanketing regulator required? Special Material Requirements:
Ductile Iron
Stainless Steel Hastelloy® C
Yes No
Other
Other Requirements:
Steel
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574
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Middle East and Africa Dubai, United Arab Emirates Tel: +971 4811 8100
For further information visit www.sherregulators.com
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management product remains solely with the purchaser.
Natural Gas Technologies
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574
Asia-Pacic Singapore, Singapore 128461 Tel: +65 6777 8211
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