Emerson Copeland Scroll, XJAM-002, XJAL-002, XJAM-012, XJAL-012 Installation And Reference Manual

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Copeland Scroll® Outdoor Condensing Unit

Installation and reference manual

Application Engineering

BULLETIN

Application Engineering

AE5-1377 R2

BULLETIN

Copeland Scroll

Introduction .........................................................................................................2

Nomenclature/Features......................................................................................2

Performance Data ...............................................................................................2

Electrical/Physical Data/Sound Data/BOM Details ..........................................2

Generator Requirements ...............................................................................2

Physical Dimensions..........................................................................................2

Installation/Piping Instructions .........................................................................2

Condensing Unit Operational Control ..............................................................3

Control Features .................................................................................................3

Fresh Start Program ......................................................................................3

Stop Program .................................................................................................3

Automatic Liquid Injection ..............................................................................3

Compressor Phase Reversal .........................................................................3

Loss of Phase Protection ...............................................................................3

Motor Current Overload .................................................................................4

Non-Adjustable High and Low Pressure Switches ........................................4

Non-Adjustable High Pressure Control .......................................................4

Non-Adjustable Low Pressure Control ........................................................4

Adjustable Low Pressure Switch ...................................................................4

Liquid Floodback Protection ...........................................................................4

Crankcase Heater ..........................................................................................4

Condenser Fan Speed Control ......................................................................4

Enhanced Vapor Injection (EVI) Control ..........................................................4

Electronic Expansion Value (EXV) .................................................................4

TXV selection .................................................................................................5

Other Inputs to the Control Board ....................................................................5

Customer Supplied Control (Thermostat) ......................................................5

Other Outputs from the Control Board .............................................................5

Defrost Control Board ....................................................................................5

Evaporator Fan Control ..................................................................................5

Diagnostic Display Board ..................................................................................5

Short Cycle Protection Option ..........................................................................8

System Diagnostics/Troubleshooting Information (Table 9) ........................15

Sensor Information (Table 10)..........................................................................18

Wiring Diagrams

XJAM/XJAL Single Fan CFV-002 and -012 Models ........................................... 21

XJAM/XJAL Single and Dual Fan TFC-002 and -012 Models ...........................22

XJAM/XJAL Dual Fan CFV-002 and -012 Models ............................................23

XJAM/XJAL Single Fan CFV-022 Models .......................................................... 24

XJAM/XJAL Single and Dual Fan TFC-022 Models ........................................... 25

XJAM/XJAL Dual Fan CFV-022 Models ............................................................. 26

On Board -022 Bom Defrost Schematic ..........................................................27

APPENDIX:

One Way Communication Board Installation Details (RS Form 026-4909) ........28

Outdoor Condensing Unit

TABLE OF CONTENTS

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Introduction

Copeland Scroll many beneﬁ ts of scroll compressor technology, coupled with advanced diagnostic controls, to ensure reliable performance and operation in foodservice applications. Electronics are used extensively in its protection and diagnostic features. These features are controlled by an electronic integrated control board. The control board provides base control functions related to temperature controller, defrost, evaporator fan control, compressor protection e.g. current overload, phase reversal, liquid/ vapor injection control, self diagnostics and warnings. These error codes can be seen by an LED display for easy and rapid troubleshooting and maintenance.

A complete product offering for medium and low temperature HFC-404A units is being offered in single and three phase 208/230 volts. The -002 and -012 BOM product is approved for operation in ambients from 120°F to -10°F. The -022 BOM is featured with the required components to operate in colder climates. See Figure 1 for details. For applications outside these guidelines, please contact Application Engineering.

Nomenclature/Features See Figure 1 (page 6).

Understanding Actual vs. Standard Airﬂ ow

T o choose the proper coil for your application, the density of the incoming air needs to be known to calculate the actual capacity and performance of the system.

A coil’s required capacity can be calculated using the thermodynamic equation

Q = M x Delta hr

Q = Heat transfer to or from the air (Btuh) M = Mass ﬂ ow rate of air (lb/hr) Delta h = Difference between the entering and leaving

air enthalpy or total heat (Btu/lb)

The mass ﬂ ow rate is equal to the density of air times the face area of the coil times the velocity of the air at the coil or face velocity.

M = P x A x V P = Density (lb/ cubic ft.) A = Face area of coil (square ft.) ~ Fin height x ﬁ n length V = Air Velocity (ft./min.)

For temperature conversions

outdoor condensing units provide the

( )=

Temperature Conversion Factors

Temp

(degrees F)

0 1.15 60 1.02 10 1.13 70 1.00 20 1.10 80 .98 30 1.08 90 .96 40 1.06 100 .95 50 1.04 110 .93

Altitude Conversion Factors (A2)

Alt.- Ft. Factor- A2 Alt.- Ft Factor- A2

0 1.00 3000 .895 500 .982 4000 .864 1000 .965 5000 .832 1500 .947 6000 .802 2000 .930 7000 .771 2500 .912 8000 .743

SCFM= CFM X A1 X A2 Note: all calculations and ratings are based on standard

air at 70°F dry bulb temp and 29.92 Hg atmospheric pressure (sea level). These tables convert non standard cfm to standard cfm.

Performance Data See Tables 1 and 2 (page 10).

Electrical / Physical Data

See

Table 3

Generator Requirements

In situations or locations were an electrical power generator could be applied in the event of a power outage, the Copeland Scroll® outdoor condensing unit will operate providing the generator will provide a supply voltage range of 180-260 VAC along with a frequency of 47-63 Hz. The electronics control along with the power board will function properly providing the range of operating limits is in compliance!

Physical Dimensions See Figure 2 (page 7).

Installation / Piping Instructions

See Figure 2 for overall dimensions of the units. It is recommended that a clearance of 8 inches from the

Factor A1

(page 11).

Temp

(degrees F)

Factor A1

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wall (or the next unit) be maintained from the unit’s left and rear panel whereas a clearance of 20 inches is to be maintained from the unit's right, top and front panels. Both service access and airﬂ ow have been considered in making these recommendations. Where multiple units are to be installed in the same location, careful consideration for proper clearance needs to be given to each individual unit.

Ideally, the unit should be mounted level on a solid concrete slab with rubber strips between unit feet and concrete. However, these units have been designed for mounting on suitable brackets for wall mounting. In this case it is equally important that the spatial guidelines given above are followed, and additional consideration needs to be given for possible air recycling if units are stacked above and below each other. In general terms, air by-pass around each condenser and between each unit should be avoided at all times.

Pipe sizing should not only be of sufﬁ cient size to ensure optimum performance and good oil return, but it also needs to take into account the full capacity range through which this particular unit will need to operate. Follow the ASHRAE guidelines for proper piping practices.

Condensing Unit Operational Control

The Digital Control electronic control board controls the operation of the condensing unit. Whenever there is a control input asking to start or stop the condensing unit, the control board will execute a set of pre-programmed procedures to do so. It also monitors the compressor operating parameters, so as to protect the system from unsafe operating parameters. See Figure 3 (page 8).

For example, when the low temperature unit experiences an extreme temperature day , the control board decides to switch from vapor-injection-optimization to discharge gas temperature control to allow the compressor to run safely and pass the extreme weather hours.

Control Features

The base control function is for the following standard features. See Figure 3 for additional input options and output options of the control board.

Fresh Start Program

This Fresh Start Program is a bump start procedure that will energize and start the compressor for 3 seconds and then will be followed by a 20 second off cycle time. This will occur for 3 cycles, and then continuous power will be supplied to the compressor for normal operation.

The Fresh Start Program will be executed on initial start up or any time power is reapplied when the ambient

temperature is lower than 95°F. In addition, the Fresh Start Program will be executed for any start when the unit has been cycled off for more than an hour when the ambient temperature is lower than 95°F.

Stop Program

When the unit is satisﬁ ed, or there is any error which requires the unit to be shut down, the controller will execute a Stop Program. The compressor and the condenser fans will cycle off and the injection valves will close.

For low temperature units only, when the unit is satisﬁ ed the EXV will start closing immediately, but the compressor will delay 5 seconds before shut down to prevent reverse rotation of the compressor.

Automatic Liquid Injection (Medium temperature units only)

Automatic Liquid Injection ensures that the scroll compressor operates within a safe temperature limit. This unit employs a patented liquid injection system which injects a saturated refrigerant into the suction line at the compressor. Activation of the liquid injection valve is in response to a thermistor which is attached to the compressor discharge line. A signal is sent to the stepper motor of the injection valve, opening the valve in response to increasing discharge temperatures and injecting saturated refrigerant to reduce the discharge temperature.

Compressor Phase Reversal

Compressor Phase Reversal senses for the correct phase sequence on three phase applications. Reset is automatic once the correct phase sequence is sensed. An error message will be shown on the diagnostic LED.

Loss of Phase Protection

If three phase supply is incorrectly connected to the contactor terminals, or if a missing phase is sensed, an error message will be shown on the diagnostic LED. Reset is automatic once the correct phasing is sensed.

Motor Current Overload

• All scroll compressors used in these condensing

units have an internal inherit motor protector.

• The Copeland Scroll Outdoor Condensing Unit is

also equipped with two current sensors (CT1, CT2) to monitor the electrical current of the condensing unit. If the condensing unit current exceeds a predeﬁ ned current limit, the controller will take the following actions:

□ Stop the compressor for 3 minutes

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□ LED signal will display an Over Current Error

for 3 minutes

□ After a 3 minute delay the compressor will go

through a normal start

□ The system will lock out after 6 over current

trips within an hour

For this function to operate, two of the power leads are routed through the current sensing coils (CT1, CT2), prior to the contactor, from the factory. See Figure 3.

Non-Adjustable High Pressure Control

This pressure sensing device is a nonadjustable, low voltage pressure switch that will open at 435psig and reset at 348psig in the event of high discharge pressure. Its signal is monitored by the control board.

• In the event of a high pressure trip, the unit will stop

and then restart after a 3-minute delay.

• After 6 successive HP cut-outs within 1 hour, the

unit will lock-out.

• The lockout feature can be reset by disconnecting

the power source and then cycling power to the unit.

Adjustable Low Pressure Switch

An adjustable low pressure switch is provided as standard equipment on both the medium and low temperature condensing units. This control can be used for a pump-down cycle if so desired. See T able 8, Low Pressure Control Settings (page 13). No error message will be shown for this adjustable control.

Liquid Floodback Protection

• Liquid refrigerant entering the compressor during

the run cycle, in excessive quantities, can damage the compressor by diluting the lubricant, as well as excessive stress on several components in the compressor. Proper control of liquid refrigerant within the system is an application issue and is beyond control of this controller. However, the controller can perform checks and alert the user that liquid refrigerant ﬂ oodback may be occurring and immediate ﬁ eld service is required. This is only a warning signal and will not terminate the operation of the unit. See Tables 6 and 6a (page

13).

• Liquid Floodback Protection is acquired by

monitoring the compressor discharge temperature. When the discharge line temperature falls below a speciﬁ ed point, low suction line superheat may be the cause.

Crankcase Heater

The crankcase heater is wired through a normally closed

contact of the compressor contactor which is energized whenever the compressor cycles off.

Condenser Fan Speed Control

The Condenser Fan Speed Control will vary the speed of the condenser fan motor for head pressure control under low ambient conditions. There are two thermistor type sensors that are connected to the control board. These sensors monitor the condenser mid coil temperatures and ambient air temperatures to control the fan speed.

Enhanced Vapor Injection (EVI) Control (Low temperature units only)

The EVI system improves low temperature operational efﬁ ciency and provides a reliable low temperature envelope. It is used to optimize performance and to prevent the scroll set from overheating. This is done by controlling the discharge line temperature (DLT) and vapor injection superheat (VISH).

Enhanced vapor injection is accomplished by utilizing a subcooling circuit. A heat exchanger is used to subcool the liquid refrigerant before it enters the evaporator. As a result of the subcooling done by the heat exchanger, refrigerant will also be evaporated. This evaporated refrigerant is then injected into the mid compression cycle of the scroll compressor for overheat temperature control.

There are two thermistors sensing the discharge line temperature, one is located at the discharge line of the compressor and the second one is placed at the inlet of the condenser coil. In order to have a higher temperature resolution, the discharge line thermistor and condenser coil inlet sensor cooperate to sense a temperature range from 50°F to 329°F . The discharge line thermistor has a sensing range from 163°F to 329°F and the condenser coil will sense temperature from 50°F to 176°F . The EVI system will keep the discharge line temperature below 230°F to ensure the safety of the compressor.

It is important to insulate the system liquid line from the condensing unit to the evaporator. The recommended insulation thickness is a minimum of ½ inch. Also the lower liquid temperature can increase the evaporator expansion valve capacities. Please follow the valve manufactures recommended liquid temperature correction factors for proper selection of the evaporator expansion valve.

Electronic Expansion Value (EXV)

The Electronic Expansion Value (EXV) is a key part of the EVI system. It will regulate vapor injection ﬂ ow to optimize the performance of system and cool the scroll set. Every second, the control chip will collect the

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thermistors reading and do a four second averaging. The EXV opening will be changed every 20 seconds and the variation is calculated by different ways based on different purposes.

TXV selection

For EVI, Emerson recommends a balanced port TXV because it offers a wider operating range for ﬂ oating liquid temperatures.

See Table 7 (page 14) for speciﬁ cs regarding balanced port sizing recommendations. Applied with the low temp units it is recommended that a balanced port expansion valve be used along with a complete review of the the distributor & nozzle (oriﬁ ce) that is supplied with the Evaporator coil being matched with the applicable condensing unit. Typically nozzles are selected for standard TXV sizing using 100°F liquid, with the XJAL those typical selections could be grossly oversized. See

Table 7 for the liquid correction safety factors when

selecting those components.

Other Inputs to the Control Board Customer Supplied Control (Thermostat)

The control board will accept a normal 220 volt AC input ON/OFF signal such as the switching action of a normal commercial thermostat and relay. If the system is controlled by low pressure control for a multiple evaporator system and/or pump down system, the control board will accept the signal directly from the control. See Wiring Diagrams, pages 21-24, for proper installation.

Other Outputs from the Control Board Defrost Control Board

The defrost control board is a basic time initiated module which is standard on the low temperature units and is an add on feature for the medium temperature units. The defrost control board can control either off-cycle or electric defrost.

The defrost control board will control the liquid line solenoid valve. When defrost is initiated the liquid line solenoid valve will close and the unit will go into a pumpdown cycle. When the suction pressure equals the setting of the low pressure control, the compressor will cycle off. After the defrost time has expired, the liquid line solenoid valve opens and then the low pressure control will allow the compressor to restart.

Due to heater amperage loads, electric defrost requires an additional relay or contactor to energize the defrost heater.

The defrost cycle can be executed either automatically or manually . There are two rotary dip switches by which the user can set up the defrost cycle, see Figure 4. One rotary dipswitch sets the defrost duration (SW1) and the second rotary dipswitch sets the time interval between defrost cycles (SW2). For automatic defrost set SW1 and SW2 as desired. See Table 4 (page 11) for time settings. The defrost control board also incorporates a manual defrost button that enables a manual defrost as an override to the rotary switch setting the defrost interval. Upon the completion of a manual defrost, the system will reset to the refrigeration cycle with the same procedures as automatic defrost and then the automatic defrost timer will reset.

For setting manual defrost only set SW1 as desired and set SW2 to “0”. Whenever the manual defrost button is pressed, one defrost cycle will be executed and the duration of defrost will be determined by the setting of the rotary dipswitch SW1.

Note: There is no method to terminate a defrost cycle without resetting the control board.

Table 4 lists rotary dip switch settings for the Defrost Control Board.

An ON/OFF output connection is provided on the control board (JP10) for direct connection of a customer supplied contactor coil/relay when the defrost option is used. T erminals are male spade type. Coil voltage rating should be 220V AC and current ratings, 30V A (hold) and 330VA (inrush). See Figure 6 (page 9).

For customers using their existing defrost timer, remove the defrost cable connecting the defrost control board to the unit control board. Also on the unit control board change the mode setting dip-switch bit 2 to ON and proceed to standard defrost wiring. See Table 5 (page 12)

Evaporator Fan Control An ON/OFF output connection is also provided on the

control board (JP9) for direct connection of a customer supplied contactor coil controlling the evaporator fans. Terminals are the male spade type. Coil voltage rating is to be 220VAC and a maximum power rating of 30VA (hold) and 330VA (inrush). See Figure 6.

Diagnostic Display Board

Each condensing unit is supplied with a diagnostic display board, see Figure 5 (page 13). A two character display will make up the diagnostic/error code. The ﬁ rst character will display the unit status as shown in Table

6. The second character will display the error/warning

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XJAM XJAL XJAM XJAL XJAM XJAL

-002 -002 -012 -012 -022 -022

Fan Motor Variable Variable Variable Variable Variable Variable

Head Pressure Control VS VS VS VS VS VS

Service Valves Brass Brass Brass Brass Brass Brass

Receiver X X XXXX

Liquid Shut Oﬀ X X XXXX

Filter Dryer X X XXXX

Fixed HP X X XXXX

Adjustable LP X X XXXX

Diagnoscs X X XXXX

Accumulator X X X

Oil Seperator X X X

3 Minute An-Short Cycling X X XXXX

Low Pressure Bypass Time Delay X X

Over Current

X X XXXX

Incorrect Phase Rotaon

X X XXXX

"Smart" CCH

X X XXXX

Compressor Overheang

X X XXXX

Remote Alarming

code as shown in T able 6a. See Figure 5 for a detailed view of the diagnostics board assembly.

The Main Board Connector terminal will accept the cable connecting the display board to the main control board.

Family X-Line

J = R404A

A = Air-Cooled

M = Medium Temp L = Low temp

Z = Scroll

X J A M - 0 2 0 Z - T F C - 0 0 2

1.5 to 6.0 = Nominal Hp

BOM

Hood X X XXXX

The Reset Button will reset the diagnostic display board only. The Message Recall Button will display the last error signal received by the display board. See Figure 5.

CFV = 208/230V-1ph-60Hz TFC = 208/230V-3ph-60Hz

0 = UL Listed Product

Model Variation 0 Base Unit 1 Communication/ Defrost Module 2 Low Ambient / On Board Defrost Relays

Moisture Indicator X X X X X X

CCH X X X X X X

FeaturesDiagnoscs

Defrost mer X X X One Way Communicaon XXXX

20 Second An-Short Cycling Opon X X X X Defrost mer w/ Relays X X Heated Insulated Receiver X X

Liquid Flood-Back Predicon "Fresh" Start Logic

Compressor Short Cycle Fault Code History

X X XXXX X X XXXX

X X XXXX X X XXXX X X XXXX

Figure 1 – Nomenclature and Features

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MODEL

SINGLE FAN UNIT 40.51" 33.07" 16.69" 22.84" 15.28" 3/4" 1/2" 12" 20" 8" 20" 20"

DUAL FAN UNIT 40.51" 48.90" 16.69" 22.84" 15.28" 7/8" 1/2" 12" 20" 8" 20" 20"

WIDTH HEIGHT DEPTH MTG. CENTERS CONN. SIZE INSTALLATION CLEARANCES

W H D X Y Suction Liquid a b c d e

Figure 2 – Physical and Installation Requirements

PHYSICAL DATA

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3-Phase Power

Supply Input

3-Phase Detect

Module

Compressor Current Sensing

(Hi/Lo) Setting Dip-Switch

Current Transformers

AE5-1377 R2

MCU

Temperature Sensors

Compressor Type Setting Rotary-Switch

High Pressure Switch Connector

Short Cycle Protection Option

*See Note

Defrost Module Connector

EXV Driver

Diagnosis Module Connector

Switch Mode

Power Supply

1-Phase Power

Supply Input

High Voltage

Outputs

Figure 3 – Power Board / Control Board

* Note: Short Cycle Protection Option

a) Factory Jumper Installed Three Minute Time Delay b) Remove Jumper Twenty Second Time Delay

Mode Setting

Dip-Switch

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Manual Defrost

Button

Remote Manual

Defrost Button

Connector

Defrost Control Module

Defrost Duration

Switch SW1

Main Board

Connector

Figure 4

2 Digit LED display

Defrost Duration

Switch SW2

Reset Button

Message Recall Button

Main Board Connector

Emerson-Supplied Defrost Module Requirements Utilized on Bom's -002/-012

Defrost Wiring

Figure 5

Diagnostics Module

Figure 6

Emerson Supplied Defrost

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Table 1

Medium Temp Performance Criteria

AE5-1377 R2

H.P.

1.5 XJAM-015Z-CFV 14600 13600 R404A / POE

H.P.

Medium Temperature

Model Number

2 XJAM-020Z-CFV 19600 17900 R404A / POE 2 XJAM-020Z-TFC 19600 17900 R404A / POE 3 XJAM-030Z-CFV 28500 25900 R404A / POE 3 XJAM-030Z-TFC 28500 25900 R404A / POE 4 XJAM-040Z-CFV 38600 35300 R404A / POE 4 XJAM-040Z-TFC 38600 35300 R404A / POE 5 XJAM-050Z-CFV 47100 43800 R404A / POE 5 XJAM-050Z-TFC 47100 43800 R404A / POE 6 XJAM-060Z-TFC 54600 50200 R404A / POE

Low Temperature

Model Number

Btu/hr @ +25°F Sat. Suction

Temp / 90°F Ambient

Table 2

Low Temp Performance Criteria

Btu/hr @ +25°F Sat. Suction

Temp / 90°F Ambient

Btu/hr @ +25°F Sat. Suction

Temp / 100°F Ambient

Btu/hr @ -10°F Sat. Suction

Temp / 100°F Ambient

Refrigerant/

Oil Type

Refrigerant/

Oil Type

2 XJAL-020Z-CFV 13100 12700 R404A / POE 2 XJAL-020Z-TFC 13100 12700 R404A / POE 3 XJAL-030Z- TFC 17200 16400 R404A / POE 3 XJAL-035Z- CFV 19700 18100 R404A / POE 4 XJAL-040Z-CFV 24700 23700 R404A / POE 4 XJAL-040Z-TFC 24700 23700 R404A / POE 5 XJAL-050Z-CFV 27600 25700 R404A / POE 5 XJAL-050Z-TFC 27600 25700 R404A / POE 6 XJAL-060Z-TFC 34700 32700 R404A / POE

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Table 3

Mechanical / Electrical Speciﬁ cations

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Dimensions

(in)

Unit Model Compressor H.P.

L W H Suction Liquid

XJAM-015Z ZB11KCE 1.5 16.7 40.5 33 3/4 " 1/2 " 1 12.3 / 20 N/A 7.5 180 55 XJAM-020Z ZX15KCE 2 16.7 40.5 33 3/4 " 1/2 " 1 18.7 / 30 11.1 / 15 7.5 182 55 XJAM-030Z ZX21KCE 3 16.7 40.5 33 3/4 " 1/2 " 1 24.3 / 40 14.7 / 25 7.5 194 55 XJAM-040Z ZX30KCE 4 16.7 40.5 49 7/8 " 1/2 " 2 32.1 / 50 19.7 / 30 11 250 56 XJAM-050Z ZX38KCE 5 16.7 40.5 49 7/8 " 1/2 " 2 36.6 / 60 29.0 / 50 11 258 56 XJAM-060Z ZX45KCE 6 16.7 40.5 49 7/8 " 1/2 " 2 N/A 28.1 / 45 11 270 56

XJAL-020Z ZXI06KCE 2 16.7 40.5 33 3/4 " 1/2 " 1 19.4 / 30 14.7 / 25 7.5 188 50 XJAL-030Z ZXI09KCE 3 16.7 40.5 33 3/4 " 1/2 " 1 N/A 15.4 / 25 7.5 192 50 XJAL-035Z ZXI11KCE 3.5 16.7 40.5 33 7/8 " 1/2 " 1 30.7 / 50 N/A 7.5 213 50 XJAL-040Z ZXI14KCE 4 16.7 40.5 49 7/8 " 1/2 " 2 36.1 / 60 24.5 / 40 11 251 58 XJAL-050Z ZXI15KCE 5 16.7 40.5 49 7/8 " 1/2 " 2 N/A 26.1 / 45 11 267 58 XJAL-050Z ZXI16KCE 5 16.7 40.5 49 7/8 " 1/2 " 2 40.4 / 70 N/A 11 287 58 XJAL-060Z ZXI18KCE 6 16.7 40.5 49 7/8 " 1/2 " 2 N/A 30.7 / 50 11 291 58

Connection

Lines

# of

Fans

Min Circuit

Ampacity/ Max Fuse

(Amps)

208/230V 1ph-60hz

208/230V 3ph-60hz

Pump Down

Capacity

(lbs)

Unit

Weight

(lbs)

dba *

Assume Each Fan @ .75 Amps

*Estimated sound pressure values are 10 feet from the unit at 25F evap for MT and -10 evap for LT at 90 ambient. A sound reduction of up to 3 dBA will occur in ambient temperatures below 70F. This data is typical of “free ﬁ eld” conditions for horizontal air cooled condensing units and may vary depending on the condensing unit installation. There are many factors that affect the sound reading of a condensing unit such as unit mounting, reﬂ ecting walls, background noise and operating condition.

Switch 1 Defrost duration (minutes)

0 No defrost (manual defrost only) 1 5 minutes 2 10 minutes 3 15 minutes 4 20 minutes 5 25 minutes 6 30 minutes 7 35 minutes

Table 4

Emerson Supplied Defrost Set Points

Switch 2 Time interval between defrost

0 No defrost (manual defrost only) 1 1 hour 2 2 hours 3 3 hours 4 4 hours 5 5 hours 6 6 hours 7 7 hours

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Table 5

Main Control Board Setting For XJAM

Model Name**

Control Board

Default Setting ZB11KCE-PFV A ON/ON ZX15KCE-TF5 1 ON/ON ZX15KCE-PFV 2 ON/ON ZX21KCE-TF5 3 ON/ON ZX21KCE-PFV 4 OFF/OFF ZX30KCE-TF5 5 ON/ON ZX30KCE-PFV 6 OFF/OFF ZX38KCE-TF5 7 OFF/OFF ZX38KCE-PFV 8 OFF/OFF ZX45KCE-TF5 9 OFF/OFF

Rotary Switch

0 ON/ON

Main Control Board Setting For XJAL

2bit

Dip-Switch

AE5-1377 R2

3bit Dip-Switch

Bit 1: To set evaporator fan control mode

- “ON”: Evaporator fan will be ON all the time no matter whether compressor is ON/ OFF or defrosting

Bit 2: To set defrost mode

- “OFF”: Using Emerson defrost module

- “ON”: Using customer defrost module Bit 3: Not used yet.

Model Name**

Control Board

Default Setting

ZXI06KCE-TF5 1 ON/ON

ZXI06KCE-PFV 2 ON/ON

ZXI09KCE-TF5 3 ON/ON

ZXI11KCE-PFV 4 OFF/OFF

ZXI14KCE-TF5 5 OFF/OFF

ZXI14KCE-PFV 6 ON/ON

ZXI15KCE-TF5 7 OFF/OFF

ZXI16KCE-PFV 8 OFF/OFF

ZXI18KCE-TF5 9 OFF/OFF

** Please set the switches to the correct position according to compressor model.

Rotary Switch

0 ON/ON

2bit

Dip-Switch

3bit Dip-Switch

Bit 1: To set evaporator fan control mode

- “OFF”: Evaporator Fan On/Off Logic Same As Compressor

- “ON”: Evaporator fan will be ON all the time no mater whether compressor is ON/ OFF or defrosting

Bit 2: To set defrost mode

- “OFF”: Using Emerson defrost module

- “ON”: Using customer defrost module Bit 3: Not used yet.

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Note:

Table 6 – Diagnostics Module Display

LED1 - Unit Status

Display Status

0 1 2 3 4 5

Display Error/Warning

0 1 2 3 4 5 6 7 8 9 a C e

This signal is for Fresh Start, Normal Start Program and any start request delay.

PHE Vapor In/Out Temperature Sensor is not applicable in XJAM condensing unit (MT units). All error/warning messages are priority-ranked from highest to lowest. If unit is initially powered on, the diagnosis module will show signal similar to the below example:

Idle (Stop When Reach To Set-point) Run About To Start Defrost Unit Trip Unit Lockout

Table 6a – Diagnostics Module Display

No error/warnings Compressor Phase Error (Wrong Phase Sequence/Loss Of Phase) Compressor Inside Internal Motor Protector Trip Compressor Over Current Discharge Gas Overheat (High Discharge Temperature) Compressor High Pressure Cut Out Not Used DLT Thermistors Failure Ambient Temperature Sensor Failure Mid-coil Temperature Sensor Failure PHE Vapor In Temperature Sensor Failure or over range PHE Vapor Out Temperature Sensor Failure or over range System Liquid Flood Back Warning

LED2 - Error/Warning Code

AE5-1377 R2

Delay Firmware Unit Revision Stator 88(1second) -> 02(3 seconds) -> -F (3 seconds) ->

“L”- LT; “-” = MT

= Software Version No.

-F

“F”- With OD Fan Speed Control; “-” = W/O OD Fan Speed Control

= Power On

Diagnostics Module Start Up Information

Lockout feature can be reset by disconnecting the unit power source

and then reconnection of the unit power source.

AE5-1377 R2

Application Engineering

BULLETIN

Table 7

Refrigerant Liquid Temperature Valve Capacity Multiplier Correction Factors

Refrigerant Liquid Temperature °F

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

R-12 Correction Factor

R-134a Correction Factor

R-22 Correction Factor

R-404A/R-507 Correction Factor

These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from - 40°F to + 40°F since the variation in the actual Factors across this range is insigniﬁ cant.

1.60 1.54 1.48 1.42 1.36 1.30 1.24 1.18 1.12 1.06 1.00 0.94 0.88 0.82 0.75

1.70 1.63 1.56 1.49 1.42 1.36 1.29 1.21 1.14 1.07 1.00 0.93 0.85 0.78 0.71

1.56 1.51 1.45 1.40 1.34 1.29 1.23 1.17 1.12 1.06 1.00 0.94 0.88 0.82 0.76

2.00 1.90 1.80 1.70 1.60 1.50 1.40 1.30 1.20 1.10 1.00 0.90 0.80 0.70 0.50

Table 8

Low Pressure Control Settings for XJAM/L Units

Application Control R404A/R507

XJAL (Low Temp) Low 0 PSIG Min XJAM (Medium

Temp)

Low 17.0 psig Min

Application Engineering

BULLETIN

Table 9 – System Diagnostic Information

Note:

* Reference Figure 3, Page 8 for Control Board Three Minute Time Delay functionality

AE5-1377 R2

Fault Type

Reverse Phase/Loss of phase (3 phase only)

Fresh Start

High Pressure Trip

Discharge Gas Overheat

Trip to

Set Point

Incorrect Voltage sequence

Occurs on:

-initial unit start,

-When power is reset <95°F ambient Compressor is cycled off > than 1 hour < than 95° F ambient

-Contact open at 435 psig ±22psig

-Contact Close at 348 psig ±22psig

Discharge Temperatures over 270°F

Code Char.

4 2 5

4 4 4

Control Board

Actions

-Stop the unit

-Display the incorrect phase

-Display waiting to restart on diagnostic

-*Check the phase sequence after 3 minutes

-Compressor runs 3 sec and stops 20 sec

-After 3 cycles, compressor runs continuously

-Display fresh start on diagnostic

-Stop the Unit

-Display HP trip on diagnostic

-Display waiting to restart on diagnostic

- *Auto start the unit after 3 minutes

-Lockout unit if 6 trips in less than 12 hours

-Display HP lockout on diagnostic

-Stop the Unit

-Display DLT trip on diagnostic

-Display waiting to restart on diagnostc

-*Auto start the unit after 3 minutes

-Lockout unit if 6 trips in less than 12 hour

-Display DLT overheat lockout on diagnostic

Auto

Resets

Auto Start

5 Auto

Starts in

1 Hour

5 Auto

Starts in

1 hour

Possible Error and

Solution

-Check Voltage sequence of the control board whether it is same as the compressor;

-Change the voltage sequence at circular break

-Nothing is wrong, just wait until compressor runs continuously.

-Check whether HP cutout functions properly or is connected to control board;

-Check whether condenser fan can run;

-Check liquid line solenoid valve, liquid service valve, make sure they are open;

-Check liquid line sight glass

-Check the injection feature for proper operation

Application Engineering

BULLETIN

Table 9 Continued

AE5-1377 R2

Fault Type

Over Current

Electrical Failure

Compressor Rapid Cycling

Ambient Temperature Sensor Failure (See Table 10)

Condensor Mid-Coil Sensor Failure (See Table 10)

Trip to

Set Point

Set based on Compressor

Compressor intends to start but current transformers sense no current

*Minimum 3

minutes off time between starts

Ambient sensor reads < -22°F or >145°F

Mid-coil sensor reads < -22°F or >145°F

Code Char.

Control Board

Actions

-Stop the Unit

-Display over current trip on diagnostic

-Display waiting to restart on diagnostic

-*Auto start the unit after 3 minutes

-Lockout unit if 6 trips in less than 12 hour

-Display over current lockout on diagnostic

-Display compressor protector trip on diagnostic

-Auto Start When protector resets

-*Delay compressor start, if minimum off time is less than 3 min

-Display about to turn on diagnostic

-Display ambient temp sensors failure on diagnostic

-Continue to run the unit on default mode.

-Display mid-coil temp sensors failure on diagnostic

-Continue to run the unit on default mode.

Auto

Resets

Auto Start

Run

Possible Error and

Solution

-Check rotarty switch, make sure it is on the right position according to the unit model;

-Check oil level through compressor sight glass (Low temp unit only);

-Check accumulator (Low temp unit only), inlet should connect to return gas service valve.

-Check whether contact is pull-in? If not, check wiring of contact coil;

-Check wiring, make sure compressor is connected to contactor, and is powered;

-Compressor motor thermal protector trips, wait until it resets.

-Compressor start signal is active when unit stops; the only thing needed to do is wait until the unit starts

-check whether actual ambient temperature is out of range;

-Check whether ambient sensor is OK and connected to control board.

-check whether actual mid-coil temperature is out of range;

-Check whether midcoil sensor is OK and connected to control board.

Application Engineering

BULLETIN

Table 9 Continued

AE5-1377 R2

Fault Type

Discharge Line And Coil in Temp Sensors Failure (See Table

10)

PHE vapor in sensor failure (Only in XJAL CDU) (See Table

10)

PHE vapor out sensor failure (Only in XJAL CDU) (See Table

10)

Trip to

Set Point

-Actual T>320°F

DL ~DLT Sensor Fails and actual DLT> 176°F

-Both coil-

in and DLT sensors fail (short circuit)

-Coil Sensor

fails (open) and actual DLT is <163°F

apor in

-V

sensor reads <3.2°F or >163°F

-Ambient

temp reads >50°F

-V

apor out sensor reads <3.2°F or >163°F

-Ambient temp reads >50°F

Code Char.

Control Board Actions

(Only in XJAL)

-Stop the unit

-Display DLT sensor failure on the diagnostic

-Display waiting to restart on diagnostic

-*Auto start the unit after 3 minutes

-Lockout unit if 6 trips in less than 1 hour

-Display DLT sensor failure lockout on diagnostic

(only in XJAM)

-Display DLT sensor failure on diagnostic

-Continue to run the unit on default mode

(Both XJAL and XJAM)

-Display DLT sensor failure on diagnostic

-Continue to run the unit on default mode

-Display sensor error on diagnostics

-Continue to run unit on default mode

-Display sensor error on diagnostics

-Continue to run unit on default mode

Auto

Resets

5 Auto

Starts

in 1

hour

Run

Possible Error and

Solution

-Check liquid line sight glass

-Check whether the DLT sensor is connected to the control board;

-Check whether DLT sensor is OK

-Check whether Coil in sensor is OK

-Check whether the sensors are connected to control board;

-Check whether Coil in sensor is OK.

-Check for liquid ﬂ oodback

-Check whether actual temperature is out of range;

-Check whether the sensor is connected to the control board

-Check whether the sensor is mounted at the right position;

-Check whether the sensor is in trhe heat isolation material;

-Check whether the sensor has failed

-Check whether actual temperature is out of range;

-Check whether the sensor is connected to the control board

-Check whether the sensor is mounted at the right position;

-Check whether the sensor is in trhe heat isolation material;

-Check whether the sensor has failed

AE5-1377 R2

Application Engineering

BULLETIN

Sensor information

In the event there is fault code referencing a possible issue with any one of the four unit control temperature sensors, see Table 10 to assess the fault code condition. If the resistance of the sensor in question does not compare to the information provide in the table for the applicable sensor, then that sensor will need replaced.

Table 10 – Sensor Information

DLT Coil-in Amb/Mid-Coil VIT/VOT

Temp

(F)

140 60 22.99 50 10 207.6 -22 -30 121.9 5 -15 56.48 142 61 22.13 52 11 197.2 -20 -29 115.5 7 -14 53.78 144 62 21.31 54 12 187.5 -18 -28 109.5 9 -13 51.24 145 63 20.51 55 13 178.4 -17 -27 103.9 10 -12 48.84 147 64 19.78 57 14 169.7 -15 -26 98.54 12 -11 46.56 149 65 19.06 59 15 161.5 -13 -25 93.52 14 -10 44.4 151 66 18.36 61 16 153.7 -11 -24 88.78 16 -9 42.36 153 67 17.7 63 17 146.4 -9 -23 84.32 18 -8 40.42 154 68 17.06 64 18 139.4 -8 -22 80.1 19 -7 38.58 156 69 16.45 66 19 132.8 -6 -21 76.12 21 -6 36.84 158 70 15.87 68 20 126.6 -4 -20 72.38 23 -5 35.08 160 71 15.31 70 21 120.6 -2 -19 68.82 25 -4 33.62 162 72 14.78 72 22 115.1 0 -18 65.48 27 -3 32.12 163 73 14.26 73 23 109.8 1 -17 62.3 28 -2 30.7 165 74 13.77 75 24 104.7 3 -16 59.3 30 -1 29.36 167 75 13.29 77 25 100 5 -15 56.48 32 0 28.08 169 76 12.83 79 26 95.47 7 -14 53.78 34 1 26.86 171 77 12.39 81 27 91.19 9 -13 51.24 36 2 25.7 172 78 11.97 82 28 87.1 10 -12 48.84 37 3 24.6 174 79 11.57 84 29 83.24 12 -11 46.56 39 4 23.56 176 80 11.18 86 30 79.55 14 -10 44.4 41 5 22.46 178 81 10.8 88 31 76.05 16 -9 42.36 43 6 21.6 180 82 10.44 90 32 72.73 18 -8 40.42 45 7 20.7 181 83 10.1 91 33 35.12 19 -7 38.58 46 8 19.84 183 84 9.761 93 34 66.56 21 -6 36.84 48 9 19.02 185 85 9.443 95 35 63.7 23 -5 35.08 50 10 18.24 187 86 9.135 97 36 60.98 25 -4 33.62 52 11 17.49 189 87 8.836 99 37 58.4 27 -3 32.12 54 12 16.78 190 88 8.55 100 38 55.92 28 -2 30.7 55 13 16.11 192 89 8.275 102 39 53.59 30 -1 29.36 57 14 15.46 194 90 8.01 104 40 51.34 32 0 28.08 59 15 14.84 196 91 7.754 106 41 49.21 34 1 26.86 61 16 14.25 198 92 7.508 108 42 47.18 36 2 25.7 63 17 13.69 199 93 7.272 109 43 45.25 37 3 24.6 64 18 13.15

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

201 94 7.044 111 44 43.39 39 4 23.56 66 19 12.64

AE5-1377 R2

Application Engineering

BULLETIN

Table 10 Continued

DLT Coil-in Amb/Mid-Coil VIT/VOT

Temp

(F)

203 95 6.823 113 45 41.64 41 5 22.46 68 20 12.15 205 96 6.612 115 46 39.95 43 6 21.6 70 21 11.68 207 97 6.406 117 47 38.36 45 7 20.7 72 22 11.23 208 98 6.209 118 48 36.82 46 8 19.84 73 23 10.8 210 99 6.019 120 49 35.36 48 9 19.02 75 24 10.39 212 100 5.834 122 50 33.96 50 10 18.24 77 25 10 214 101 5.658 124 51 32.62 52 11 17.49 79 26 9.624 216 102 5.487 126 52 31.35 54 12 16.78 81 27 9.266 217 103 5.321 127 53 30.14 55 13 16.11 82 28 8.922 219 104 5.164 129 54 28.97 57 14 15.46 84 29 8.592 221 105 5.01 131 55 27.86 59 15 14.84 86 30 8.276 223 106 4.862 133 56 26.8 61 16 14.25 88 31 7.974 225 107 4.717 135 57 25.78 63 17 13.69 90 32 7.686 226 108 4.578 136 58 24.81 64 18 13.15 91 33 7.408 228 109 4.445 138 59 23.87 66 19 12.64 93 34 7.142 230 110 4.316 140 60 22.99 68 20 12.15 95 35 6.886 232 111 4.192 142 61 22.13 70 21 11.68 97 36 6.642 234 112 4.07 144 62 21.31 72 22 11.23 99 37 6.408 235 113 3.954 145 63 20.51 73 23 10.8 100 38 6.182 237 114 3.841 147 64 19.78 75 24 10.39 102 39 5.966 239 115 3.733 149 65 19.06 77 25 10 104 40 5.76 241 116 3.626 151 66 18.36 79 26 9.624 106 41 5.56 243 117 3.524 153 67 17.7 81 27 9.266 108 42 5.368 244 118 3.427 154 68 17.06 82 28 8.922 109 43 5.186 246 119 3.331 156 69 16.45 84 29 8.592 111 44 5.008 248 120 3.239 158 70 15.87 86 30 8.276 113 45 4.84 250 121 3.149 160 71 15.31 88 31 7.974 115 46 4.676 252 122 3.062 162 72 14.78 90 32 7.686 117 47 4.52 253 123 2.978 163 73 14.26 91 33 7.408 118 48 4.37 255 124 2.897 165 74 13.77 93 34 7.142 120 49 4.224 257 125 2.819 167 75 13.29 95 35 6.886 122 50 4.086 259 126 2.742 169 76 12.83 97 36 6.642 124 51 3.952 261 127 2.668 171 77 12.39 99 37 6.408 126 52 3.822 262 128 2.598 172 78 11.97 100 38 6.182 127 53 3.698

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

264 129 2.529 174 79 11.57 102 39 5.966 129 54 3.58 266 130 2.462 176 80 11.18 104 40 5.76 131 55 3.464 268 131 2.396 106 41 5.56 133 56 3.354 270 132 2.333 108 42 5.368 135 57 3.246 271 133 2.272 109 43 5.186 136 58 3.144

AE5-1377 R2

Application Engineering

BULLETIN

Table 10 Continued

DLT Amb/Mid-Coil VIT/VOT

Temp

(F)

273 134 2.213 111 44 5.008 138 59 3.046 275 135 2.156 113 45 4.84 140 60 2.95 277 136 2.101 115 46 4.676 142 61 2.858 279 137 2.047 117 47 4.52 144 62 2.77 280 138 1.994 118 48 4.37 145 63 2.684 282 139 1.944 120 49 4.224 147 64 2.602 284 140 1.894 122 50 4.086 149 65 2.522 286 141 1.847 124 51 3.952 151 66 2.446 288 142 1.801 126 52 3.822 153 67 2.372 289 143 1.756 127 53 3.698 154 68 2.302 291 144 1.712 129 54 3.58 156 69 2.232 293 145 1.669 131 55 3.464 158 70 2.166 295 146 1.628 133 56 3.354 160 71 2.102 297 147 1.588 135 57 3.246 162 72 2.04 298 148 1.549 136 58 3.144 163 73 1.98 300 149 1.512 138 59 3.046

302 150 1.474 140 60 2.95

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

Temp

(F)

Temp

(C)R (kohm)

AE5-1377 R2

Application Engineering

BULLETIN

AE5-1377 R2

Application Engineering

BULLETIN

AE5-1377 R2

Application Engineering

BULLETIN

AE5-1377 R2

Application Engineering

BULLETIN

AE5-1377 R2

Application Engineering

BULLETIN

AE5-1377 R2

Application Engineering

BULLETIN

AE5-1377 R2

Application Engineering

BULLETIN

APPENDIX

Installation Instructions: XJ Scroll Condenser to E2

Overview

Copeland XJ Scroll Condenser Units are used for walk-in cooler and freezer applications. All units integrate the many benefits of scroll compressor technology, fan speed control, and Copeland PerformanceAlert™ diagnostic controls.

E2 communicates with the Copeland XJ Scroll Condenser One-way Communication Board via the RS485 MODBUS network. The E2 is used to receive alarm and notice status from the XJ Scroll condensers via the One-way Communication board. If the XJ Scroll condenser does not have a One-way Communication Board, one must be installed for E2 alarm and notice receiving. The E2 then provides the ability to assign delays and priorities to alarms or notices, but the alarms and notices can be logged in the E2.

Maximum Number of XJ Scroll units per E2:

E2 Model/Series

RX 4 8 16 CX 4 8 16

Table 1 - E2 Models

100

300 400

Network Wiring and Configuration

XJ Scroll Condensers connect to the E2 with the One-Way Communication Board using RS485 MODBUS.

Figure 1 - XJ Scroll Connected to a One-Way Communication Board

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Installation Instructions: XJ Scroll Condenser to E2

Connect the XJ Scroll to the MODBUS network as shown in Figure 2. Connect the network cable to the three-terminal connector on the E2 COM port that has been configured as MODBUS port (COM 2, 4, or 6).

When the E2 is at one end of the daisy chain, terminate the E2 with all three jumpers in the terminated (UP) position.

Figure 2 - E2 Modbus Connected to the One-Way Communication Board

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Installation Instructions: XJ Scroll Condenser to E2

XJ Scroll One-Way Communication Board Configuration

XJ Scroll address is determined using dip switches on the One-Way Communication Board. Switch numbers 1 to 6 set the slave address. Switch number 7 will set the Baud rate and switch number 8 will set the parity. The range of allowable addresses is 1 through 63. Refer to Table 2 for settings.

Make sure that you are setting the same parity and baud rate as that in E2.

Please note the Termination JP3 Jumper is just used for the devices at beginning or end of the chain – any devices in the middle of the chain do not need it.

JP3 Termination Jumper ON = Add 150 Ohm resistor between A and B JP3 Termination Jumper Off = Remove 150 Ohm resistor between A and B

Figure 3 - XJ Scroll One-Way Communication Board

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Installation Instructions: XJ Scroll Condenser to E2

Dip Switch Address Settings

•No.1~6: Set Slave Address

•No.7: Set Baud Rate

•No.8: Set Parity

12345678

Set Address Address

OFF OFF OFF OFF OFF ON - - Address=1 OFF OFF OFF OFF ON OFF - - Address=2 OFF OFF OFF OFF ON ON - - Address=3 OFF OFF OFF ON OFF OFF - - Address=4 OFF OFF OFF ON OFF ON - - Address=5 OFF OFF OFF ON ON OFF - - Address=6 OFF OFF OFF ON ON ON - - Address=7 OFF OFF ON OFF OFF OFF - - Address=8 OFF OFF ON OFF OFF ON - - Address=9 OFF OFF ON OFF ON OFF - - Address=10 OFF OFF ON OFF ON ON - - Address=11 OFF OFF ON ON OFF OFF - - Address=12 OFF OFF ON ON OFF ON - - Address=13 OFF OFF ON ON ON OFF - - Address=14 OFF OFF ON ON ON ON - - Address=15 OFF ON OFF OFF OFF OFF - - Address=16 OFF ON OFF OFF OFF ON - - Address=17

ON ON OFF OFF OFF ON - - Address=18 OFF ON OFF OFF ON ON - - Address=19 OFF ON OFF ON OFF OFF - - Address=20 OFF ON OFF ON OFF ON - - Address=21 OFF ON OFF ON ON OFF - - Address=22 OFF ON OFF ON ON ON - - Address=23 OFF ON ON OFF OFF OFF - - Address=24 OFF ON ON OFF OFF ON - - Address=25 OFF ON ON OFF ON OFF - - Address=26

Table 2 - Address Settings

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12345678

OFF ON ON OFF ON ON - - Address=27 OFF ON ON ON OFF OFF - - Address=28 OFF ON ON ON OFF ON - - Address=29 OFF ON ON ON ON OFF - - Address=30 OFF ON ON ON ON ON - - Address=31

ON OFF OFF OFF OFF OFF - - Address=32

ON OFF OFF OFF OFF ON - - Address=33

Installation Instructions: XJ Scroll Condenser to E2

•No.1~6: Set Slave Address

•No.7: Set Baud Rate

•No.8: Set Parity

ON OFF OFF OFF ON OFF - - Address=34

ON OFF OFF OFF ON ON - - Address=35

ON OFF OFF ON OFF OFF - - Address=36

ON OFF OFF ON OFF ON - - Address=37

ON OFF OFF ON ON OFF - - Address=38

ON OFF OFF ON ON ON - - Address=39

ON OFF ON OFF OFF OFF - - Address=40

ON OFF ON OFF OFF ON - - Address=41

ON OFF ON OFF ON OFF - - Address=42

ON OFF ON OFF ON ON - - Address=43

ON OFF ON ON OFF OFF - - Address=44

ON OFF ON ON OFF ON - - Address=45

ON OFF ON ON ON OFF - - Address=46

ON OFF ON ON ON ON - - Address=47

ON ON OFF OFF OFF OFF - - Address=48

ON ON OFF OFF OFF ON - - Address=49

ON ON OFF OFF ON OFF - - Address=50

ON ON OFF OFF ON ON - - Address=51

ON ON OFF ON OFF OFF - - Address=52

ON ON OFF ON OFF ON - - Address=53

ON ON OFF ON ON OFF - - Address=54

ON ON OFF ON ON ON - - Address=55

Table 2 - Address Settings

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12345678

ON ON ON OFF OFF OFF - - Address=56

ON ON ON OFF OFF ON - - Address=57

ON ON ON OFF ON OFF - - Address=58

ON ON ON OFF ON ON - - Address=59

ON ON ON ON OFF OFF - - Address=60

ON ON ON ON OFF ON - - Address=61

ON ON ON ON ON OFF - - Address=62

Installation Instructions: XJ Scroll Condenser to E2

•No.1~6: Set Slave Address

•No.7: Set Baud Rate

•No.8: Set Parity

ON ON ON ON ON ON - - Address=63

Set Baud Rate Baud Rate

- - - - - - ON - 9.6Kbps

- - - - - - OFF - 19.2Kbps

Set Parity Parity

- - - - - - - ON Even Parity

- - - - - - - OFF No Parity

Table 2 - Address Settings

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Installation Instructions: XJ Scroll Condenser to E2

Network Connection to E2

Connecting an XJ Scroll Condenser to an E2 unit requires the E2 to be version 2.84 or above. Contact Retail Solutions for upgrade information if the controller is a version before

2.84. An E2 has up to three COM ports that can be assigned for XJ Scroll board communication (COM2, an RS485 port on the E2 power interface board, and COM4 and COM6, which are external RS485 cards). COM ports can only be used for one function; in other words, if COM2 is set up as the I/O network, you cannot connect XJ Scroll boards to COM2. If COM2 is not used for XJ Scroll boards, ensure your E2 is equipped with an RS485 COM Card (P/N 637-4890) and configured in E2 General Ser-

vices ( tab) to enable COM4.

Connect the network cable to the three-terminal connector on the COM port that has been configured as XJ Scroll.

I or press 6++, Serial

Figure 4 - Location of E2 COM Ports

When the E2 is at one end of the daisy chain, terminate the E2 with all three jumpers in the terminated (UP) position.

E2 Setup of XJ Scroll Condensers

Set Up Network Ports

Before communicating to an XJ Scroll, the port on the E2 that has the cable connected to the XJ Scroll Condenser must be configured to use the XJ Scroll Condenser.

1. Log in to the E2 with Level 4 access.

2. Press

3. Press

I followed by  - General Controller Info. 4+ to open the Serial tab of the General Controller Info setup screens:

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Installation Instructions: XJ Scroll Condenser to E2

Figure 5 - Serial Communications Manager Screen

4. This screen will have a “Connection” field for all COM ports on the E2. Highlight the COM port connection

field that will be used for MODBUS, and press D - LOOK UP. From the list of network types, select MODBUS (1-3).

5. Four fields will become visible underneath the COM port connection field, which pertain to the way the device communicates:

•Baud - Default setting is 19.2k. The baud rate setting should be set to match the baud rate dip switch set-

tings of all XJ Scroll devices. Refer to Table 2. (All devices connected to the same COM port should be set to the same baud rate.)

•Data Size - Leave this field at the default value (8).

•Parity - Leave this field at the default value (None). The parity settings should be set to match the parity dip

switch settings of all XJ Scroll devices. Refer to Table 2.

•Stop Bits - Leave this field at the default value (1).

6. Press

J to save changes and exit.

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Installation Instructions: XJ Scroll Condenser to E2

Add and Connect XJ Scroll

To enable communications between E2 and the XJ Scroll, the devices must be added and addressed in E2.

1. Log in to the E2 with Level 4 access.

2. Press

I - Connected I/O Boards and Controllers.

Figure 6 - Connected I/O Screen

3. In the Connected I/O screen, under the ECT tab, Enter the number of XJ Scroll devices in the XJ Scroll Unit number field.

4. Press

5. Locate the XJ Scroll units you added to the network list (press

J to return to the Network Setup menu, then select  - Network Summary.

8 and 7 to scroll through the list). The

default name for an XJ Scroll begins with a two-letter designator of the model type (XJ for XJ Scroll).

Figure 7 - Network Summary Screen

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Installation Instructions: XJ Scroll Condenser to E2

6. By default, each XJ Scroll’s board number in the network list is indicated by a - (dash). To set the address and begin communication, press D to Commission. (If you have more than one MODBUS network, specify to which network you want the device to belong.) A screen will open that will allow you set the address:

Figure 8 - Set Address of the XJ Scroll

7. In the list of MODBUS devices, choose the address number corresponding to the XJ Scroll One-way Communication Board address dip switch setting, and press

> to select it. If a network ID has already been

selected, its name will be shown next to the network ID in this list. If the network ID you are trying to assign has already been used, you must set the network ID dip switch on this device to a different number that is not being used.

8. Repeat Steps 5 and 6 until each XJ Scroll device has been commissioned.

9. When finished, press J to return to the Network Setup menu, then press

 - Network Summary. Locate

the XJ Scrolls you set up, and look at each device’s status in the Status field. You will see one of the following messages:

•Online - The XJ Scroll is communicating normally.

•Offline - The XJ Scroll is not communicating, has not been commissioned, is not functional, or is not pow-

ered up. Verify the XJ Scroll is powered up, wired correctly, and has the proper network address, baud rate, and parity.

•Unknown - The XJ Scroll is not communicating or has not been commissioned. Verify the XJ Scroll is pow-

ered up, wired correctly, and has the proper network address, baud rate, and parity.

•No Port - No port is set up in the E2 Serial Configuration Manager to be a MODBUS port.

•Wrong FW Rev - This message is likely caused by the XJ Scroll having a firmware version older than the

minimum revision required by E2 for communication. Replace the XJ Scroll One-way Communication Board with one that has the latest version of firmware on it.

Document Part # 026-4909 Rev 0 11-NOV-2010 Page 10 of 12

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technical bulletin

Installation Instructions: XJ Scroll Condenser to E2

Wiring Types

Retail Solutions specifies Belden #8641 shielded twisted pair cables for use as RS485 Bus wiring (or Belden #82761 and Belden #88761 for plenum installations). If the recommended cable is not available in your area, be sure the wiring meets or exceeds the following specs:

Shielded? Yes Conductor Type Twisted Pair Gauge 18 - 24 AWG Capacitance between

signal wires Capacitance between

signal and shield Maximum Length 4000 ft/18 to 22 AWG

Nominal Impedance 120:r50:

31 pF/ft or less (9.45 m) or less

59 pF/ft or less (17.98 m) or less

(1219.2 m) 2500 ft/24 AWG (762 m)

Table 3 - Cable Specs

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technical bulletin

Installation Instructions: XJ Scroll Condenser to E2

Appendix

Main Control Board Setting For XJAM CDU (Software Version 300-0043-06 V1.0)

Model Name Rotary Switch 2bit Dip-Switch 3bit Dip-Switch

Control Board

Default Setting

ZX15KCE-TF5 1 ON/ON

0 ON/ON Bit 1: To set evaporator fan control mode

- "OFF": Evaporator Fan On/Off Logic Same As Compressor

- "ON": Evaporator fan will be ON all the time

ZX15KCE-PFV 2 ON/ON

ZX21KCE-TF5 3 ON/ON

no mater whether compressor is ON/OFF or defrosting

ZX21KCE-PFV 4 OFF/OFF

ZX30KCE-TF5 5 ON/ON

Bit 2: To set defrost mode

- "OFF": Using Emerson defrost module

ZX30KCE-PFV 6 OFF/OFF

- "ON": Using customer defrost module

ZX38KCE-TF5 7 OFF/OFF

ZX38KCE-PFV 8 OFF/OFF

Bit 3: Not used yet.

ZX45KCE-TF5 9 OFF/OFF

Table 4 - Settings for XJAM CDU

Main Control Board Setting For XJAL CDU (Software Version 300-0043-05 V1.0)

Model Name Rotary Switch 2bit Dip-Switch 3bit Dip-Switch

Control Board

Default Setting

ZXI06KCE-TF5 1 ON/ON

0 ON/ON Bit 1: To set evaporator fan control mode

- “OFF”: Evaporator Fan On/Off Logic Same As Compressor

- “ON”: Evaporator fan will be ON all the time

ZXI06KCE-PFV 2 ON/ON

ZXI09KCE-TF5 3 ON/ON

no mater whether compressor is ON/OFF or defrosting

ZXI11KCE-PFV 4 OFF/OFF

ZXI14KCE-TF5 5 OFF/OFF

Bit 2: To set defrost mode

- “OFF”: Using Emerson defrost module

ZXI14KCE-PFV 6 ON/ON

- “ON”: Using customer defrost module

ZXI15KCE-TF5 7 OFF/OFF

ZXI16KCE-PFV 8 OFF/OFF

Bit 3: Not used yet.

ZXI18KCE-TF5 9 OFF/OFF

Table 5 - Settings for XJAL CDU

Document Part # 026-4909 Rev 0 11-NOV-2010 Page 12 of 12

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Emerson Copeland Scroll, XJAM-002, XJAL-002, XJAM-012, XJAL-012 Installation And Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual