Figure 1. Type Y692 Low-Pressure Gas Blanketing Regulator
Introduction
An Accu-Pressure™ Gas Blanketing Regulator System
reduces a high-pressure gas, such as Nitrogen, to
maintain a protective environment above any liquid
stored in a tank or vessel when the liquid is being
pumped out. Also when the vessel is suddenly cooled,
causing vapors inside the vessel to contract, the
regulator system replaces the volume of contracting
vapors with a volume of blanketing gas to prevent
the internal vessel pressure from decreasing. In both
cases, a slight positive vessel pressure prevents
outside air, moisture and other contaminants from
entering the vessel and the possible collapse of the
vessel walls.
The Type Y692 (Figure 1) is a direct-operated
regulator used for accurate pressure control on
very low-pressure blanketing systems. Downstream
pressure is sensed through a pitot tube installed in
the lower casing of the regulator for units with internal
pressure registration or through a downstream control
line for units with external pressure registration.
The Type Y692 is available in NPS 1-1/2 and 2 /
DN 40 and 50 body sizes.
Features
• Ease of Inspection and Maintenance—The union
nut connection between the body and actuator
permits access to the disk and orice by only
removing the diaphragm casing assembly without
removing the body from the line.
• Accuracy of Control—Large diaphragm areas
provide more precise control even at low-pressure
settings and the pitot tube also creates a dynamic
boost that helps provide greater capacity.
• Speed of Response—The downstream pressure is
sensed directly by the diaphragm through the pitot
tube providing quick response.
• Ease of Installation—The Type Y692 is easy
to install in the pipeline because no additional
connections are required.
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Bulletin 74.1:Y692
Specications
This section lists the specications of theType Y692 Gas Blanketing Regulator System. Factory specication,
such as spring range and orice size are stamped on the nameplate fastened on the regulator at the factory.
AvailableCongurations
Direct-operated pressure reducing regulator with
external or internal pressure registration with
seven outlet (control) pressure ranges from
1 in. w.c. to 7 psig / 2 mbar to 0.48 bar. Available in
NPS 1-1/2 and 2 / DN 40 and 50 body sizes.
Body Sizes and End Connection Styles
(1)
Cast Iron: NPS 1-1/2 / DN 40, NPT,
NPS 2 / DN 50, NPT or CL125 FF
Steel: NPS 1-1/2 or 2 / DN 40 or 50, NPT, SWE,
CL150 RF, CL300 RF or PN 16/25/40
Stainless steel: NPS 1-1/2 or 2 / DN 40 or 50,
NPT, CL150 RF, CL300 RF or PN 16/25/40
Maximum Inlet Pressure
(2)
150 psig / 10.3 bar
Maximum Outlet (Casing) Pressure
(2)
15 psig / 1.0 bar
Maximum Operating Outlet (Control) Pressure to
Avoid Internal Part Damage
(2)
3 psig / 0.21 bar above outlet (control)
pressure setting
Control Pressure Ranges
(2)
See Table 1
Flow Capacities
See Table 5
ReliefSizingCoefcients
See Table 6
OriceSize
See Table 6
Pressure Registration
Internal (standard) or External
Spring Case Connection
1/4 NPT
Temperature Capabilities
(2)
Nitrile (NBR):
-20 to 180°F / -29 to 82°C
Fluorocarbon (FKM):
0 to 300°F / -18 to 149°C
Peruoroelastomer(FFKM):
-20 to 300°F / -29 to 149°C
EthylenePropylene (EPDM):
-20 to 275°F / -29 to 135°C
IECSizingCoefcients
XT: 0.775
FD: 0.50
FL: 0.89
Approximate Weights
Cast Iron Body: 45 lbs / 20 kgSteel/Stainless steel Body: 57 lbs / 26 kg
Canadian Registration Number (CRN)
Approved
PED (Pressure Equipment Directive) Category
The Type Y692 may be used as a safety
accessory with pressure equipment in the
PED 97/23/EC Category I.
Construction Materials
Body, Union Nut, Spring Case and Lower
Casing Assembly: Cast iron, WCC steel,
CF8M Stainless steel
Control Spring, Control Spring Seat, Split Ring
and Diaphragm Plate: Plated steel
Diaphragm: Nitrile (NBR) (standard),
Lever Assembly, Stem and Pitot Tube:
Stainless steel
Gasket: Composition
Disk Assembly: Nitrile (NBR) and Stainless steel,
Fluorocarbon (FKM) and Stainless steel,
Polytetrauoroethylene (PTFE) and Stainless steelor Ethylenepropylene (EPDM) and Stainless steel
1. Fabricated by using slip-on anges and socket welding nipples into body.
2. The pressure/temperature limits in this Bulletin and any applicable standard limitation should not be exceeded.
2
Page 3
Table 1. Control Pressure Ranges
CONTROL PRESSURE RANGE WITH
CASE BARREL POINTED DOWN
(2)(3)
(2)(4)
Light Spring
Assembly
1 to 3 in. w.c. / 2 to 7 mbar
3 to 11 in. w.c. / 7 to 27 mbar
6.5 in. w.c. to 1.2 psig / 16 mbar to 83 mbar
0.7 to 2 psig / 48 mbar to 0.14 bar
1 to 3.2 psig / 69 mbar to 0.22 bar
Heavy spring
Assembly
1. Install with spring case pointing down to achieve low setpoints in these spring ranges.
2. Do not use Fluorocarbon (FKM) diaphragm with these springs at diaphragm temperature lower than 60°F / 16°C.
3. Installation with spring case pointing up will change outlet (control) pressure range to 3 to 5 in. w.c. / 7 to 12 mbar.
4. Installation with spring case pointing up will change outlet (control) pressure range to 5.75 to 14 in. w.c. / 14 to 35 mbar.
5. Installation with spring case pointing up will change outlet (control) pressure range to 7.5 in. w.c. to 1.3 psig / 19 to 90 mbar.
2 to 5.5 psig / 0.14 to 0.38 bar
4 to 10 psig / 0.28 to 0.69 bar
The Type Y692 Gas Blanketing Regulator reduces a
high-pressure gas to maintain a positive low-pressure
of blanket gas over a stored liquid when the liquid
is being pumped out of the vessel (see Figure 2).
Also when the vessel (or tank) is suddenly cooled,
causing vapors to contract, the regulator replaces
the volume of contracting vapors with a volume of
blanketing gas to prevent the internal vessel pressure
from decreasing. In both cases, a positive vessel
pressure prevents outside air from entering the vessel
and reduces the possibility of atmospheric pressure
collapsing the vessel.
Gas blanketing regulators respond to a slight decrease
in internal vessel pressure by throttling open to
increase the ow rate of gas into the vessel. When the
vessel’s liquid level has been lowered to the desired
point and the vapor pressure re-established, the
regulator throttles closed.
When the liquid level drops and vessel pressure
decreases below the setting of the control spring,
the spring force on the diaphragm opens the disk
assembly to supply the required ow of gas to the
vessel. When vessel pressure has been satised,
control pressure tends to increase slightly, acting on
the diaphragm. When the control (vessel) pressure
exceeds the control spring setting, the diaphragm
moves to close the disk assembly.
The Type Y692 Gas Blanketing Regulator provides
a constant set pressure for accurate gas blanketing.
When vessel pressure decreases below the control
spring setpoint, the force of the spring moves the disk
away from the orice allowing gas to ow into the
vessel. As the vessel pressure increases, the increase
is sensed by the diaphragm through the pitot tube or
control line. This movement of the diaphragm causes
the disk to move toward the orice, decreasing the
ow of blanketing gas. When the vessel pressure
reaches the system setpoint, the disk will seat against
the orice shutting off the ow of gas.
Installation
Install the Type Y692 regulator with the spring case
barrel pointed down. This will assure that the lowest
set pressure shown in Table 1 is achieved. Flow
through the regulator body is indicated by the ow
arrow cast on the body. If a block valve is required,
install a full ow valve between the regulator and the
blanketed vessel.
Sizing Tank Blanketing Systems
When sizing a gas blanketing regulator system for a
low pressure blanketing application, you must consider
the replacement of blanketing gas required for the
liquid loss during pump out of the vessel and also
the condensation/contraction of vessel vapors during
atmospheric thermal cooling.
Direct Displacement
The direct displacement method should be used
with extreme caution. The direct displacement
method determines the amount of blanketing gas
required to replace liquid pumped out of the tank.
Direct displacement does not allow for uctuating
temperature or other factors that may affect pressure
in the vapor space. This method is typically applied
to tanks operating at constant temperature and
containing non-ammable, non-volatile products.
Q
where,
Q
= Required Flow Rate
total
Q
= Required Flow Rate to replace pumped out
pump
liquid from Table 1
total
= Q
pump
5
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Bulletin 74.1:Y692
API 2000
The American Petroleum Institute Standard 2000
(API 2000) sizing method accounts for liquid pump-out
as well as contraction of tank vapors due to cooling.
When using API methods:
Q
total
= Q
pump
+ Q
thermal
where,
Q
= Required Flow Rate
total
Q
= Required Flow Rate to replace pumped out
pump
liquid from Table 1
Q
= Required Flow Rate due to thermal cooling.
thermal
See Thermal Equations 1 to 4 below or
Table 2.
Thermal Equations
For tanks up to 840,000 gallons / 3179 m3 capacity,
use one of the following equations:
Equation 1:
Q
[SCFH Air] = V
thermal
Equation 2:
Q
[SCFH Nitrogen] = V
thermal
Equation 3:
Q
[Nm3/h Air] = V
therma
l
Equation 1:
Q
[Nm3/h Nitrogen] = V
thermal
where,
For Equations 1 and 2: V
For Equations 3 and 4: V
tank
tank
For tanks greater than 840,000 gallons / 3179 m3
capacity: See Table 2.
Depending on the method, there can be a signicant
difference in the calculated required capacity. No
matter which method is used, the tank must be
equipped with supplemental venting to protect the
1. From Table 2 the desired air ow rate due to pump
out equals 150 GPM x 8.021 = 1203 SCFH /
32.2 Nm3/h air.
2. From Table 4, the required air ow due to thermal
cooling = 1000 SCFH / 26.8 Nm3/h air.
3. Total ow required for pump out and thermal
cooling is 1203 + 1000 = 2203 SCFH /
59.0 Nm3/h air.
4. Convert to nitrogen by dividing the total air ow by
the square root of the specic gravity of nitrogen:
2203 ÷ 0.97 = 2248 SCFH / 60.2 Nm3/h nitrogen
(See Table 3 for the conversion).
5. From Table 5, a Type Y692 in either an NPS 1-1/2
and 2 / DN 40 and 50 body sizes and a 3/8 in. /
9.5 mm orice will ow 3620 SCFH / 97.0 Nm3/h
nitrogen at 20 psig / 1.4 bar inlet pressure. This
satises the required ow of 2248 SCFH /
60.2 Nm3/h nitrogen.
6
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Bulletin 74.1:Y692
Capacity Information
Table 5 gives the typical regulating capacities at
selected inlet pressures and outlet (control) pressure
settings. Flows are in SCFH (60°F and 14.7 psia)
of 0.97 specic gravity nitrogen. For gases of other
specic gravities, multiply the given capacity of nitrogen
by 0.985 and divide the given capacity by the square
root of the appropriate specic gravity of the gas
required. Then, if capacity is desired in normal cubic
meters per hour at 0°C and 1.01325 bar, multiply
SCFH by 0.0268.
To determine wide-open ow capacities for relief
sizing, use the following formula:
520 3417
Q = CgP1SIN DEG
GT C
where,
Cg = gas sizing coefcient from Table 6
C1 = Cg /Cv or 35 from Table 6
G = gas specic gravity (air = 1.0)
P
= inlet pressure, psia (add 14.7 psi to gauge inlet
1abs
pressure to obtain absolute inlet pressure)
Q = ow rate, SCFH
T = absolute temperature in °Rankine of gas at inlet
P
P
1
1
Ordering Information
When ordering, specify:
1. Type of gas being controlled (nitrogen fuel gas,
etc.); list any factors such as impurities in the gas
that may affect compatibility of the gas with the
regulator trim parts.
2. Specic gravity of the gas
3. Temperature of the gas
4. Range of owing inlet pressures to regulator
5. Flow rates
a) Minimum controlled ow
b) Normal ow
c) Maximum ow
6. Line size and end connection size of adjacent piping.
Adjacent downstream piping must be the same
size as the regulator body or longer.
7. Vessel size
7
Page 8
Bulletin 74.1:Y692
Table 5. Blanketing Regulating Capacities in SCFH / Nm3/h of 0.97 Specic Gravity Nitrogen
OUTLET PRESSURE
BODY SIZE
NPS 1-1/2 /
DN 40
1. Spring ranges based on regulator installation with the spring case pointed down.
- Light shaded areas show where indicated droop would be exceeded regardless of capacity.
- Dark shaded areas show where maximum operating inlet pressure for a given orice size is exceeded.
Replacement Parts Kit (Optional)
Yes, send one replacement parts kit to match
this order.
11
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Bulletin 74:1:Y692
Ordering Guide (continued)
Regulators Quick Order Guide
* * *
* *
Availability of the product being ordered is determined by the component with the
longest shipping time for the requested construction.
Readily Available for Shipment
Allow Additional Time for Shipment
Special Order, Constructed from Non-Stocked Parts.
*
Consult your local Sales Ofce for Availability.
TankBlanketingSpecicationWorksheet
ApplicationSpecications:
Tank Size _______________________________________________
Pump In Rate ___________________________________________
Pump Out Rate _________________________________________
Blanketing Gas (Type and Specic Gravity) _______________
Pressure Requirements:
Maximum Inlet Pressure(P
Minimum Inlet Pressure (P
) __________________________
1max
) ___________________________
1min
Control Pressure Setting (P2) _____________________________
Maximum Flow (Q
) ____________________________________
max
Accuracy Requirements:
0.25 in. w.c. / 0.6 mbar0.5 in. w.c. / 1 mbar1 in. w.c. / 2 mbar2 in. w.c. / 5 mbarOther
OtherSpecications:
Is a vapor recovery regulator required?YesNo
Special Material Requirements:Ductile IronSteel
Stainless steelOther ___________________________
Other Requirements: _____________________________________
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Regulator Technologies, Inc.
USA - Headquarters
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Tel: +1 800 558 5853
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Tel: +1 800 558 5853
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