Emerson Y695A Installation Guide

Installation Guide English – May 2002
Y695A Series
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local
Fisher Sales Ofce or Sales Representative or view
a copy at www.emersonprocess.com/regulators. For further information refer to: Y695A Series Instruction Manual (form 5466, D102596X012).
The y695A Series vapor recovery regulators are used to maintain a constant inlet (blanket)
pressure with the outlet owing to a system
whose pressure is lower than that at the inlet.
P.E.D. Category
This product may be used as a pressure accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
PRoDuCT SIzE CATEgoRIES FluID TyPE
DN 20 to 25 (3/4-inch to 1-inch) SEP 1
Maximum Emergency Inlet Pressure to Avoid Internal Parts Damage
10,3 bar (150 psig)
Control Pressure Ranges
(1)
Relief Set Pressure Range
5 to 16 mbar* (2 to 7-inches w.c.), 7 to 33 mbar* (3 to13-inches w.c.), 25 to 65 mbar (10 to 26-inches w.c.), 62 to 172 mbar (0.9 to 2.5 psig), 0,09 to 0,31 bar (1.3 to 4.5 psig), and 0,26 to 0,48 bar (3.8 to 7 psig)
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Temperature Capabilities
(1)
Nitrile: -29° to 82°C (-20° to 180°F) Fluoroelastomer (FKM): 4° to 149°C
(40° to 300°F) Peruoroelastomer (FFKM): -29° to 149°C (-20° to 300°F) Ethylenepropylene (EPDM): -29° to 149°C (-20° to 300°F)
Specications
Available Constructions
Type y695A: The Type Y695A has internal
registration requiring no downstream control line. Type y695AM: The Type Y695AM has a blocked throat and a downstream control line connection for external registration.
Body Sizes
DN 20 or 25 (3/4-inch or 1-inch)
End Connection Styles
Ductile Iron: NPT CF8M Stainless steel: NPT, ANSI Class 150 RF,
ANSI Class 300 RF, PN 16/25/40
CF8M Stainless steel with Carbon steel
anges: ANSI Class 150 RF, ANSI Class 300 RF, PN 16/25/40
Hastelloy C: ANSI Class 150 RF
Maximum Inlet and outlet Pressures
10,3 bar (150 psig)
*Spring ranges based on spring case installed pointed down. When installed pointing
up, the spring ranges increase by 5 mbar (2-inches w.c.). Do not use uoroelastomer
(FKM) diaphragm with these springs at diaphragm temperatures lower than 16°C (60°F).
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
2. All anges are welded on except Hastelloy C. All ange dimensions are 356 mm
(14-inches) face-to-face.
(2)
(1)
Installation
WARNINg
!
Only qualied personnel should install
or service a backpressure regulator. Backpressure regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
If the backpressure regulator vents
uid or a leak develops in the system,
it indicates that service is required. Failure to take the backpressure regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage,
or leakage due to escaping uid
or bursting of pressure-containing parts may result if this backpressure regulator is overpressured or is installed where service conditions could exceed the limits given in the
Specications section, or where
conditions exceed any ratings of the adjacent piping or piping connections.
D102596XENG
R
www.emersonprocess.com/regulators
Y695A Series
To avoid such injury or damage, provide pressure-relieving or pressure­limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the backpressure regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the backpressure regulator in a safe location.
Clean out all pipelines before installation of the backpressure regulator and check to be sure the backpressure regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male
pipe threads. For anged bodies, use suitable line
gaskets and approved piping and bolting practices. Install the backpressure regulator in any position
desired, unless otherwise specied, but be sure ow
through the body is in the direction indicated by the arrow on the body.
Note
It is important that the backpressure regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the backpressure regulator should be located away
from vehicular trafc and positioned
so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the backpressure regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
overpressure Protection
Maximum inlet pressures depend upon body materials and temperatures. Refer to the nameplate for the maximum inlet pressure of the valve. The valve should be inspected for damage after any overpressure condition. Fisher backpressure
regulators are NoT ASME safety relief valves.
Startup
The backpressure regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may
be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking out of Service (Shutdown)
WARNINg
!
T o avoid personal injury resulting from sudden release of pressure, isolate the backpressure regulator from all pressure before attempting disassembly .
Parts list
Key Description
1 Body 2 Cap Screw 3 Spring Case Assembly 4 Diaphragm Casing
5 Orice
6 Spring
7 Diaphragm Head
8 Pusher Post 10 Diaphragm 11 Body Seal O-Ring 12 Insert Seal 13 Disk Assembly 14 Stem 16 Lever Assembly 17 Machine Screw 18 Guide Insert 22 Closing Cap
23 Hex Nut
24 Cap Screw 25 Closing Cap Gasket (Steel and Stainless steel Closing Cap only) 26 Vent Assembly 27 Pipe Plug 30 Stem Seal (Type Y695AM only) 31 Throat Seal (Type Y695AM only) 33 Machine Screw (Type Y695AM only) 35 Adjusting Screw 36 Washer 38 Cap Screw 41 Back Disk Spring 42 Back Body Seal 43 Back Body Cap 44 Disk Spacer
45 Diaphragm Head Gasket
46 Nameplate 47 Drive Screw 49 Backup Ring 50 Lower Spring Seat
2
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