Emerson Y692 Installation Guide

Installation Guide English – May 2001
Type Y692
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Fisher Sales Office or Sales Representative or view a copy at www.FISHERregulators.com. For further information refer to:
Type Y692 Instruction Manual, form 5347, D102031X012.
P.E.D. Categories
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used out­side of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
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Specifications
Maximum Inlet and Outlet Pressures
10,4 bar (150 psig) and 1,0 bar (15 psig)
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Outlet Pressure Ranges
Light Spring Assembly: 2 to 7 bar (1 to 3 inches w.c.),
7 to 26 mbar (3 to 11 inches w.c.), 16 to 86 mbar (6.5 inches w.c. to 1.2 psig), 0,05 to 0,1 bar (0.7 to 2 psig), and 0,07 to 0,2 bar (1 to 3.2 psig) Heavy Spring Assembly: 0,1 to 0,4 bar (2 to 5.5 psig) and 0,3 to 0,5 bar (4 to 7 psig)
(1)
Maximum Operating Outlet Pressure to Avoid Internal Part Damage
0,21 bar (3 psig) above outlet pressure setting
Temperature Capabilities
Nitrile (NBR): Fluoroelastomer (FKM):
-29 to 82°C (-20 to 180°F)
(1)
(1)
+5 to 149°C (+40 to 300°F)
(1)
Installation
Only qualified personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
For proper operation, the regulator must be installed with the spring case barrel pointed down.
Note
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular traffic and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
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Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With
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Type Y692
proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Parts List
Key Description
1 Control Spring 2 Adjusting Screw 3 Closing Cap 4 Control Spring Seat 5 Diaphragm and Plate Assy 6 Lower Diaphragm Plate 7 Diaphragm Plate Gasket 8 Pusher Post 9 Lever Assembly 11 Machine Screw 13 Stem 14 Cotter Pin 16 Body Gasket 17 Split Ring 19 Union Nut 20 Lower Casing 21 Diaphragm Case Cap Screw
Key Description
23 Spring Case 25 Disk Assembly 27 Orifice 28 Body 29 Pipe Plug 30 Diaphragm Cap Screw 35 Closing Cap Gasket 44 Upper Spring Seat 46 Valve Disk Washer 47 Machine Screw 50 Nameplate 51 Drive Screws (4 req'd) 56 Vent Assembly 71 Bushing 74 Pitot Tube 93 Hex Nut
Taking Out of Service (Shutdown)
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
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Figure 1. Type Y692 with a Heavy
Control Spring Assembly
43B0674-B 34B4869-A
Figure 2. Type Y692 Regulator Figure 3. Type Y692 with a Light
©Fis her C ontro ls Inte rnati onal, I nc., 2001; All R ights Rese rved
Fisher and Fisher Regulators are marks owned by Fisher Controls International, Inc. The Emerson logo is a trade mark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
For information, contact Fisher Controls, International:
Within USA (800) 588-5853 – Outside USA (319) 395-9777 Italy – (39) 051-4190-606 Singapore – (65) 770-8320 Mexico – (52) 57-28-0888
Printed in U.S.A.
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Control Spring Assembly
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