Emerson Y693 Installation Guide

Installation Guide English – May 2002
Type Y693
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Fisher Sales Office or Sales Representative or view a copy at www.FISHERregulators.com. For further information refer to:
Type Y693 Instruction Manual, form 5342, D102021X012.
P.E.D. Categories
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used out­side of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
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Specifications
Maximum Inlet and Outlet Pressures
10,4 bar (150 psig) and 1,0 bar (15 psig)
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Outlet Pressure Ranges
Light Diaphragm Plate: 1,2 to 6,7 mbar (0.5 to 2.0
inches w.c.), 6,7 to 12 mbar (2 to 5 inches w.c.), 12 to 19 mbar (5 to 8 inches w.c.), 19 to 44 mbar (8 to 18 inches w.c.), and 44 to 78 mbar (18 to 32 inches w.c.) Heavy Diaphragm Plate: 0,07 to 0,17 bar (1 to 2 psig), 0,10 to 0,23 bar (1.5 to 3.3 psig), and 0,14 to 0,34 bar (2 to 5 psig)
Heavy Diaphragm Plate with brass closing cap and heavy duty spring adjustor: 0,14 to 0,37 bar (2 to 5.5
psig) and 0,27 to 0,69 bar (4 to 10 psig)
(1)
Maximum Operating Outlet Pressure to Avoid Internal Part Damage
0,14 bar (2 psig) above outlet pressure setting
Temperature Capabilities
Nitrile (NBR): Fluoroelastomer: Elastomeric (PTFE):
-29 to 82°C (-20 to 180°F)
(1)
(1)
+5 to 149°C (+40 to 300°F)
-18 to 149°C (0 to 300°F)
(1)
Installation
Only qualified personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required.
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
Note
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular traffic and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
D102021XENG
www.FISHERregulators.com
Type Y693
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Parts List
Key Description
1 Control Spring 2 Adjusting Screw 3 Closing Cap 4 Lower Control Spring Seat 5* Diaphragm Assembly 6 Lower Diaphragm Plate 7* Diaphragm Plate Gasket 8 Pusher Post 9 Lever Assembly 11 Machine Screw 12 Machine Screw 13 Stem 15* Stem O-ring 16 * Body Gasket 17 Snap Ring 19 Union Nut 20 Lower Casing Assembly 21 Diaphragm Case Cap Screw 22 Hex Nut 23 Spring Case 25 * Disk Holder 27 Orifice 28 Body 30 Cap Screw 35 * Closing Cap Gasket 44 Spring Seat 50 Nameplate 51 Drive Screw 56 Vent Assembly 64 Bushing O-Ring 66 PTFE Wiper 69 PTFE Back-up ring 72 Reducing Nipple, plastic 74 Bushing Snap Ring 75 Elbow 85 Bias Spring 93 Hex Nut 97 Body Bushing 98 Disk Washer 9 9 Disk
34B4832-B
2
34B4867-A
34B4869-A
Figure 1. Type Y693 Adjusting Screw / Control Spring Combinations
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