Copeland™ Scroll ZXV
variable speed condensing unit
for refrigeration applications
User manual
ZXV condensing
unit
Emerson is pleased to offer the ZXV/ZXLV variable speed condensing units from ZX platform, especially
designed for refrigeration applications.
Overall, ZX platform CDU (ZX and ZXB medium temperature, ZXL low temperature, ZXD/ZXLD digital
modulated capacity medium temperature and low temperature, ZXV/ZXLV variable speed medium
temperature and low temperature refrigeration) has been highly successful in the Asian market and enjoys
proven success with its energy savings and customer-friendly electronic features.
Table of contents
Disclaimer
Features and benefits
Nomenclature
Bill of material
Physical layout of the unit
ZXV Product specification
Qualified refrigerants and oils
Operating envelopes
Performance data
Technical data
CoreSense controller
Network wiring
Installation
04
05
05
05
06
08
08
08
09
11
12
17
19
Condensing unit handling
Electrical connection
Refrigeration piping installation
Liquid line insulation
Brazing recommendations
Location and fixing
Start up and operation
Vacuuming
Charging procedure
Check before starting & during operation
ZXV do’s and don’ts
Alarm codes
Wiring diagrams
19
19
20
20
20
21
21
21
21
22
22
23
27
Temperature sensor resistance
Contact lists
27
32
ZXV condensing unit
for refrigeration applications
Disclaimer
Thank you for purchasing the ZXV condensing unit from
Emerson. ZX platform CDUs are the best in class within the
capacity and operating range available in the market. ZX CDU
is designed to operate reliably and to deliver high operating
efficiencies in medium and low temperature refrigeration
applications. It also provides constant monitoring of the
compressor operating conditions and displays the running
or fault conditions of the CDU. ZX platform CDUs have to be
installed by following the industry trade practices for its safe
and reliable operation. It is assumed that the CDU is selected,
installed and serviced only by professionals. The user manual
does not cover good industry practices which are essential on a
refrigeration equipment installation. No responsibility can be
accepted for damage caused by inexperienced or inadequately
trained site technicians or improper installation design.
If in doubt, please consult your local sales office, quoting unit
model and serial number as shown on each unit nameplate. In
case of any ambiguity, the wiring diagram supplied with each
unit takes precedence over the diagram in this manual.
Introduction to ZX platform CDU
ZX and ZXB medium temperature, ZXL low temperature,
ZXD/ZXLD digital modulated capacity medium temperature
and low temperature, ZXV/ZXLV variable speed medium
temperature and low temperature series have been highly
successful in the Asian market and enjoys proven success with
its energy savings and customer-friendly electronic features.
ZX platform CDUs have been applied by several well-known
end-users and chain retailers throughout Asia. The ZX
platform is also gaining wider acceptance in the global market
and specific variants have been developed and exported to the
US, European and Middle East markets.
Receiving your unit
All units are shipped with a holding charge of dry nitrogen
inside at a low but positive pressure. Suitable labeling is
prominently displayed on both the unit and the packaging.
Service connectors are provided on the CDU service valve for
the convenient checking of the integrity of the holding charge.
Caution!It is very important to check that this holding
pressure exists at the time you receive each unit from us or our
authorized representatives. Please inform us or our authorized
representative if the holding charge is non-existent. Failure to
do so could void the claim for other related system faults at a
later period.
4
Transit damage is essentially an insurance claim and is not
covered under manufacturing defect. It is also advisable to
inspect the rest of the unit for obvious physical damage and
inform us or our authorized representative in case any is
discovered.
ZX platform condensing unit was designed based
on three factors demanded by industry users
Intelligent Store™ solution - A most innovative
approach to enterprise facility management, Intelligent Store
by Emerson architecture integrates hardware and services,
to provide retailers a single view into their entire network of
facilities and understanding what facilities actually cost to
operate and maintain.
The Intelligent Store architecture transforms data from store
equipment and controls into actionable insights. Designed to
deliver value in both new and existing stores, Emerson aims to
help the retailers:
• Make better decisions on recourse investment for
greatest impact
• Gain accurate feedback and customized service for your
specific needs
• Reduce operational costs and boosting profitability
Energy efficiency- Utilizing Copeland™ scroll compressor
technology, variable speed fan motor, large capacity condenser
coil and advanced control algorithms, energy consumption
is significantly reduced. End-users can save more than 20%
on annual energy costs compared to than using hermetic
reciprocating units.
Reliability - Combining the proven reliability of Copeland
scroll compressors with advanced electronic controllers and
diagnostics, equipment reliability is greatly enhanced. Fault code
alerts and fault code retrieval capabilities provide information
to help improve speed and accuracy of system diagnostics.
Integrated electronics provide protection against over-current,
over-heating, incorrect phase rotation, compressor cycling,
high pressure resets, low pressure cut-outs. It can also send
out a warning message to an operator when there is a liquid
floodback, which can prevent critical damage on the unit.
Intelligent store
Highest efficiency
Reliability
Better decision making
Lower energy bills
Lower maintenance cost
ZXD, ZXLD, ZXV Family
Capacity modulation digital and
variable speed to control precise
room or showcase temperature
Design features:
• With real time monitoring of compressor
operating conditions
• Compressor reverse rotation protection
• Compressor over current protection
• Compressor internal motor protector trip
• Discharge gas over heat protection
• Over voltage protection
• Under voltage protection
• High pressure cut out
• Low pressure cut out
• Refrigerant flood back protection
• Compressor minimum off time protection
• Internal thermal sensor failure
• Intelligent Store solution:
Communication and retail store monitoring
•Thermal overload protection
ZXV nomenclature
ZX, ZXB and ZXL Family
Proprietary electronic algorithms present advantage on
diagnose, communication, and protection purposes. They
are also fundamental to control fan speed, optimizing energy
performance for local seasonal ambient temperatures
Figure 1. ZXV CDU features
Drive assembly
• High reliability with good cooling
• Easy service with quick connectors
Good harmonic with choke
Optimized condenser coil for
maximum heat transfer
Variable speed fan motor and high
efficiency fan blade
Copeland™ Scroll compressor technology
High efficiency, ultra quiet, high reliability
Enhanced vapor injection
• Improved efficiency
• Combined DLT protection
ZXV065BE
E = R404A, POE oil
Condensing platform
V = Medium temp variable speed
LV = Low temp variable speed
Maximum capacity*
B = Next generation
P = R410A, POE oil
Base modelElectrical code
Note: *Maximum capacity condition of evap temp/amb temp/return gas temp
Medium temp -10°C/40°C/18.3°C
Low temp -32°C/40°C/5°C
Bill of material
ZXV BOM
Liquid line filter drier
Moisture indicator
Oil separator
Accumulator
Suction pressure transducer
Fixed HP switch
Fixed LP switch
Adjustable LP switch
CoreSense & Intelligent Store
Fan speed control
Circuit breaker
Sound jacket
Note: *Accumulator is shipped in loose packing for single fan ZXLV units
• The rating condition is based on a return gas temperature of 5°C.
• Power includes condenser fan.
• Ambient 38°C and 43°C are typical design conditions for unit selection.
9
Technical data
Medium temperature
FamilyZXV
Model nameZXV065BEZXV085BEZXV130BE
RefrigerantR404A, R448A
Evaporating temperature range°C-20°C ~ 5°C
Ambient range°C-25°C ~ 48°C
Maximum Capacity-10°C ET/40°C AT/18°C RGTkW6.58.513.0
Performance
Unit
Fan Motor
(R404A)
Sound
Compressor
For 4XD
Model
For 4XK
Model
Others
Note: 1 Preliminary data
Nominal Capacity
Nominal COPW/W2.442.322.28
Nominal SpeedRPM4500 RPM4500 RPM4500 RPM
RLA (Rated load amps)A4.56.28.0
MOC (Max. Operating Current)A10.414.016.0
Sound Pressure Level @ 1m
Sound Pressure Level @ 1m
Model NameZBW030DE-4X9ZBW038DE-4X9ZBW050SE-4X9
Max Input AmpereAmp152227
Oil TypeAmpPOEPOEPOE
Oil Charge VolumnLiters1.631.631.60
Speed RangeRPM1800 - 60001800 - 60001800 - 6000
Number of Fan112
Diametermm450450450
Max SpeedRPM830830830
Max FlowTot alm3/h292229225910
Max Fan Motor PowerInputW116116246
Number of Fan112
Diametermm450450450
Max SpeedRPM933933933
Max FlowTot alm3/h348334836966
Max Fan Motor PowerInputW145145290
Oil SeperatorVolumeLiters0.50.50.5
Receiver Volumnkg4.34.36.3
PipesSuction ODInch3/43/47/8
DimensionW X H X Dmm1029 x 424 x 8401029 x 424 x 8401029 x 424 x 1242
WeightNetkg101104136
-10°C ET/32°C AT/18°C RGT
1
1
At Part LoaddB(A)52-5852-5855-59
At Full LoaddB(A)616163.0
Liquid ODInch1/21/21/2
Grosskg139139180
kW6.17.910.0
Low temperature
FamilyZXLV
Model nameZXLV030BEZXLV040BEZXLV050BE
RefrigerantR404A, R448A
Evaporating temperature range°C-40°C ~ 0°C
Ambient range°C-25°C ~ 48°C
Maximum Capacity-32°C ET/40°C AT/5°C RGTkW3.204.105.04
Unit
Compressor
Fan Motor
Performance
(R404A)
For 4XD
For 4XK
Others
Sound
Model
Model
Nominal Capacity
Nominal COPW/W1.241.201.18
Nominal SpeedRPM4500 RPM4500 RPM4500 RPM
RLA (Rated load amps)3.95.06.3
MOC (Max. Operating Current)A9.412.615.3
Sound Pressure Level @ 1m
Sound Pressure Level @ 1m
Model NameZFW030DE-4X9ZFW038DE-4X9ZFW050SE-4X9
Max Input AmpereAmp152227
Oil TypeAmpPOEPOEPOE
Oil Charge VolumnLiters1.631.631.60
Speed RangeRPM1800 - 60001800 - 60001800 - 6000
Number of Fan112
Diametermm450450450
Max SpeedRPM830830830
Max FlowTot alm3/h292229225910
Max Fan Motor PowerInputW116116246
Number of Fan112
Diametermm450450450
Max SpeedRPM933933933
Max FlowTot alm3/h348334836966
Max Fan Motor PowerInputW145145290
Oil SeperatorVolumeLiters0.50.50.5
Receiver Volumnkg4.34.36.3
PipesSuction ODInch3/43/47/8
DimensionW X H X Dmm1029 x 424 x 8401029 x 424 x 8401029 x 424 x 1242
WeightNetkg101104136
-32°C ET/32°C AT/5°C RGT
1
1
At Part LoaddB(A)52-5852-5855-59
At Full LoaddB(A)616163.0
Liquid ODInch1/21/21/2
Grosskg139139180
kW2.643.344.16
Note: 1 Preliminary data
10
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