Emerson Unidrive M100, Unidrive M101 Control User Manual

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Page 1

Control User Guide

Unidrive M100/101

Variable Speed AC drive for induction motors

Part Number: 0478-0352-01 Issue: 1

Page 2

Original Instructions

For the purposes of compliance with the EU Machinery Directive 2006/42/EC:

General information

The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor.

The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.

All rights reserved. No part of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.

Drive firmware version

This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from an Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product.

The firmware version of the drive can be checked by looking at Pr 11.029 and Pr 11.035.

Environmental statement

Emerson Industrial Automation is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at

http://www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/Pages/environment.aspx

The electronic variable-speed drives manufactured by Emerson Industrial Automation have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal.

Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling.

Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Emerson Industrial Automations' packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement.

When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.

REACH legislation

EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation.

For current information on how this requirement applies in relation to specific Emerson Industrial Automations' products, please approach your usual contact in the first instance. Emerson Industrial Automations' position statement can be viewed at:

www.emersonindustrial.com/en-EN/controltechniques/aboutus/environment/reachregulation/Pages/reachregulation.aspx

Copyright © June 2016 Emerson Industrial Automation. The information contained in this guide is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice. Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886. Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258.

Issue Number: 1

Drive Firmware: 01.04.03 onwards

For patent and intellectual property related information please go to: www.ctpatents.info.

Page 3

How to use this guide

NOTE

1 Safety information

2 Product information

3 Mechanical installation

4 Electrical installation

5 Getting started

6 Basic parameters

7 Running the motor

8 Optimization

9 NV media card operation

10 Advanced parameters

11 Diagnostics

12 UL listing information

This guide is intended to be used in conjunction with the appropriate Power Installation Guide. The Power Installation Guide gives information necessary to physically install the drive. This guide gives information on drive configuration, operation and optimization.

There are specific safety warnings throughout this guide, located in the relevant sections. In addition, Chapter 1 Safety information on page 6 contains general safety information. It is essential that the warnings are observed and the information considered when working with or designing a system using the drive.

This map of the user guide helps to find the right sections for the task you wish to complete, but for specific information, refer to Contents on page 4:

Page 4

Contents

1 Safety information .................................6

1.1 Warnings, Cautions and Notes .............................6

1.2 Electrical safety - general warning ........................6

1.3 System design and safety of personnel ................6

1.4 Environmental limits ..............................................6

1.5 Access ...................................................................6

1.6 Fire protection .......................................................6

1.7 Compliance with regulations .................................6

1.8 Motor .....................................................................6

1.9 Adjusting parameters ............................................6

1.10 Electrical installation ..............................................6

1.11 Hazard ...................................................................6

2 Product information ..............................7

2.1 Introduction ...........................................................7

2.2 Model number .......................................................7

2.3 Ratings ..................................................................8

2.4 Operating modes ...................................................9

2.5 Keypad and display ...............................................9

2.6 Nameplate description ........................................10

2.7 Options ................................................................11

3 Mechanical installation .......................12

3.1 Installing / removing option .................................12

4 Electrical installation ...........................13

4.1 24 Vdc supply ......................................................13

4.2 Control connections ............................................13

8 Optimization ........................................ 35

8.1 Motor map parameters ....................................... 35

8.2 Maximum motor rated current ............................ 38

8.3 Current limits ...................................................... 38

8.4 Motor thermal protection .................................... 38

8.5 Switching frequency ........................................... 38

9 NV Media Card .................................... 40

9.1 Introduction ........................................................ 40

9.2 SD card support ................................................. 40

9.3 NV Media Card parameters ............................... 42

9.4 NV Media Card trips ........................................... 43

9.5 Data block header information ........................... 43

10 Advanced parameters ........................ 44

10.1 Parameter ranges and Variable minimum/

maximums: ......................................................... 47

10.2 Menu 1: Frequency reference ............................ 52

10.3 Menu 2: Ramps .................................................. 56

10.4 Menu 3: Frequency control ................................ 59

10.5 Menu 4: Torque and current control ................... 61

10.6 Menu 5: Motor control ........................................ 63

10.7 Menu 6: Sequencer and clock ............................ 65

10.8 Menu 7: Analog I/O ............................................ 68

10.9 Menu 8: Digital I/O ............................................. 70

10.10 Menu 10: Status and trips .................................. 74

10.11 Menu 11: General drive set-up ........................... 76

10.12 Menu 22: Additional Menu 0 set-up ................... 78

5 Getting started .....................................16

5.1 Understanding the display ...................................16

5.2 Keypad operation ................................................16

5.3 Menu structure ....................................................18

5.4 Menu 0 ................................................................18

5.5 Advanced menus ................................................19

5.6 Saving parameters ..............................................19

5.7 Restoring parameter defaults ..............................19

5.8 Parameter access level and security ..................20

5.9 Displaying parameters with non-default

values only ..........................................................20

5.10 Displaying destination parameters only ..............20

6 Basic parameters .................................21

6.1 Parameter ranges and Variable minimum/

maximums: ..........................................................21

6.2 Menu 0: Basic parameters ..................................22

6.3 Parameter descriptions .......................................26

6.4 Control terminal configurations and wiring ..........27

7 Running the motor ..............................32

7.1 Quick start connections .......................................32

7.2 Quick start commissioning / start-up ...................34

11 Diagnostics ......................................... 80

11.1 Status modes .................................................... 80

11.2 Trip indications ................................................... 80

11.3 Identifying a trip / trip source .............................. 80

11.4 Trips, Sub-trip numbers ...................................... 81

11.5 Internal / Hardware trips ..................................... 94

11.6 Alarm indications ................................................ 95

11.7 Status indications ............................................... 95

11.8 Displaying the trip history ................................... 95

11.9 Behavior of the drive when tripped ..................... 96

12 UL Listing ............................................ 97

12.1 UL file reference ................................................. 97

12.2 Option modules, kits and accessories ................ 97

12.3 Enclosure ratings ............................................... 97

12.4 Mounting ............................................................ 97

12.5 Environment ....................................................... 97

12.6 Electrical Installation .......................................... 97

12.7 Motor overload protection and thermal

memory retention ............................................... 97

12.8 Electrical supply ................................................. 97

12.9 External Class 2 supply ...................................... 97

12.10 Group Installation and Modular Drive Systems .. 97

4 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 5

EU Declaration of Conformity

Control Techniques Ltd

The Gro

Newtown

Powys

SY16 3BE

This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union

harmonization legislation. The declaration applies to the variable speed drive products shown below:

Model number Interpretation Nomenclature aaaa - bbc ddddde

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings.

The variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonized

standards:

EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy

EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

EN 61000-6-4: 2007+ A1:2011

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power ≥1 kW.

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).

M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, H300, E200,E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current 16 A per phase)

Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in public, low voltage supply systems, for equipment with rated current 16 A per phase and not subject to conditional connection

Moteurs Leroy-Somer

Usine des Agriers

Boulevard Marcellin Leroy

CS10015

16915 Angoulême Cedex 9

France

G Williams

Vice President, Technology

Date: 17th March 2016

These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

Unidrive M100 / M101 Control User Guide 5 Issue Number: 1

Page 6

Safety

WARNING

CAUTION

NOTE

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

1 Safety information

1.1 Warnings, Cautions and Notes

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.

A Note contains information which helps to ensure correct operation of the product.

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive.

Specific warnings are given at the relevant places in this Control User Guide.

1.3 System design and safety of

The drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may present a safety hazard.

The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury.

Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning/ start-up and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this Control User Guide carefully.

The STOP functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.

None of the drive functions must be used to ensure safety of personnel, i.e. they must not be used for safety-related functions.

Careful consideration must be given to the functions of the drive which might result in a hazard, either through their intended behavior or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk - for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.

1.4 Environmental limits

Instructions in the Power Installation Guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.

1.5 Access

Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

personnel

1.6 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to the relevant Power Installation Guide.

1.7 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses or other protection, and protective ground (earth) connections.

The Power Installation Guide contains instruction for achieving compliance with specific EMC standards.

Within the European Union, all machinery in which this product is used must comply with the following directives:

2006/42/EC Safety of machinery. 2014/30/EU: Electromagnetic Compatibility Directive.

1.8 Motor

Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the motor shaft is not exposed.

Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon.

It is essential that the correct value is entered in Pr 00.006 motor rated current. This affects the thermal protection of the motor.

1.9 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.

1.10 Electrical installation

1.10.1 Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

AC supply cables and connections

Output cables and connections

Many internal parts of the drive, and external option units

Unless otherwise indicated, control terminals are single insulated and must not be touched.

1.10.2 Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

1.11 Hazard

1.11.1 Falling hazard

The drive presents a falling or toppling hazard. This can cause injury to personnel and therefore should be handled with care.

6 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 7

Safety

Optional Build

Identification Label

Derivative Electrical Specifications

M100 - 03 4 00073

Unidrive M100 Product Line

Frame Size

Current Rating:

Heavy Duty current rating x 10

Drive Format:

A - AC in AC out

Customer Code

A B 1 00

Customer Code:

00 = 50 Hz 01 = 60 Hz

Reserved:

Conformal Coating:

0 = Standard

IP / NEMA Rating:

1 = IP20 / NEMA 1

Brake Transistor:

B = Brake

Cooling:

A = Air

Reserved

Documentation

Documentation:

Voltage Rating:

2 - 200 V (200 - 240

- 400 V (380 - 480

- 575 V (500 - 575

- 690 V (500 - 690

± 10 %)

1 - 100 V (100 - 120 10 %)±

±±10 %)

5 610%)

± 10 %)

0 - Supplied separately 1 - English 2 - French 3 - Italian 4 - German 5 - Spanish

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

2 Product information

2.1 Introduction

Open loop AC drive

Unidrive M100 and Unidrive M101 deliver maximum machine performance with open loop vector and V/Hz induction motor control, for dynamic and efficient machine operation.

Features

• Value drive with quality and performance for open loop applications

• NV Media Card for parameter copying and data storage

• 24 Vdc backup supply (optional)

2.2 Model number

The way in which the model numbers for the Unidrive M range are formed is illustrated below:

Figure 2-1 Model number

Unidri ve M1 00 / M101 Co ntro l Use r Guid e 7 Issue Number: 1

Page 8

Safety

Available output

current

Overload limit -

Heavy Duty

Maximum continuous current -

Heavy Duty

Motor rated current set in the drive

Heavy Duty

- with high

overload capability

NOTE

Motor total

current (Pr 04.001)

as a percentage

of motor rated

current

Motor speed as a percentage of base speed

100%

Max. permissible continuous current

100%

I t protection operates in this region

70%

50%15%

Pr = 0 Pr = 1

04.025

Motor total

current (Pr 04.001)

as a percentage

of motor rated

current

Motor speed as a

percentage of base speed

100%

Max. permissible continuous current

100%

I t protection operates in this region

70%

50%

Pr = 0

Pr = 1

04.025

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

2.3 Ratings

The drive is single rated. The rating is compatible with motors designed to IEC60034. The graph on the right illustrates Heavy Duty with respect to continuous current rating and short term overload limits.

Heavy Duty

For constant torque applications or applications which require a high overload capability, or full torque is required at low speeds (e.g. winders, hoists). The thermal protection is set to protect force ventilated induction motors by default.

If the application uses a self ventilated (TENV/TEFC) induction motor and increased thermal protection is required for speeds below 50 % base speed, then this can be enabled by setting Low Speed Thermal Protection Mode (04.025) = 1.

Operation of motor I2t protection

Motor I2t protection is fixed as shown below and is compatible with:

• Self ventilated (TENV/TEFC) induction motors

Motor I2t protection defaults to be compatible with:

• Forced ventilation induction motors

8 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 9

Safety

V A Hz rpm %

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

2.4 Operating modes

The drive is designed to operate in any of the following modes:

1. Open loop mode Open loop vector mode Fixed V/F mode (V/Hz) Square V/F mode (V/Hz)

2.4.1 Open loop mode

The drive applies power to the motor at frequencies varied by the user. The motor speed is a result of the output frequency of the drive and slip due to the mechanical load. The drive can improve the speed control of the motor by applying slip compensation. The performance at low speed depends on whether V/F mode or open loop vector mode is selected.

Open loop vector mode

The voltage applied to the motor is directly proportional to the frequency except at low speed where the drive uses motor parameters to apply the correct voltage to keep the flux constant under varying load conditions.

Typically 100 % torque is available down to 1 Hz for a 50 Hz motor.

Fixed V/F mode

The voltage applied to the motor is directly proportional to the frequency except at low speed where a voltage boost is provided which is set by the user. This mode can be used for multi-motor applications.

Typically 100 % torque is available down to 4 Hz for a 50 Hz motor.

Square V/F mode

The voltage applied to the motor is directly proportional to the square of the frequency except at low speed where a voltage boost is provided which is set by the user. This mode can be used for running fan or pump applications with quadratic load characteristics or for multi-motor applications. This mode is not suitable for applications requiring a high starting torque.

2.5 Keypad and display

The keypad and display provide information to the user regarding the operating status of the drive and trip codes, and provide the means for changing parameters, stopping and starting the drive, and the ability to perform a drive reset.

Figure 2-2 Unidrive M100 keypad detail Figure 2-3 Unidrive M101 keypad detail

(1) The Enter button is used to enter parameter view or edit mode, or to accept a parameter edit.

(2 / 5) The Navigation button can be used to select individual parameters or to edit parameter values.

(3) The Stop / Reset button is used to stop and reset the drive in keypad mode. It can also be used to reset the drive in terminal mode.

(4) The Start button is used to start the drive in keypad mode.

(6) The Escape button is used to exit from the parameter edit / view mode.

(7) The Speed Reference Potentiometer is used to control the speed reference in keypad mode (only on Unidrive M101). (8) Units. (9) Run forward indicator. (10) Run reverse indicator. (11) Keypad reference indicator.

Unidri ve M1 00 / M101 Co ntro l Use r Guid e 9 Issue Number: 1

Page 10

Safety

Model number

Refer to User Guide

Date code

Input

voltage

Power rating

M100-022 00042 A

Model

number

Input voltage

Output

voltage

Serial

number

Input

frequency

Power rating

Date code

No. of phases & Typical input current

Heavy duty output current

Approvals

M100-022 0042 A

5.4A

Patents: www.ctpatents.info Manuals: www.ctmanuals.info

0-550Hz

Output

frequency

Key to approvals

CE approval Europe

C Tick approval Australia

UL / cUL approval

USA &

Canada

RoHS compliant Europe

Functional safety

USA &

Canada

EurAsian Conformity EurAsia

NOTE

information

Product

information

Mechanical

installation

Electrical

installation

2.6 Nameplate description

Figure 2-4 Typical drive rating labels for size 2

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Refer to Figure 2-1 Model number on page 7 for further information relating to the labels.

Date code format

The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within the year) in which the drive was built.The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc).

Example: A date code of W28 would correspond to week 28 of year 2013.

10 Unidrive M100 / M101 Control User Guide

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Safety

information

Product

information

Mechanical

installation

Electrical

installation

2.7 Options

Figure 2-5 Options available with the drive

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

1. AI-Backup Adaptor

Table 2-1 Adaptor Interface (AI) option module identification

Type Option module Name Further Details

AI-Backup adaptor

Backup

AI-Smart adaptor

+24 V Backup and SD card interface

Provides a +24 V Backup supply input and SD card interface

+24 V Backup and SD card interface

Supplied with 4 GB SD card for parameter copying and an input for 24 V Backup

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 11 Issue Number: 1

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Safety

information

Product

information

Mechanical installation

Electrical

installation

Getting started

3 Mechanical installation

3.1 Installing / removing option

Figure 3-1 Installing the AI-Backup adaptor

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

1. Identify the two plastic fingers on the underside of the AI-Backup adaptor (1) - then insert the two fingers into the corresponding slots in the spring-loaded sliding cover on the top of the drive.

2. Hold the adaptor firmly and push the spring loaded protective cover towards the back of the drive to expose the connector block (2) below.

3. Press the adaptor downwards (3) until the adaptor connector locates into the drive connection below.

Figure 3-2 Removal of the AI-Backup Adaptor

• To remove the AI-Backup adaptor, pull it up away from the drive in the direction shown (1)

12 Unidrive M100 / M101 Control User Guide

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Safety

WARNING

CAUTION

NOTE

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

4 Electrical installation

4.1 24 Vdc supply

The 24 Vdc supply connected to the +24 V supply terminals on the AIBackup adaptor provides the following functions:

• It can be used to clone or load parameters in order to pre-configure

drives when the line power supply is not available. The keypad can be used to setup parameters if required. However, the drive will be in the Under Voltage state unless the line power supply is enabled, therefore diagnostics may not be possible. (Power down save parameters are not saved when using the 24 V back-up power supply input).

The working voltage range of the 24 V back-up power supply is as follows:

0V (connected internally to 0V common - Control

terminal 1)

+ 24 V + 24 V Backup supply input

Nominal operating voltage 24.0 Vdc

Minimum continuous operating voltage 19.2 V

Maximum continuous operating voltage 30.0 V

Minimum start up voltage 12.0 V

Minimum power supply requirement at 24 V 20 W

Recommended fuse 1 A, 50 Vdc

Minimum and maximum voltage values include ripple and noise. Ripple and noise values must not exceed 5 %.

Figure 4-1 Location of the 24 Vdc power supply connection on the

AI-Backup adaptor

4.2 Control connections

4.2.1 General

Table 4-1 The control connections consist of:

Function Qty Control parameters available

Single ended analog input

Digital input 3 Destination, invert 11, 12, 13

Digital input / output 1

PWM or frequency output

Relay 1 Source, invert 41, 42

Drive enable 1 11

+10 V User output 1 4

+24 V User output 1 9

0V common 1 1

Mode, offset, invert, scaling,

destination

Input / output mode select, destination / source, invert

Source, scaling, maximum

output frequency, mode

Key:

Destination parameter:

Source parameter:

Mode parameter:

Indicates the parameter which is being controlled by the terminal / function

Indicates the parameter being output by the terminal

Analog - indicates the mode of operation of the terminal, i.e. voltage 0-10 V, current 4-20 mA etc. Digital - indicates the mode of operation of the terminal, (the Drive Enable terminal is fixed in positive logic).

All analog terminal functions can be programmed in menu 7.

All digital terminal functions (including the relay) can be programmed in menu 8.

The control circuits are isolated from the power circuits in the drive by basic insulation (single insulation) only. The installer must ensure that the external control circuits are insulated from human contact by at least one layer of insulation (supplementary insulation) rated for use at the AC supply voltage.

Ter min al

number

If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV) (e.g. to a personal computer), an additional isolating barrier must be included in order to maintain the SELV classification.

If any of the digital inputs (including the drive enable input) are connected in parallel with an inductive load (i.e. contactor or motor brake) then suitable suppression (i.e. diode or varistor) should be used on the coil of the load. If no suppression is used then over voltage spikes can cause damage to the digital inputs and outputs on the drive.

Any signal cables which are carried inside the motor cable (i.e. motor thermistor, motor brake) will pick up large pulse currents via the cable capacitance. The shield of these signal cables must be connected to ground close to the point of exit of the motor cable, to avoid this noise current spreading through the control system.

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Relay (over-voltage category II)

Drive OK

Analog

frequency

reference 1

0V common

+10 V

At zero frequency

Run forward

Run reverse

Drive enable

+24 V

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Figure 4-2 Default terminal functions

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4.2.2 Control terminal specification

1 0V common

Function Common connection for all external devices

2 Analog input 1

Default function Frequency reference

Type of input Unipolar single-ended analog voltage or unipolar current

Mode controlled by… Pr 07.007

Operating in voltage mode (default)

Full scale voltage range 0V to +10 V ±3 %

Maximum offset ±30 mV

Absolute maximum voltage range -18 V to +30 V relative to 0V Input resistance 100 k

Operating in current mode

Current ranges

Maximum offset 250 µA

Absolute maximum voltage (reverse bias) -18 V to +30 V relative to 0V

Absolute maximum current 25 mA Equivalent input resistance 165 

Common to all modes

Resolution 11 bits

Sample rate 4 ms

4 +10 V user output

Default function Supply for external analog devices

Nominal voltage 10.2 V

Voltage tolerance ±3 %

Maximum output current 5 mA

0 to 20 mA ±5 %, 20 to 0 mA ±5 %, 4 to 20 mA ±5 %, 20 to 4 mA ±5 %

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9 +24 V user output

Default function Supply for external digital devices

Voltage tolerance ±20 %

Maximum output current 100 mA

Protection Current limit and trip

10 Digital I/O 1

Default function AT ZERO FREQUENCY output

Type

Positive logic digital input, positive logic voltage source output. PWM or frequency output modes can be selected.

Input / output mode controlled by … Pr 08.031

Operating as in input

Absolute maximum applied voltage range -8 V to +30 V relative to 0V Impedance 6.8 k

Input threshold 10 V ±0.8 V (IEC 61131-2)

Operating as an output

Nominal maximum output current 50 mA

Maximum output current 100 mA (total including +24 Vout)

Common to all modes

Voltage range 0V to +24 V

Sample rate 1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms

11 Digital Input 2

12 Digital Input 3

13 Digital Input 4

Terminal 11 default function DRIVE ENABLE input

Terminal 12 default function RUN FORWARD input

Terminal 13 default function RUN REVERSE input

Type Positive logic only digital inputs

Voltage range 0V to +24 V

Absolute maximum applied voltage range -18 V to +30 V relative to 0V Impedance 6.8 k

Input threshold 10 V ±0.8 V (IEC 61131-2)

Sample rate 1 ms when routed to destinations Pr 06.035 or Pr 06.036, otherwise 4 ms.

Relay contacts

Default function Drive OK indicator

Contact voltage rating 240 Vac, Installation over-voltage category II

2 A AC 240 V

Contact maximum current rating

4 A DC 30 V resistive load

0.5 A DC 30 V inductive load (L/R = 40 ms) Contact minimum recommended rating 12 V 100 mA

Contact type Normally open

Default contact condition Closed when power applied and drive OK

Update rate 1 ms

To prevent the risk of a fire hazard in the event of a fault, a fuse or other over-current protection must be installed in the relay circuit.

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V A Hz rpm %

NOTE

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5 Getting started

This chapter introduces the user interfaces, menu structure and security levels of the drive.

5.1 Understanding the display

5.1.1 Keypad

The keypad display consists of a 6 digit LED display. The display shows the drive status or the menu and parameter number currently being edited.

The mm.ppp signifies the menu parameter number of the drive’s menus and parameter.

The display also includes LED indicators showing units and status as shown in Figure 5-1.

When the drive is powered up, the display will show the power up parameter defined by Parameter Displayed At Power-Up (11.022).

The values in the Status Mode Parameters (11.018 and 11.019) shown on the display when the drive is running, can be toggled by using the escape button.

Figure 5-1 Unidrive M100 keypad detail

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The parameter value is correctly displayed on the keypad display as shown in Table 5-3 below.

Table 5-3 Keypad display formats

Display formats Value

Standard 100.99

Date 31.12.11 or 12.31.11

Time 12.34.56

Character ABCDEF

Binary 5

Version number 01.23.45

5.2 Keypad operation

5.2.1 Control buttons

The keypad consists of:

• Up and down button - Used to navigate the parameter structure and change parameter values.

• Enter button - Used to change between parameter edit and view mode, as well as entering data.

• Escape button - Used to exit from parameter edit or view mode. In parameter edit mode, if parameter values are edited and the escape button pressed, the parameter value will be restored to the value it had on entry to edit mode.

• Start button - Used to provide a 'Run' command if keypad mode is selected.

• Stop / Reset button - Used to reset the drive. In keypad mode can be used for 'Stop'.

Table 5-1 Key to Figure 5-1

1: Enter button 4: Start button (green)

2: Up button 5: Down button

3: Stop/Reset button (red) 6: Escape button

Figure 5-2 Unidrive M101 keypad detail

Table 5-2 Key to Figure 5-2

7: Speed reference potentiometer 10: Run reverse indicator

8: Unit indicators 11: Keypad reference indicator

9: Run forward indicator

The red stop button is also used to reset the drive.

On the Unidrive M101, the speed reference potentiometer is used to adjust the keypad reference.

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Show previous or next

parameter

- Press and release to go to next or previous parameter. Parameter flashes briefly then goes back to View.

- Holding or scrolls through each parameter within the menu.

Press and release.

Show last slot / menu / param

selected

Press and release to

edit Parameter

Menu select

Press or to select menu

Edited digits flash

Press and

release to view

Parameter select

Press or to select parameter.

Edited digits flash

Press and release

to edit

- Press and release to accept new value to be set.

- Reset drive if required.

- Execute action if required.

Press and

release to

discard new

value and return

to original value

Press and release to

edit Menu

Press and release to

edit Parameter

View

Edit

Press or to select value

- Edited digit flashes

- Holding or increases or decreases value.

- Modified value has a direct effect on the drive except routing parameters and special parameters.

- New value can be validated or discarded.

- Holding + or edit the next or previous

digit.

Press and release to

go back to status

Timeout

240 s or hold

Press and release to

edit Menu

Slot select

(Only if option installed)

Press or to select _ or 1

Edited digit flashes

Press and release to

edit Slot

Parameter format s.mm.ppp

s: _ or 0: for drive. If drive is selected then hide first digit and show only menu and parameter.

1: for option mm: menu number (0 to 99) ppp: parameter number (0 to 999)

Status

If Drive Status (Pr 10.101) = 4 (Run) Show value only If Drive Status (Pr 10.101) <> 4 Show status only

Go to Status if no

option installed

- Holding and together sets value to zero.

Holding

or timeout will discard

new value and return

to original value.

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Figure 5-3 Display modes

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 

 

3 4

1 2

WARNING

NOTE

Menu 0

00.004

00.005

00.006

Menu 2

02.021

Menu 11

11.034

Menu 5

05.007

10.0 AV

4.1 AV

4.1

10.0

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The up and down buttons can only be used to move between menus if Pr 00.010 has been set to show 'ALL'. Refer to section 5.8 Parameter access level and security on page 20.

Figure 5-4 Mode examples

1 Parameter view mode: Read write or Read only

2 Status mode: Drive OK status

If the drive is ok and the parameters are not being edited or viewed, the display will show one of the following:

inh', 'rdy' or status mode parameter value.

3 Status mode: Trip status When the drive is in trip condition, the display will indicate that the drive has tripped and the display will show the trip code. For further information regarding trip codes, refer to section 11.4 Trips, Sub-trip numbers on page 81.

4 Status mode: Alarm status During an 'alarm' condition the display flashes between the drive status parameter value and the alarm.

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5.3 Menu structure

The drive parameter structure consists of menus and parameters.

The drive initially powers up so that only Menu 0 can be viewed. The up and down arrow buttons are used to navigate between parameters and once Pr 00.010 has been set to 'All' the up and down buttons are used to navigate between menus.

For further information refer to section 5.8 Parameter access level and security on page 20.

The menus and parameters rollover in both directions i.e. if the last parameter is displayed, a further press will cause the display to rollover and show the first parameter.

When changing between menus, the drive remembers which parameter was last viewed in a particular menu and thus displays that parameter.

5.4 Menu 0

Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. The parameters displayed in Menu 0 can be configured in Menu 22. Appropriate parameters are copied from the advanced menus into Menu 0 and thus exist in both locations.

For further information, refer to Chapter 6 Basic parameters on page 21.

Figure 5-5 Menu 0 copying

Do not change parameter values without careful consideration; incorrect values may cause damage or a safety hazard.

When changing the values of parameters, make a note of the new values in case they need to be entered again.

New parameter values must be saved to ensure that the new values apply after the drive has been power cycled. Refer to section 5.6 Saving parameters on page 19.

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5.5 Advanced menus

The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive. Menus 0 to 22 can be viewed on the Keypad.

Table 5-4 Advanced menu descriptions

Menu Description

Commonly used basic set up parameters for quick / easy

programming

1 Frequency reference 2Ramps 3 Frequency control

4 Torque and current control 5 Motor control 6 Sequencer and clock

7 Analog I/O

8 Digital I/O 10 Status and trips

11 Drive set-up and identification 22 Menu 0 set-up

5.5.1 Display messages

The following tables indicate the various possible mnemonics which can be displayed by the drive and their meaning.

Table 5-5 Status indications

Drive

String Description

The drive is inhibited and cannot be run. The Drive Enable signal is not applied to

inh

the drive enable terminal or Pr 06.015 is set to 0. The other conditions that can prevent the drive from enabling are shown as bits in Enable Conditions (06.010)

The drive is ready to run. The drive enable

rdy

is active, but the drive inverter is not active because the final drive run is not active

StoP The drive is stopped / holding zero speed. Enabled

S.Loss Supply loss condition has been detected Enabled

dc inj The drive is applying dc injection braking Enabled

The drive has tripped and no longer

controlling the motor. The trip code appears on the display.

The drive is in the under voltage state either in low voltage or high voltage mode.

HEAt The motor pre-heat function is active. Enabled

output

stage

Disabled

5.5.2 Alarm indications

An alarm is an indication given on the display by alternating the alarm string with the drive status string on the display. Alarms strings are not displayed when a parameter is being edited.

Table 5-6 Alarm indications

Alarm string Description

Brake resistor overload. Braking Resistor Thermal

br.res

Accumulator (10.039) in the drive has reached

75.0 % of the value at which the drive will trip.

Motor Protection Accumulator (04.019) in the drive

OV.Ld

has reached 75.0 % of the value at which the drive will trip and the load on the drive is >100 %.

Drive over temperature. Percentage Of Drive

d.OV.Ld

Thermal Trip Level (07.036) in the drive is greater than 90 %.

tuning

The autotune procedure has been initialized and an autotune in progress.

Limit switch active. Indicates that a limit switch is active and that is causing the motor to be stopped.

Lo.AC Low voltage mode. See Low AC Alarm (10.107).

I.AC.Lt

24.LoSt

Current limit active. See Current Limit Active (10.009).

24 V backup not present. See 24V Alarm Loss Enable (11.098).

5.6 Saving parameters

When changing a parameter in Menu 0, the new value is saved when

pressing the Enter button to return to parameter view mode

from parameter edit mode.

If parameters have been changed in the advanced menus, then the change will not be saved automatically. A save function must be carried out.

Procedure

1. Select ‘Save' in Pr mm.000 (alternatively enter a value of 1001 in Pr mm.000)

• Press the red reset button

5.7 Restoring parameter defaults

Restoring parameter defaults by this method saves the default values in the drives memory. User security status (00.010) and User security code (00.025) are not affected by this procedure).

Procedure

1. Ensure the drive is not enabled, i.e. drive is in inhibit or under voltage state.

2. Select 'Def.50’ or 'Def.60' in Pr mm.000. (alternatively, enter 1233 (50 Hz settings) or 1244 (60 Hz settings) in Pr mm.000).

• Press the red reset button

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5.8 Parameter access level and security

The parameter access level determines whether the user has access to Menu 0 only or to all the advanced menus (Menus 1 to 22) in addition to Menu 0.

The User Security determines whether the access to the user is read only or read write.

Both the User Security and Parameter Access Level can operate independently of each other as shown in Table 5-7.

Table 5-7 Parameter access level and security

User

security

status

(00.010)

0 Menu 0 None RW Not visible

1 All Menus None RW RW

3 Read-only

4 Status only

5 No access

The default settings of the drive are Parameter Access Level Menu 0 and user Security Open i.e. read / write access to Menu 0 with the advanced menus not visible.

Access level

Read-only Menu 0

5.8.1 User Security Level / Access Level

The drive provides a number of different levels of security that can be set by the user via User Security Status (00.010); these are shown in the

table below.

User Security

Status

(Pr 00.010)

LEVEL.0 (0)

ALL (1)

r.only.0 (2)

r.only.A (3)

Status (4)

no.acc (5)

All writable parameters are available to be edited but only parameters in Menu 0 are visible

All parameters are visible and all writable parameters are available to be edited

Access is limited to Menu 0 parameters only. All parameters are read-only

All parameters are read-only however all menus and parameters are visible

The keypad remains in status mode and no parameters can be viewed or edited

The keypad remains in status mode and no parameters can be viewed or edited.

User security (00.025)

Open RW Not visible

Closed RO Not visible

Open RW RW

Closed RO RO

Open RW RW

Closed Not visible Not visible

Open RW RW

Closed Not visible Not visible

Menu 0

status

Description

Advanced

menu status

5.8.2 Changing the User Security Level /Access Level

The security level is determined by the setting of Pr 00.010 or Pr 11.044. The Security Level can be changed through the keypad even if the User Security Code has been set.

5.8.3 User Security Code

The User Security Code, when set, prevents write access to any of the parameters in any menu.

Setting User Security Code

Enter a value between 1 and 9999 in Pr 00.025 and press the

button; the security code has now been set to this value. In order to activate the security, the Security level must be set to desired level in Pr 00.010. When the drive is reset, the security code will have been activated and the drive returns to Menu 0. The value of Pr 00.025 will return to 0 in order to hide the security code.

Unlocking User Security Code

Select a parameter that need to be edited and press the button,

the display will now show ‘Co’. Use the arrow buttons to set the security

code and press the button. With the correct security code

entered, the display will revert to the parameter selected in edit mode.

If an incorrect security code is entered, the following message ‘Co.Err’ is displayed, and the display will revert to parameter view mode.

Disabling User Security

Unlock the previously set security code as detailed above. Set Pr 00.025

to 0 and press the button. The User Security has now been

disabled, and will not have to be unlocked each time the drive is powered up to allow read / write access to the parameters.

5.9 Displaying parameters with nondefault values only

By selecting 'diff.d' in Pr mm.000 (Alternatively, enter 12000 in Pr mm.000), the only parameters that will be visible to the user will be those containing a non-default value. This function does not require a drive reset to become active. In order to deactivate this function, return to Pr mm.000 and select 'none' (alternatively enter a value of 0). Please note that this function can be affected by the access level enabled, refer to section 5.8 Parameter access level and security on page 20 for further information regarding access level.

5.10 Displaying destination parameters only

By selecting 'dest' in Pr mm.000 (Alternatively enter 12001 in Pr mm.000), the only parameters that will be visible to the user will be destination parameters. This function does not require a drive reset to become active. In order to deactivate this function, return to Pr mm.000 and select 'none' (alternatively enter a value of 0).

Please note that this function can be affected by the access level enabled, refer to section 5.8 Parameter access level and security on page 20 for further information regarding access level.

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Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by {…}). Menu 22 can be used to configure the parameters in Menu 0.

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6 Basic parameters

6.1 Parameter ranges and Variable minimum/maximums:

Some parameters in the drive have a variable range with a variable minimum and a variable maximum value which is dependent on one of the following:

• The settings of other parameters

• The drive rating

• The drive mode

• Combination of any of the above

For more information please see section 10.1 Parameter ranges and Variable minimum/maximums: on page 47.

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6.2 Menu 0: Basic parameters

Parameter

00.001 Minimum Reference Clamp

00.002 Maximum Reference Clamp

00.003 Acceleration Rate 1

00.004 Deceleration Rate 1

00.005 Drive Configuration

00.006 Motor Rated Current

00.007 Motor Rated Speed

00.008 Motor Rated Voltage

00.009

Motor Rated Power Factor

00.010 User Security Status

00.015 Jog Reference

00.016 Analog Input 1 Mode

00.017 Bipolar Reference Enable

00.018 Preset Reference 1

00.025 User Security Code

Power-up Keypad Control

00.027

Mode Reference

00.028 Ramp Mode Select

00.030 Parameter Cloning

00.031 Stop Mode

00.032 Dynamic V to F Select

00.033 Catch A Spinning Motor

00.035 Digital Output 1 Control

Maximum Switching

00.037

Frequency

00.038 Autotune

00.039 Motor Rated Frequency

00.040 Number of Motor Poles

00.041 Control Mode

00.042 Low Frequency Voltage Boost

00.069 Spi n Start Bo os t

00.076 Action on Trip Detection

Maximum Heavy Duty Current

00.077

Rating

00.078 Software Version

00.079 User Drive Mode

** {05.010}

{01.007}

{01.006}

{02.011} 0.0 to VM_ACCEL_RATE s / 100 Hz 5.0 s / 100 Hz

{02.021} 0.0 to VM_ACCEL_RATE s / 100 Hz 10.0 s / 100 Hz

{11.034}

{05.007}

{05.008}

{05.009}

{11.044}

{01.005}

{07.007}

{01.010}

{01.021}

{11.030}

{01.051}

{02.004}

{11.042}

{06.001}

{05.013}

{06.009}

{08.091}

{05.018}

{05.012}

{05.006}

{05.011}

{05.014}

{05.015}

{05.040}

{10.037}

{11.032}

{11.029}

{11.031}

VM_NEGATIVE_REF_CLAMP 1 Hz 0.00 Hz RW Num US

VM_POSITIVE_REF_CLAMP Hz

AV (0), AI (1), AV.Pr (2), AI.Pr (3), PrESEt (4), PAd (5), PAd.rEF (6),

0.00 to VM_RATED_CURRENT A

LEVEL.0 (0), ALL (1), r.only.0 (2),

r.only.A (3), Status (4), no.acc (5)

4-20.S (-6), 20-4.S (-5), 4-20.L (-4), 20-4.L (-3),

4-20.H (-2), 20-4.H (-1), 0-20 (0), 20-0 (1),

4-20.tr (2), 20-4.tr (3), 4-20 (4), 20-4 (5), Volt (6)

Fast (0), Std (1), Std.bst (2), Fst.bst (3) Std (1) RW Txt US

NonE (0), rEAd (1), Prog (2), Auto (3), boot (4) NonE (0) RW Txt NC US

Coast (0), rp (1), rp.dc I (2), dc I (3),

0.667 (0), 1 (1), 2 (2), 3 (3), 4 (4),

Ur.S (0), Ur (1), Fd (2), Ur.Auto (3),

* With Unidrive M101, the default is PAd (5).

** Following a rotating autotune Pr 00.009 {05.010} is continuously written by the drive, calculated from the value of Stator Inductance (Pr 05.025). To manually enter a value into Pr 00.009 {05.010}, Pr 05.025 will need to be set to 0. Refer to the description of Pr 05.010 in the Parameter Reference Guide for further details.

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

IP IP address Mac Mac address Date Date parameter Time Time parameter

Range (Ú) Default (Ö)

OL OL

50 Hz default: 50.00 Hz 60 Hz default: 60.00 Hz

AV ( 0)

E.Pot (7), torquE (8)

Maximum Heavy Duty Rating

0.0 to 33000.0 rpm

110 V drive: 230 V 200 V drive: 230 V

0 to VM_AC_VOLTAGE_SET V

0.00 to 1.00 0.85 RW Num RA US

0.00 to 300.00 Hz 1.50 Hz RW Num US

Off (0) or On (1) Off (0) RW Bit US

VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

0 to 9999 0 RW Num ND NC PT US

Reset (0), Last (1), Preset (2) Reset (0) RW Txt US

td.dc I (4),dis (5),

0 to 1 0 RW Num US

dis (0), Enable (1), Fr.Only (2),

Rv.Only (3)

0 to 21 0 RW US

6 (5), 8 (6), 12 (7), 16 (8) kHz

0 to 2 0 RW Num NC US

0.0 to 550.00 Hz

Auto (0) to 32 (16) Auto 0 RW Num US

Ur.I (4), SrE (5), Fd.tAP (6)

0.0 to 25.0 % 3.0 % RW Num US

0.0 to 10.0 1.0 RW US

0 to 31 0 RW US

0.00 to 9999.99 A RO Num ND NC PT

0 to 999999 RO ND NC PT

OPEn.LP (1) OPEn.LP (1) RW Txt ND NC PT US

400 V drive 50 Hz: 400 V 400 V drive 60 Hz: 460 V

575 V drive: 575 V 690 V drive: 690 V

50 Hz: 50.00 Hz 60 Hz: 60.00 Hz

(11.032) A

50 Hz default:

1500.0 rpm

60 Hz default:

1800.0 rpm

LEVEL.0 (0) RW Num ND NC PT

Volt (6) RW Txt US

rp (1) RW Txt US

dis (0) RW Txt US

3 (3) kHz RW Txt US

Ur.I (4) RW Txt US

RW Num US

RW Txt PT US

RW Num RA US

RW Num US

RW Num RA US

Typ e

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Analog reference

Keypad reference

00.XXX

Key

Read-write

(RW)

parameter

Read-only

(RO)

parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

00.018

Preset Reference 1

Preset frequency reference

00.017

Bipolar

Analog input 1

Analog input 1 mode

Reference Enable

Pad

Pad.Ref

torque

6 7 8

01.015

set

01.050

00.005

Drive

Configuration

AV.Pr

AI.Pr

1 2 3 4

00.016

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AT ZERO FREQUENCY

RUN REVERSE

RUN

FORWARD

Minimum

Reference

Clamp

00.001

00.002

12 13

Ramps

Acceleration Rate 1

Deceleration Rate 1

Ramp Mode

Select

00.003

00.004

00.028

Maximum

Low

Frequency

Voltage

Boost

Clamp

Digital output

Power stage

UVW

Resistor optional

Drive

00.037

05.001

Maximum Switching Frequency

Output Frequency

Torque

Producing

Current

Magnitude

Magnetising

Current

+ BR

04.002

04.001

L3L2L1

00.033

Power Factor

Rated Voltage

Rated Speed

Rated Current

00.006 ~ 00.009

Motor

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x(-1)

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6.3 Parameter descriptions

6.3.1 Pr mm.000

Pr mm.000 is available in all menus, commonly used functions are provided as text strings in Pr mm.000 shown in Table 6-1. The functions in Table 6-1 can also be selected by entering the appropriate numeric values (as shown in Table 6-2) in Pr mm.000. For example, enter 4001 in Pr mm.000 to store drive parameters on an NV media card.

Table 6-1 Commonly used functions in xx.000

Value Equivalent value String Action

1001 1

6001 2

4001 3

6002 4

4002 5

6003 6

4003 7

12000 8

12001 9

1233 10

1244 11

None No action

SAVE Save drive parameters to non-volatile memory

LOAd.1

Load the data from file 1 on a non-volatile media card into the drive provided it is a parameter file

SAVE.1 Store the drive parameters in file 1 on a non-volatile media card

LOAd.2

Load the data from file 2 on a non-volatile media card into the drive provided it is a parameter file

SAVE.2 Store the drive parameters in file 2 on a non-volatile media card

LOAd.3

Load the data from file 3 on a non-volatile media card into the drive provided it is a parameter file

SAVE.3 Store the drive parameters in file 3 on a non-volatile media card

diff.d Only display parameters that are different from their default value

dest Only display parameters that are used to set-up destinations

def.50 Load 50 Hz defaults

def.60 Load 60 Hz defaults

Table 6-2 Functions in Pr mm.000

Value Action

1000 Save parameters when Under Voltage Active (Pr 10.016) is not active.

1001 Save parameters under all conditions

1233 Load standard (50 Hz) defaults

1244 Load US (60 Hz) defaults

1299 Reset {St.HF} trip.

2001* Create a boot file on a non-volatile media card based on the present drive parameters

4yyy* NV media card: Transfer the drive parameters to parameter file yyy

6yyy* NV media card: Load the drive parameters from parameter file yyy

7yyy* NV media card: Erase file yyy

8yyy* NV Media card: Compare the data in the drive with file yyy

9555* NV media card: Clear the warning suppression flag

9666* NV media card: Set the warning suppression flag

9777* NV media card: Clear the read-only flag

9888* NV media card: Set the read-only flag

12000** Only display parameters that are different from their default value. This action does not require a drive reset.

12001** Only display parameters that are used to set-up destinations (i.e. DE format bit is 1). This action does not require a drive reset.

* See Chapter 9 NV Media Card on page 40 for more information on these functions. ** These functions do not require a drive reset to become active. All other functions require a drive reset to initiate the function. Equivalent values and strings are also provided in the table above.

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6.4 Control terminal configurations and wiring

00.005 Drive Configuration

RW Txt PT US

AV (0), AI (1), AV.Pr (2), AI.Pr (3),

PrESEt (4), PAd (5), PAd.rEF (6),

torquE (8)

* With Unidrive M101, the default is PAd (5).

Table 6-3 Parameter changes when drive configuration is changed

AV ( 0 ) *

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Parameter

number

Description

AV AI AV.Pr AI.Pr PrESEt PAd PAd.rEF torquE

Drive configuration

01.014 Reference select0 0 1134 6 4

06.004 Start/stop logic Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1

07.007

07.010

07.051

Analog input 1

mode

Analog input 1

destination

Analog input 1

control

6 4 6466 6 6

01.036 01.036 01.036 01.036 01.036 01.036 01.036 04.008

0 0 0000 0 0

Digital IO 1

08.021

source/

10.003 10.003 01.046 01.046 01.046 10.003 10.003 10.003

destination

08.022

08.024

08.031

08.081

08.082

08.084

08.091

Note 1:

If last default setting was 50 Hz or in PAd or PAd.rEF configuration: Pr 06.004 is 0.

Digital input 2

destination

Digital input 4

destination

Digital I/O 1

mode

Digital input 1

control

Digital input 2

control

Digital input 4

control

Digital output 1

control

Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2

Note 3 Note 3 01.045 01.045 01.045 06.032 06.032 04.011

1 1 0001 1 1

0 0 0000 0 0

If last default setting was 60 Hz: Pr 06.004 is 4.

Note 2:

If last default setting was 50 Hz or in PAd or PAd.rEF configuration: Pr 08.022 is 06.038.

If last default setting was 60 Hz: Pr 08.022 is 06.039.

Note 3:

If last default setting was 50 Hz: Pr 08.024 is 06.032

If last default setting was 60 Hz: Pr 08.024 is 06.031.

Value Text Description

0AV

1AI

2AV.Pr

3 AI.Pr

4 PrESEt

5PAd

6 PAd.rEF

8 torquE

Analog input 1 (voltage)

Analog input 1 (current)

Analog input 1 (voltage) or 3 presets selected by terminal

Analog input 1 (current) or 3 presets selected by terminal

Four presets selected by terminal

Keypad reference

Keypad reference with terminal control

Torque mode, Analog input 1 (voltage torque reference) selected by terminal

This parameter is used to automatically setup the user programmable area in the advanced parameter set according to drive configurations. Other default values may also be changed by drive configuration. Parameters are stored in EEPROM automatically following a configuration change. Defaults loaded are defined by Defaults Previously Loaded.

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 27 Issue Number: 1

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0 V

Voltage speed reference input (AI 1)

Digital output (zero frequency)

Drive enable

Run forward

Run reverse

+ 10 V output

+ 24 V output

10k

0 V

Voltage speed reference input (AI 1)

Digital output (zero frequency)

Not stop

Run

Jog forward

+ 10 V output

+ 24 V output

10k

0 V

Current speed reference input (AI 1)

Digital output (zero frequency)

Drive enable

Run forward

Run reverse

+ 10 V output

+ 24 V output

Current speed reference input

0 V

Current speed reference input (AI 1)

Digital output (zero frequency)

Not stop

Run

Jog forward

+ 10 V output

+ 24 V output

Current speed reference input

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Action will only occur if the drive is inactive and no User Actions are running. Otherwise, the parameter will return to its pre altered value on exit from edit mode. All parameters are saved if this parameter changes.

Figure 6-2 Pr 00.005 = AV (50 Hz)

Figure 6-3 Pr 00.005 = AV (60 Hz)

Figure 6-4 Pr 00.005 = AI (50 Hz)

Figure 6-5 Pr 00.005 = AI (60 Hz)

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0 V

10k

Voltage speed reference input (AI 1)

Reference select

Drive enable

Run forward

+ 10 V output

+ 24 V output

Terminal 10 Terminal 13 Reference selected

0 0 Analog reference 1*

0 1 Preset speed 2*

1 0 Preset speed 3*

1 1 Preset speed 4*

0 V

10k

Voltage speed reference input (AI 1)

Reference select

Not stop

Run

+ 10 V output

+ 24 V output

Terminal 10 Terminal 13 Reference selected

0 0 Analog reference 1*

0 1 Preset speed 2*

1 0 Preset speed 3*

1 1 Preset speed 4*

0 V

Current speed reference input (AI 1)

Reference select

Drive enable

Run forward

+ 10 V output

+ 24 V output

Current speed reference input

Terminal 10 Terminal 13 Reference selected

0 0 Analog reference 1*

0 1 Preset speed 2*

1 0 Preset speed 3*

1 1 Preset speed 4*

0 V

Current speed reference input (AI 1)

Reference select

Not stop

Run

+ 10 V output

+ 24 V output

Current speed reference input

Terminal 10 Terminal 13 Reference selected

0 0 Analog reference 1*

0 1 Preset speed 2*

1 0 Preset speed 3*

1 1 Preset speed 4*

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Figure 6-6 Pr 00.005 = AV.Pr (50 Hz)

Figure 6-7 Pr 00.005 = AV.Pr (60 Hz)

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Figure 6-8 Pr 00.005 = AI.Pr (50 Hz)

Figure 6-9 Pr 00.005 = AI.Pr (60 Hz)

* Refer to section 10.2 Menu 1: Frequency reference on page 52.

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Voltage speed reference input (AI 1)

Reference select

Drive enable

Run forward

+ 10 V output

+ 24 V output

Terminal 10 Terminal 13 Reference selected

0 0 Preset speed 1*

0 1 Preset speed 2*

1 0 Preset speed 3*

1 1 Preset speed 4*

Voltage speed reference input (AI 1)

Reference select

Not stop

Run

+ 10 V output

+ 24 V output

Terminal 10 Terminal 13 Reference selected

0 0 Preset speed 1*

0 1 Preset speed 2*

1 0 Preset speed 3*

1 1 Preset speed 4*

Voltage speed reference input (AI 1)

Digital output (zero frequency)

Run reverse

Drive enable

Run forward

+ 10 V output

+ 24 V output

Voltage speed reference input (AI 1)

Digital output (zero frequency)

Run reverse

Drive enable

Run forward

+ 10 V output

+ 24 V output

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Figure 6-10 Pr 00.005 = PrESEt (50 Hz)

Figure 6-11 Pr 00.005 = PrESEt (60 Hz)

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* Refer to section 10.2 Menu 1: Frequency reference on page 52.

Figure 6-12 Pr 00.005 = PAd (50 Hz & 60 Hz)

Figure 6-13 Pr 00.005 = PAd.rEF (50 Hz & 60 Hz)

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0 V

10k

Torque reference input (AI 1)

Digital output (zero frequency)

Torque mode select

Drive enable

Run forward

+ 10 V output

+ 24 V output

When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr 00.002 +10 %)

WARNING

0 V

10k

Torque reference input (AI 1)

Digital output (zero frequency)

Torque mode select

Not stop

Run

+ 10 V output

+ 24 V output

When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr 00.002 +10 %)

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Figure 6-14 Pr 00.005 = torquE (50 Hz)

Figure 6-15 Pr 00.005 = torquE (60 Hz)

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CAUTION

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7 Running the motor

This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating modes.

For information on tuning the drive for the best performance, see Chapter 8 Optimization on page 35.

Ensure that no damage or safety hazard could arise from the motor starting unexpectedly.

The values of the motor parameters affect the protection of the motor. The default values in the drive should not be relied upon. It is essential that the correct value is entered in Pr 00.006 Motor Rated Current. This affects the thermal protection of the motor.

If the drive is started using the keypad it will run to the speed defined by the keypad reference (Pr 01.017). This may not be acceptable depending on the application. The user must check in Pr 01.017 and ensure that the keypad reference has been set to 0.

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If the intended maximum speed affects the safety of the machinery, additional independent over-speed protection must be used.

7.1 Quick start connections

7.1.1 Basic requirements

This section shows the basic connections which must be made for the drive to run in the required mode. For minimal parameter settings to run in each mode please see the relevant part of section 7.2 Quick start commissioning / start-up on page 34.

Table 7-1 Minimum control connection requirements for each

Terminal mode

Keypad mode Drive enable

control mode

Drive control method Requirements

Drive enable Speed / Torque reference Run forward / Run reverse

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L1 L2 L3

Fuses

L1 L2 L3UVW

U VW

+10 V

24 V

Run FWD

Drive enable

Run REV

Braking

resistor

(optional)

Induction motor

Frequency Reference input

T e

i n a

o d e

e y

p a d

o d e

Thermal overload for braking resistor to protect against fire risk. This must be wired to interrupt the AC supply in the event of a fault.

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Figure 7-1 Minimum connections to get the motor running in any operating mode

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Mot X XXXXXXXXX No XXXXXXXXXX kg

IP55 I.cl F C 40 s S1

VHzmin-1kW cosφA 230 400

50 1445 2.20 0.80 8.50

4.90

CN = 14.5Nm 240 415

50 1445 2.20 0.76 8.50

4.90

CN = 14.4Nm

CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN

I.E.C 34 1(87)

0.02

100Hz

0.03

0.04

A rotating autotune will cause the motor to accelerate up to 2/3 base speed in the direction selected regardless of the reference provided. Once complete the motor will coast to a

stop. The enable signal must be removed before the drive can be made to run at the required reference. The drive can be stopped at any time by removing the run signal or removing the drive enable.

WARNING

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∅

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7.2 Quick start commissioning / start-up

7.2.1 Open loop

Action Detail

Ensure:

Before power-up

• The drive enable signal is not given (terminal 11)

• Run signal is not given

• Motor is connected

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Power-up the drive

Enter motor nameplate details

Set maximum frequency

Set acceleration / deceleration rates

Ensure:

• Drive displays ‘inh’ If the drive trips, see Chapter 11 Diagnostics on page 80.

Enter:

• Motor rated frequency in Pr 00.039 (Hz)

• Motor rated current in Pr 00.006 (A)

• Motor rated speed in Pr 00.007 (rpm)

• Motor rated voltage in Pr 00.008 (V) - check if or connection

Enter:

• Maximum frequency in Pr 00.002 (Hz)

Enter:

• Acceleration rate in Pr 00.003 (s/100 Hz)

• Deceleration rate in Pr 00.004 (s/100 Hz) (If braking resistor is installed, set Pr 00.028 = FAST. Also ensure Pr 10.030 and Pr 10.031 and Pr 10.061 are set correctly, otherwise premature ‘It.br’ trips may be seen).

The drive is able to perform either a stationary or a rotating autotune. The motor must be at a standstill before an autotune is enabled. A rotating autotune should be used whenever possible so the measured value of power factor of the motor is used by the drive.

• A stationary autotune can be used when the motor is loaded and it is not possible to uncouple the load from the motor shaft. A stationary autotune measures the stator resistance of the motor and

Autotune

the dead time compensation for the drive. These are required for good performance in vector control modes. A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00.009.

• A rotating autotune should only be used if the motor is uncoupled. A rotating autotune first performs a stationary autotune before rotating the motor at

/3 base speed in the direction selected. The

rotating autotune measures the power factor of the motor.

To perform an autotune:

•Set Pr 00.038 = 1 for a stationary autotune or set Pr 00.038 = 2 for a rotating autotune

• Close the Drive Enable signal (apply +24 V to terminal 11). The drive will display ’rdy’.

• Close the run signal (apply +24 V to terminal 12 or 13). The display will flash ’tuning’ while the drive is performing the autotune.

• Wait for the drive to display ‘inh’ and for the motor to come to a standstill.

If the drive trips, see Chapter 11 Diagnostics on page 80.

• Remove the drive enable and run signal from the drive.

Save parameters

Select 'Save' in Pr mm.000 (alternatively enter a value of 1001 in Pr mm.000) and press the

red reset button.

Run Drive is now ready to run

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Output voltage

Pr / 2

00.008

Pr / 2

00.039

Output frequency

Output voltage characteristic

00.039

00.040 2

------------------

00.007 60

------------------

⎝⎠

⎛⎞

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8 Optimization

This chapter takes the user through methods of optimizing the drive set-up and maximize the performance. The auto-tuning features of the drive simplify the optimization tasks.

8.1 Motor map parameters

8.1.1 Open loop motor control

Pr 00.006 {05.007} Motor Rated Current Defines the maximum continuous motor current

• The rated current parameter must be set to the maximum continuous current of the motor. The motor rated current is used in the following:

• Current limits (see section section 8.3 Current limits on page 38, for more information)

• Motor thermal overload protection (see section section 8.4 Motor thermal protection on page 38, for more information)

• Vector mode voltage control (see Control Mode later in this table)

• Slip compensation (see Enable Slip Compensation (05.027), later in this table)

• Dynamic V/F control

Pr 00.008 {05.009} Motor Rated Voltage Defines the voltage applied to the motor at rated frequency

Pr 00.039 {05.006} Motor Rated Frequency Defines the frequency at which rated voltage is applied

The Motor Rated Voltage (00.008) and the Motor Rated Frequency (00.039) are used to define the voltage to frequency characteristic applied to the motor (see Control Mode, later in this table). The Motor Rated Frequency is also used in conjunction with the motor rated speed to calculate the rated slip for slip compensation (see Motor Rated Speed, later in this table).

Pr 00.007 {05.008} Motor Rated Speed Defines the full load rated speed of the motor

Pr 00.040 {05.011} Number of Motor Poles Defines the number of motor poles

The motor rated speed and the number of poles are used with the motor rated frequency to calculate the rated slip of induction machines in Hz.

Rated slip (Hz) = Motor rated frequency - (Number of pole pairs x [Motor rated speed / 60]) =

If Pr 00.007 is set to 0 or to synchronous speed, slip compensation is disabled. If slip compensation is required this parameter should be set to the nameplate value, which should give the correct rpm for a hot machine. Sometimes it will be necessary to adjust this when the drive is commissioned because the nameplate value may be inaccurate. Slip compensation will operate correctly both below base speed and within the field-weakening region. Slip compensation is normally used to correct for the motor speed to prevent speed variation with load. The rated load rpm can be set higher than synchronous speed to deliberately introduce speed droop. This can be useful to aid load sharing with mechanically coupled motors.

Pr 00.040 is also used in the calculation of the motor speed display by the drive for a given output frequency. When Pr 00.040 is set to ‘Auto’, the number of motor poles is automatically calculated from the rated frequency Pr 00.039, and the motor rated speed Pr 00.007.

Number of poles = 120 x (Rated Frequency (00.039) / Rated Speed (00.007)) rounded to the nearest even number.

Pr 00.043 {05.010} Motor Rated Power Factor Defines the angle between the motor voltage and current

The power factor is the true power factor of the motor, i.e. the angle between the motor voltage and current. The power factor is used in conjunction with the Motor Rated Current (00.006), to calculate the rated active current and magnetising current of the motor. The rated active current is used extensively to control the drive, and the magnetising current is used in vector mode stator resistance compensation. It is important that this parameter is set up correctly. The drive can measure the motor rated power factor by performing a rotating autotune (see Autotune (Pr 00.038), below).

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Pr 00.038 {05.012} Autotune

There are two autotune tests available in open loop mode, a stationary and a rotating test. A rotating autotune should be used whenever possible so the measured value of power factor of the motor is used by the drive.

• A stationary autotune can be used when the motor is loaded and it is not possible to remove the load from the motor shaft. The stationary test measures the Stator Resistance (05.017), Transient Inductance (05.024), Maximum Deadtime Compensation (05.059) and Current At Maximum Deadtime Compensation (05.060) which are required for good performance in vector control modes (see Control Mode later in this table). The stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00.009. To perform a Stationary autotune, set Pr 00.038 to 1, and provide the drive with both an enable signal (on terminal 11) and a run signal (on terminals 12 or 13).

• A rotating autotune should only be used if the motor is unloaded. A rotating autotune first performs a stationary autotune, as above, then a rotating test is performed in which the motor is accelerated with currently selected ramps up to a frequency of Motor Rated Frequency (00.039) x 2/3, and the frequency is maintained at that level for 4 seconds. Stator Inductance (05.025) is measured and this value is used in conjunction with other motor parameters to calculate Motor Rated Power Factor (00.009). To perform a Rotating autotune, set Pr 00.038 to 2, and provide the drive with both an enable signal (on terminal 11) and a run signal (on terminals 12 or 13).

Following the completion of an autotune test the drive will go into the inhibit state. The drive must be placed into a controlled disable condition before the drive can be made to run at the required reference. The drive can be put in to a controlled disable condition by removing the signal from terminal 11, setting the Drive Enable (06.015) to OFF (0).

Pr 00.041 {05.014} Control Mode

There are several voltage modes available which fall into two categories, vector control and fixed boost.

Vector control

Vector control mode provides the motor with a linear voltage characteristic from 0 Hz to Motor Rated Frequency, and then a constant voltage above motor rated frequency. When the drive operates between motor rated frequency/50 and motor rated frequency/4, full vector based stator resistance compensation is applied. When the drive operates between motor rated frequency/4 and motor rated frequency/2 the stator resistance compensation is gradually reduced to zero as the frequency increases. For the vector modes to operate correctly the Motor Rated Power Factor (00.009), Stator Resistance (05.017), Maximum Deadtime Compensation (05.059) and current at Maximum Deadtime Compensation (05.060) are all required to be set up accurately. The drive can be made to measure these by performing an autotune (see Pr 00.038 Autotune). The drive can also be made to measure the stator resistance automatically every time the drive is enabled or the first time the drive is enabled after it is powered up, by selecting one of the vector control voltage modes.

(0) Ur S = The stator resistance is measured and the parameters for the selected motor map are over-written each time the drive is made to run. This test can only be done with a stationary motor where the flux has decayed to zero. Therefore this mode should only be used if the motor is guaranteed to be stationary each time the drive is made to run. To prevent the test from being done before the flux has decayed there is a period of 1 second after the drive has been in the ready state during which the test is not done if the drive is made to run again. In this case, previously measured values are used. Ur S mode ensures that the drive compensates for any change in motor parameters due to changes in temperature. The new value of stator resistance is not automatically saved to the drive's EEPROM.

(4) Ur I = The stator resistance is measured when the drive is first made to run after each power-up. This test can only be done with a stationary motor. Therefore this mode should only be used if the motor is guaranteed to be stationary the first time the drive is made to run after each power-up. The new value of stator resistance is not automatically saved to the drive's EEPROM.

(1) Ur = The stator resistance and voltage offset are not measured. The user can enter the motor and cabling resistance into the Stator Resistance (05.017). However this will not include resistance effects within the drive inverter. Therefore if this mode is to be used, it is best to use an autotune test initially to measure the stator resistance.

(3) Ur_Auto= The stator resistance is measured once, the first time the drive is made to run. After the test has been completed successfully the Control Mode (00.041) is changed to Ur mode. The Stator Resistance (05.017) parameter is written to, and along with the Control Mode (00.041), are saved in the drive's EEPROM. If the test fails, the voltage mode will stay set to Ur Auto and the test will be repeated next time the drive is made to run.

Fixed boost

The stator resistance is not used in the control of the motor, instead a fixed characteristic with low frequency voltage boost as defined by Pr 00.042, is used. Fixed boost mode should be used when the drive is controlling multiple motors. There are three settings of fixed boost

available: (2) Fixed = This mode provides the motor with a linear voltage characteristic from 0 Hz to Motor Rated Frequency (00.039), and then a constant voltage above rated frequency. (5) Square = This mode provides the motor with a square law voltage characteristic from 0 Hz to Motor Rated Frequency (00.039), and then a constant voltage above rated frequency. This mode is suitable for variable torque applications like fans and pumps where the load is proportional to the square of the speed of the motor shaft. This mode should not be used if a high starting torque is required. (6) Fixed Tapered = This mode provides the motor with a linear voltage characteristic with a tapered slip limit.

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Output voltage

Pr / 2

00.008

Pr / 2

00.039

Output frequency

Output voltage characteristic

(Fd)

Voltage boost

00.042

Pr 00.008

00.042

Pr 00.039

Pr + [(freq/Pr ) x (Pr - Pr )]00.042 00.039 00.008 00.039

Output

Voltage

Boost

Output

Frequency

Shaft speed

Demanded speed

Load

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Pr 00.041 {05.014} Control Mode (cont)

For mode 2 and 5, at low frequencies (from 0 Hz to ½ x Pr 00.039) a voltage boost is applied as defined by Pr 00.042 as shown below:

Pr 05.027 Enable Slip Compensation

When a motor, being controlled in open loop mode, has load applied a characteristic of the motor is that the output speed droops in proportion to the load applied as shown:

In order to prevent the speed droop shown above slip compensation should be enabled. To enable slip compensation Pr 05.027 must be set to a 100 % (this is the default setting), and the motor rated speed must be entered in Pr 00.007 (Pr 05.008).

The motor rated speed parameter should be set to the synchronous speed of the motor minus the slip speed. This is normally displayed on the motor nameplate, i.e. for a typical 18.5 kW, 50 Hz, 4 pole motor, the motor rated speed would be approximately 1465 rpm. The synchronous speed for a 50 Hz, 4 pole motor is 1500 rpm, so therefore the slip speed would be 35 rpm. If the synchronous speed is entered in Pr 00.007, slip compensation will be disabled. If too small a value is entered in Pr 00.007, the motor will run faster than the demanded frequency. The synchronous speeds for 50 Hz motors with different numbers of poles are as follows:

2 pole = 3000 rpm, 4 pole = 1500 rpm, 6pole =1000 rpm, 8 pole = 750 rpm

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0.00

0.70

1.00

Pr = 0 Pr = 1

04.025

1.00

1.05

Base speed/ frequency

50% of base

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8.2 Maximum motor rated current

The maximum motor rated current is the Maximum Heavy Duty Current Rating (00.077).

The values for the Heavy Duty rating can be found in the Power Installation Guide.

8.3 Current limits

The default setting for the current limit parameters for size 1 to 4 is:

• 165 % x motor rated torque producing current for open loop mode

There are three parameters which control the current limits:

• Motoring current limit: power flowing from the drive to the motor

• Regen current limit: power flowing from the motor to the drive

• Symmetrical current limit: current limit for both motoring and regen operation

The lowest of either the motoring and regen current limit, or the symmetrical current limit applies.

The maximum setting of these parameters depends on the values of motor rated current, drive rated current and the power factor.

The drive can be oversized to permit a higher current limit setting to provide higher accelerating torque as required up to a maximum of 1000 %.

8.4 Motor thermal protection

A time constant thermal model is provided to estimate the motor temperature as a percentage of its maximum allowed temperature.

The motor thermal protection is modelled using losses in the motor. The losses in the motor are calculated as a percentage value, so that under these conditions the Motor Protection Accumulator (04.019) would eventually reach 100 %.

Percentage losses = 100 % x [Load related losses]

Where:

Load related losses = [I / (K

x I

Where:

I = Current Magnitude (04.001)

= Motor Rated Current (00.006)

Rated

If Motor Rated Current (00.006) ≤ Maximum Heavy Duty Current (00.077)

Figure 8-1 Motor thermal protection (Heavy Duty)

Rated

)]

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When the estimated temperature in Pr 04.019 reaches 100 % the drive takes some action depending on the setting of Pr 04.016. If Pr 04.016 is 0, the drive trips when Pr 04.019 reaches 100 %. If Pr 04.016 is 1, the current limit is reduced to (K - 0.05) x 100 % when Pr 04.019 reaches 100 %.

The current limit is set back to the user defined level when Pr 04.019 falls below 95 %. The thermal model temperature accumulator accumulates the temperature of the motor while the drive remains powered-up. By default, the accumulator is set to the power down value at power up. If the rated current defined by Pr 00.006 is altered, the accumulator is reset to zero.

The default setting of the thermal time constant (Pr 04.015) is 179 s which is equivalent to an overload of 150 % for 120 s from cold.

8.5 Switching frequency

The default switching frequency is 3 kHz, however this can be increased up to a maximum of 16 kHz by Pr 00.037.

If switching frequency is increased from 3 kHz the following apply:

1. Increased heat loss in the drive, which means that derating to the output current must be applied. See the derating tables for switching frequency and ambient temperature in the Power Installation Guide.

2. Reduced heating of the motor - due to improved output waveform quality.

3. Reduced acoustic noise generated by the motor.

4. Increased sample rate on the speed and current controllers. A trade off must be made between motor heating, drive heating and the demands of the application with respect to the sample time required.

Table 8-1 Sample rates for various control tasks at each

Level 1 250 μs 167 μs

Level 2 250 μs

Level 3 1 ms Voltage controller

Level 4 4 ms

Background

switching frequency

0.667,

3, 6, 12

1 kHz

kHz

2, 4, 8, 16

kHz

2 kHz = 250 μs 4 kHz = 125 μs 8 kHz = 125 μs

16 kHz = 125 μs

Open loop

Peak limit

Current limit and

ramps

Time critical user

interface

Non-time critical user

interface

8.5.1 Field weakening (constant power) operation

The drive can be used to run an induction machine above synchronous speed into the constant power region. The speed continues to increase and the available shaft torque reduces. The characteristics below show the torque and output voltage characteristics as the speed is increased above the rated value.

If Pr 04.025 is 0 the characteristic is for a motor which can operate at rated current over the whole speed range. Induction motors with this type of characteristic normally have forced cooling. If Pr 04.025 is 1 the characteristic is intended for motors where the cooling effect of motor fan reduces with reduced motor speed below 50 % of base speed/ frequency. The maximum value for K1 is 1.05, so that above the knee of the characteristics the motor can operate continuously up to 105 % current.

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Figure 8-2 Torque and rated voltage against speed

Care must be taken to ensure the torque available above base speed is sufficient for the application to run satisfactorily.

8.5.2 Maximum frequency

In all operating modes the maximum output frequency is limited to

550 Hz.

8.5.3 Over-modulation

The maximum output voltage level of the drive is normally limited to an equivalent of the drive input voltage minus voltage drops within the drive (the drive will also retain a few percent of the voltage in order to maintain current control). If the motor rated voltage is set at the same level as the supply voltage, some pulse deletion will occur as the drive output voltage approaches the rated voltage level. If Pr 05.020 (Over-modulation enable) is set to 1 the modulator will allow over modulation, so that as the output frequency increases beyond the rated frequency the voltage continues to increase above the rated voltage.

This can be used for example:

• To obtain high output frequencies with a low switching frequency which would not be possible with space vector modulation limited to unity modulation depth,

• In order to maintain a higher output voltage with a low supply voltage.

The disadvantage is that the machine current will be distorted as the modulation depth increases above unity, and will contain a significant amount of low order odd harmonics of the fundamental output frequency. The additional low order harmonics cause increased losses and heating in the motor.

8.5.4 Switching frequency

With a default switching frequency of 3 kHz, the maximum output frequency should be limited to 250 Hz. Ideally, a minimum ratio of 12:1 should be maintained between the switching frequency and the output frequency. This ensures the number of switchings per cycle is sufficient to ensure the output waveform quality is maintained at a minimum level.

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9 NV Media Card

9.1 Introduction

The Non-Volatile Media Card feature enables simple configuration of parameters, parameter back-up and drive cloning using an SD card.

The SD card can be used for:

• Parameter copying between drives

• Saving drive parameter sets

The NV Media Card (SD card) is located in the AI-Backup Adaptor.

The card is not hot swappable, but the AI-Backup Adaptor is “hot swapped” only when the five unit LEDs on the display are not flashing. The unit LEDs flash during the data transfer.

Figure 9-1 Installation of the SD card

1. Installing the SD card

9.2.1 Changing the drive mode

If the source drive mode is different from the target drive mode then the mode will be changed to the source drive mode before the parameters are transferred. If the required drive mode is outside the allowed range for the target then a {C.typ} trip is initiated and no data is transferred.

9.2.2 Different voltage ratings

If the voltage rating of the source and target drives is different then all parameters except those that are rating dependent (i.e. attribute RA=1) are transferred to the target drive. The rating dependent parameters are left at their default values. After the parameters have been transferred and saved to non-volatile memory a {C.rtg} trip is given as a warning. The table below gives a list of the rating dependent parameters.

Parameters

Standard Ramp Voltage (02.008)

Motoring Current Limit (04.005)

Regenerating Current Limit (04.006)

Symmetrical Current Limit (04.007)

User Current Maximum Scaling (04.024)

Motor Rated Current (05.007)

Motor Rated Voltage (05.009)

Motor Rated Power Factor (05.010)

Stator Resistance (05.017)

Maximum Switching Frequency (05.018)

Transient Inductance /Ld (05.024)

Stator Inductance (05.025)

Injection Braking Level (06.006)

Supply Loss Detection Level (06.048)

A flat bladed screwdriver or similar tool is required in order to insert/ remove the SD card fully into/ remove from the AI-Backup Adaptor.

To insert/remove the SD card into/from the AI-Backup Adaptor, the AIBackup Adaptor will need to be removed from the drive.

9.2 SD card support

An SD memory card can be inserted in the AI-Backup Adaptor in order to transfer data to the drive, however the following limitations should be noted:

If a parameter from the source drive does not exist in the target drive then no data is transferred for that parameter.

If the data for the parameter in the target drive is out of range then the data is limited to the range of the target parameter.

If the target drive has a different rating to the source drive then the normal rules for this type of transfer apply as described later.

No checking is possible to determine if the source and target product types are the same, and so no warning is given if they are different.

If an SD card is used then the drive will recognise the following file types through the drive parameter interface.

File Type Description

Parameter file

Macro file

A file that contains all clonable user save parameters from the drive menus (1 to 22) in difference from default format

The same as a parameter file, but defaults are not loaded before the data is transferred from the card

These files can be created on a card by the drive and then transferred to any other drive including derivatives. If the Drive Derivative (11.028) is different between the source and target drives then the data is transferred but a {C.Pr} trip is initiated.

It is possible for other data to be stored on the card, but this should not be stored in the <MCDF> folder and it will not be visible via the drive parameter interface.

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9.2.3 Different current ratings

If any of the current rating parameters (Maximum Heavy Duty Rating (00.077), Maximum Rated Current (11.060) or Full Scale Current Kc (11.061)) are different between the source and target then all parameters are still written to the target drive, but some may be limited by their allowed range. To give similar performance in the target compared to the source drive the current controller gains are modified as shown below. Note that this does not apply if the file identification number is larger than

500.

Gains Multiplier

Current Controller Kp Gain (04.013)

Current Controller Ki Gain (04.014)

[Source Full Scale Current Kc (11.061)] /

[Target Full Scale Current Kc (11.061)]

9.2.4 Different variable maximums

It should be noted that if ratings of the source and target drives are different, it is possible that some parameters with variable maximums may be limited and not have the same values as in the source drive.

9.2.5 Macro files

Macro files are created in the same way as parameter files except that NV Media Card Create Special File (11.072) must be set to 1 before the file is created on the NV media card. NV Media Card Create Special File (11.072) is set to zero after the file has been created or the transfer fails. When a macro file is transferred to a drive the drive mode is not changed even if the actual mode is different to that in the file and defaults are not loaded before the parameters are copied from the file to the drive.

Table 9-1 Functions in Pr mm.000

Value Action

2001

Transfer the drive parameters to parameter file 001 and sets the block as bootable.

4yyy Transfer the drive parameters to parameter file yyy.

6yyy Load the drive parameters from parameter file yyy

7yyy Erase file yyy.

Compare the data in the drive with the file yyy. The data in the drive is compared to the data in the file yyy. If the files

8yyy

are the same then Pr mm.000 is simply reset to 0 when the compare is complete. If the files are different a {Card Compare} trip is initiated. All other NV media card trips also apply.

9555 Clear the warning suppression flag.

9666 Set the warning suppression flag.

9777 Clear the read-only flag.

9888 Set the read-only flag.

9.2.6 Writing to the NV Media Card

4yyy - Writes defaults differences to the NV Media Card

The data block only contains the parameter differences from the last

time default settings were loaded.

All parameters except those with the NC (Not copied) coding bit set are

transferred to the NV Media Card.

Writing a parameter set to the NV Media Card (Pr 00.030 =

Prog (2))

Setting Pr 00.030 to Prog (2) and resetting the drive will save the

parameters to the NV Media Card, i.e. this is equivalent to writing 4001

to Pr mm.000. All NV Media Card trips apply. If the data block already

exists it is automatically overwritten. When the action is complete this

parameter is automatically reset to NonE (0).

9.2.7 Reading from the NV Media Card

6yyy - Reading from NV Media Card

When the data is transferred back to the drive, using 6yyy in Pr mm.000,

it is transferred to the drive RAM and the EEPROM. A parameter save is

not required to retain the data after-power down.

If the data is being transferred to the drive with different voltage or current rating a

'C.rtg' trip will occur.

The following drive rating dependant parameters (RA coding bit set) will

not be transferred to the destination drive by a NV Media Card when the

voltage rating of the destination drive is different from the source drive

and the file is a parameter file.

However, drive rating dependent parameters will be transferred if only

the current rating is different. If drive rating dependant parameters are

not transferred to the destination drive they will contain their default

values.

Pr 02.008 Standard Ramp Voltage

Pr 04.005 to Pr 04.007 Motoring Current Limits

Pr 04.024, User Current Maximum Scaling

Pr 04.041 User Over Current Trip Level

Pr 05.007 Rated Current

Pr 05.009 Rated Voltage

Pr 05.010 Rated Power Factor

Pr 05.017 Stator Resistance

Pr 05.018 Maximum Switching Frequency

Pr 05.024 Transient Inductance

Pr 05.025 Stator Inductance

Pr 06.006 Injection Braking Level

Pr 06.048 Supply Loss Detection Level

Pr 06.073 Braking IGBT Lower Threshold

Pr 06.074 Braking IGBT Upper Threshold

Pr 06.075 Low Voltage Braking IGBT Threshold

Reading a parameter set from the NV Media Card (Pr 00.030

= rEAd (1))

Setting Pr 00.030 to rEAd (1) and resetting the drive will transfer the

parameters from the card into the drive parameter set and the drive

EEPROM, i.e. this is equivalent to writing 6001 to Pr mm.000.

All NV Media Card trips apply. Once the parameters are successfully

copied this parameter is automatically reset to NonE (0). Parameters are

saved to the drive EEPROM after this action is complete.

9.2.8 Auto saving parameter changes (Pr 00.030 =

Auto (3))

This setting causes the drive to automatically save any changes made to

menu 0 parameters on the drive to the NV Media Card. The latest menu

0 parameter set in the drive is therefore always backed up on the NV

Media Card. Changing Pr 00.030 to Auto (3) and resetting the drive will

immediately save the complete parameter set from the drive to the card,

i.e. all parameters except parameters with the NC coding bit set. Once

the whole parameter set is stored only the individual modified menu 0

parameter setting is updated.

Advanced parameter changes are only saved to the NV Media Card

when Pr mm.000 is set to 'SAVE' or a 1001 and the drive

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reset.

All NV Media Card trips apply. If the data block already contains information it is automatically overwritten.

If the card is removed when Pr 00.030 is set to 3, Pr 00.030 is then

automatically set to NonE (0).

When a new NV Media Card is installed Pr 00.030 must be set back to

Auto (3) by the user and the drive reset so the complete parameter set is

rewritten to the new NV Media Card if auto mode is still required.

When Pr 00.030 is set to Auto (3) and the parameters in the drive are

saved, the NV Media Card is also updated, and therefore the NV Media

Card becomes a copy of the drives stored configuration.

At power up, if Pr 00.030 is set to Auto (3), the drive will save the

complete parameter set to the NV Media Card. The 5 unit LEDs will flash

during this operation. This is done to ensure that if a user

puts a new NV Media Card in during power down the new NV Media

Card will have the correct data.

When Pr 00.030 is set to Auto (3) the setting of Pr 00.030 itself is saved

to the drive EEPROM but not the NV Media Card.

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9.2.9 Booting up from the NV Media Card on every power up (Pr 00.030 = boot (4))

When Pr 00.030 is set to boot (4) the drive operates the same as Auto

mode except when the drive is powered-up. The parameters on the NV

Media Card will be automatically transferred to the drive at power up if

the following are true:

• A card is inserted in the drive

• Parameter data block 1 exists on the card

• The data in block 1 is type 1 to 4 (as defined in Pr 11.038)

•Pr 00.030 on the card set to boot (4) The 5 unit LEDs will flash during this operation. If the

drive mode is different from that on the card, the drive gives a 'C.tyP' trip

and the data is not transferred.

If 'boot' mode is stored on the copying NV Media Card this makes the

copying NV Media Card the master device. This provides a very fast and

efficient way of re-programming a number of drives.

'boot' mode is saved to the card, but when the card is read, the value of

Pr 00.030 is not transferred to the drive.

9.2.10 Booting up from the NV Media Card on every power up (Pr mm.000 = 2001)

It is possible to create a bootable parameter data block by setting

Pr mm.000 to 2001 and initiating a drive reset. This data block is created

in one operation and is not updated when further parameter changes are

made.

Setting Pr mm.000 to 2001 will overwrite the data block 1 on the card if it

already exists.

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9.2.12 7yyy - Erasing data from the NV Media Card values

Data can be erased from the NV Media Card either one block at a time

or all blocks in one go.

• Setting 7yyy in Pr mm.000 will erase NV Media Card data block yyy

9.2.13 9666 / 9555 - Setting and clearing the NV Media Card warning suppression flag

If the data is being transferred to a drive of a different voltage or current

rating a 'C.rtg' trip will occur. It is possible to suppress these trips

by setting the warning suppression flag. If this flag is set the drive will not

trip if the drive ratings are different between the source and destination drives.

The rating dependent parameters will not be transferred.

• Setting 9666 in Pr mm.000 will set the warning suppression flag

• Setting 9555 in Pr mm.000 will clear the warning suppression flag

9.2.14 9888 / 9777 - Setting and clearing the NV Media Card read only flag

The NV Media Card may be protected from writing or erasing by setting

the read only flag. If an attempt is made to write or erase a data block

when the read only flag is set, a 'C.rdo' trip is initiated. When

the read only flag is set only codes 6yyy or 9777 are effective.

• Setting 9888 in Pr mm.000 will set the read only flag

• Setting 9777 in Pr mm.000 will clear the read only flag

9.3 NV Media Card parameters

Table 9-2 Key to parameter table coding

RW Read / Write ND No default value

RO Read only NC Not copied

Num Number parameter PT Protected parameter

Bit Bit parameter RA Rating dependant

Txt Text string US User save

Bin Binary parameter PS Power-down save

FI Filtered DE Destination

11.036 NV Media Card File Previously Loaded

RO Num NC PT

This parameter shows the number of the data block last transferred from an SD card to the drive. If defaults are subsequently reloaded this parameter is set to 0.

11.037 NV Media Card File Number

RW Num

This parameter should have the data block number which the user would like the information displayed in Pr 11.038, Pr 11.039.

0 to 999

9.2.11 8yyy - Comparing the drive full parameter set with the NV Media Card values

Setting 8yyy in Pr mm.000, will compare the NV Media Card file with the

data in the drive. If the compare is successful Pr mm.000 is simply set to

0. If the compare fails a 'C.cPr' trip is initiated.

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11.038 NV Media Card File Type

RO Txt ND NC PT

0 to 1

Displays the type/mode of the data block selected with Pr 11.037.

Pr 11.038 String Type / mode

0 None No file selected

1 Open-loop Open-Loop mode parameter file

11.039 NV Media Card File Version

RO Num ND NC PT

0 to 9999

Displays the version number of the file selected in Pr 11.037.

11.042 {00.030} Parameter Cloning

RW Txt NC US

NonE (0), rEAd (1), Prog

(2), Auto (3),

boot (4)

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9.4 NV Media Card trips

After an attempt to read, write or erase data from a NV Media Card a trip is initiated if there has been a problem with the command.

See Chapter 11 Diagnostics on page 80 for more information on NV Media Card trips.

9.5 Data block header information

Each data block stored on a NV Media Card has header information detailing the following:

• NV Media Card File Number (11.037)

• NV Media Card File Type (11.038)

• NV Media Card File Version (11.039)

The header information for each data block which has been used can be viewed in Pr 11.038 to Pr 11.039 by increasing or decreasing the data block number set in Pr 11.037. If there is no data on the card Pr 11.03 7 can only have a value of 0.

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10 Advanced parameters

Full descriptions of the parameters can be found in the Parameter Reference Guide.

These advanced parameters are listed for reference purposes only. The lists in this chapter do not include sufficient information for adjusting these parameters. Incorrect adjustment can affect the safety of the system, and damage the drive and or external equipment. Before attempting to adjust any of these parameters, refer to the Parameter reference guide.

Table 10-1 Menu descriptions

Menu Description

Commonly used basic set up parameters for quick / easy

programming

1 Frequency reference 2Ramps 3 Frequency control

4 Torque and current control 5 Motor control 6 Sequencer and clock

7 Analog I/O

8 Digital I/O 10 Status and trips

11 Drive set-up and identification 22 Menu 0 set-up

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Operation mode abbreviations:

Open-loop: Sensorless control for induction motors

Default abbreviations:

Standard default value (50 Hz AC supply frequency)

USA default value (60 Hz AC supply frequency)

Parameter numbers shown in brackets {...} are the equivalent Menu 0 parameters. Some Menu 0 parameters appear twice since their function depends on the operating mode.

In some cases, the function or range of a parameter is affected by the setting of another parameter. The information in the lists relates to the default condition of any parameters affected in this way.

Table 10-2 Key to parameter table coding

Coding Attribute

RW Read/Write: can be written by the user

RO Read only: can only be read by the user

Bit 1 bit parameter. ‘On’ or ‘Off’ on the display

Num Number: can be uni-polar or bi-polar

Txt Text: the parameter uses text strings instead of numbers.

Bin Binary parameter

Date Date parameter

Time Time parameter

Filtered: some parameters which can have rapidly changing

values are filtered when displayed on the drive keypad for easy viewing.

Destination: This parameter selects the destination of an

input or logic function.

Rating dependent: this parameter is likely to have different values and ranges with drives of different voltage and current ratings. Parameters with this attribute will be transferred to the destination drive by non-volatile storage media when the rating of the destination drive is different

from the source drive and the file is a parameter file. However, the values will be transferred if only the current rating is different and the file is a difference from default type file.

No default: The parameter is not modified when defaults are

loaded

Not copied: not transferred to or from non-volatile media

during copying.

PT Protected: cannot be used as a destination.

User save: parameter saved in drive EEPROM when the

user initiates a parameter save.

Power-down save: parameter automatically saved in drive

EEPROM when the under volts (UV) trip occurs.

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Table 10-3 Feature look-up table

Features Related parameters (Pr)

Acceleration rates 02.010 02.011 to 02.019 02.032 02.033 02.034

Analog I/O Menu 7

Analog input 1 07.001 07.007 07.008 07.009 07.010 07.028 07.051 07.030 07.061 07.062 07.063 07.064

Analog reference 1 01.036 07.01 07.001 07.007 07.008 07.009 07.028 07.051 07.03 07.061 07.062 07.063 07.064

At frequency indicator bit 03.006 03.007 03.009 10.006 10.005 10.007

Auto reset 10.034 10.035 10.036 10.001

Autotune 05.012 05.017 05.024 05.025 05.010 05.059 05.060

Bipolar reference 01.010

Braking 10.011 10.010 10.030 10.031 6.001 02.004 10.012 10.039 10.040 10.061

Catch a spinning motor 06.009 05.040

Coast to stop 06.001

Copying 11.042 11.036 to 11.039

Cost - per kWh electricity 06.016 06.017 06.024 06.025 06.026 06.027

Current controller 04.013 04.014

Current feedback 04.001 04.002 04.017 04.003 04.004 04.020 04.024 04.026 10.008 10.009 10.017

Current limits 04.005 04.006 04.007 04.018 04.015 04.019 04.016 05.007 05.010 10.008 10.009 10.017

DC bus voltage 05.005 02.008

DC injection braking 06.006 06.007 06.001

Deceleration rates 02.020 02.021 to 02.029 02.004 02.035 to 02.037 02.008 06.001 10.030 10.031 10.039 02.009

Defaults 11.043 11.046

Digital I/O Menu 8

Digital I/O read word 08.020

Digital I/O T10 08.001 08.011 08.021 08.031 08.081 08.091 08.121

Digital I/O T11 08.002 08.012 08.022 08.082 08.122

Digital I/O T12 08.003 08.013 08.023 08.083 08.123

Digital input T13 08.004 08.014 08.024 08.084 08.124

Direction 10.013 06.030 06.031 01.003 10.014 02.001 08.003 08.004 10.040

Drive active 10.002 10.040

Drive derivative 11.028

Drive OK 10.001 08.028 08.008 08.018 10.036 10.040

Dynamic V/F 05.013

Enable 06.015 06.038

External trip 10.032

Fan speed 06.045

Field weakening - induction motor

01.006

Filter change 06.019 06.018 06.021 06.022 06.023

Firmware version 11.029 11.035

Frequency reference selection

01.014 01.015

Frequency slaving 03.001

Hard frequency reference 03.022 03.023

Heavy duty rating 05.007 11.032

High stability space vector modulation

05.019

I/O sequencer 06.004 06.030 06.031 06.032 06.033 06.034 06.042 06.043 06.041

Jog reference 01.005 02.019 02.029

Keypad reference 01.017 01.014 01.043 01.051 06.012

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Features Related parameters (Pr)

Limit switches 06.035 06.036

Line power supply loss 05.005 06.003 06.046 06.048 06.051 10.015 10.016

Maximum frequency 01.006

Menu 0 set-up Menu 22

Minimum frequency 01.007 10.004

Motor map 05.006 05.007 05.008 05.009 05.010 05.011

NV media card 11.036 to 11.039 11.042

Offset reference 01.004 01.038 01.009

Open loop vector mode 05.014 05.017 05.088

Operating mode 11.031 05.014

Output 05.001 05.002 05.003 05.004

Over frequency threshold 03.008

Over modulation enable 05.020

Power up parameter 11.022

Preset speeds 01.015 01.021 to 01.028 01.014 01.042 01.045 to 01.047 01.050

Ramp (accel / decel) mode 02.004 02.008 06.001 02.003 10.030 10.031 10.039

Reference selection 01.014 01.015 01.049 01.050 01.001

Regenerating 10.010 10.011 10.030 10.031 06.001 02.004 10.012 10.039 10.040

Relay output 08.008 08.018 08.028

Reset 10.033 10.034 10.035 10.036 10.001

S ramp 02.006 02.007

Sample rates 05.018

Security code 11.030 11.044

Skip speeds 01.029 01.030 01.031 01.032 01.033 01.034 01.035

Slip compensation 05.008 05.027 05.033 05.036 05.084

Status word 10.040

Supply 05.005 06.003 06.046 06.048 06.051 06.058 06.059

Switching frequency 05.018 05.035 07.034 07.035

Thermal protection - drive 05.018 05.035 05.038 07.004 07.005 07.035 10.018

Thermal protection - motor 04.015 05.007 04.019 04.016 04.025

Time - filter change 06.019 06.018 06.021 06.022 06.023

Time - powered up log 06.020 06.019 06.017 06.018 06.084

Time - run log 06.019 06.017 06.018 06.084

Torque 04.003 04.026

Torque mode 04.008 04.011

Trip detection 10.037 10.038 10.020 to 10.029

Trip log 10.020 to 10.029 10.041 to 10.060 10.070 to 10.079

Under voltage 05.005 10.016 10.015 10.068

V/F mode 05.015 05.014

Voltage controller 05.031

Voltage mode 05.014 05.017 05.015

Voltage rating 11.033 05.009 05.005

Voltage supply 06.046 05.005

Warning 10.019 10.012 10.017 10.018 10.040

Zero frequency indicator bit 03.005 10.003

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10.1 Parameter ranges and Variable minimum/maximums:

Some parameters in the drive have a variable range with a variable minimum and a variable maximum values which is dependent on one of the

following:

• The settings of other parameters

• The drive rating

• The drive mode

• Combination of any of the above

The tables below give the definition of variable minimum/maximum and the maximum range of these.

VM_AC_VOLTAGE Range applied to parameters showing AC voltage

Units V

Range of [MIN] 0

Range of [MAX] 0 to 930

Definition

VM_AC_VOLTAGE_SET Range applied to the AC voltage set-up parameters

Units V

Range of [MIN] 0

Range of [MAX] 0 to 765

Definition

VM_AC_VOLTAGE[MAX] is drive voltage rating dependent. See Table 10-4

VM_AC_VOLTAGE[MIN] = 0

VM_AC_VOLTAGE_SET[MAX] is drive voltage rating dependent. See Table 10-4

VM_AC_VOLTAGE_SET[MIN] = 0

VM_ACCEL_RATE Maximum applied to the ramp rate parameters

Units s / 100 Hz, s/1000 Hz, s/Max Frequency

Range of [MIN] Open-loop: 0.0

Range of [MAX] Open-loop: 0.0 to 3200.0

A maximum needs to be applied to the ramp rate parameters because the units are a time for a change of speed from zero to a defined level or to maximum speed. If the change of speed is to the maximum speed then changing the maximum speed changes the actual ramp rate for a given ramp rate parameter value. The variable maximum calculation ensures that longest ramp rate (parameter at its maximum value) is not slower than the rate with the defined level, i.e. 3200.0 s/100 Hz.

Definition

The maximum frequency is taken from Maximum Reference Clamp (01.006)

VM_ACCEL_RATE[MIN] = 0.0

If Ramp Rate Units (02.039) = 0:

VM_ACCEL_RATE[MAX] = 3200.0

Otherwise:

VM_ACCEL_RATE[MAX] = 3200.0 x Maximum frequency / 100.00

VM_DC_VOLTAGE Range applied to DC voltage reference parameters

Units V

Range of [MIN] 0

Range of [MAX] 0 to 1190

VM_DC_VOLTAGE[MAX] is the full scale DC link voltage feedback (over voltage trip level) for the drive. This level is

Definition

drive voltage rating dependent. See Table 10-4

VM_DC_VOLTAGE[MIN] = 0

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VM_DC_VOLTAGE_SET Range applied to DC voltage reference parameters

Units V

Range of [MIN] 0

Range of [MAX] 0 to 1150

VM_DC_VOLTAGE_SET[MAX] is drive voltage rating dependent. See Table 10-4

Definition

VM_DC_VOLTAGE_SET[MIN] = 0

VM_DRIVE_CURRENT Range applied to parameters showing current in A

Units A

Range of [MIN] -9999.99 to 0.00

Range of [MAX] 0.00 to 9999.99

VM_DRIVE_CURRENT[MAX] is equivalent to the full scale (over current trip level) for the drive and is given by Full

Definition

Scale Current Kc (11.061).

VM_DRIVE_CURRENT[MIN] = - VM_DRIVE_CURRENT[MAX]

VM_FREQ Range applied to parameters showing frequency

Units Hz

Range of [MIN] -1100.00

Range of [MAX] 1100.00

This variable minimum/maximum defines the range of speed monitoring parameters. To allow headroom for overshoot

Definition

the range is set to twice the range of the speed references. VM_FREQ[MIN] = 2 x VM_SPEED_FREQ_REF[MIN] VM_FREQ[MAX] = 2 x VM_SPEED_FREQ_REF[MAX]

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VM_MAX_SWITCHING_FREQUENCY Range applied to the maximum switching frequency parameters

Units User units

Range of [MIN] Open-loop: 0 (0.667 kHz)

Range of [MAX] Open-loop: 8 (16kHz)

VM_SWITCHING_FREQUENCY[MAX] = Power stage dependent VM_SWITCHING_FREQUENCY[MIN] = 0 This variable maximum is used by the Minimum Switching Frequency (05.038) to define the minimum frequency limit

Definition

used if the inverter thermal model is actively reducing the switching frequency due to temperature. Note that parameter Maximum Switching Frequency (05.018) takes priority over parameter Minimum Switching Frequency (05.038) so is not limited by parameter Minimum Switching Frequency (05.038). The actual minimum switching frequency limit used is the lower of Maximum Switching Frequency (05.018) and Minimum Switching Frequency (05.038).

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MOTOR1_CURRENT_LIMIT_MAX

Maximum current

Motor rated current

-------------------------------------------------------

PF()21–+

------------------------------------------------------------ --------------------------------------------

100%×=

Negative

Reference Clamp

Enable (01.008)

Bipolar

Reference

Enable (01.010)

VM_NEGATIVE_REF_

CLAMP1[MIN]

VM_NEGATIVE_REF_

CLAMP1[MAX]

00 0.00 Pr 01.006

0 1 0.00 0.00

VM_POSITIVE_REF_CLAMP[MAX]

0.00

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VM_MOTOR1_CURRENT_LIMIT Range applied to current limit parameters (motor 1)

Units %

Range of [MIN] 0.0

Range of [MAX] 0.0 to 1000.0

VM_MOTOR1_CURRENT_LIMIT[MAX] is dependent on the drive rating and motor set-up parameters. VM_MOTOR1_CURRENT_LIMIT[MIN] = 0.0

Open-loop

VM_MOTOR1_CURRENT_LIMIT[MAX] = (I Where:

= I

Tlimit

= Pr 05.007 sin φ

Mrated

= Pr 05.007 x cos φ

Trated

cos φ = Pr 05.010

is 0.7 x Pr 11.061 when the motor rated current set in Pr 05.007 is less than or equal to Pr 11.032 (i.e. Heavy

MaxRef

duty).

Definition

Where:

Motor rated current is given by Pr 05.007 PF is motor rated power factor given by Pr 05.010 The Maximum current is (1.5 x Rated drive current) when the rated current set by Pr 05.007 is less than or equal to the Maximum Heavy Duty current rating specified in Pr 11.032.

For example, with a motor of the same rating as the drive and a power factor of 0.85, the maximum current limit is

165.2%.

The rated active and rated magnetising currents are calculated from the power factor (Pr 05.010) and motor rated current (Pr 05.007) as:

rated active current = power factor x motor rated current rated magnetising current = √(1 - power factor

MaxRef

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x cos(sin-1(I

Basic

parameters

/ I

Mrated

MaxRef

Running the

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Tlimit

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/ I

) x 100 %

Trated

))

) x motor rated current

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VM_NEGATIVE_REF_CLAMP1 Limits applied to the negative frequency clamp (motor 1)

Units Hz

Range of [MIN] -550.00 to 0.00

Range of [MAX] 0.00 to 550.00

This variable maximum/minimum defines the range of the negative frequency clamp associated with motor map 1 (Minimum Reference Clamp (01.007)). The minimum and maximum are affected by the settings of the Negative Reference Clamp Enable (01.008), Bipolar Reference Enable (01.010) and Maximum Reference Clamp (01.006) as shown in the table below.

Definition

VM_POSITIVE_REF_CLAMP Limits applied to the positive frequency reference clamp

Units Hz

Range of [MIN] 0.00

Range of [MAX] 550.00

Definition

VM_POSITIVE_REF_CLAMP[MAX] defines the range of the positive reference clamp, Maximum Reference Clamp (01.006), which in turn limit the references.

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Negative Reference Clamp Enable (01.008) VM_SPEED_FREQ_REF[MAX]

0 Maximum Reference Clamp (01.006)

Maximum Reference Clamp (01.006) or |Minimum Reference Clamp (01.007)| whichever the larger

Negative

Reference Clamp

Enable (01.008)

Bipolar Reference

Enable (01.010)

VM_SPEED_FREQ_USER_REFS[MIN]

00Minimum Reference Clamp (01.007)

0 1 -VM_SPEED_FREQ_REF[MAX]

1 0 0.00

1 1 -VM_SPEED_FREQ_REF[MAX]

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VM_POWER Range applied to parameters that either set or display power

Units kW

Range of [MIN] -9999.99 to 0.00

Range of [MAX] 0.00 to 9999.99

VM_POWER[MAX] is rating dependent and is chosen to allow for the maximum power that can be output by the drive

Definition

with maximum AC output voltage, at maximum controlled current and unity power factor. VM_POWER[MAX] = √3 x VM_AC_VOLTAGE[MAX] x VM_DRIVE_CURRENT[MAX] / 1000 VM_POWER[MIN] = -VM_POWER[MAX]

VM_RATED_CURRENT Range applied to rated current parameters

Units A

Range of [MIN] 0.00

Range of [MAX] 0.00 to 9999.99

Definition

VM_RATED_CURRENT [MAX] = Maximum Rated Current (11.060) and is dependent on the drive rating. VM_RATED_CURRENT [MIN] = 0.00

VM_SPEED_FREQ_REF Range applied to the frequency reference parameters

Units Hz

Range of [MIN] -550.00 to 0.00

Range of [MAX] 0.00 to 550.00

This variable minimum/maximum is applied throughout the frequency and speed reference system so that the references can vary in the range from the minimum to maximum clamps.

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Definition

VM_SPEED_FREQ_REF[MIN] = -VM_SPEED_FREQ_REF[MAX].

VM_SPEED_FREQ_REF_UNIPOLAR Unipolar version of VM_SPEED_FREQ_REF

Units Hz

Range of [MIN] 0.00

Range of [MAX] 0.00 to 550.00

Definition

VM_SPEED_FREQ_REF_UNIPOLAR[MAX] = VM_SPEED_FREQ_REF[MAX] VM_SPEED_FREQ_REF_UNIPOLAR[MIN] = 0.00

VM_SPEED_FREQ_USER_REFS Range applied to analog reference parameters

Units Hz

Range of [MIN] -550.00 to 550.00

Range of [MAX] 0.00 to 550.00

This variable maximum is applied to Analog Reference 1 (01.036) and Keypad Reference (01.017). The maximum applied to these parameters is the same as other frequency reference parameters. VM_SPEED_FREQ_USER_REFS [MAX] = VM_SPEED_FREQ_REF[MAX] However the minimum is dependent on Negative Reference Clamp Enable (01.008) and Bipolar Reference Enable (01.010).

Definition

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VM_SUPPLY_LOSS_LEVEL Range applied to the supply loss threshold

Units V

Range of [MIN] 0 to 1150

Range of [MAX] 0 to 1150

Definition

VM_SUPPLY_LOSS_LEVEL[MAX] = VM_DC_VOLTAGE_SET[MAX] VM_SUPPLY_LOSS_LEVEL[MIN] is drive voltage rating dependent. See Table 10-4

VM_TORQUE_CURRENT Range applied to torque and torque producing current parameters

Units %

Range of [MIN] -1000.0 to 0.0

Range of [MAX] 0.0 to 1000.0

Definition

VM_TORQUE_CURRENT[MAX] = VM_MOTOR1_CURRENT_LIMIT[MAX] VM_TORQUE_CURRENT[MIN] = VM_TORQUE_CURRENT[MAX]

VM_TORQUE_CURRENT_UNIPOLAR Unipolar version of VM_TORQUE_CURRENT

Units %

Range of [MIN] 0.0

Range of [MAX] 0.0 to 1000.0

VM_TORQUE_CURRENT_UNIPOLAR[MAX] = VM_TORQUE_CURRENT[MAX] VM_TORQUE_CURRENT_UNIPOLAR[MIN] =0.0 User Current Maximum Scaling (04.024) defines the variable maximum/minimums VM_USER_CURRENT which is

Definition

applied to Percentage Load (04.020) and Torque Reference (04.008). This is useful when routing these parameters to an analog output as it allows the full scale output value to be defined by the user. This maximum is subject to a limit of MOTOR1_CURRENT_LIMIT. The maximum value (VM_TORQUE_CURRENT_UNIPOLAR [MAX]) varies between drive sizes with default parameters loaded. For some drive sizes the default value may be reduced below the value given by the parameter range limiting.

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VM_USER_CURRENT Range applied to torque reference and percentage load parameters with one decimal place

Units %

Range of [MIN] -1000.0 to 0.0

Range of [MAX] 0.0 to 1000.0

VM_USER_CURRENT[MAX] = User Current Maximum Scaling (04.024) VM_USER_CURRENT[MIN] = -VM_USER_CURRENT[MAX] User Current Maximum Scaling (04.024) defines the variable maximum/minimums VM_USER_CURRENT which is

Definition

Table 10-4 Voltage ratings dependant values

Variable min/max

100 V 200 V 400 V

Voltage level

VM_DC_VOLTAGE_SET(MAX] 400 800

VM_DC_VOLTAGE(MAX] Frame 1 to 4

VM_AC_VOLTAGE_SET(MAX] Frame 1 to 4

510 870

240 480

VM_AC_VOLTAGE[MAX] 325 650

VM_STD_UNDER_VOLTS[MIN] 175 330

VM_SUPPLY_LOSS_LEVEL{MIN] 205 410

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Preset Selector

Preset Selector Time r Res et

Time r

Keypad Control

Mode Reference

Analog Reference 1

Preset Reference Select Bits 1 ~ 3

Menu 7

01.016

01.048

01.015

01.017

Reference

**Selector

Reference

Selected

Indicator

01.049

01.014

** Co

ntolledbydriveconfiguration(Pr)

11.034

Percentage

Trim

Max O/P frequency

x (% trim / 100)

Analog Input 1

Analog Reference

Preset Reference

mm.ppp

Key

Read-write

(RW)

parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

01.051

Power-Up Keypad Control Mode Reference

1.20

Preset Selected Indicator

Reserved

Keypad Control Mode Reference (01.017)

Reserved

Preset References

~01.028

Scan Timer

01.043

01.042

Pr set to greater than 1

01.050

1 1 2 3 4 5 6

1 >1 >1

x x x x

Reference being used

01.050

Analog Reference 1

Preset Reference defined by Pr

01.050

Keypad Control Mode Reference (01.017)

Preset Reference defined by Pr

Reference Select

Flag 2

Reference Select

Flag 3

01.036

01.021

01.049

01.050 Reference

Selected

Reference

Offset

Reference

Offset Select

01.004

01.038

01.001

1 ~ 8

01.047

01.046

01.045

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10.2 Menu 1: Frequency reference

Figure 10-1 Menu 1 logic diagram

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Bipolar

reference

enable

Jog select

Menu 6

Sequencer

01.010

01.013

Maximum Reference Clamp

Minimum Reference Clamp

Negative Reference Clamp Enable

Reverse select

01.006

01.007

Sequencer (Menu 6)

Menu 8

RUN FORWARD RUN REVERSE

Jog

reference

01.005

x(-1)

01.008

[01.006] [01.007]

[01.007] [01.006]

[01.006]

[01.007]

01.071

01.070

Alternative reference

Clamped reference

01.072

Alternative reference enable

Pre-skip Filter Reference

Pre-ramp reference

Reference In Rejection Zone

Reference On

01.002 01.003

01.011

Menu 2

01.035

Skip

Reference

Skip

Reference

Skip

Reference

Skip

Reference

Band

Skip

Reference

Band

Skip

Reference

Band

01.029

01.030

01.031

01.032

01.033

01.034

01.057

Force Reference Direction

01.069

Reference in rpm

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01.001 Reference Selected VM_SPEED_FREQ_REF Hz RO Num ND NC PT

01.002 Pre-skip Filter Reference VM_SPEED_FREQ_REF Hz

01.003 Pre-ramp Reference VM_SPEED_FREQ_REF Hz

01.004 Reference Offset VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.005 Jog Reference 0.00 to 300.00 Hz 1.50 Hz RW Num US

01.006 Maximum Reference Clamp VM_POSITIVE_REF_CLAMP Hz

01.007 Minimum Reference Clamp VM_NEGATIVE_REF_CLAMP1 Hz 0.00 Hz RW Num US

01.008

01.009 Reference Offset Select 0 to 2 0 RW Num US

01.010 Bipolar Reference Enable Off (0) or On (1) Off (0) RW Bit US

01.011 Reference On Off (0) or On (1)

01.012 Reverse Select Off (0) or On (1)

01.013 JogSelect Off(0)orOn(1)

01.014 Reference Selector

01.015 Preset Selector 0 to 9 0 RW Num US

01.016 Preset Selector Timer 0 to 400.0 s 10.0s RW Num US

01.017

01.021 Preset Reference 1 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.022 Preset Reference 2 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.023 Preset Reference 3 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.024 Preset Reference 4 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.025 Preset Reference 5 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.026 Preset Reference 6 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.027 Preset Reference 7 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.028 Preset Reference 8 VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

01.029 Skip Reference 1 0.00 to 550.00 Hz 0.00 Hz RW Num US

01.030 Skip Reference Band 1 0.00 to 25.00 Hz 0.50 Hz RW Num US

01.031 Skip Reference 2 0.00 to 550.00 Hz 0.00 Hz RW Num US

01.032 Skip Reference Band 2 0.00 to 25.00 Hz 0.50 Hz RW Num US

01.033 Skip Reference 3 0.00 to 550.00 Hz 0.00 Hz RW Num US

01.034 Skip Reference Band 3 0.00 to 25.00 Hz 0.50 Hz RW Num US

01.035 Reference In Rejection Zone Off (0) or On (1)

01.036 Analog Reference 1 VM_SPEED_FREQ_USER_REFS Hz 0.00 Hz RO Num NC

01.038 Percentage Trim ±100.00 % 0.00 % RW Num NC

01.041 Reference Select Flag 1 Off (0) or On (1) Off (0) RW Bit NC

01.042 Reference Select Flag 2 Off (0) or On (1) Off (0) RW Bit NC

01.043 Reference Select Flag 3 Off (0) or On (1) Off (0) RW Bit NC

01.045 Preset Select Flag 1 Off (0) or On (1) Off (0) RW Bit NC

01.046 Preset Select Flag 2 Off (0) or On (1) Off (0) RW Bit NC

01.047 Preset Select Flag 3 Off (0) or On (1) Off (0) RW Bit NC

01.048 Preset Selector Timer Reset Off (0) or On (1) Off (0) RW Bit NC

01.049 Reference Selected Indicator 1 to 6

01.050 Preset Selected Indicator 1 to 8

01.051

01.057 Force Reference Direction NonE (0), For (1), rEv (2) NonE (0) RW Txt

01.069 Reference in rpm VM_SPEED_FREQ_REF rpm

01.070 Clamped Reference VM_SPEED_FREQ_REF Hz

01.071 Alternative Reference VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num NC PT

01.072 Alternative Reference Enable Off (0) or On (1)

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Parameter

Negative Reference Clamp Enable

Keypad Control Mode Reference

Power-up Keypad Control Mode Reference

Electrical

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Getting started

Basic

parameters

Range

OL OL

Off (0) or On (1) Off (0) RW Bit US

A1.A2 (0), A1.Pr (1), rES (2), PrESEt (3),

PAd (4), rES (5), PAd.rEF (6)

VM_SPEED_FREQ_USER_REFS Hz

rESEt (0), LASt (1), PrESEt (2) rESEt (0) RW Txt US

Running the

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(Ú) Default (Ö)

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50 Hz: 50.00 Hz 60 Hz: 60.00 Hz

A1.A2 (0)

Advanced

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Typ e

RO Num ND NC PT

RW Num US

RO Bit ND NC PT

RW Txt US

RO Num NC PT PS

RO Bit ND NC PT

RO Num ND NC PT

RO Bit ND NC PT

* Keypad mode for the Unidrive M101.

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

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0 0 0

0 0 1

0 1 0

0 1 1

1 0 0

1 0 1

1 1 0

1 1 1

Acceleration Rate Select Bits

02.011

Acceleration Rate 1

02.012

Acceleration Rate 2

02.013

Acceleration Rate 3

02.014

Acceleration Rate 4

02.015

Acceleration Rate 5

02.016

Acceleration Rate 6

02.017

Acceleration Rate 7

02.018

Acceleration Rate 8

Acceleration rates 1 ~ 8

01.050

Preset Selected Indicator

02.019

Jog Acceleration

Rate

01.013

Jog Select

01.003

Pre-Ramp Reference

02.003

Ramp Hold

02.004

Ramp Mode Select

Acceleration

Reverse

Accel. Rate

Forward

Accel. Rate

Ramp Control

02.010

Acceleration Rate Selector

02.034 02.033

2.32

02.032

02.030

Acceleration Rate Selected

02.008

02.009

Standard Ramp Voltage

Deceleration Fail Detection Disable

02.039

Ramp Rate Units

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

02.042

Maximum Rate Of Change Of Acceleration 1

02.043

Maximum Rate Of Change Of Acceleration 2

02.011

Acceleration Rate 1

02.012

Acceleration Rate 2

02.013

Acceleration Rate 3

02.014

Acceleration Rate 4

02.015

Acceleration Rate 5

02.016

Acceleration Rate 6

02.017

Acceleration Rate 7

02.018

Acceleration Rate 8

02.011

Acceleration Rate 1

02.012

Acceleration Rate 2

02.013

Acceleration Rate 3

02.014

Acceleration Rate 4

02.015

Acceleration Rate 5

02.016

Acceleration Rate 6

02.017

Acceleration Rate 7

02.018

Acceleration Rate 8

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10.3 Menu 2: Ramps

Figure 10-2 Menu 2 logic diagram

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02.006

S-Ramp Enable

02.007

Max Rate Of Change Of Acceleration

02.040

S-Ramp Percentage

Ramp Control

Deceleration

Forward Decel. rate

Reverse Decel. rate

Current control Menu 4

Deceleration Rates 1 ~ 8

02.021

Deceleration Rate 1

02.022

Deceleration Rate 2

02.023

Deceleration Rate 3

02.024

Deceleration Rate 4

02.025

Deceleration Rate 5

02.026

Deceleration Rate 6

02.027

Deceleration Rate 7

02.028

Deceleration Rate 8

01.050

Preset

Selected Indicator

02.029

Jog Deceleration Rate

01.013

Jog Select

02.001

Post-Ramp Reference

02.020

Deceleration Rate Selector

Deceleration Rate Select Bits

02.037 02.036 02.035

02.031

Deceleration Rate Selected

02.041

S-Ramp Set-up Mode

02.044

Maximum Rate Of Change Of Acceleration 3

02.045

Maximum Rate Of Change Of Acceleration 4

02.021

Deceleration Rate 1

02.022

Deceleration Rate 2

02.023

Deceleration Rate 3

02.024

Deceleration Rate 4

02.025

Deceleration Rate 5

02.026

Deceleration Rate 6

02.027

Deceleration Rate 7

02.028

Deceleration Rate 8

02.021

Deceleration Rate 1

02.022

Deceleration Rate 2

02.023

Deceleration Rate 3

02.024

Deceleration Rate 4

02.025

Deceleration Rate 5

02.026

Deceleration Rate 6

02.027

Deceleration Rate 7

02.028

Deceleration Rate 8

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 57 Issue Number: 1

Page 58

Safety

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Parameter

02.001 Post Ramp Reference VM_SPEED_FREQ_REF Hz

Range (Ú) Default (Ö)

OL OL

Typ e

RO Num ND NC PT

02.003 Ramp Hold Off (0) or On (1) Off (0) RW Bit US

02.004 Ramp Mode Select

FASt (0), Std (1), Std.bSt (2),

FSt.bSt (3)

Std ( 1) RW Tx t U S

02.006 S Ramp Enable Off (0) or On (1) Off (0) RW Bit US

02.007

02.008 Standard Ramp Voltage 0 to VM_DC_VOLTAGE_SET V

02.009

Max Rate Of Change Of Acceleration

Deceleration Fail Detection Disable

0.0 to 300.0 s²/100Hz 3.1 s²/100 Hz RW Num US

110 V drive: 375 V 200 V drive: 375 V

400 V drive 50

Hz: 750 V

400 V drive 60

Hz: 775 V

575 V drive: 895 V

690 V drive: 1075 V

RW Num RA US

Off (0) or On (1) Off (0) RW Bit US

02.010 Acceleration Rate Selector 0 to 9 0 RW Num US

02.011 Acceleration Rate 1

RW Num US

02.012 Acceleration Rate 2 RW Num US

02.013 Acceleration Rate 3 RW Num US

02.014 Acceleration Rate 4 RW Num US

02.015 Acceleration Rate 5 RW Num US

0.0 to VM_ACCEL_RATE s / 100 Hz 5.0 s / 100 Hz

02.016 Acceleration Rate 6 RW Num US

02.017 Acceleration Rate 7 RW Num US

02.018 Acceleration Rate 8 RW Num US

02.019 Jog Acceleration Rate 0.0 to VM_ACCEL_RATE s / 100 Hz 0.2 s / 100 Hz RW Num US

02.020 Deceleration Rate Selector 0 to 9 0 RW Num US

02.021 Deceleration Rate 1

RW Num US

02.022 Deceleration Rate 2 RW Num US

02.023 Deceleration Rate 3 RW Num US

02.024 Deceleration Rate 4 RW Num US

02.025 Deceleration Rate 5 RW Num US

0.0 to VM_ACCEL_RATE s / 100 Hz 10.0 s / 100 Hz

02.026 Deceleration Rate 6 RW Num US

02.027 Deceleration Rate 7 RW Num US

02.028 Deceleration Rate 8 RW Num US

02.029 Jog Deceleration Rate 0.0 to VM_ACCEL_RATE s / 100 Hz 0.2 s / 100 Hz RW Num US

02.030 Acceleration Rate Selected 0 to 8

02.031 Deceleration Rate Selected 0 to 8

RO Num ND NC PT

02.032 Acceleration Rate Select Bit 0 Off (0) or On (1) Off (0) RW Bit NC

02.033 Acceleration Rate Select Bit 1 Off (0) or On (1) Off (0) RW Bit NC

02.034 Acceleration Rate Select Bit 2 Off (0) or On (1) Off (0) RW Bit NC

02.035 Deceleration Rate Select Bit 0 Off (0) or On (1) Off (0) RW Bit NC

02.036 Deceleration Rate Select Bit 1 Off (0) or On (1) Off (0) RW Bit NC

02.037 Deceleration Rate Select Bit 2 Off (0) or On (1) Off (0) RW Bit NC

0 (s/100 Hz),

02.039 Ramp Rate Units

1 (s/Maximum Frequency),

2 (s/1000 Hz)

0 (s/100 Hz) RW Num US

02.040 S Ramp Percentage 0.0 to 50.0 % 0.0 % RW Num US

02.041 SRampSet-upMode 0to2 0 RW Num US

02.042 Maximum Rate Of Change Of Acceleration 1 0.0 to 300.0 s²/100 Hz 0.0 s²/100 Hz RW Num US

02.043 Maximum Rate Of Change Of Acceleration 2 0.0 to 300.0 s²/100 Hz 0.0 s²/100 Hz RW Num US

02.044 Maximum Rate Of Change Of Acceleration 3 0.0 to 300.0 s²/100 Hz 0.0 s²/100 Hz RW Num US

02.045 Maximum Rate Of Change Of Acceleration 4 0.0 to 300.0 s²/100 Hz 0.0 s²/100 Hz RW Num US

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

58 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 59

Safety

03.005

10.003

Zero

Frequency

Zero Frequency Threshold

01.007

Running At Or Below Minimum Frequency

Minimum Reference Clamp

03.006

10.005

Below Set-Frequency

At Frequency

Lower Limit

10.007

Above Set-Frequency

At Frequency Upper Limit

10.006

At Frequency

10.004

01.010

Bipolar Reference

Enable

NOR

+0.5Hz

Over Speed Trip

+20%

01.006

03.008

Maximum

Reference

Clamp

Over

Frequency

Threshold

03.008>0

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

02.001

01.011

Post Ramp Reference

Reference on

Hard Frequency Reference

Hard Frrequency Reference Select

03.023

03.022

05.001

Output

Frequency

Slip

compensation

Menu 5

Menu 2

03.007

01.003

Pre Ramp Reference

03.009

Absolute At-Speed

Select

03.001

01.006

01.007

01.008

Maximum Reference Clamp

Minimum Reference Clamp

Negative Reference Clamp Enable

03.072

Motor Speed

Percent

Final Demand

Reference

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

10.4 Menu 3: Frequency control

Figure 10-3 Menu 3 Open-loop logic diagram

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 59 Issue Number: 1

Page 60

Safety

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

T 10 Digital I/O1

03.037

??.???

At Zero Frequency

10.003

Any valid parameter

Maximum Output Frequency

T10 Digital I/O01 Output Select

Frequency Output or PWM Output Scaling

T10 DO1 Control

T10 DI/O Source / Destination B

T10 Digital IO1 Source / Destination A

08.091

08.021

≥1

03.038

08.031

2or3

0to1

08.121

information

Product

information

Mechanical

installation

Figure 10-4 Menu 3 Logic diagram

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

03.001 Final Demand Reference VM_FREQ Hz

03.005 Zero Frequency Threshold 0.00 to 20.00 Hz 2.00 Hz RW Num US

03.006 At Frequency Lower Limit 0.00 to 550.00 Hz 1.00 Hz RW Num US

03.007 At Frequency Upper Limit 0.00 to 550.00 Hz 1.00 Hz RW Num US

03.008 Over Frequency Threshold 0.00 to 550.00 Hz 0.00 Hz RW Num US

03.009 Absolute At Frequency Select Off (0) or On (1) Off (0) RW Bit US

03.022 Hard Frequency Reference VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US

03.023 Hard Frequency Reference Select Off (0) or On (1) Off (0) RW Bit US

03.037

03.038 Maximum Output Frequency (T10) 1 (0), 2 (1), 5 (2), 10 (3) kHz 5 (2) kHz RW Txt US

03.072 Motor Speed Percent ±150.0 %

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

Parameter

Frequency Output or PWM Output Scaling (T10)

Range

0.000 to 4.000 1.000 RW Num US

(Ú) Default (Ö)

OL OL

Typ e

RO Num ND NC PT FI

RO ND NC PT FI

60 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 61

Safety

04.008

10.00910.008

04.015 04.016

04.018

11.032

05.007

04.005

Motoring

Regenerating

Current limits

Symmetrical

Maximum

Heavy Duty

Rating

Motor Rated

Current

Final

Current Limit

Torque

Reference

Motor Thermal

Time Constant 1

Thermal

Protection

Mode

Rated

Load Reached

Current Limit

Active

Current

Magnitude

Magnetising

Current

04.020 - Percentage Load

04.002

04.020

10.01704.019

Motor

Protection

Accumulator

Motor Overload

Alarm

10.039

Braking Resistor

Thermal

Accumulator

04.004

Final

Current

Reference

Torque to

current

conversion

05.006

Output

Frequency

Final

Torque

Reference

05.001

Motor Rated

Frequency

05.001

Motor map

2.01

Post Ramp

Reference

Output

Frequency

02.001

Torque Mode

Selector

04.011

04.013

04.014

P Gain

I Gain

Current Controller

10.009

Current

Limit

Active

2.01

Pre Ramp

Reference

01.003

Menu 2 ramp

controller

04.025

Low Frequency

Thermal

Protection Mode

Overload detection

04.001

04.017

Torque

Producing

Current

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

04.003

04.026 - Percentage

Torque

04.024 - User Current Maximum

Scaling

04.036

Motor

Protection

Accumulator

Power-up Value

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

10.5 Menu 4: Torque and current control

Figure 10-5 Menu 4 Open loop logic diagram

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 61 Issue Number: 1

Page 62

Safety

information

04.001 Current Magnitude VM_DRIVE_CURRENT A

04.002 Torque Producing Current VM_DRIVE_CURRENT A

04.003 Final Torque Reference VM_TORQUE_CURRENT %

04.004 Final Current Reference VM_TORQUE_CURRENT %

04.005 Motoring Current Limit

04.006 Regenerating Current Limit

04.007 Symmetrical Current Limit

Product

information

Parameter

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Range

(Ú) Default (Ö)

OL OL

0.0 to

VM_MOTOR1_CURRENT_LIMIT %

0.0 to

VM_MOTOR1_CURRENT_LIMIT %

0.0 to

VM_MOTOR1_CURRENT_LIMIT %

Running the

motor

Optimization NV Media Card

165.0 % RW Num RA US

Advanced

parameters

Diagnostics UL Listing

Typ e

RO Num ND NC PT FI

04.008 Torque Reference VM_USER_CURRENT % 0.0 % RW Num US

04.011 Torque Mode Selector 0 to 1 0 RW Num US

04.013 Current Controller Kp Gain 0.00 to 4000.00 20.00 RW Num US

04.014 Current Controller Ki Gain 0.000 to 600.000 40.000 RW Num US

04.015 Motor Thermal Time Constant 1 1 to 3000 s 179 s RW Num US

04.016 Thermal Protection Mode 0 (0) to 3 (3) 0 (0) RW Bin US

04.017 Magnetising Current VM_DRIVE_CURRENT A

04.018 Final Current Limit VM_TORQUE_CURRENT %

04.019 Motor Protection Accumulator 0.0 to 100.0 %

04.020 Percentage Load VM_USER_CURRENT %

04.024 User Current Maximum Scaling

04.025

Low Frequency Thermal Protection Mode

0.0 to VM_TORQUE_CURRENT_ UNIPOLAR %

0to1 0 RW Num US

04.026 Percentage Torque VM_USER_CURRENT %

04.036

Motor Protection Accumulator Power-up Value

Pr.dn (0), 0 (1) Pr.dn (0) RW Txt US

165.0 % RW Num RA US

RO Num ND NC PT FI

RO Num ND NC PT

RO Num ND NC PT PS

RO Num ND NC PT FI

04.041 User Over Current Trip Level 0 to 100 % 100 % RW Num RA US

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

62 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 63

Safety

02.001

Post Ramp Reference

05.010

05.011

Number Of Motor Poles

05.002

Output Voltage

05.003

Output Power (kW)

Ö 3 x V x I

Volt

L1 L2 L3

05.005

DC Bus Voltage

05.009

05.007

05.008

05.006

Motor Rated Frequency

Motor Rated

Current

Motor Rated Speed

Motor Rated Voltage

Motor Rated Power Factor

04.002

04.020

04.017

04.001

Current

Magnitude

Magnetising

Current

Torque

Producing

Current

Percentage

Load

Motormap

05.012

Autotune

05.014

Control Mode

05.001

Output Frequency

05.004

Motor

RPM

Slip Compensation

05.018

05.019

Maximum

Switching

Frequency

High Stability Space Vector Modulation

Hertz

05.020

05.035

Over Modulation Enable

Auto Switching Frequency Change Diasble

05.031

Voltage Controller Gain

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

05.032

Torque Per

Amp

05.033

05.036

05.027

Enable Slip Compensation

Slip Compensation Limit

Slip Compensation Filter

Stator

Resistance

05.015

Low Frequency Voltage Boost

05.013

Dynamic VTo F Select

Transient Inductance

05.024

Stator Inductance

05.025

05.037

Switching

Frequency

05.042

Reverse Output Phase Sequence

information

Product

information

Mechanical

installation

Electrical

installation

10.6 Menu 5: Motor control

Figure 10-6 Menu 5 Open-loop logic diagram

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 63 Issue Number: 1

Page 64

Safety

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Parameter

05.001 Output Frequency VM_SPEED_FREQ_REF Hz RO Num ND NC PT FI

05.002 Output Voltage 0 to VM_AC_VOLTAGE V

05.003 Output Power VM_POWER kW

05.004 Motor Rpm ±33000 rpm

05.005 D.C. Bus Voltage 0 to VM_DC_VOLTAGE V

05.006 Motor Rated Frequency 0.00 to 550.00 Hz

05.007 Motor Rated Current 0.00 to VM_RATED_CURRENT A

05.008 Motor Rated Speed 0.0 to 33000.0 rpm

05.009 Motor Rated Voltage 0 to VM_AC_VOLTAGE_SET V

05.010 Motor Rated Power Factor 0.00 to 1.00 0.85 RW Num RA US

05.011 Number Of Motor Poles Auto (0) to 32 (16) Auto (0) RW Num US

05.012 Autotune 0 to 2 0 RW Num NC

05.013 DynamicVToF Select 0to1 0 RW Num US

05.014 Control Mode

05.015 Low Frequency Voltage Boost 0.0 to 25.0 % 3.0 % RW Num US

05.017 Stator Resistance 0.0000 to 99.9999  0.0000  RW Num RA US

05.018 Maximum Switching Frequency

05.019 High Stability Space Vector Modulation Off (0) or On (1) Off (0) RW Bit US

05.020 Over Modulation Enable Off (0) or On (1) Off (0) RW Bit US

05.024 Transient Inductance 0.000 to 500.000 mH 0.000 mH RW Num RA US

05.025 Stator Inductance 0.00 to 5000.00 mH 0.00 mH RW Num RA US

05.027 Enable Slip Compensation ±150.0 % 100.0 % RW Num US

05.031 Voltage Controller Gain 1 to 30 1 RW Num US

05.033 Slip Compensation Limit 0.00 to 10.00 Hz 10.00 Hz RW Num US

05.035 Auto-switching Frequency Change Disable 0 to 2 0 RW Num US

05.036 Slip Compensation Filter 64 (0), 128 (1), 256 (2), 512 (3) ms 128 (1) ms RW Txt US

05.037 Switching Frequency

05.038 Minimum Switching Frequency

05.040 Spin Start Boost 0.0 to 10.0 1.0 RW Num US

05.042 Reverse Output Phase Sequence Off (0) or On (1) Off (0) RW Bit US

05.059 Maximum Deadtime Compensation 0.000 to 10.000 µs

Current At Maximum Deadtime

05.060

Compensation

05.061 Disable Deadtime Compensation Off (0) or On (1) Off (0) RW Bit US

05.074 Boost End Voltage 0.0 to 100.0 % 50.0 % RW Num US

05.075 Boost End Frequency 0.0 to 100.0 % 50.0 % RW Num US

05.076 Second Point Voltage 0.0 to 100.0 % 55.0 % RW Num US

05.077 Second Point Frequency 0.0 to 100.0 % 55.0 % RW Num US

05.078 Third point voltage 0.0 to 100.0 % 75.0 % RW Num US

05.079 Third point frequency 0.0 to 100.0 % 75.0 % RW Num US

05.080 Low acoustic noise enable Off (0) or On (1) Off (0) RW Bit US

Change to maximum drive switching

05.081

frequency at low output current

05.083 Voltage Shelving Disable Off (0) or On (1) Off (0) RW Bit US

05.084 Low Frequency Slip Boost 0.0 to 100.0 % 0.0 % RW Num US

05.088 Ur Mode Pre-Flux Delay 0.0 to 0.7 s 0.5 s RW Num US

0.667 (0), 1 (1), 2 (2), 3 (3), 4 (4),

Range (Ú) Default (Ö)

OL OL

RO Num ND NC PT FI

50 Hz: 50.00 Hz, 60 Hz: 60.00 Hz

Maximum Heavy

Duty Rating (11.032)

50 Hz: 1500.0 rpm 60 Hz: 1800.0 rpm

110V drive: 230 V

200V drive: 230 V 400V drive 50Hz: 400 V 400V drive 60Hz: 460 V

575V drive: 575 V

690V drive: 690 V

Ur.S (0), Ur (1), Fd (2),

Ur.Auto (3),

Ur.I (4), SrE (5), Fd.tAP (6)

6(5), 8(6),

12 (7), 16 (8) kHz

6(5), 8(6),

12 (7), 16 (8) kHz

0 to VM_MAX_SWITCHING_

FREQUENCY kHz

0.00 to 100.00 %

Off (0) or On (1) Off (0) RW Bit US

Ur.I (4) RW Txt US

3 (3) kHz RW Txt RA US

0.667 (0) kHz RW Txt RA

RW Num RA US

RW Num US

RW Num RA US

RO Txt ND NC PT

RO Num NC PT US

Typ e

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

64 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 65

Safety

06.012

Enable Stop Key

01.011

Reference On

01.012

Reverse Select

01.013

Jog Select

RUN

STOP/ RESET

RESET

01.049

Reference Selected

Indicator

Logic 1

Open loop only

06.006

Injection Braking Level

06.007

Injection Braking Time

06.024

Reset Energy Meter

06.021

Time Between Filter Changes

06.022

Filter Change Required / Change Done

06.027

Energy Cost Per kWh

Clock control

Time Before Filter Change Due

Running

Cost

06.028

Energy Meter

Inverter enable

05.003

Output

Power

Pr = 401.049

Sequencer

06.001

06.003

06.008

06.009

Stop Mode

Supply Loss Mode

Hold Zero Frequency

Catch A Spinning Motor

06.040

Enable Sequencer Latching

06.019

Date/Time Selector

0 1 2 3

Set Po.up Run Acc.po

06.025

06.026

06.015

06.030

06.031

06.032

06.033

06.034

06.037

Jog Reverse

Run

Forward / Reverse

Run Reverse

Jog Forward

Run Forward

Drive Enable

06.035

06.036

Forward Limit Switch

06.029

Hardware Enable

Menu 8

T11 digital 2

T12 digital 3

T13 digital input 4

06.039

Not Stop

06.023

Reverse Limit Switch

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

06.002

Limit Switch Stop Mode

06.052

Motor Pre-heat Current Magnitude

06.011

Sequencer State Machine Inputs

Mains/Phase Loss Detection System

06.047

Input Phase Loss Detection Mode

06.048

Supply Loss Detection Level

06.051

Hold Supply Loss Active

10.015

Supply

Loss

06.018

06.017

Time

Day Of Week

06.016

Date

06.020

Date Format Output

06.084

UTC Offset

information

Product

information

Mechanical

installation

Electrical

installation

Getting started

10.7 Menu 6: Sequencer and clock

Figure 10-7 Menu 6 logic diagram

Basic

parameters

Running the

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 65 Issue Number: 1

Page 66

Safety

information

06.001 Stop Mode

Product

information

Parameter

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Running the

motor

Range (Ú) Default(Ö)

OL OL

CoASt (0), rP (1), rP.dc I (2),

dc I (3), td.dc I (4), diS (5)

Optimization NV Media Card

rP (1) RW Txt US

Advanced

parameters

Diagnostics UL Listing

Typ e

06.002 Limit Switch Stop Mode StoP (0) or rP (1), rP (1) RW Txt US

06.003 Supply Loss Mode

diS (0), rP.StoP (1),

ridE.th (2)

diS (0) RW Txt US

06.004 Start/Stop Logic Select 0 to 6 50 Hz: 0, 60 Hz: 4 RW Num US

06.006 Injection Braking Level 0.0 to 150.0 % 100.0 % RW Num RA US

06.007 InjectionBrakingTime 0.0to100.0s 1.0s RW Num US

06.008 Hold Zero Frequency Off (0) or On (1) Off (0) RW Bit US

06.009 Catch A Spinning Motor

diS (0), EnAbLE (1),

Fr.OnLy (2), rv.OnLy (3)

diS (0) RW Txt US

06.010 Enable Conditions 0 to 4087 RO Bin ND NC PT

06.011 Sequencer State Machine Inputs 0 to 127 RO Bin ND NC PT

06.012 Enable Stop Key Off (0) or On (1) Off (0) RW Bit US

06.014 Disable Auto Reset On Enable Off (0) or On (1) Off (0) RW Bit US

06.015 Drive Enable Off (0) or On (1) On (1) RW Bit NC US

06.016 Date 00-00-00 to 31-12-99 RW Date ND NC PT

06.017 Time 00:00:00 to 23:59:59 RW Time ND NC PT

06.018 Day Of Week

06.019 Date/Time Selector

Sun (0), Non (1), tuE (2), UEd (3),

thu (4), Fri (5), SAt (6)

SEt (0), Po.uP (1), run (2),

Acc.Po (3)

RO Txt ND NC PT

Po.uP (1) RW Txt US

06.020 Date Format Std (0), US (1) Std (0) RW Txt US

06.021 Time Between Filter Changes 0 to 30000 Hours 0 Hours RW Num US

06.022

Filter Change Required /

Change Done

Off (0) or On (1) RW Bit ND NC

06.023 Time Before Filter Change Due 0 to 30000 Hours RO Num ND NC PT PS

06.024 Reset Energy Meter Off (0) or On (1) Off (0) RW Bit

06.025 Energy Meter: MWh ±999.9 MWh RO Num ND NC PT PS

06.026 Energy Meter: kWh ±99.99 kWh RO Num ND NC PT PS

06.027 Energy Cost Per kWh 0.0 to 600.0 0.0 RW Num US

06.028 Running Cost ±32000 RO Num ND NC PT

06.029 Hardware Enable Off (0) or On (1) RO Bit NC

06.030 Run Forward Off (0) or On (1) Off (0) RW Bit NC

06.031 Jog Forward Off (0) or On (1) Off (0) RW Bit NC

06.032 Run Reverse Off (0) or On (1) Off (0) RW Bit NC

06.033 Forward/Reverse Off (0) or On (1) Off (0) RW Bit NC

06.034 Run Off (0) or On (1) Off (0) RW Bit NC

06.035 Forward Limit Switch Off (0) or On (1) Off (0) RW Bit NC

06.036 Reverse Limit Switch Off (0) or On (1) Off (0) RW Bit NC

06.037 Jog Reverse Off (0) or On (1) Off (0) RW Bit NC

06.038 User Enable Off (0) or On (1) Off (0) RW Bit NC

06.039 Not Stop Off (0) or On (1) Off (0) RW Bit NC

06.040 Enable Sequencer Latching Off (0) or On (1) Off (0) RW Bit US

06.041 Drive Event Flags 0 to 3 0 RW Bin NC

06.045 Cooling Fan control 0 to 5 2 RW Num US

06.046 Supply Loss Hold Disable Off (0) or On (1) Off (0) RW Bit US

06.047

Input Phase Loss Detection Mode

FuLL (0), rIPPLE (1), diS (2) FuLL (0) RW Txt US

110 V dri v e : 20 5 V

06.048 Supply Loss Detection Level 0 to VM_SUPPLY_LOSS_LEVEL V

200 V drive: 205 V

RW Num RA US

400 V drive: 410 V

06.051 Hold Supply Loss Active Off (0) or On (1) Off (0) RW Bit NC

06.052

06.058

06.059

Motor Pre-heat Current Magnitude

Output Phase Loss Detection Time

Output Phase Loss Detection Enable

0to100% 0% RW Num US

0.5 (0) to 4 (3) s 0.5 (0) s RW Txt US

Off (0) or On (1) Off (0) RW Bit US

06.060 Standby Mode Enable Off (0) or On (1) Off (0) RW Bit US

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Parameter

Range (Ú) Default(Ö)

OL OL

Typ e

06.061 Standby Mode Mask 0 to 3 0 RW Bin US

06.071

Slow Rectifier Charge Rate Enable

Off (0) or On (1) Off (0) RW Bit US

110 V drive: 390 V

06.073 Braking IGBT Lower Threshold 0 to VM_DC_VOLTAGE_SET V

200 V drive: 390 V

RW Num RA US

400 V drive: 780 V

110 V drive: 390 V

06.074 Braking IGBT Upper Threshold 0 to VM_DC_VOLTAGE_SET V

200 V drive: 390 V

RW Num RA US

400 V drive: 780 V

06.075

06.076

Low Voltage Braking IGBT Threshold

Low Voltage Braking IGBT Threshold Select

0toVM_DC_VOLTAGE_SETV 0V RW Num RA US

Off (0) or On (1) Off (0) RW Bit

06.077 Low DC Link Operation Off (0) or On (1) Off (0) RW Bit US

06.084 UTC Offset ± 24.00 Hours 0.00 Hours RW Num US

06.089 DC Injection Active Off (0) or On (1) RO Bit NC PT US

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 67 Issue Number: 1

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mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

07.007

07.008

Analog Input 1

Scaling

??.???

Any unprotected variable parameter

??.???

x(-1)

Analog Input 1

07.009

Analog Input 1 Invert

07.028

Analog

Input 1 Current

Loop Loss

07.001

Analog

Input 1

01.036

Analog

Ref. 1

07.030

Analog Input

1 Offset

T2 Analog Input

1 Mode

07.063

07.064

T2 Analog Input 1 Maximum Reference

T2 Analog Input 1

At Maximum

Reference

07.062

07.061

T2 Analog Input 1 Minimum Reference

T2 Analog Input 1 At Minimum Reference

Analog Input 1

Destination A

Analog Input

1 Control

Analog Input 1

Destination B

07.051

07.010

≥1

07.090

information

Product

information

Mechanical

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Electrical

installation

10.8 Menu 7: Analog I/O

Figure 10-8 Menu 7 logic diagram

Getting started

Basic

parameters

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Diagnostics UL Listing

07.001 Analog Input 1 (T2) ±100.00 %

07.004 Stack Temperature ±250 °C

07.005 Auxiliary Temperature ±250 °C

07.007 Analog Input 1 Mode (T2)

07.008 Analog Input 1 Scaling (T2) 0.000 to 10.000 1.000 RW Num US

07.009 Analog Input 1 Invert (T2) Off (0) or On (1) Off (0) RW Bit US

07.010 Analog Input 1 Destination A (T2) 0.000 to 30.999 1.036 RW Num DE PT US

07.026 Analog Input 1 Preset on Current Loss (T2) 4.00 to 20.00 4.00 RW Num US

07.028 Analog Input 1 Current Loop Loss (T2) Off (0) or On (1)

07.030 Analog Input 1 Offset (T2) ±100.00 % 0.00 % RW Num US

07.034 Inverter Temperature ±250 °C

07.035

07.036 Percentage Of Drive Thermal Trip Level 0 to 100 %

07.037 Temperature Nearest To Trip Level 0 to 29999

07.051 Analog Input 1 Control (T2) 0 to 5 0 RW Num US

07.061 Analog Input 1 Minimum Reference (T2) 0.00 to 100.00 % 0.00 % RW Num US

07.062

07.063 Analog Input 1 Maximum Reference (T2) 0.00 to 100.00 % 100.00 % RW Num US

07.064 Analog Input 1 At Maximum Reference (T2) ±100.00 % 100.00 % RW Num US

07.090 Analog Input 1 Destination B (T2) 0.000 to 30.999

Parameter

Percentage Of d.c. Link Thermal Trip Level

Analog Input 1 At Minimum Reference (T2)

Range

(Ú) Default(Ö)

OL OL

4-20.S (-6), 20-4.S (-5),

4-20.L (-4), 20-4.L (-3),

4-20.H (-2), 20-4.H (-1), 0-20 (0),

20-0 (1), 4-20.tr (2), 20-4.tr (3),

4-20 (4), 20-4 (5), VoLt (6)

0to100%

±100.00 % 0.00 % RW Num US

Typ e

RO Num ND NC PT FI

RO Num ND NC PT

VoLt (6) RW Txt US

RO Bit ND NC PT

RO Num ND NC PT

RO Num DE PT US

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

68 Unidrive M100 / M101 Control User Guide

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Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 69 Issue Number: 1

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T10 Digital I/O

01 Output Mode

08.031

??.???

Any unprotected bit parameter

??.???

Any bit parameter

x(-1)

08.011

T10 Digital I/O 1 Invert

T10 Digital I/O 1 State

08.001

10.003

At Zero Frequency

T10 Digital I/O 1

mm.ppp

Key

Read-write (RW) parameter

Read-only (RO) parameter

Input terminals

Output terminals

The parameters are all shown in their default settings

Frequency or PWM output

0 or 1

2 or 3

T10 Digital I/O 1 source / destination A

08.021

T10 DI/O 01 Source

/ Destination B

T11 Digital input 2

08.002

T11 Digital input 2 state

T11 Digital

input 2 invert

??.???

Any unprotected

User

enable

bit parameter

T11 DI 02 Destination B

T11 DI 2 Control

T11 Digital Input 02 Destination A

??.???

x(-1)

06.038

08.082

08.022

08.012

≥1

T10 DI1 Control

T10 DO1 Control

08.09108.081

08.121

08.122

information

Product

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Mechanical

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10.9 Menu 8: Digital I/O

Figure 10-9 Menu 8 logic diagram

Electrical

Getting started

Basic

parameters

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Diagnostics UL Listing

70 Unidrive M100 / M101 Control User Guide

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??.???

Any unprotected bit parameter

??.???

08.013

T12 Digital Input 3 Invert

T12 Digital Input 3 State

08.003

06.030

Run forward

T12 Digital Input 3

x(-1)

T12 DI3 Control

08.083

08.023

T12 DI 03 Destination B

T12 Digital input 3 destination A

??.???

Any unprotected bit parameter

??.???

08.014

T13 Digital Input 4 Invert

T13 Digital Input 4 State

08.004

06.032

Run reverse

T13 Digital Input 4

x(-1)

T13 DI4 Control

08.084

08.024

T13 DI 04 Destination B

T13 Digital input 4 destination A

08.123

08.124

information

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Diagnostics UL Listing

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 71 Issue Number: 1

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Safety

08.008

Relay 1 Output State

Relay 1

Invert

x(-1)

08.018

??.???

Any bit

parameter

Relay 1 source B

Relay 1 control

Relay 1 Output Source A

??.???

10.001

Drive OK

08.128

08.098

08.028

information

Product

information

Mechanical

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Figure 10-10 Menu 8 logic (relay)

Electrical

installation

Getting started

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72 Unidrive M100 / M101 Control User Guide

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08.001 Digital I/O 1 State (T10) Off (0) or On (1)

08.002 Digital Input 2 State(T11) Off (0) or On (1)

08.003 Digital Input 3 State (T12) Off (0) or On (1)

08.004 Digital Input 4 State (T13) Off (0) or On (1)

08.008 Relay 1 Output State Off (0) or On (1)

Product

information

Parameter

Mechanical

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Electrical

installation

Getting started

Basic

parameters

Range

Running the

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(Ú) Default (Ö)

Optimization NV Media Card

OL OL

Advanced

parameters

Diagnostics UL Listing

Typ e

RO Bit ND NC PT

08.011 Digital I/O 1 Invert (T10) Not.Inv (0), InvErt (1) Not.Inv (0) RW Txt US

08.012 Digital Input 2 Invert (T11) Not.Inv (0), InvErt (1) Not.Inv (0) RW Txt US

08.013 Digital Input 3 Invert (T12) Not.Inv (0), InvErt (1) Not.Inv (0) RW Txt US

08.014 Digital Input 4 Invert (T13) Not.Inv (0), InvErt (1) Not.Inv (0) RW Txt US

08.018 Relay 1 Invert Not.Inv (0), InvErt (1) Not.Inv (0) RW Txt US

08.020 Digital I/O Read Word 0 to 2048

RO Num ND NC PT

08.021 Digital IO1 Source / Destination A (T10) 0.000 to 30.999 10.003 RW Num DE PT US

08.022 Digital Input 2 Destination A (T11) 0.000 to 30.999

08.023 Digital Input 03 Destination A (T12) 0.000 to 30.999

08.024 Digital Input 04 Destination A (T13) 0.000 to 30.999

50 Hz: 6.038 60 Hz: 6.039

50 Hz: 6.030 60 Hz: 6.034

50 Hz: 6.032 60 Hz: 6.031

RW Num DE PT US

08.028 Relay 1 Output Source A 0.000 to 30.999 10.001 RW Num PT US

08.031 Digital I/O 01 Output Mode (T10)

InPut (0), OutPut (1),

Fr (2), PuLSE (3)

08.043 24 V Supply Input State Off (0) or On (1)

OutPut (1) RW Txt US

RO Bit ND NC PT

08.053 24 V Supply Invert Not.Inv (0), InvErt (1) Not.Inv (0) RW Txt US

08.063 24 V Supply Input Destination 0.000 to 30.999 0.000 RW Num DE PT US

08.081 DI1 Control (T10) 0 to 21 0 RW Num US

08.082 DI2 Control (T11) 0 to 21 0 RW Num US

08.083 DI3 Control (T12) 0 to 21 0 RW Num US

08.084 DI4 Control (T13) 0 to 21 0 RW Num US

08.091 DO1 Control 0 to 20 0 RW Num US

08.098 Relay 1 Control 0 to 20 0 RW Num US

08.121 DI/O 01 Source / Destination B (T10) 0.000 to 30.999

08.122 Digital Input 2 Destination B (T11) 0.000 to 30.999

08.123 DI 03 Destination B (T12) 0.000 to 30.999

08.124 DI 04 Destination B (T13) 0.000 to 30.999

RO Num DE PT US

08.128 Relay 01 Source B 0.000 to 30.999 0.000 RW Num PT US

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

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10.10 Menu 10: Status and trips

(Ú) Default (Ö)

Parameter

10.001 DriveOK Off(0)orOn(1) RO Bit ND NC PT

10.002 Drive Active Off (0) or On (1)

10.003 Zero Frequency Off (0) or On (1)

10.004

Running At or Below Minimum Frequency

10.005 Below Set Frequency Off (0) or On (1)

10.006 At Frequency Off (0) or On (1)

10.007 Above Set Frequency Off (0) or On (1)

10.008 Rated Load Reached Off (0) or On (1)

10.009 Current Limit Active Off (0) or On (1)

10.010 Regenerating Off (0) or On (1)

10.011 BrakingIGBTActive Off(0)orOn(1)

10.012 Braking Resistor Alarm Off (0) or On (1)

10.013 Reverse Direction Commanded Off (0) or On (1)

10.014 Reverse Direction Running Off (0) or On (1)

10.015 Supply Loss Off (0) or On (1)

10.016 Under Voltage Active Off (0) or On (1)

10.017 Motor Overload Alarm Off (0) or On (1)

10.018 Drive Over-temperature Alarm Off (0) or On (1)

10.019 Drive Warning Off (0) or On (1)

10.020 Trip 0 0 to 255

10.021 Trip 1 0 to 255

10.022 Trip 2 0 to 255

10.023 Trip 3 0 to 255

10.024 Trip 4 0 to 255

10.025 Trip 5 0 to 255

10.026 Trip 6 0 to 255

10.027 Trip 7 0 to 255

10.028 Trip 8 0 to 255

10.029 Trip 9 0 to 255

10.030 Braking Resistor Rated Power 0.0 to 99999.9 kW 0.0 kW RW Num US

10.031

Braking Resistor Thermal Time Constant

10.032 External Trip Off (0) or On (1) Off (0) RW Bit NC

10.033 Drive Reset Off (0) or On (1) Off (0) RW Bit NC

10.034 Number Of Auto-reset Attempts

10.035 Auto-reset Delay 0.0 to 600.0 s 1.0 s RW Num US

10.036 Auto-reset Hold Drive Healthy Off (0) or On (1) Off (0) RW Bit US

10.037 Action On Trip Detection 0 to 31 0 RW Num US

10.038 UserTrip 0to255

10.039

Braking Resistor Thermal Accumulator

10.040 Status Word 0 to 32767

10.041 Trip 0 Date 00-00-00 to 31-12-99

10.042 Trip 0 Time 00:00:00 to 23:59:59

10.043 Trip 1 Date 00-00-00 to 31-12-99

10.044 Trip 1 Time 00:00:00 to 23:59:59

10.045 Trip 2 Date 00-00-00 to 31-12-99

10.046 Trip 2 Time 00:00:00 to 23:59:59

10.047 Trip 3 Date 00-00-00 to 31-12-99

10.048 Trip 3 Time 00:00:00 to 23:59:59

10.049 Trip 4 Date 00-00-00 to 31-12-99

10.050 Trip 4 Time 00:00:00 to 23:59:59

10.051 Trip 5 Date 00-00-00 to 31-12-99

Range

OL OL

Type

RO Bit ND NC PT

Off (0) or On (1)

RO Bit ND NC PT

RO Txt ND NC PT PS

0.00 to 1500.00 s 0.00 s RW Num US

NonE (0), 1 (1), 2 (2),

3(3), 4(4), 5(5),inF(6)

NonE (0) RW Txt US

RW Num ND NC

0.0 to 100.0 %

RO Num ND NC PT

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

74 Unidrive M100 / M101 Control User Guide

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Electrical

installation

Getting started

Basic

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Range

OL OL

Running the

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(Ú) Default (Ö)

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Typ e

10.052 Trip 5 Time 00:00:00 to 23:59:59 RO Time ND NC PT PS

10.053 Trip 6 Date 00-00-00 to 31-12-99

10.054 Trip 6 Time 00:00:00 to 23:59:59

10.055 Trip 7 Date 00-00-00 to 31-12-99

10.056 Trip 7 Time 00:00:00 to 23:59:59

10.057 Trip 8 Date 00-00-00 to 31-12-99

10.058 Trip 8 Time 00:00:00 to 23:59:59

10.059 Trip 9 Date 00-00-00 to 31-12-99

10.060 Trip 9 Time 00:00:00 to 23:59:59

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

RO Date ND NC PT PS

RO Time ND NC PT PS

10.061 Braking Resistor Resistance 0.00 to 10000.00  0.00  RW Num US

10.065 Autotune Active Off (0) or On (1)

10.066 LimitSwitchActive Off(0)orOn(1)

10.068

Hold Drive Healthy On Under Voltage

Off (0) or On (1) Off (0) RW Bit US

10.069 Additional Status Bits 0 to 2047

10.070 Trip 0 Sub-trip Number 0 to 65535

10.071 Trip 1 Sub-trip Number 0 to 65535

10.072 Trip 2 Sub-trip Number 0 to 65535

10.073 Trip 3 Sub-trip Number 0 to 65535

10.074 Trip 4 Sub-trip Number 0 to 65535

10.075 Trip 5 Sub-trip Number 0 to 65535

10.076 Trip 6 Sub-trip Number 0 to 65535

10.077 Trip 7 Sub-trip Number 0 to 65535

10.078 Trip 8 Sub-trip Number 0 to 65535

10.079 Trip 9 Sub-trip Number 0 to 65535

10.080 Stop Moto r Off (0) o r On (1)

10.081 Phase Loss Off (0) or On (1)

10.090 Drive Ready Off (0) or On (1)

RO Bit ND NC PT

RO Num ND NC PT

RO Num ND NC PT PS

RO Bit ND NC PT

Inh (0), rdy (1), StoP (2), ScAn (3), rES (4),

10.101 Drive Status

S.LoSS (5), rES (6), dc.inJ (7), rES (8),

Error (9), ActivE (10), rES (11), rES (12),

RO Txt ND NC PT

rES (13), HEAt (14), UU (15)

10.102 Trip Reset Source 0 to 1023

10.103 Trip Time Identifier -2147483648 to 2147483647 ms

RO Num ND NC PT PS

RO Num ND NC PT

NonE (0), br.rES (1), OV.Ld (2), rES (3),

d.OV.Ld (4), tuning (5), LS (6), rES (7),

10.104 Active Alarm

rES (8), rES (9), rES (10), rES (11),

RO Txt ND NC PT

rES(12), Lo.AC (13), I.AC.Lt (14),

24.LoSt (15)

10.106

Potential Drive Damage Conditions

10.107 Low AC Alarm Off (0) or On (1)

10.108 Reversed cooling fan detected Off (0) or On (1)

0to 3

RO Bin ND NC PT PS

RO Bit ND NC PT

RO Bit ND PT

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

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10.11 Menu 11: General drive set-up

Range

Parameter

11.018 Status Mode Parameter 1 0.000 to 30.999 2.001 RW Num PT US

11.019 Status Mode Parameter 2 0.000 to 30.999 4.020 RW Num PT US

11.021 Customer Defined Scaling 0.000 to 10.000 1.000 RW Num US

11.022 Parameter Displayed At Power-up 0.000 to 0.080 0.010 RW Num PT US

11.028 Drive Derivative 0 to 255

11.029 Software Version 00.00.00 to 99.99.99

11.030 User Security Code 0 to 9999

11.031 User Drive Mode OPEn.LP (1)

11.032 Maximum Heavy Duty Rating 0.00 to 9999.99 A

11.033 Drive Rated Voltage 110V (0), 200V (1), 400V (2),

AV (0), AI (1), AV.Pr (2), AI.Pr (3),

11.034 Drive Configuration

PrESEt (4), PAd (5), PAd.rEF (6),

11.035 Power Software Version 00.00.00 to 99.99.99

11.036

NV Media Card File Previously Loaded

11.037 NV Media Card File Number 0 to 999 0 RW Num

11.038 NV Media Card File Type NonE (0), OPEn.LP (1)

11.039 NV Media Card File Version 0 to 9999

11.042 Parameter Cloning

NonE (0), rEAd (1), Prog (2),

Auto (3), boot (4)

11.043 Load Defaults NonE (0), Std (1), US (2) NonE (0) RW Txt NC

11.044 User Security Status

LEVEL.0 (0), ALL (1), r.onLy.0 (2),

r.onLy.A (3), StAtUS (4), no.Acc (5)

11.046 Defaults Previously Loaded 0 to 2000

11.052 Serial Number LS 0 to 999999

11.053 Serial Number MS 0 to 999999

11.054 Drive Date Code 0 to 9999

11.060 Maximum Rated Current 0.000 to 999.999 A

11.061 Full Scale Current Kc 0.000 to 999.999 A

11.063 Product Type 0 to 255

11.064 Product Identifier Characters 100 / 101

11.065 Frame size and voltage code 0 to 999

11.066 Power Stage Identifier 0 to 255

11.067 Control Board Identifier 0 to 255

11.068 Drive current rating 0 to 32767

11.070

Core Parameter Database Version

11.072 NV Media Card Create Special File 0 to 1 0 RW Num NC

11.073 NV Media Card Type NonE(0), rES(1), Sd.CArd(2)

11.075 NV Media Card Read-only Flag Off (0) or On (1)

11.076

11.077

NV Media Card Warning Suppression Flag

NV Media Card File Required Ver sio n

11.079 Drive Name Characters 1-4

11.080 Drive Name Characters 5-8

11.081 Drive Name Characters 9-12

11.082 Drive Name Characters 13-16

Off (0) or On (1)

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

11.084 Drive Mode OPEn.LP (1)

11.085 Security Status

NonE (0), r.onLy.A (1),

StAtUS (2), no.Acc (3)

11.086 Menu Access Status LEVEL.0 (0), ALL (1)

11.091 Additional Identifier Characters 1

11.092 Additional Identifier Characters 2

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

(Ú) Default (Ö)

OL OL

Typ e

RO Num ND NC PT

RO Ver ND NC PT RW Num ND NC PT US RW Txt ND NC PT US

RO Num ND NC PT

RO Txt ND NC PT

AV ( 0 ) * RW T x t PT U S

torquE (8)

RO Ver ND NC PT

0 to 999 0 RO Num NC PT

RO Txt ND NC PT

RO Num ND NC PT

NonE (0) RW Txt NC US

LEVEL.0 (0) RW Txt ND PT

RO Num ND NC PT US

RO Num ND NC PT

RO Chr ND NC PT

RO Num ND NC PT

0.00 to 99.99 RO Num ND NC PT

RO Num ND NC PT

RO Bit ND NC PT

0 to 9999

RW Num ND NC PT

- - - - (757935405) RW Chr PT US

RO Txt ND NC PT

RO Txt ND NC PT PS

RO Chr ND NC PT

76 Unidrive M100 / M101 Control User Guide

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11. 093 Additional Identifier Characters 3

Product

information

Parameter

Mechanical

installation

Electrical

installation

Getting started

Basic

parameters

Range

Running the

(Ú) Default (Ö)

OL OL

⎕⎕⎕⎕ (-2147483648) to

⎕⎕⎕⎕ (2147483647)

motor

Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Typ e

RO Chr ND NC PT

11. 094 Disable String Mode Off (0) or On (1) Off (0) RW Bit PT US

11.097 AI ID Code NonE (0), Sd.CArd (1) RO Txt ND NC PT

11. 098 24V Alarm Loss Enable Off (0) or On (1) Off (0) RW Bit US

* With Unidrive M101, the default is PAd (5).

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 77 Issue Number: 1

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10.12 Menu 22: Additional Menu 0 set-up

Running the

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Optimization NV Media Card

Advanced

parameters

Diagnostics UL Listing

Parameter

Range(Ú) Default(Ö)

OL OL

Typ e

22.001 Parameter 00.001 Set-up 0.000 to 30.999 1.007 RW Num PT US

22.002 Parameter 00.002 Set-up 0.000 to 30.999 1.006 RW Num PT US

22.003 Parameter 00.003 Set-up 0.000 to 30.999 2.011 RW Num PT US

22.004 Parameter 00.004 Set-up 0.000 to 30.999 2.021 RW Num PT US

22.005 Parameter 00.005 Set-up 0.000 to 30.999 11.034 RW Num PT US

22.006 Parameter 00.006 Set-up 0.000 to 30.999 5.007 RW Num PT US

22.007 Parameter 00.007 Set-up 0.000 to 30.999 5.008 RW Num PT US

22.008 Parameter 00.008 Set-up 0.000 to 30.999 5.009 RW Num PT US

22.009 Parameter 00.009 Set-up 0.000 to 30.999 5.010 RW Num PT US

22.010 Parameter 00.010 Set-up 0.000 to 30.999 11.044 RW Num PT US

22.011 Parameter 00.011 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.012 Parameter 00.012 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.013 Parameter 00.013 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.014 Parameter 00.014 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.015 Parameter 00.015 Set-up 0.000 to 30.999 1.005 RW Num PT US

22.016 Parameter 00.016 Set-up 0.000 to 30.999 7.007 RW Num PT US

22.017 Parameter 00.017 Set-up 0.000 to 30.999 1.010 RW Num PT US

22.018 Parameter 00.018 Set-up 0.000 to 30.999 1.021 RW Num PT US

22.019 Parameter 00.019 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.020 Parameter 00.020 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.021 Parameter 00.021 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.022 Parameter 00.022 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.023 Parameter 00.023 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.024 Parameter 00.024 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.025 Parameter 00.025 Set-up 0.000 to 30.999 11.030 RW Num PT US

22.026 Parameter 00.026 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.027 Parameter 00.027 Set-up 0.000 to 30.999 1.051 RW Num PT US

22.028 Parameter 00.028 Set-up 0.000 to 30.999 2.004 RW Num PT US

22.029 Parameter 00.029 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.030 Parameter 00.030 Set-up 0.000 to 30.999 11.042 RW Num PT US

22.031 Parameter 00.031 Set-up 0.000 to 30.999 6.001 RW Num PT US

22.032 Parameter 00.032 Set-up 0.000 to 30.999 5.013 RW Num PT US

22.033 Parameter 00.033 Set-up 0.000 to 30.999 6.009 RW Num PT US

22.034 Parameter 00.034 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.035 Parameter 00.035 Set-up 0.000 to 30.999 8.091 RW Num PT US

22.036 Parameter 00.036 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.037 Parameter 00.037 Set-up 0.000 to 30.999 5.018 RW Num PT US

22.038 Parameter 00.038 Set-up 0.000 to 30.999 5.012 RW Num PT US

22.039 Parameter 00.039 Set-up 0.000 to 30.999 5.006 RW Num PT US

22.040 Parameter 00.040 Set-up 0.000 to 30.999 5.011 RW Num PT US

22.041 Parameter 00.041 Set-up 0.000 to 30.999 5.014 RW Num PT US

22.042 Parameter 00.042 Set-up 0.000 to 30.999 5.015 RW Num PT US

22.043 Parameter 00.043 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.044 Parameter 00.044 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.045 Parameter 00.045 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.046 Parameter 00.046 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.047 Parameter 00.047 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.048 Parameter 00.048 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.049 Parameter 00.049 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.050

Parameter 00.050 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.051 Parameter 00.051 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.052 Parameter 00.052 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.053 Parameter 00.053 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.054 Parameter 00.054 Set-up 0.000 to 30.999 0.000 RW Num PT US

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Parameter

Range(Ú) Default(Ö)

OL OL

Typ e

22.055 Parameter 00.055 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.056 Parameter 00.056 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.057 Parameter 00.057 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.058 Parameter 00.058 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.059 Parameter 00.059 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.060 Parameter 00.060 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.061 Parameter 00.061 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.062 Parameter 00.062 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.063 Parameter 00.063 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.064 Parameter 00.064 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.065 Parameter 00.065 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.066 Parameter 00.066 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.067 Parameter 00.067 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.068 Parameter 00.068 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.069 Parameter 00.069 Set-up 0.000 to 30.999 5.040 RW Num PT US

22.070 Parameter 00.070 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.071 Parameter 00.071 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.072 Parameter 00.072 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.073 Parameter 00.073 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.074 Parameter 00.074 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.075 Parameter 00.075 Set-up 0.000 to 30.999 0.000 RW Num PT US

22.076 Parameter 00.076 Set-up 0.000 to 30.999 10.037 RW Num PT US

22.077 Parameter 00.077 Set-up 0.000 to 30.999 11.032 RW Num PT US

22.078 Parameter 00.078 Set-up 0.000 to 30.999 11.029 RW Num PT US

22.079 Parameter 00.079 Set-up 0.000 to 30.999 11.031 RW Num PT US

22.080 Parameter 00.080 Set-up 0.000 to 30.999 0.000 RW Num PT US

RW Read / Write RO Read only Num Number parameter Bit Bit parameter Txt Text string Bin Binary parameter FI Filtered

ND No default value NC Not copied PT Protected parameter RA Rating dependent US User save PS Power-down save DE Destination

Date Date parameter Time Time parameter

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WARNING







xxyzz

00 - Generated by the control module

01 - Generated by the power module

0 Upwards

Identifies the location of the trip

00 01

. .

- Reason for the trip

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11 Diagnostics

The keypad display on the drive gives various information about the status of the drive. The keypad display provides information on the following categories:

• Trip indications

• Alarm indications

• Status indications

Users must not attempt to repair a drive if it is faulty, nor carry out fault diagnosis other than through the use of the diagnostic features described in this chapter. If a drive is faulty, it must be returned to an authorized Control Techniques distributor for repair.

11.1 Status modes

Figure 11-1 Keypad status modes

11.3 Identifying a trip / trip source

Some trips only contain a trip string whereas some other trips have a trip string along with a sub-trip number which provides the user with additional information about the trip.

A trip can be generated from a control system or from a power system. The sub-trip number associated with the trips listed in Table 11-1 is in the form xxyzz and used to identify the source of the trip.

Table 11-1 Trips associated with xxyzz sub-trip number

OV OI.Sn

PSU PH.Lo

Oht.I tH.Fb

Oht.P P.dAt

Oh.dc

The digits xx are 00 for a trip generated by the control system. For a drive, if the trip is related to the power system then xx will have a value of 01, when displayed the leading zeros are suppressed.

For a control system trip (xx is zero), the y digit where relevant is defined for each trip. If not relevant, the y digit will have a value of zero.

The zz digits give the reason for the trip and are defined in each trip description.

Figure 11-2 Key to sub-trip number

1 Drive OK status

2 Trip status

3 Alarm status

11.2 Trip indications

The output of the drive is disabled under any trip condition so that the drive stops controlling the motor. If the motor is running when the trip occurs it will coast to a stop.

During a trip condition, the display indicates that a trip has occurred and the keypad will display the trip string. Some trips have a sub-trip number to provide additional information about the trip. If a trip has a sub-trip number, the sub-trip number is flashed alternately with the trip string.

Trips are listed alphabetically in Table 11-2 based on the trip indication shown on the drive display.

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Sub-trip Reason

1 The required folder and file structure is not present

2 The 000.DAT file is corrupted

3 Two or more files in the <MCDF\> folder have the same file identification number

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11.4 Trips, Sub-trip numbers

Table 11-2 Trip indications

Trip Diagnosis

C.Acc NV Media Card Write fail

The C.Acc trip indicates that the drive was unable to access the NV Media Card. If the trip occurs during the data transfer to the card then the file being written may be corrupted. If the trip occurs when the data being transferred to the drive then the data transfer may be incomplete. If a parameter file is transferred to the drive and this trip occurs during the transfer, the

185

C.cPr NV Media Card file/data is different to the one in the drive

188

C.d.E NV Media Card data location already contains data

179

C.dAt NV Media Card data not found

183

C.Err NV Media Card data structure error

parameters are not saved to non-volatile memory, and so the original parameters can be restored by powering the drive down and up again.

Recommended actions:

• Check NV Media Card is installed / located correctly

• Replace the NV Media Card

A compare has been carried out between a file on the NV Media Card and the drive, a C.cPr trip is initiated if the parameters on the NV Media Card are different to the drive.

Recommended actions:

•Set Pr mm.000 to 0 and reset the trip

• Check to ensure the correct data block on the NV Media Card has been used for the compare

The C.d.E trip indicates that an attempt has been made to store data on a NV Media Card in a data block which already contains data.

Recommended actions:

• Erase the data in data location

• Write data to an alternative data location

The C.dAt trip indicates that an attempt has been made to access a non-existent file on the NV Media Card.

No data is transferred.

Recommended actions:

• Ensure data file number is correct

The C.Err trip indicates that an attempt has been made to access the NV Media Card but an error has been detected in the data structure on the card. Resetting the trip will cause the drive to erase and create the correct folder structure. On an SD card, whilst this trip is present, missing directories will be created and if the header file is missing it will be created. The cause of the trip can be identified by the sub-trip.

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182

Recommended actions:

• Erase all the data block and re-attempt the process

• Ensure the card is located correctly

• Replace the NV Media Card

C.FuL NV Media Card full

The C.FuL trip indicates that an attempt has been made to create a data block on a NV Media Card, but there is not enough space left on the card. No data is transferred.

184

Recommended actions:

• Delete a data block or the entire NV Media Card to create space

• Use a different NV Media Card

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Sub-trip Reason

If Drive Derivative (11.028) is different between the source and target drives. This trip is initiated either at power-up or when the SD card is accessed. This trip can be reset and data can be transferred in either direction between the drive and the card.

If Product Type (11.063) is different between the source and target drives or the file is corrupted or incompatible. This trip is initiated either at power-up or when the SD card is accessed. This trip can be reset but no data are transferred in either direction between the drive and the card.

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Trip Diagnosis

C.Pr NV Media Card data blocks are not compatible with the drive derivative

The C.Pr trip is initiated either at power-up or when the card is accessed, If Drive Derivative (11.028) or Product Type (11.063) are different between the source and target drives. This trip can be reset and data can be transferred in either direction between the drive and the card.

175

Recommended actions:

• Use a different NV Media Card

• This trip can be suppressed by setting Pr mm.000 to 9666 and resetting the drive

• Choose a file compatible between the source and target drives, if sub-trip 2.

C.rdo NV Media Card has the Read Only bit set

The C.rdo trip indicates that an attempt has been made to modify data on a read-only NV Media Card or to modify a readonly data block. A NV Media Card is read-only if the read-only flag has been set.

181

Recommended actions:

• Clear the read only flag by setting Pr mm.000 to 9777 and reset the drive. This will clear the read-only flag for all data blocks in the NV Media Card

C.rtg NV Media Card Trip; The voltage and / or current rating of the source and destination drives are different

The C.rtg trip indicates that parameter data is being transferred from the NV Media Card to the drive, but the current and / or voltage ratings are different between source and destination drives. This trip also applies if a compare (using Pr mm.000 set to 8yyy) is performed between the data block on a NV Media Card and the drive. The C.rtg trip does not stop the data transfer but is a warning that rating specific parameters with the RA attribute may not be transferred to the destination

186

drive.

Recommended actions:

• Reset the drive to clear the trip

• Ensure that the drive rating dependent parameters have transferred correctly

• This trip can be suppressed by setting Pr mm.000 to 9666 and resetting the drive.

C.tyP NV Media Card parameter set not compatible with current drive mode

The C.tyP trip is produced during a compare if the drive mode in the data block on the NV Media Card is different from the current drive mode. This trip is also produced if an attempt is made to transfer parameters from a NV Media Card to the drive if the operating mode in the data block is outside the allowed range of operating modes, for the target drive.

187

Recommended actions:

• Ensure the destination drive supports the drive operating mode in the parameter file.

• Clear the value in Pr mm.000 and reset the drive

• Ensure destination drive operating mode is the same as the source parameter file

cL.A1 Analog input 1 current loss

The cL.A1 trip indicates that a current loss was detected in current mode on Analog input 1 (Terminal 2). In 4-20 mA and 20-4 mA modes loss of input is detected if the current falls below 3 mA.

Recommended actions:

• Check control wiring is correct

• Check control wiring is undamaged

• Check the Analog Input 1 Mode (07.007)

• Current signal is present and greater than 3 mA

Cur.c Current calibration range

Current calibration range error.

231

Recommended actions:

• Hardware fault - contact the supplier of the drive.

Cur.O Current feedback offset error

The Cur.O trip indicates that the current offset is too large to be trimmed.

225

Recommended actions:

• Ensure that there is no possibility of current flowing in the output phases of the drive when the drive is not enabled

• Hardware fault – contact the supplier of the drive

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Sub-trip Reason Comments

1 The derivative file is missing or is invalid

Occurs when the drive powers-up. Load valid derivative file matching the control board hardware.

The derivative file does not match the control board hardware

Occurs when the drive powers-up. Load valid derivative file matching the control board hardware.

The derivative file has been changed for a file with a different derivative number.

Occurs when the drive powers-up or the file is programmed. The file tasks will not run.

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d.Ch Drive parameters are being changed

A user action or a file system write is active that is changing the drive parameters and the drive has been commanded to enable, i.e. Drive Active (10.002) = 1.

Recommended actions:

• Ensure the drive is not enabled when defaults are being loaded

dEr.E Derivative file error

Derivative file error with sub-trips:

246

Recommended actions:

• Contact the supplier of the drive.

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Sub-trip Reason Comments

1 Divide by zero

2 Undefined trip

Attempted fast parameter access set-up with non-existent parameter

4 Attempted access to non-existent parameter

5 Attempted write to read-only parameter

6 Attempted an over-range write

7 Attempted read from write-only parameter

The image has failed because either its CRC is incorrect, or there are less than 6 bytes in the image or the image header version is less than 5

Occurs when the drive powers-up or the image is programmed. The image tasks will not run

The image requires more RAM for heap and stack than can be provided by the drive.

As 30

The image requires an OS function call that is higher than the maximum allowed.

As 30

33 The ID code within the image is not valid As 30

The derivative image has been changed for an image with a different derivative number

As 30

The timed task has not completed in time and has been suspended

Reduce code in timed task or power down repeat rate

Undefined function called, i.e. a function in the host system vector table that has not been assigned

As 40

51 Core menu customization table CRC check failed As 30

52 Customizable menu table CRC check failed As 30

53 Customizable menu table changed

Occurs when the drive powers-up or the image is programmed and the table has changed. Defaults are loaded for the derivative menu and the trip will keep occurring until drive parameters are saved.

80 Image is not compatible with the control board Initiated from within the image code

81 Image is not compatible with the control board serial number As 80

Sub-trip Reason

Reserved

Invalid hardware ID

The hardware ID does not match the user software ID (Size 1-4)

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dEr.I Derivative product image error

The dEr.I trip indicates that an error has been detected in the derivative product image. The reason for the trip can be identified by the sub-trip number.

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dESt Two or more parameters are writing to the same destination parameter

199

dr.CF Drive configuration

232

Recommended actions:

• Contact the supplier of the drive

The dESt trip indicates that destination parameters of two or more functions (Menus 7 and 8) within the drive are writing to the same parameter.

Recommended actions:

•Set Pr mm.000 to ‘dest’ or 12001 and check all visible parameters in all menus for parameter write conflicts

The hardware ID does not match the user software ID.

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Sub-trip Reason

1 The most significant digit of the internal parameter database version number has changed

The CRC's applied to the parameter data stored in internal non-volatile memory indicate that a valid set of parameters cannot be loaded

The drive mode restored from internal non-volatile memory is outside the allowed range for the product or the derivative image does not allow the previous drive mode

4 The drive derivative image has changed

5 The power stage hardware has changed

6 Reserved

7 Reserved

8 The control board hardware has changed

9 The checksum on the non-parameter area of the EEPROM has failed

Sub-trip Reason

3 External Trip (10.032) = 1

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EEF Default parameters have been loaded

The EEF trip indicates that default parameters have been loaded. The exact cause/reason of the trip can be identified from the sub-trip number.

The drive holds two banks of user save parameters and two banks of power down save parameters in non-volatile memory. If the last bank of either set of parameters that was saved is corrupted a U.S or Pd.S trip is produced. If one of these trips occurs the parameters values that were last saved successfully are used. It can take some time to save parameters when requested by the user and if the power is removed from the drive during this process it is possible to corrupt the data in the non-volatile memory.

If both banks of user save parameters or both banks of power down save parameters are corrupted or one of the other conditions given in the table above occurs EEF.xxx trip is produced. If this trip occurs it is not possible to use the data that has been saved previously, and so the drive will be loaded with default parameters. The trip can only be reset if Parameter

mm.000 (mm.000) is set to 10, 11, 1233 or 1244 or if Load Defaults (11.043) is set to a non-zero value.

Recommended actions:

• Default the drive and perform a reset

• Allow sufficient time to perform a save before the supply to the drive is removed

• If the trip persists - return drive to supplier

Et An External trip is initiated

An Et trip has occurred. The cause of the trip can be identified from the sub trip number displayed after the trip string. See table below.

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Recommended actions:

• Check the value of Pr 10.032.

• Select ‘dest’ (or enter 12001) in Pr mm.000 and check for a parameter controlling Pr 10.032.

FAn.F Fan fail

This trip cannot be reset until 10s after the trip was initiated.

Recommended actions:

173

• Check that the fan is installed and connected correctly.

• Check that the fan is not obstructed.

• Contact the supplier of the drive to replace the fan.

Fi.Ch File changed

247

Recommended action:

• Power cycle the drive.

FI.In Firmware Incompatibility

The FI.In trip indicates that the user firmware is incompatible with the power firmware.

237

Recommended actions:

• Contact the supplier of the drive.

HF01 Data processing error: CPU hardware fault

The HF01 trip indicates that a CPU address error has occurred. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

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Sub-trip Reason Recommended action

1 Non-volatile memory comms error. Hardware fault – contact the supplier of the drive.

EEPROM size is incompatible with the user firmware.

Contact the supplier of the drive.

Sub-trip Reason

Derivative background stack overflow

Derivative timed stack overflow

Main system interrupt stack overflow

Main system background stack overflow

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Trip Diagnosis

HF02 Data processing error: CPU memory management fault

The HF02 trip indicates that a DMAC address error has occurred. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF03 Data processing error: CPU has detected a bus fault

The HF03 trip indicates that a bus fault has occurred. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF04 Data processing error: CPU has detected a usage fault

The HF04 trip indicates that a usage fault has occurred.This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF05 Reserved

HF06 Reserved

HF07 Data processing error: Watchdog failure

The HF07 trip indicates that a watchdog failure has occurred. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF08 Data processing error: CPU Interrupt crash

The HF08 trip indicates that a CPU interrupt crash has occurred. This trip indicates that the control PCB on the drive has failed. The crash level is indicated by the sub-trip number.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF09 Data processing error: Free store overflow

The HF09 trip indicates that a free store overflow has occurred. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF10 Reserved

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HF11 Data processing error: Non-volatile memory comms error

The HF11 trip indicates that a non-volatile memory comms error has occurred. The crash level is indicated by the sub-trip number. This trip indicates that the control PCB on the drive has failed.

HF12 Data processing error: main program stack overflow

The HF12 trip indicates that the main program stack overflow has occurred. The stack can be identified by the sub-trip number. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault - Contact the supplier of the drive.

HF13 Reserved

HF14 Reserved

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Sub-trip Reason

1 Digital output or 24 V supply load on control terminal is too high.

2 AI Adaptor 24 V load is too high

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HF15 Reserved

HF16 Data processing error: RTOS error

The HF16 trip indicates that a RTOS error has occurred. This trip indicates that the control PCB on the drive has failed.

Recommended actions:

• Hardware fault – Contact the supplier of the drive

HF17 Reserved

HF18 Reserved

HF19 Data processing error: CRC check on the firmware has failed

The HF19 trip indicates that the CRC check on the drive firmware has failed.

Recommended actions:

• If this trip occurs - contact the supplier of the drive

HF23 Hardware fault

Recommended actions:

• Hardware fault - Contact the supplier of the drive

It.Ac

Output current overload timed out (I

The It.Ac trip indicates a motor thermal overload based on the Motor Rated Current (Pr 05.007) and Motor Thermal Time Constant (Pr 04.015). Pr 04.019 displays the motor temperature as a percentage of the maximum value. The drive will trip

on It.Ac when Pr 04.019 gets to 100 %.

Recommended actions:

• Ensure the load is not jammed / sticking

• Check the load on the motor has not changed

• Ensure the motor rated current is not zero

It.br

Braking resistor overload timed out (I

The It.br trip indicates that braking resistor overload has timed out. The value in Braking Resistor Thermal Accumulator (10.039) is calculated using Braking Resistor Rated Power (10.030), Braking Resistor Thermal Time Constant (10.031) and Braking Resistor Resistance (10.061). The It.br trip is initiated when the Braking Resistor Thermal Accumulator (10.039) reaches 100 %.

Recommended actions:

• Ensure the values entered in Pr 10.030, Pr 10.031 and Pr 10.061 are correct.

• Check resistor value and power rating.

• If an external thermal protection device is being used and the braking resistor software overload protection is not

required, set Pr 10.030, Pr 10.031 or Pr 10.061 to 0 to disable the trip.

no.PS No power board

No communication between the power and control boards.

236

Recommended actions:

• Hardware fault - Contact the supplier of the drive

O.Ld1 Digital output overload

This trip indicates that the total current drawn from the AI Adaptor 24 V or from the digital output has exceeded the limit.

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Recommended actions:

• Check total loads on digital outputs and 24 V

• Check control wiring is correct

• Check output wiring is undamaged

O.SPd Motor frequency has exceeded the over frequency threshold

In open-loop mode, if the Post-ramp Reference (02.001) exceeds the threshold set in the Over Frequency Threshold (03.008) in either direction, an O.SPd trip is produced. If Pr 03.008 is set to 0.00 the threshold is then equal to 1.2 x the

value set in Pr 01.006.

Recommended actions:

• Check that a mechanical load is not driving motor

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Source xx y zz Description

Control system 00 2 00 DC bus thermal model gives trip with sub-trip 0

Source xx y zz Description

Control system 00 1 00 Inverter thermal model gives {Oht.I} trip with sub-trip 100

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Oh.dc DC bus over temperature

The Oh.dc trip indicates a DC bus component over temperature based on a software thermal model. The drive includes a thermal protection system to protect the DC bus components within the drive. This includes the effects of the output current and DC bus ripple. The estimated temperature is displayed as a percentage of the trip level in Pr 07.035. If this parameter reaches 100 % then an Oh.dc trip is initiated. The drive will attempt to stop the motor before tripping. If the motor does not stop in 10 seconds the drive trips immediately.

Recommended actions:

• Check the AC supply voltage balance and levels

• Check DC bus ripple level

• Reduce duty cycle

• Reduce motor load

• Check the output current stability. If unstable;

Check the motor map settings with motor nameplate (Pr 05.006, Pr 05.007, Pr 05.008, Pr 05.009, Pr 05.010, Pr 05.011) Disable slip compensation (Pr 05.027 = 0) Disable dynamic V to F operation (Pr 05.013 = 0) Select fixed boost (Pr 05.014 = Fixed) Select high stability space vector modulation (Pr 05.019 = 1) Disconnect the load and complete a rotating autotune (Pr 05.012)

Oht.C Control stage over-temperature

This trip indicates that a control stage over-temperature has been detected if Cooling Fan control (06.045) = 0.

219

Recommended actions:

Increase ventilation by setting Cooling Fan control (06.045) > 0

Oht.I Inverter over temperature based on thermal model

This trip indicates that an IGBT junction over-temperature has been detected based on a software thermal model.The Oht.I trip is initiated when the temperature based on the thermal model reaches 145 °C. The trip reset temperature is 139 °C.

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Recommended actions:

• Reduce the selected drive switching frequency

• Ensure Auto-switching Frequency Change Disable (05.035) is set to OFF

• Reduce duty cycle

• Increase acceleration / deceleration rates

• Reduce motor load

• Check DC bus ripple

• Ensure all three input phases are present and balanced

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Source xx y zz Description

Power system 01 0 zz Thermistor location in the drive defined by zz

Drive size Trip temperature (°C) Trip reset temperature (°C)

1 to 4 95 90

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Oht.P Power stage over temperature

This trip indicates that a power stage over-temperature has been detected. From the sub-trip ‘xxyzz’, the Thermistor location is identified by ‘zz’.

Recommended actions:

• Check enclosure / drive fans are still functioning correctly

• Force the heatsink fans to run at maximum speed

• Check enclosure ventilation paths

• Check enclosure door filters

• Increase ventilation

• Reduce the drive switching frequency

• Reduce duty cycle

• Increase acceleration / deceleration rates

• Use S ramp (Pr 02.006)

• Reduce motor load

• Check the derating tables and confirm the drive is correctly sized for the application.

• Use a drive with larger current / power rating

OI.A1 Analog input 1 over-current

189 Current input on analog input 1 exceeds 24mA.

OI.AC Instantaneous output over current detected

The instantaneous drive output current has exceeded VM_DRIVE_CURRENT_MAX.

This trip cannot be reset until 10s after the trip was initiated.

Recommended actions/checks:

• Increase acceleration/deceleration rate

• If seen during autotune reduce the voltage boost

• Check for short circuit on the output cabling

• Check integrity of the motor insulation using an insulation tester

• Is the motor cable length within limits for the frame size?

• Reduce the values in the current loop gain parameters

OI.br Braking IGBT over current detected: short circuit protection for the braking IGBT activated

The OI.br trip indicates that over current has been detected in braking IGBT or braking IGBT protection has been activated.

This trip cannot be reset until 10s after the trip was initiated.

Recommended actions:

• Check brake resistor wiring

• Check braking resistor value is greater than or equal to the minimum resistance value

• Check braking resistor insulation

OI.SC Output phase short-circuit

Over-current detected on drive output when enabled. Possible motor ground fault.

Recommended actions:

228

• Check for short circuit on the output cabling

• Check integrity of the motor insulation using an insulation tester

• Is the motor cable length within limits for the frame size?

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Sub-trip Reason

1 U phase detected as disconnected when drive enabled to run.

2 V phase detected as disconnected when drive enabled to run.

3 W phase detected as disconnected when drive enabled to run.

The drive output frequency is above 4 Hz and a phase is disconnected for the time specified by Output Phase Loss Detection Time (06.058).

NOTE

Voltage rating VM_DC_VOLTAGE[MAX] VM_DC_VOLTAGE_SET[MAX]

100 510 400

200 510 400

400 870 800

Source xx y zz

Control system

00 0

01: Instantaneous trip when the DC bus voltage exceeds VM_DC_VOLTAGE[MAX].

Control system

00 0

02: Time delayed trip indicating that the DC bus voltage is above VM_DC_VOLTAGE_SET[MAX].

Power

system

01 0

00: Instantaneous trip when the DC bus voltage exceeds VM_DC_VOLTAGE[MAX].

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Out.P Output phase loss detected

The Out.P trip indicates that phase loss has been detected at the drive output.

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If Pr 05.042 = 1, the physical output phases are reversed, and so sub-trip 3 refers to physical output phase V and sub-trip 2 refers to physical output phase W.

Recommended actions:

• Check motor and drive connections

• To disable the trip set Output Phase Loss Detection Enable (06.059) = 0

OV DC bus voltage has exceeded the peak level or maximum continuous level for 15 seconds

The OV trip indicates that the DC bus voltage has exceeded the VM_DC_VOLTAGE[MAX] or VM_DC_VOLTAGE_SET[MAX] for 15 s. The trip threshold varies depending on voltage rating of the drive as shown below.

Sub-trip Identification

Recommended actions:

• Increase deceleration ramp (Pr 00.004)

• Decrease the braking resistor value (staying above the minimum value)

• Check nominal AC supply level

• Check for supply disturbances which could cause the DC bus to rise

• Check motor insulation using an insulation tester

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Source xx y zz Description

Control system

00 0 01 No data was obtained from the power board.

Control system

00 0 02 There is no data table.

Control system

00 0 03

The power system data table is bigger than the space available in the control pod to store it.

Control system

00 0 04 The size of the table given in the table is incorrect.

Control system

00 0 05 Table CRC error.

Control system

00 0 06

The version number of the generator software that produced the table is too low.

Control system

0 0 07 The power data table failed to be stored in the power board.

Power

system

01 0 00

The power data table used internally by the power module has an error.

Power

system

01 0 01

The power data table that is uploaded to the control system on power up has an error.

Power

system

01 0 02

The power data table used internally by the power module does not match the hardware identification of the power module.

Sub-trip Reason

1 PLL operating region out of lock

2 Power board lost communication with user board

3 User board lost communication with power board

4 Communication CRC error

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Trip Diagnosis

P. d At Power system configuration data error

The P. d At trip indicates that there is an error in the configuration data stored in the power system. This trip is generated from within the drive control system or from the power system. The trip is related to the table uploaded from the power system at power-up.

220

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Recommended actions:

• Hardware fault – Contact the supplier of the drive

Pb.bt Power board is in bootloader mode

Power board is in bootloader mode

245

Recommended actions:

• Contact the supplier of the drive.

Pb.Er Communication has been lost / errors detected between control and power processor

The Pb.Er trip is initiated if there is no communications between the control board processor and the power board processor. The reason for the trip can be identified by the sub-trip number.

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 91 Issue Number: 1

Pb.HF Power board HF

235

Pd.S Power down save error

Recommended actions:

• Hardware fault – Contact the supplier of the drive

Power processor hardware fault. The sub-trip number is the HF code.

Recommended actions:

• Hardware fault - Contact the supplier of the drive

The Pd.S trip indicates that an error has been detected in the power down save parameters saved in non-volatile memory.

Recommended actions:

• Perform a 1001 save in Pr mm.000 to ensure that the trip doesn’t occur the next time the drive is powered up.

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Source xx y zz

Control system

00 0

00: Phase loss detected based on control system feedback. The drive attempts to stop the drive before tripping unless bit 2 of Action On Trip Detection (10.037) is set to one.

Source xx y zz Description

Control system

00 0

00 Internal power supply overload.

Power

system

01 1

Trip Number Description

01, 09, 12, 14-17, 23, 29, 38, 39 Reserved resettable trip

90, 91, 92, 94-96, 99 Reserved resettable trip

101 - 109, 111 Reserved resettable trip

168-172, 176-177 Reserved resettable trip

190 – 198 Reserved resettable trip

205-217 Reserved resettable trip

222-224 Reserved non-resettable trip

229-230, 233 Reserved non-resettable trip

238 - 244, 249 Reserved non-resettable trip

251-254 Reserved non-resettable trip

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Trip Diagnosis

PH.Lo Supply phase loss

The PH.Lo trip indicates that the drive has detected an input phase loss or large supply imbalance. The drive will attempt to stop the motor before this trip is initiated. If the motor cannot be stopped in 10 seconds the trip occurs immediately. The PH.Lo trip works by monitoring the ripple voltage on the DC bus of the drive, if the DC bus ripple exceeds the threshold, the drive will trip on PH.Lo. Potential causes of the DC bus ripple are input phase loss, Large supply impedance and severe output current instability.

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Input phase loss detection can be disabled when the drive is required to operate from the DC supply or from a single phase supply in Input Phase Loss Detection Mode (06.047).

Recommended actions:

• Check the AC supply voltage balance and level at full load

• Check the DC bus ripple level with an isolated oscilloscope

• Check the output current stability

• Check for mechanical resonance with the load

• Reduce the duty cycle

• Reduce the motor load

• Disable the phase loss detection, set Pr 06.047 to 2.

PSU Internal power supply fault

The PSU trip indicates that one or more internal power supply rails are outside limits or overloaded.

Recommended actions:

• There is a hardware fault within the drive – return the drive to the supplier

r.b.h t Hot rectifier/brake

Over-temperature detected on input rectifier or braking IGBT.

250

Recommended action:

• Increase ventilation by setting Cooling Fan Control (06.045) > 0.

Reserved Reserved trips

These trip numbers are reserved trip numbers for future use.

09 12

14-17 23, 29 38, 39

90 - 91, 92, 94 - 96

101 - 109

111 168 - 172 176 - 177 190 - 198 205 - 217 222 - 224

229 - 230, 233

238 - 244

249, 251 - 254

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Sub-trip Reason

Stator resistance (5.017) test failed during Autotune or measured stator resistance value is out of range.

1 Reserved

Transient inductance (5.024) test failed during Autotune or measured stator resistance value is out of range.

3 The value of Stator Resistance (05.017) is too large when the parameter is edited.

Stator resistance (5.017) test successful during Autotune but Pr 05.017 is too large for this drive current and voltage rating.

Sub-trip Reason

1 Soft-start failure

2 DC bus capacitor failure on 110 V drive

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rS Measured resistance has exceeded the parameter range

The rS trip indicates that the measured stator resistance of the motor during an autotune test has exceeded the maximum possible value of Stator Resistance (05.017).

If the measured value or a value written to this parameter by the user exceeds (V where V

FS is the full scale DC bus voltage then this trip is initiated.

The stationary autotune is initiated using the autotune function (Pr 05.012) or in open loop vector mode (Pr 05.014) on the first run command after power up in mode 4 (Ur_I) or on every run command in modes 0 (Ur_S) or 3 (Ur_Auto). This trip can occur if the motor is very small in comparison to the rating of the drive.

If the value is the result of a measurement made by the drive then sub-trip 0 is applied, or if it is because the parameter has been changed by the user then sub-trip 3 is applied. During the stator resistance section of auto-tuning an additional test is performed to measure the drive inverter characteristics to provide the compensation necessary for dead-times. If the inverter characteristic measurement fails then sub-trip 2 is applied.

The reason for the trip can be identified by the sub-trip number.

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FS/2) / Full Scale Current Kc (11.061),

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Recommended actions:

• Check that a value has not been entered in the stator resistance for the presently selected motor map that exceeds the allowed range.

• Check the motor cable / connections

• Check the integrity of the motor stator winding using a insulation tester

• Check the motor phase to phase resistance at the drive terminals

• Check the motor phase to phase resistance at the motor terminals

• Ensure the stator resistance of the motor falls within the range of the drive model

• Select fixed boost mode (Pr 05.014 = Fd) and verify the output current waveforms with an oscilloscope

• Replace the motor

So.St Soft start relay failed to close, soft start monitor failed

The So.St trip indicates that the soft start relay in the drive failed to close or the soft start monitoring circuit has failed. The cause of the trip can be identified by the sub-trip number.

226

Recommended actions:

• Hardware fault – Contact the supplier of the drive

St.HF Hardware trip has occurred during last power down

The St.HF trip indicates that a hardware trip (HF01 –HF18) has occurred and the drive has been power cycled. The sub-trip number identifies the HF trip.

221

Recommended actions:

• Enter 1299 in Pr mm.000 and press reset to clear the trip

Sto No Safe Torque Off board fitted

Internal STO board not fitted correctly

234

Recommended actions:

Hardware fault – Contact the supplier of the drive

th.br Brake resistor over temperature

The th.br trip is initiated if the hardware based braking resistor thermal monitoring is connected and the resistor overheats. If the braking resistor is not used, then this trip must be disabled with bit 3 of Action On Trip Detection (10.037) to prevent

Unidri ve M1 00 / M 101 C ontr ol Us er Gu ide 93 Issue Number: 1

this trip.

Recommended actions:

• Check brake resistor wiring

• Check braking resistor value is greater than or equal to the minimum resistance value

• Check braking resistor insulation

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Source xx y zz

Power system 01 0 Thermistor location defined by zz

Sub-trip Reason

2 The motor did not reach the required speed during rotating autotune.

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Trip Diagnosis

tH.Fb Internal thermistor has failed

The tH.Fb trip indicates that an internal thermistor has failed in the drive (i.e. open circuit or short circuit). The thermistor location can be identified by the sub-trip number.

218

Recommended actions:

• Hardware fault – Contact the supplier of the drive

tun.S Autotune test stopped before completion

The drive was prevented from completing an autotune test, because either the drive enable or the drive run were removed.

Recommended actions:

• Check the drive enable signal (Terminal 11) was active during the autotune

• Check the run command was active in digtal input 3 or 4 state (Pr 08.003 or Pr 08.004) during the autotune.

tun.1 Required speed could not be reached

The drive has tripped during an autotune. The cause of the trip can be identified from the sub-trip number.

Recommended actions:

• Ensure the motor is free to turn i.e. mechanical brake is released

U.OI User OI ac

8 The U.OI trip is initiated if the output current of the drive exceeds the trip level set by User Over Current Trip Level (04.041).

U.S User Save error / not completed

The U.S trip indicates that an error has been detected in the user save parameters saved in non-volatile memory. For example, following a user save command, If the power to the drive was removed when the user parameters were being saved.

Recommended actions:

• Perform a user save in Pr mm.000 to ensure that the trip doesn’t occur the next time the drive is powered up.

• Ensure that the drive has enough time to complete the save before removing the power to the drive.

The trips can be grouped into the following categories. It should be noted that a trip can only occur when the drive is not tripped or is already tripped but with a trip with a lower priority number.

Table 11-3 Trip categories

Priority Category Trips Comments

1 Internal faults HFxx

1 Stored HF trip {St.HF}

These indicate internal problems and cannot be reset. All drive features are inactive after any of these trips occur.

This trip cannot be cleared unless 1299 is entered into Parameter (mm.000) and a reset is initiated.

2 Non-resettable trips Trip numbers 218 to 247 These trips cannot be reset.

3 Volatile memory failure {EEF}

4 NV Media Card trips

Trip numbers 174, 175 and 177 to 188

This can only be reset if Parameter mm.000 is set to 1233 or 1244, or if Load Defaults (11.043) is set to a non-zero value.

These trips are priority 5 during power-up.

4 Internal 24V {PSU}

Trips with extended reset times

Phase loss and d.c.

jumper power circuit protection

{OI.AC}, {OI.br}, and FAn.F.

{PH.Lo} and {Oh.dc}

These trips cannot be reset until 10 s after the trip was initiated.

The drive will attempt to stop the motor before tripping if a {PH.Lo} trip occurs unless this feature has been disabled (see Action On Trip Detection (10.037). The drive will always attempt to stop the motor before tripping if an {Oh.dc} occurs.

5 Standard trips All other trips

11.5 Internal / Hardware trips

Trips {HF01} to {HF23} are internal faults that do not have trip numbers except HF08, HF11, HF12 and HF18. If one of these trips occurs, the main drive processor has detected an irrecoverable error. All drive functions are stopped and the trip message will be displayed on the drive keypad. If a non permanent trip occurs this may be reset by power cycling the drive. On power up after it has been power cycled the drive will trip on St.HF (the sub-trip number indicates the HF fault code). Enter 1299 in mm.000 to clear the Stored HF trip.

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11.6 Alarm indications

In any mode, an alarm is an indication given on the display by alternating the alarm string with the drive status string display. If an action is not taken to eliminate any alarm except "tuning”, “LS" and “24.LoSt” the drive may eventually trip. Alarms are not displayed when a parameter is being edited.

Table 11-4 Alarm indications

Alarm string Description

br.res

OV.Ld

Brake resistor overload. Braking Resistor Thermal Accumulator (10.039) in the drive has reached 75.0 % of the value at which the drive will trip.

Motor Protection Accumulator (04.019) in the drive has reached 75.0 % of the value at which the drive will trip and the load on the drive is >100 %.

d.OV.Ld Drive over temperature. Percentage Of Drive Thermal Trip Level (07.036) in the drive is greater than 90 %.

tuning The autotune procedure has been initialized and an autotune in progress.

LS Limit switch active. Indicates that a limit switch is active and that is causing the motor to be stopped.

Lo.AC Low voltage mode. See Low AC Alarm (10.107).

I.AC.Lt Current limit active. See Current Limit Active (10.009).

24.LoSt 24V backup not present. See 24V Alarm Loss Enable (11.098).

11.7 Status indications

Table 11-5 Status indications

String Description Drive output stage

inh

rdy

The drive is inhibited and cannot be run. Either the drive enable signal is not applied to the drive enable terminals or Pr 06.015 is set to 0.

The drive is ready to run. The drive enable is active, but the drive inverter is not active because the final drive run is not active.

Stop The drive is stopped / holding zero speed. Enabled

S.Loss Supply loss condition has been detected. Enabled

dc.inj The drive is applying dc injection braking. Enabled

Er The drive has tripped and no longer controlling the motor. The trip code appears in the display. Disabled

UV The drive is in the under voltage state either in low voltage or high voltage mode. Disabled

HEAt The motor pre-heat function is active. Enabled

Disabled

Table 11-6 Status indications at power-up

String Status

PS.LOAD Waiting for power stage

The drive is waiting for the processor in the power stage to respond after power-up

11.8 Displaying the trip history

The drive retains a log of the last ten trips that have occurred. Trip 0 (10.020) to Tr i p 9 (10.029) store the most recent 10 trips that have occurred where Tri p 0 (10.020) is the most recent and Tri p 9 (10.029) is the oldest. When a new trip occurs it is written to Trip 0 (10.020) and all the other trips move down the log, with oldest being lost. The date and time when each trip occurs are also stored in the date and time log, i.e. Trip 0 Date (10.041) to Trip 9 Ti me (10.060). The date and time are taken from Date (06.016) and Time (06.017). Some trips have sub-trip numbers which give more detail about the reason for the trip. If a trip has a sub-trip number its value is stored in the sub-trip log, i.e. Trip 0 Sub-trip Number (10.070) to Trip 9 Sub-trip Number (10.079). If the trip does not have a sub-trip number then zero is stored in the sub-trip log.

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11.9 Behavior of the drive when tripped

If the drive trips, the output of the drive is disabled so the load coasts to a stop. If any trip occurs, the following read only parameters are frozen until the trip is cleared. This is to help diagnose the cause of the trip.

Parameter Description

01.001 Frequency reference

01.002 Pre-skip filter reference

01.003 Pre-ramp reference

01.069 Reference in rpm

01.070 Clamped reference

02.001 Post-ramp reference

03.001 Final demand ref

04.001 Current magnitude

04.002 Active current

04.017 Reactive current

05.001 Output frequency

05.002 Output voltage

05.003 Power

05.005 DC bus voltage

07.001 Analog input 1

If the parameters are not required to be frozen then this can be disabled by setting bit 4 of Pr 10.037.

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12 UL Listing

12.1 UL file reference

All products covered by this Guide are UL Listed to both Canadian and US requirements. The UL file reference is: NMMS/7.E171230.

12.2 Option modules, kits and accessories

All Option Modules, Control Pods and Installation Kits supplied by Emerson Industrial Automation for use with these drives are UL Listed.

12.3 Enclosure ratings

Drives are UL Open Type as supplied.

Drives fitted with a conduit box are UL Type 1.

12.4 Mounting

Drives can be mounted directly onto a vertical surface. This is known as 'surface' or 'standard' mounting. Refer to relevant Power Installation Guide for further information.

Drives can be installed side by side with recommended spacing between them. This is known as 'bookcase' mounting. Refer to relevant Power Installation Guide for further information.

Drives fitted with a conduit box can be mounted directly onto a wall or other vertical surface without additional protection. Suitable conduit boxes are available from Emerson Industrial Automation.

12.5 Environment

Drives must be installed in a Pollution Degree 2 environment or better (dry, non-conductive pollution only).

All drives are capable of delivering full rated output current at surrounding air temperatures up to 40 °C.

Drives may be operated in surrounding air temperatures up to 50 °C or 55 °C at de-rated current, depending on the model number. Refer to relevant Power Installation Guide for further information.

12.6 Electrical Installation

TERMINAL TORQUE

Terminals must be tightened to the rated torque as specified in the Installation Instructions. Refer to relevant Power Installation Guide for further information.

WIRING TERMINALS

Drives must be installed using cables rated for 75 °C operation, copper wire only.

UL Listed closed-loop connectors sized according to the field wiring shall be used for all field wiring connections. Refer to relevant Power Installation Guide for further information.

BRANCH CIRCUIT PROTECTION

The fuses and circuit breakers required for branch circuit protection are contained in the Installation Instructions. Refer to relevant Power Installation Guide for further information.

OPENING OF BRANCH CIRCUIT

Opening of the branch-circuit protective device may be an indication that a fault has been interrupted. To reduce the risk of fire or electric shock, the equipment should be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.

Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local "codes".

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DYNAMIC BRAKING

Drives with model numbers beginning M100, M101, M200, M201, M300 or M400 have been evaluated for dynamic braking applications.

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12.7 Motor overload protection and thermal memory retention

All drives incorporate internal overload protection for the motor load that does not require the use of an external or remote overload protection device.

The protection level is adjustable and the method of adjustment is provided in section 8.4 Motor thermal protection on page 38. Maximum current overload is dependent on the values entered into the current limit parameters (motoring current limit, regenerative current limit and symmetrical current limit entered as percentage) and the motor rated current parameter (entered in amperes).

The duration of the overload is dependent on motor thermal time constant. The time constant is programmable. The default overload protection is typically set to 150 % of the motor rated current for 120 seconds.

The method of adjustment of the overload protection is provided in the Installation Instructions shipped with the product.

All models are provided with thermal memory retention.

12.8 Electrical supply

The drives are suitable for use on a circuit capable of delivering not more than 10,000 RMS Symmetrical Amperes, at rated voltage when protected by circuit breakers as specified in the Installation Instructions.

12.9 External Class 2 supply

The external power supply used to power the 24 V control circuit shall be marked: "UL Class 2". The power supply voltage shall not exceed 24 Vdc.

12.10 Group Installation and Modular Drive Systems

Drives with DC+ and DC- supply connections, with 230 V or 480 V supply voltage rating, are UL approved for use in modular drive systems as inverters when supplied by the converter sections: Mentor MP25A, 45A, 75A, 105A, 155A or 210A range manufactured by Emerson Industrial Automation.

Alternatively, the inverters may be supplied by converters from the Unidrive-M range manufactured by Emerson Industrial Automation.

In these applications the inverters are required to be additionally protected by supplemental fuses.

Drives have not been evaluated for other Group Installation applications, for example where a single inverter is wired directly to two or more motors. In these applications, additional thermal overload protection is needed. Contact Emerson Industrial Automation for further details.

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Index

Acceleration ............................................................................ 34

Advanced menus ....................................................................19

Advanced parameters .............................................................44

.......................................................................................95

Alarm

Alarm Indications .................................................................... 95

Autotune ..................................................................................36

Basic requirements .................................................................32

Cautions ....................................................................................6

Control connections

Control terminal specification .................................................. 14

Current limits

................................................................13

...........................................................................38

Deceleration ............................................................................34

Defaults (restoring parameter)

Destination parameter .............................................................13

Diagnostics .............................................................................80

....................................................................................16

Display

Display messages ................................................................... 19

................................................19

Field weakening (constant power) operation ..........................38

Fixed V/F mode

.........................................................................9

Getting Started ........................................................................16

Keypad ....................................................................................16

Magnetising current .................................................................49

Mechanical Installation ............................................................12

Menu 0 ....................................................................................18

Menu 01 - Frequency / speed reference

Menu 02 - Ramps ....................................................................56

Menu 03 - Slave frequency, speed feedback and speed control

Menu 04 - Torque and current control .....................................61

Menu 05 - Motor control ..........................................................63

Menu 06 - Sequencer and clock

Menu 07 - Analog I/O ..............................................................68

Menu 08 - Digital I/O ...............................................................70

Menu 10 - Status and trips

Menu 11 - General drive set-up ..............................................76

Menu 22 - Additional Menu 0 set-up Menu structure Minimum connections to get the motor running in any operating mode Mode parameter

Motor (running the motor) .......................................................32

Motor number of poles ............................................................35

Motor rated current

Motor rated current (maximum) ...............................................38

Motor rated frequency .............................................................35

Motor rated power factor

Motor rated speed ...................................................................35

Motor rated voltage

Motor thermal protection .........................................................38

.....................................................................59

......................................................74

........................................................................18

..........................................................33

......................................................................13

..................................................................35

.................................................. 35, 49

.................................................................35

.................................52

.............................................66

.......................................78

Notes .........................................................................................6

Open loop mode ........................................................................9

Open loop vector mode .............................................................9

Operating modes

Optimization ............................................................................35

Options

....................................................................................11

.......................................................................9

Parameter access level ...........................................................20

Parameter ranges

Parameter security ..................................................................20

Product information

...................................................................45

...................................................................7

Quick start commissioning / Start-up ......................................34

Quick start connections

...........................................................32

Relay contacts .........................................................................15

Safety Information .....................................................................6

Saving parameters Single line descriptions Square V/F mode

......................................................................................95

Status Status Indications Switching frequency

..................................................................19

...........................................................21

......................................................................9

....................................................................95

................................................................38

98 Unidrive M100 / M101 Control User Guide

Issue Number: 1

Page 99

Trip ..........................................................................................80

Trip History ..............................................................................95

Trip Indications ........................................................................80

User Security ...........................................................................20

Voltage mode ...................................................................36, 37

Warnings ...................................................................................6

Unidrive M100 / M 101 Contro l User Guide 99 Issue Number: 1

Page 100

0478-0352-01

Emerson Unidrive M100, Unidrive M101 Control User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety information

1.1 Warnings, Cautions and Notes

1.2 Electrical safety - general warning

1.4 Environmental limits

1.5 Access

1.6 Fire protection

1.7 Compliance with regulations

1.8 Motor

1.9 Adjusting parameters

1.10 Electrical installation

1.10.1 Electric shock risk

1.10.2 Stored charge

1.11 Hazard

1.11.1 Falling hazard

2 Product information

2.1 Introduction

2.2 Model number

2.3 Ratings

2.4 Operating modes

2.4.1 Open loop mode

2.5 Keypad and display

2.6 Nameplate description

2.7 Options

3 Mechanical installation

3.1 Installing / removing option

4 Electrical installation

4.1 24 Vdc supply

4.2 Control connections

4.2.1 General

4.2.2 Control terminal specification

5 Getting started

5.1 Understanding the display

5.1.1 Keypad

5.2 Keypad operation

5.2.1 Control buttons

5.3 Menu structure

5.4 Menu 0

5.5 Advanced menus

5.5.1 Display messages

5.5.2 Alarm indications

5.6 Saving parameters

5.7 Restoring parameter defaults

5.8 Parameter access level and security

5.8.1 User Security Level / Access Level

5.8.2 Changing the User Security Level /Access Level

5.8.3 User Security Code

5.10 Displaying destination parameters only

6 Basic parameters

6.1 Parameter ranges and Variable minimum/maximums:

6.2 Menu 0: Basic parameters

6.3 Parameter descriptions

6.3.1 Pr mm.000

6.4 Control terminal configurations and wiring

7 Running the motor

7.1 Quick start connections

7.1.1 Basic requirements

7.2 Quick start commissioning / start-up

7.2.1 Open loop

8 Optimization

8.1 Motor map parameters

8.1.1 Open loop motor control

8.2 Maximum motor rated current

8.3 Current limits

8.4 Motor thermal protection

8.5 Switching frequency

8.5.1 Field weakening (constant power) operation

8.5.2 Maximum frequency

8.5.3 Over-modulation

8.5.4 Switching frequency

9 NV Media Card

9.1 Introduction

9.2.1 Changing the drive mode

9.2.2 Different voltage ratings

9.2 SD card support

9.2.3 Different current ratings

9.2.4 Different variable maximums