Emerson Scroll ZXV User Manual

Copeland™ Scroll ZXV variable speed condensing unit

for refrigeration applications

User manual

ZXV condensing unit

Emerson is pleased to offer the ZXV/ZXLV variable speed condensing units from ZX platform, especially designed for refrigeration applications.

Overall, ZX platform CDU (ZX and ZXB medium temperature, ZXL low temperature, ZXD/ZXLD digital modulated capacity medium temperature and low temperature, ZXV/ZXLV variable speed medium temperature and low temperature refrigeration) has been highly successful in the Asian market and enjoys proven success with its energy savings and customer-friendly electronic features.

Table of contents

Disclaimer

Features and benefits

Nomenclature

Bill of material

Physical layout of the unit

ZXV Product specification

Qualified refrigerants and oils

Operating envelopes

Performance data

Technical data

CoreSense controller

Network wiring

Installation

Condensing unit handling

Electrical connection

Refrigeration piping installation

Liquid line insulation

Brazing recommendations

Location and fixing

Start up and operation

Vacuuming

Charging procedure

Check before starting & during operation

ZXV do’s and don’ts

Alarm codes

Wiring diagrams

Temperature sensor resistance

Contact lists

ZXV condensing unit

for refrigeration applications

Disclaimer

Thank you for purchasing the ZXV condensing unit from Emerson. ZX platform CDUs are the best in class within the capacity and operating range available in the market. ZX CDU is designed to operate reliably and to deliver high operating efficiencies in medium and low temperature refrigeration applications. It also provides constant monitoring of the compressor operating conditions and displays the running or fault conditions of the CDU. ZX platform CDUs have to be installed by following the industry trade practices for its safe and reliable operation. It is assumed that the CDU is selected, installed and serviced only by professionals. The user manual does not cover good industry practices which are essential on a refrigeration equipment installation. No responsibility can be accepted for damage caused by inexperienced or inadequately trained site technicians or improper installation design.

If in doubt, please consult your local sales office, quoting unit model and serial number as shown on each unit nameplate. In case of any ambiguity, the wiring diagram supplied with each unit takes precedence over the diagram in this manual.

Introduction to ZX platform CDU

ZX and ZXB medium temperature, ZXL low temperature, ZXD/ZXLD digital modulated capacity medium temperature and low temperature, ZXV/ZXLV variable speed medium temperature and low temperature series have been highly successful in the Asian market and enjoys proven success with its energy savings and customer-friendly electronic features. ZX platform CDUs have been applied by several well-known end-users and chain retailers throughout Asia. The ZX platform is also gaining wider acceptance in the global market and specific variants have been developed and exported to the US, European and Middle East markets.

Receiving your unit

All units are shipped with a holding charge of dry nitrogen inside at a low but positive pressure. Suitable labeling is prominently displayed on both the unit and the packaging. Service connectors are provided on the CDU service valve for the convenient checking of the integrity of the holding charge.

Caution! It is very important to check that this holding

pressure exists at the time you receive each unit from us or our authorized representatives. Please inform us or our authorized representative if the holding charge is non-existent. Failure to do so could void the claim for other related system faults at a later period.

Transit damage is essentially an insurance claim and is not covered under manufacturing defect. It is also advisable to inspect the rest of the unit for obvious physical damage and inform us or our authorized representative in case any is discovered.

ZX platform condensing unit was designed based on three factors demanded by industry users

Intelligent Store™ solution - A most innovative

approach to enterprise facility management, Intelligent Store by Emerson architecture integrates hardware and services, to provide retailers a single view into their entire network of facilities and understanding what facilities actually cost to operate and maintain.

The Intelligent Store architecture transforms data from store equipment and controls into actionable insights. Designed to deliver value in both new and existing stores, Emerson aims to help the retailers:

• Make better decisions on recourse investment for greatest impact

• Gain accurate feedback and customized service for your specific needs

• Reduce operational costs and boosting profitability

Energy efficiency - Utilizing Copeland™ scroll compressor

technology, variable speed fan motor, large capacity condenser coil and advanced control algorithms, energy consumption is significantly reduced. End-users can save more than 20% on annual energy costs compared to than using hermetic reciprocating units.

Reliability - Combining the proven reliability of Copeland

scroll compressors with advanced electronic controllers and diagnostics, equipment reliability is greatly enhanced. Fault code alerts and fault code retrieval capabilities provide information to help improve speed and accuracy of system diagnostics. Integrated electronics provide protection against over-current, over-heating, incorrect phase rotation, compressor cycling, high pressure resets, low pressure cut-outs. It can also send out a warning message to an operator when there is a liquid floodback, which can prevent critical damage on the unit.

Intelligent store

Highest efficiency

Reliability

Better decision making

Lower energy bills

Lower maintenance cost

ZXD, ZXLD, ZXV Family

Capacity modulation digital and variable speed to control precise room or showcase temperature

Design features:

• With real time monitoring of compressor operating conditions

• Compressor reverse rotation protection

• Compressor over current protection

• Compressor internal motor protector trip

• Discharge gas over heat protection

• Over voltage protection

• Under voltage protection

• High pressure cut out

• Low pressure cut out

• Refrigerant flood back protection

• Compressor minimum off time protection

• Internal thermal sensor failure

• Intelligent Store solution:

Communication and retail store monitoring

•Thermal overload protection

ZXV nomenclature

ZX, ZXB and ZXL Family

Proprietary electronic algorithms present advantage on diagnose, communication, and protection purposes. They are also fundamental to control fan speed, optimizing energy performance for local seasonal ambient temperatures

Figure 1. ZXV CDU features

Drive assembly

• High reliability with good cooling

• Easy service with quick connectors

Good harmonic with choke

Optimized condenser coil for maximum heat transfer

Variable speed fan motor and high efficiency fan blade

Copeland™ Scroll compressor technology

High efficiency, ultra quiet, high reliability

Enhanced vapor injection

• Improved efficiency

• Combined DLT protection

Z X V 0 6 5 B E

E = R404A, POE oil

Condensing platform

V = Medium temp variable speed

LV = Low temp variable speed

Maximum capacity*

B = Next generation

P = R410A, POE oil

Base model Electrical code

Note: *Maximum capacity condition of evap temp/amb temp/return gas temp Medium temp -10°C/40°C/18.3°C Low temp -32°C/40°C/5°C

Bill of material

ZXV BOM

Liquid line filter drier

Moisture indicator

Oil separator

Accumulator

Suction pressure transducer

Fixed HP switch

Fixed LP switch

Adjustable LP switch

CoreSense & Intelligent Store

Fan speed control

Circuit breaker

Sound jacket

Note: *Accumulator is shipped in loose packing for single fan ZXLV units

ZXV ZXLV

451, 551 451, 551

 

*

 



 

4 X D 4 5 1

4XD = 3 phase, 380-420V, 50Hz 4XK = 3 phase, 380-420V, 60Hz

5XJ = 3 phase, 200-240V, 60Hz

(5XJ in sample)

451 = Chassis with hinged door 551 = Chassis with front panel

Bill of material

Physical layout of the unit

The following figures give an introduction to the physical layout of the ZXV CDU

Figure 2. ZXV CDU layout

Choke

CoreSense

Variable speed driver

Oil separator

Humidity indicator

Liquid receiver

Liquid filter drier

Plate heat exchanger

Suction pressure transducer

Suction and liquid service valve

Compressor oil sight glass

Receiver out service valve

Power isolation switch

Variable speed driver

Capacitor board

EMI Filter board

Figure 3. Drive assembly layout

CoreSense

Contactor

Figure 4. Control box layout

Customer connection terminal block

Transformer

H-K:

Hot-k ey connection port

EV:

EXV connection port

485:

RS485 connection port

VNR:

Remote di splay connection port

D13:

LP Switc h connection port

A12- A17:

Temp sensor connection ports

Al1:

Pressure transducer connection ports

Supply:

Power supply connection port ( 24VAC from transformer)

Current

transformer

holes (Reserved)

R-S-T (Reserved)

TO1: Triac output 1 (Fan motor connecter)

Reserved triac output

Figure 5. CoreSense controller

ZXV product specication

Qualified refrigerants and oils

Refrigerant Oil

R410A/R404A Emkarate RL 32 3 MAF / Mobil EAL Artic 22 CC

Oils are pre-charged in both compressor and oil separator.

Neutral

Dl1:

Unit on/off control

D04:

Crankcase heater connector

User inter face

D03: Driver power supply contactor output

connector

D01/D02/C1:

Reserved connector

C2:

HP Switch input connection

D05:

Alarm dry contact output connector

Operating envelopes

Medium temperature

Limited running

Ambient temperature (

(1)

ZXV R404A

Return gas temp 18.3°C

(1)

Continue run but with speed limitation

Low temperature

Limited running

Ambient temperature (

-40-20

Note:

(1)

ZXLV R404A

Return gas temp 5°C

-30-15 -20-10 -10-5 5 00

Evaporating temperature (0C)Evaporating temperature (0C)

(1)

Continue run but with speed limitationNote:

Performance data

R404A

Model

ZXV065BE

Ambient

temperature

(°C)

Capacity (kW)

Power (kW)

Evaporating temperature (°C)

-20 -15 -10 -5 0 5

Min Nor Max Min Nor Max Min Nor Max Min Nor Max Min Nor Max Min Nor Max

1.81 4.66 5.94 2.23 5.46 6.85 2.70 6.47 8.23 3.20 7.49 8.23 3.76 8.32 10.11 4.32 8.78 10.06

1.67 4.41 5.68 2.13 5.29 6.62 2.58 6.20 7.87 3.09 7.22 7.87 3.63 8.03 9.75 4.18 8.48 9.74

1.57 4.16 5.31 1.93 4.97 6.36 2.41 5.89 7.48 2.98 6.88 7.48 3.48 7.48 9.09 3.99 7.76 8.89

1.44 3.88 5.05 1.86 4.77 6.14 2.27 5.55 6.75 2.84 6.53 6.75 3.25 7.04 8.64 3.66 7.25 8.49

0.88 2.16 2.96 0.87 2.31 3.18 0.87 2.35 3.35 0.89 2.55 3.56 0.91 2.70 3.80 0.92 2.91 4.24

0.98 2.38 3.24 0.99 2.54 3.44 0.99 2.59 3.64 0.99 2.81 3.95 1.02 3.00 4.28 1.04 3.25 4.85

1.13 2.70 3.62 1.13 2.86 3.87 1.13 2.89 4.11 1.14 3.14 4.41 1.18 3.35 4.75 1.22 3.62 5.35

1.24 3.03 4.04 1.26 3.19 4.30 1.29 3.24 4.57 1.29 3.50 4.86 1.31 3.66 5.15 1.33 3.91 5.71

2.29 5.91 7.53 2.83 6.91 8.68 3.42 8.20 10.42 4.05 9.49 10.42 4.76 10.54 12.80 5.47 11.12 12.74

2.11 5.59 7.20 2.70 6.70 8.38 3.27 7.85 9.97 3.91 9.15 9.97 4.60 10.17 12.35 5.29 10.74 12.34

1.99 5.28 6.73 2.45 6.30 8.06 3.05 7.47 9.47 3.77 8.72 9.47 4.41 9.48 11.52 5.05 9.84 11.26

Capacity (kW)

ZXV085BE

Power (kW)

1.83 4.92 6.40 2.35 6.04 7.78 2.88 7.03 8.55 3.60 8.27 8.55 4.12 8.92 10.94 4.64 9.19 10.75

1.12 2.83 3.99 1.10 3.02 4.29 1.10 3.08 4.52 1.13 3.33 4.80 1.15 3.53 5.12 1.17 3.79 5.71

1.24 3.11 4.37 1.25 3.32 4.63 1.26 3.39 4.90 1.26 3.68 5.32 1.29 3.92 5.77 1.32 4.24 6.53

1.43 3.53 4.88 1.43 3.74 5.22 1.43 3.78 5.54 1.45 4.10 5.94 1.50 4.37 6.40 1.55 4.73 7.20

1.57 3.96 5.44 1.60 4.17 5.79 1.64 4.24 6.16 1.64 4.57 6.55 1.66 4.79 6.94 1.68 5.10 7.70

3.35 7.66 11.17 3.95 9.02 13.16 4.29 10.48 14.97 5.05 11.78 16.82 5.68 13.25 18.93 6.45 15.06 21.51

3.21 7.36 10.73 3.79 8.67 12.63 4.05 10.08 14.38 4.86 11.35 16.19 5.48 12.81 18.27 6.26 14.60 20.85

2.98 7.08 9.93 3.52 8.37 11.74 3.82 9.67 13.41 4.55 10.93 15.16 5.16 12.41 17.20 5.93 13.84 19.77

Capacity (kW)

ZXV130BE

2.76 6.82 9.19 3.27 8.09 10.90 3.65 9.18 12.49 4.25 10.42 14.18 4.85 11.89 16.17 5.61 13.26 18.71

1.56 3.63 5.57 1.66 3.86 5.94 1.72 4.07 6.37 1.84 4.43 6.81 1.95 4.69 7.22 2.04 4.91 7.55

1.68 3.95 5.92 1.78 4.13 6.36 1.83 4.43 6.86 1.99 4.79 7.37 2.12 5.10 7.84 2.22 5.35 8.24

Power (kW)

Note:

• The rating condition is based on a return gas temperature of 18.3°C.

• Power includes condenser fan.

• Ambient 38°C and 43°C are typical design conditions for unit selection.

1.83 4.36 6.55 1.96 4.56 7.02 2.07 4.88 7.54 2.18 5.25 8.08 2.32 5.57 8.57 2.43 5.84 8.99

2.02 4.76 7.20 2.14 4.96 7.64 2.20 5.29 8.13 2.33 5.62 8.64 2.46 5.92 9.11 2.56 6.22 9.50

Performance data R404A

Model

ZXLV030BE

Ambient

temp(°C)

Capacity (kW)

Power (kW)

Evaporating temperature (°C)

-40 -35 -30 -25 -20 -15 -10 -5 0

Min Nor Ma x Min Nor Max Min Nor Max Min Nor Max Min Nor Max Min Nor Max Min Nor Max Min Nor Max Min Nor Max

0.79 1.86 2.50 0.94 2.40 3.16 1.21 2.93 3.87 1.45 3.84 5.02 1.75 4.52 5.77 2.17 5.29 6.65 2.62 6.28 7.98 3.10 7.26 9.11 3.65 8.07 9.80

0.73 1.82 2.38 0.92 2.30 3.01 1.15 2.86 3.70 1.39 3.69 4.82 1.62 4.28 5.51 2.07 5.13 6.42 2.50 6.01 7.63 2.99 7.00 8.75 3.52 7.78 9.46

0.71 1.72 2.27 0.87 2.22 2.89 1.10 2.67 3.61 1.36 3.55 4.63 1.52 4.04 5.15 1.88 4.82 6.17 2.34 5.72 7.25 2.89 6.67 8.37 3.38 7.26 8.82

0.66 1.65 2.17 0.84 2.11 2.74 1.06 2.60 3.39 1.29 3.35 4.38 1.40 3.77 4.90 1.80 4.63 5.96 2.21 5.38 6.55 2.76 6.33 7.90 3.16 6.83 8.38

0.84 1.79 2.33 0.85 1.90 2.46 0.86 2.00 2.33 0.86 2.05 2.40 0.89 2.17 2.98 0.87 2.32 3.20 0.87 2.37 3.37 0.90 2.56 3.58 0.91 2.71 3.82

0.94 1.99 2.64 0.95 2.05 2.74 0.95 2.19 2.60 0.95 2.29 2.71 0.98 2.39 3.26 0.99 2.56 3.45 1.00 2.61 3.65 1.00 2.83 3.97 1.02 3.01 4.30

1.08 2.28 3.10 1.09 2.36 3.18 1.09 2.53 3.00 1.07 2.59 3.07 1.13 2.71 3.64 1.13 2.88 3.89 1.13 2.91 4.13 1.15 3.16 4.43 1.19 3.36 4.77

1.22 2.63 3.54 1.23 2.67 3.66 1.25 2.83 3.36 1.25 2.94 3.48 1.25 3.04 4.06 1.27 3.21 4.32 1.30 3.26 4.59 1.30 3.52 4.89 1.32 3.68 5.18

1.00 2.36 3.17 1.19 3.04 4.00 1.53 3.71 4.90 1.83 4.86 6.36 2.22 5.73 7.30 2.75 6.70 8.42 3.32 7.95 10.11 3.93 9.20 11.54 4.62 10.22 12.42

0.92 2.31 3.02 1.16 2.91 3.81 1.46 3.63 4.69 1.76 4.68 6.11 2.05 5.42 6.98 2.62 6.49 8.13 3.17 7.61 9.67 3.79 8.87 11.09 4.46 9.86 11.98

0.90 2.18 2.88 1.10 2.82 3.67 1.39 3.38 4.58 1.72 4.50 5.86 1.93 5.12 6.53 2.38 6.11 7.82 2.96 7.24 9.19 3.66 8.45 10.60 4.28 9.20 11.17

Capacity (kW)

0.83 2.09 2.75 1.07 2.67 3.47 1.34 3.30 4.30 1.63 4.24 5.55 1.78 4.77 6.21 2.28 5.86 7.55 2.79 6.82 8.29 3.49 8.02 10.01 4.00 8.65 10.61

1.07 2.34 3.15 1.08 2.48 3.32 1.09 2.62 3.15 1.09 2.67 3.24 1.13 2.84 4.01 1.11 3.03 4.31 1.11 3.09 4.54 1.14 3.35 4.82 1.16 3.54 5.15

Power (kW)

1.19 2.60 3.56 1.21 2.67 3.70 1.21 2.86 3.51 1.21 2.99 3.65 1.25 3.12 4.39 1.26 3.34 4.65 1.27 3.40 4.92 1.27 3.69 5.35 1.30 3.93 5.80

1.37 2.98 4.18 1.39 3.08 4.29 1.38 3.30 4.04 1.36 3.38 4.14 1.44 3.54 4.90 1.44 3.76 5.25 1.44 3.80 5.57 1.46 4.12 5.97 1.51 4.39 6.43

1.55 3.44 4.76 1.56 3.49 4.93 1.59 3.69 4.52 1.59 3.84 4.68 1.58 3.97 5.47 1.61 4.19 5.82 1.65 4.26 6.19 1.65 4.59 6.58 1.67 4.81 6.97

1.24 3.34 4.53 1.49 4.03 5.42 1.68 4.55 6.06 2.02 5.45 7.19 2.42 6.53 8.53 2.95 7.97 10.31 3.56 9.61 12.31 4.21 11.38 14.43 4.89 13.23 16.60

1.17 3.17 4.22 1.41 3.81 5.12 1.63 4.40 5.85 1.96 5.28 6.96 2.37 6.39 8.34 2.86 7.74 10.00 3.43 9.26 11.84 4.03 10.89 13.79 4.65 12.56 15.75

1.13 3.05 4.01 1.31 3.53 4.74 1.52 4.10 5.45 1.84 4.98 6.55 2.23 6.04 7.87 2.70 7.30 9.42 3.22 8.71 11.12 3.77 10.19 12.89 4.33 11.70 14.64

ZXLV040BE

Capacity (kW)

1.08 2.93 3.85 1.26 3.41 4.44 1.47 3.98 5.13 1.77 4.78 6.10 2.15 5.82 7.35 2.60 7.04 8.80 3.10 8.37 10.37 3.61 9.77 11.97 4.13 11.15 13.52

1.45 2.91 3.95 1.56 3.10 4.15 1.71 3.33 4.50 1.85 3.57 4.88 1.97 3.77 5.21 2.09 3.94 5.52 2.21 4.11 5.82 2.33 4.29 6.14 2.47 4.49 6.50

ZXLV050BE

1.57 3.15 4.21 1.70 3.37 4.49 1.87 3.65 4.78 2.02 3.89 5.32 2.15 4.11 5.68 2.28 4.30 6.02 2.41 4.50 6.37 2.56 4.71 6.75 2.72 4.96 7.18

1.83 3.67 4.95 1.96 3.87 5.16 2.11 4.13 5.58 2.26 4.36 5.96 2.39 4.57 6.32 2.53 4.77 6.68 2.68 4.99 7.07 2.84 5.23 7.49 3.03 5.51 7.99

Power (kW)

2.07 4.16 5.49 2.20 4.34 5.71 2.34 4.57 6.09 2.47 4.77 6.44 2.60 4.96 6.78 2.73 5.16 7.13 2.88 5.37 7.51 3.05 5.62 7.95 3.25 5.91 8.47

Note:

• The rating condition is based on a return gas temperature of 5°C.

• Power includes condenser fan.

• Ambient 38°C and 43°C are typical design conditions for unit selection.

Technical data

Medium temperature

Family ZXV

Model name ZXV065BE ZXV085BE ZXV130BE Refrigerant R404A, R448A Evaporating temperature range °C -20°C ~ 5°C Ambient range °C -25°C ~ 48°C

Maximum Capacity -10°C ET/40°C AT/18°C RGT kW 6.5 8.5 13.0

Performance

Unit

Fan Motor

(R404A)

Sound

Compressor

For 4XD

Model

For 4XK

Model

Others

Note: 1 Preliminary data

Nominal Capacity Nominal COP W/W 2.44 2.32 2.28 Nominal Speed RPM 4500 RPM 4500 RPM 4500 RPM RLA (Rated load amps) A 4.5 6.2 8.0 MOC (Max. Operating Current) A 10.4 14.0 16.0 Sound Pressure Level @ 1m Sound Pressure Level @ 1m Model Name ZBW030DE-4X9 ZBW038DE-4X9 ZBW050SE-4X9 Max Input Ampere Amp 15 22 27 Oil Type Amp POE POE POE Oil Charge Volumn Liters 1.63 1.63 1.60 Speed Range RPM 1800 - 6000 1800 - 6000 1800 - 6000 Number of Fan 1 1 2 Diameter mm 450 450 450 Max Speed RPM 830 830 830 Max Flow Tot al m3/h 2922 2922 5910 Max Fan Motor Power Input W 116 116 246 Number of Fan 1 1 2 Diameter mm 450 450 450 Max Speed RPM 933 933 933 Max Flow Tot al m3/h 3483 3483 6966 Max Fan Motor Power Input W 145 145 290 Oil Seperator Volume Liters 0.5 0.5 0.5 Receiver Volumn kg 4.3 4.3 6.3 Pipes Suction OD Inch 3/4 3/4 7/8

Dimension W X H X D mm 1029 x 424 x 840 1029 x 424 x 840 1029 x 424 x 1242 Weight Net kg 101 104 136

-10°C ET/32°C AT/18°C RGT

At Part Load dB(A) 52-58 52-58 55-59

At Full Load dB(A) 61 61 63.0

Liquid OD Inch 1/2 1/2 1/2

Gross kg 139 139 180

kW 6.1 7.9 10.0

Low temperature

Family ZXLV

Model name ZXLV030BE ZXLV040BE ZXLV050BE Refrigerant R404A, R448A Evaporating temperature range °C -40°C ~ 0°C Ambient range °C -25°C ~ 48°C

Maximum Capacity -32°C ET/40°C AT/5°C RGT kW 3.20 4.10 5.04

Unit

Compressor

Fan Motor

Performance

(R404A)

For 4XD

For 4XK

Others

Sound

Model

Nominal Capacity Nominal COP W/W 1.24 1.20 1.18 Nominal Speed RPM 4500 RPM 4500 RPM 4500 RPM RLA (Rated load amps) 3.9 5.0 6.3 MOC (Max. Operating Current) A 9.4 12.6 15.3 Sound Pressure Level @ 1m Sound Pressure Level @ 1m Model Name ZFW030DE-4X9 ZFW038DE-4X9 ZFW050SE-4X9 Max Input Ampere Amp 15 22 27 Oil Type Amp POE POE POE Oil Charge Volumn Liters 1.63 1.63 1.60 Speed Range RPM 1800 - 6000 1800 - 6000 1800 - 6000 Number of Fan 1 1 2 Diameter mm 450 450 450 Max Speed RPM 830 830 830 Max Flow Tot al m3/h 2922 2922 5910 Max Fan Motor Power Input W 116 116 246 Number of Fan 1 1 2 Diameter mm 450 450 450 Max Speed RPM 933 933 933 Max Flow Tot al m3/h 3483 3483 6966 Max Fan Motor Power Input W 145 145 290 Oil Seperator Volume Liters 0.5 0.5 0.5 Receiver Volumn kg 4.3 4.3 6.3 Pipes Suction OD Inch 3/4 3/4 7/8

Dimension W X H X D mm 1029 x 424 x 840 1029 x 424 x 840 1029 x 424 x 1242 Weight Net kg 101 104 136

-32°C ET/32°C AT/5°C RGT

At Part Load dB(A) 52-58 52-58 55-59

At Full Load dB(A) 61 61 63.0

Liquid OD Inch 1/2 1/2 1/2

Gross kg 139 139 180

kW 2.64 3.34 4.16

Note: 1 Preliminary data

Start

CoreSense controller

LED descriptions

LED Status Description

ON Compressor1 is running

Flashing Compressor1 is ready to start

ON Reserved

Flashing Reserved

ON Condensing fan is running

ON Reserved

ON Display with °C

Flashing Programmable mode

Keyboard descriptions - single button

LED Status Description

ON Browsing the service menu

Flashing Browsing the fast access menu

ON A new alarm happened

Flashing Browsing the alarm menu

ON An alarm is occurring

ON Reserved

- Reserved

Set Display target set point; In programming mode, select a parameter or confirm an operation.

Reset

Down In programming mode it browses the parameter codes or decreases the displayed value.

Service Enter the service and alarm menu.

Defrost

Hold for 5 seconds to reset any lockouts if the current state of the controller allows for it to be reset.

Enter the fast access menu; In programming mode, browse the parameter codes or increases the displayed value.

Hold for 3 seconds to start a manual defrost or terminate an active defrost. (Not available at the moment).

Keyboard descriptions - combined buttons

Press and hold for about 3 seconds to lock (Pon) or unlock (PoF) the keyboard.

Pressed together to exit programming mode or menu; under rtC and Par, this combination allows the user to go back to previous level.

Pressed together for 3 seconds allows access to first level of programming mode.

Pressed together for 3 seconds allows access to EXV manual setting.

Controller initialization message

When the unit is initially powered on, the controller will display.

Step Action Phenomenon and description

1 Power on controller All LEDs will light up for 3 seconds.

3 Parameter setting file (bin file number) identifier will be displayed for 3 seconds.

Firmware version will be displayed for 3 seconds.

Normal display (actual suction temperature will be displayed on ZXV/ZXD unit, condensing temperature will be displayed on ZX/ZXL/ZXB unit)

Bin files number range

Bin number range Family

701-799 ZXV, ZXLV

850 ZXV service

851 ZXLV service

After installation and initial power on, it is critical to double check the parameters below.

RTC (real time clock) setting

Step Action Phenomenon and description

Press “ ” + “ ”

Press “ ” or “ ”

Press “ ” + “ ”

Refrigerants

Step Action

Press “ ” + “ ”

Press “ ”

Enter menu to select “PAr” (parameter) or “rtC”

Select “rtC”

“n01” , minute

“n02” , hour

“n03” , day

“n04” , month

“n05” , year (last two digits)

Display actual value

Modify the value

Press“SET” : the value will flash for 3 seconds, then move to the next value

Exit to “rtC”

Exit to main menu (or wait for 120 seconds and exit automatically)

Phenomenon and description

Enter menu to select “PAr” (parameter) or “rtC”

Press “ ” or “ ”

Press “ ”

Press “ ” or “ ”

Press “ ”

Press “ ” or “ ”

Press “ ”

Press “ ” + “ ”

Select“PAr (parameter)”

Confirm selection

Browse to parameter C07

Confirm selection

Select refrigerant to be used

The number will flash for 3 seconds and confirm the refrigerant selection

Exit (or exit automatically after waiting for 120 seconds)

Evaporating temperature setting

Step Action Phenomenon and description

Press “ ” > 3 seconds

Press “ ” or “ ”

Press “ ”

Press “ ” button for more than 3 seconds, the measurement units (°C ) will flash together.

Modify the number for target evaporating temperature

Press “ ” to confirm, the number will flash for 2 seconds (or wait for about 10 seconds to confirm)

Pr1 parameter (1st level) browse and modification

Step Action Phenomenon and description

Press “ ” +

Press “ ” or “ ”

Press “ ”

Press “ ” or “ ”

Press “ ”

Press “ ” or “ ”

Press “ ”

Press “ ” +

Enter menu to select “PAr” (parameter) or “rtC”

Select “PAr (parameter)”

Confirm, select, and browse Pr1 parameters

Browse Pr1 parameters

View the actual number of the Pr1 parameters

Modify the actual number of the Pr1 parameters

Press“SET” : The number will flash for 3 seconds and confirm the modification; Will go to the next Pr1 parameter

Exit (or exit automatically after waiting for 120 seconds)

Quick access menu browse - sensors status and actual values

Step Action Phenomenon and description

Press “ ”

Press “ ” + “ ”

Enter quick access menu, will display“P1P” (Press “Up” or “Down” to view other sensors

View the actual value of “P1P”

Change to next sensor code

Exit (or exit automatically after waiting for 60 seconds)

• P1P : Pressure value of suction (only in ZXD & ZXV)

• P2t : Temperature value of condenser mid coil

• P2P : Pressure value of discharge (not used)

• P3t : Temperature value of DLT (discharge line temperature)

• P4t : Temperature value of VIT (vapor inlet temperature) (only in ZXL, ZXV, ZXB)

• P5t : Temperature value of VOT (vapor outlet temperature) (only in ZXL, ZXV, ZXB)

Sensor code and values descriptions

(“nP”, “noP”, or“nA” mean that the

sensor does not exist; “Err” means that

the sensor fails, out of range,

disconnected, or does not configure

correctly)

• P6t : Temperature value of ambient temperature

• P7t : Not used

• SH : Value of superheat when control logic control vapour injection superheating,

or display DLT values when control logic is control DLT

• oPP : Percentage of step EVI valve opening

• LLS : Status of the liquid line solenoid (not used)

• Std : Value of the condenser temperature setting

• Aoo : Percentage of condensing fan driver output

• dSo : Percentage of the PWM output driving the valve of the digital scroll

compressor (not used)

• inU : Compressor speed percentage of controller sent to driver

• inS : Compressor speed percentage of the reading values from driver

• iUt : Driver input voltage values (only valid in ZXV with EV2 drive)

• iPr : Driver input power values (only valid in ZXV with EV2 drive)

• Lt : Minimum room temperature (not used)

• Ht : Maximum room temperature (not used)

• tU1 : Voltage 1 (R-S terminal) values (not used)

• tU2 : Voltage 2 (S-T terminal) values (not used)

• tU3 : Voltage 3 (T-R terminal) values (not used)

• tA1 : Current 1 (upper transformer) values (not used)

• tA2 : Current 2 (lower transformer) values (not used)

• SLA: Quantity of low side controller connected with outdoor unit.

• HM : Time Menu (hour & minute)

Access alarm code (maximum of 50 record)

Step Action Phenomenon and description

6 …

Press “ ”

Press “ ” + “ ”

Display “SEC”

Display “A01”

Display alarm code in “A01”

Display “A02”

Display alarm code in “A02”

Exit (or exit automatically after waiting for 15 seconds)

Exact timing of the alarm

Step Action Phenomenon and description

Press “ ”

Display “SEC”

Display “A01”

Display alarm code in “A01”

Display “Hr”

Press “ ”

Press “ ” + “ ”

Display the alarm exact timing: hour

Display “Min”

Display the alarm exact timing: minute

Display “Day”

Display the alarm exact timing: day

Display “Mon”

Display the alarm exact timing: month

Display “yEA”

Display the alarm exact timing: year

Exit (or exit automatically after waiting for 15 seconds)

Upload the program from the controller to hot-key

Step Action Phenomenon and description

Inert Hot-Key when the

controller is ON

5 Turn-on the controller

Press “ ”

Turn-off the controller

and remove Hot-Key

the “uPL” message appears followed by a flashing “End” label (Note: if display “Err”, it means it fails to upload program to Hot-Key. Please restart the process.)

“End” will stop flashing

Download the program from hot-key to controller

Step Action Phenomenon and description

1 Turn-off the controller

2 Insert hot-key

3 Turn-on the controller

4 Controller will restart working with the new parameters after 10 seconds

5 Remove hot-key

The “doL” message will blink followed a by a flashing “End” label (Note: if display “Err”, it means it fails to download program to the controller. Please restart the process.)

Network wiring

Dixell XWEB300D serial address

• Connect to the ModBUS network using cable with 2 or 3 shielded wires, minimum section 0.5mm

(e.g. BELDEN8772)

• Do not connect shield to ground.

• Do not connect the “Gnd” terminal.

• Remember to draw a map of the line. This will help you to find an error if something is wrong.

• RS485 devices are polarity sensitive.

Figure 5. Correct network wiring

Figure 6 . Incorrect network wiring

Termination resistor for XWEB300D

ZX CDU connected to XWEB300D

If XWEB300D is placed at the beginning or at the end of the line, please install its termination resistor by adding a jumper in position 2 (JMP2 on the back side of the unit). Do not add the jumper if XWEB300D is placed in the middle of the RS485 line.

ZX CDU connected to the Dixell XWEB300D with the Intelligent Store solution module using RS485 ModBUS.

Connect the ZX CDU to the ModBUS network as shown in Figure 7. Connect the network cable to the three-terminal connector on the XWEB300D port that has been configured as ModBUS port (COM 12, 13, 14).

Connect port “13” of XWEB300D to port “D0485 +” of CoreSense™ and port “12” of XWEB300D to port “D1485 -” of CoreSense for RS485 communication.

Figure 7. XWEB300D Connected to the Intelligent Store solution module

Dixell XWEB300D configuration

XWEB300D is compatible with ZX CDU if XWEB has the library of ZX controller CoreSense.

• Go to Information → Information

• If this is not present, follow the steps below.

Open Dixell website http://www.dixell.com/xweb300d-xweb500-xweb500d/eng/, then login (registration required)

• Go to Support → System sw update → XWEB300D XWEB500 XWEB500D

• Download the upgrade package with your web-browser, login into XWEB

• Go to Information → System Update menu

Provide the XW5 patch file

Once file has been selected wait until the upgrade procedure ends (XWEB reboots) Verify the installation ended successfully by checking into the menu

• Go to Information → Information for string

• Go to Configuration → Devices drop-down menu

• Go to Actions → New

• Enter device name in the Name field (e.g. ZX CDU)

• Select “XCM25D” in the Model field

• Enter the ModBUS address in the RS 485 address field ∙ Refer to setting of parameter “t01” in pr2 level in CoreSense™ (default setting is “1”)

• Click New

Communication with low side

There will be two parts, condensing unit and showcases or cold rooms. The condensing unit is in outdoor side, showcase/cold room is in indoor side. The connection between condensing unit & showcases/cold rooms are RS485 wires.

The condensing unit controller works as MASTER mode, the showcases/cold rooms controllers work as SLAVE mode. Condensing unit controller MASTER port can connect maximum 11 SLAVE controllers including compressor drive.

The communication address setting range of showcase/cold room controller is “1-15”. That means condensing unit controller will search the showcase/cold room controllers from address 1 to 15, will not search the address above 15.

The structure of above description is shown as below.

Showcase/cold room controllers supported list

Device Name NOTES (Firmware Version Information)

XR60 (V1.0)

XR70 (V1.0)

XR75 (V2.6)

XR77 (V2.6)

XM678D (V2.8)

XM679K (V4.2)

XR35CX* (V2.6)

XM678D* (V5.4)

* XR35CX V2.6 & XM678D V5.4 will be supported soon.

Wiring connection between condensing unit & showcase/cold room controllers

The structure of above description is shown as below.

Notes:

• For XR60, XR70 controllers, need XJ485CX converter to connect to “Hot Key TTL” port to support RS485 communication wiring.

• The values of “SLA” in controller quick menu can show the connected quantity of showcase/cold room controllers.

Installation

Copeland™ ZX condensing units are delivered with a holding charge of neutral gas. The condensing unit should be located in a place protected from excess amounts of dirt, sand, dust, plastic bags, leaves or paper debris which can cover and block the flow of air over the condenser (fins). The unit must be installed without restricting the airflow. A clogged condenser will result in increased condensing temperature, reducing the cooling capacity, causing the high-pressure switch to trip. Clean the condenser fins on a regular basis.

Condensing unit handling

Transport and storage

Move ZXV unit only with appropriate mechanical or handling equipment according to weight. Keep in the upright position. Do not stack single boxes on top of each other without pallet in any case. Keep the packaging dry at all times.

Electrical connection

Power supply

The ZXV condensing unit electrical connection to the power supply must be made by qualified technicians, who should refer to the electrical diagrams located inside the electric connection panel. The units are designed for below power supply at ± 10% voltage tolerance. The circuit breaker must be switched off before opening the front panel.

Electrical wiring

Before commissioning, ensure that neutral “N” wire is connected to the terminal block (“N” furthest to the right). After proper connection of the ZXV condensing unit, the control LED on the power board and control board will light up. For more details, see wiring diagrams. Customers’ wire size needs to be selected to allow for the maximum operation current of each unit.

Caution!

Unit should be powered on at all times except during service. Failure to do so can result in component failure.

Refrigeration piping installation

All interconnecting pipes should be of refrigeration grade, clean, dehydrated and must remain capped at both ends until installation. Even during installation, if the system is left for any reasonable period of time (say two hours), pipes should be re-capped to prevent moisture and contaminants from entering the system.

Do not assume that the service connection sizes on the unit (at the service valves) are the correct size to run your interconnecting refrigeration pipes. The service valve sizes have been selected for convenience of installation and in some cases (larger units) these may be considered too small. However for the very short pipe run within our units, these service connection sizes are adequate. All interconnecting pipes should be sized to satisfy the duty required.

Usually the suction line is insulated, but the liquid line is not. However the liquid line can pick up additional heat from the ambient and adversely affect the sub-cooling desirable for the liquid refrigerant before it enters the expansion valve.

The pipe should be sized to ensure optimum performance and good oil return. The sizing must also take into account the full capacity range through which this particular unit will need to operate.

Pipe runs should be kept as short as possible, using the minimum number of directional changes. Use large radius bends and avoid trapping of oil and refrigerant. This is particularly important for the suction line. The suction line should ideally slope gently towards the unit. Recommendation slope is 1/200~1/250. P traps, double risers and reduced pipe diameters may be required for suction lines where long vertical risers cannot be avoided. All pipes should be adequately supported to prevent sagging which can create oil traps. The recommended pipe clamp support distance is shown in the table.

Tube size

12.7mm (1/2 inch) 1.20 m

16.0mm (5/8 inch) 1.50 m

22.0mm (7/8 inch) 1.85 m

28.5mm (1 1/8 inch) 2.20 m

Max distance between

2 clamp support

Liquid line insulation

ZXV liquid line should be insulated with a 10mm insulation thickness. Temperature could be lower than 0°C.

Brazing recommendations

Maintain a flow of oxygen-free nitrogen through the system at a very low pressure during brazing. Nitrogen displaces the air and prevents the formation of copper oxides in the system. If copper oxidization is allowed to form, the copper oxide material can later be swept through the system and block screens such as those protecting capillary tubes, thermal expansion valves, and accumulator oil return holes. This minimizes any entry of contaminants and moisture.

• Remove the liquid line connection cap.

• Then remove the suction connection cap.

• Open both valves midway. Care should be taken to avoid the

holding charge from releasing too quickly.

• Be sure tube fitting inner diameter and tube outer diameter

are clean prior to assembly.

• Since both tubes are extended from the condensing unit housing,

we recommend insulating the housing by using a wet cloth on the copper tubing.

• Recommended brazing materials: a copper / phosphorous or copper

/ phosphorous / silver alloy rod should be used for joining copper to copper whereas to join dissimilar or ferric metals, use a silver alloy rod, either flux coated or with a separate.

• Use a double tip torch.

End of Tube

During brazing protect housing with damp cloth

OUTSIDE INSIDE UNIT

During brazing pull back fire insulation

Location and fixing

840

500

300

352

172

424

Power Supply Hole

Suction Service Valve

Liquid Service Valve

388

110

580

2 HOLESØ15MM DIA

2-R7.5MM GROOVE

1029

840

500

300

352

172

424

Power Supply Hole

Suction Service Valve

Liquid Service Valve

1242

172

300

500

352

70 70

1029

424

Liquid Service Valve

Suction Service Valve

Power Supply Hole

388

110

580

2 HOLESØ15MM DIA

2-R7.5MM GROOVE

388

110

580

2 HOLESØ15MM DIA

2-R7.5MM GROOVE

1029

The unit should always be installed in a location that ensures clean air flow. It is recommended that a clearance of 300 mm from the wall (or the next unit) be maintained from the unit’s left and rear panels whereas a clearance of 2 meters must be maintained from the unit’s right, top and front panels (seen facing the front of the unit). Both service access and airflow have been considered in making these recommendations. Where multiple units are to be installed in the same location, the contractor needs to consider each individual case carefully. There can be many variations of unit quantities and available space and it is not the intention of this manual to go over these. Ideally, the unit should be mounted on a solid concrete slab with anti-vibration pads between unit feet and concrete. However the ZX condensing unit has also been designed for wall mounting on suitable brackets. Wall mounting brackets are not included. Another factor to consider in finding a good installation site is the direction of the prevailing wind. For example if the air leaving the condenser faces the prevailing wind, the air flow through the condenser can be impeded, causing high condensing temperatures ultimately resulting in reducing unit life. A baffle is a remedy for this situation.

Fixing dimensions and distance - single fan unit

Fixing dimensions and distance - dual fan unit

Start up and operation

Before commissioning, ensure that all valves on the condensing unit are fully opened.

Vacuuming

The evacuation procedure is based upon achieving an actual system vacuum standard and is not time dependent. Before the installation is put into commission, it has to be evacuated with a vacuum pump. Proper evacuation reduces residual moisture to 50ppm. The installation of adequately sized access valves at the furthest point from the compressor in the suction and liquid lines is advisable. To achieve undisturbed operation, the compressor valves are closed and the system is evacuated down to 0.3 mbar / 0.225 Torr. Pressure must be measured using a vacuum pressure (Torr) gauge on the access valves and not on the vacuum pump; this serves to avoid incorrect measurements resulting from the pressure gradient along the connecting lines to the pump.

Charging procedure

Refrigerant charging procedure

The scroll compressor design requires system charging as quickly as possible with liquid refrigerant into the liquid line. This will avoid running the compressor under conditions where there is insufficient suction gas. Sufficient suction gas is available to cool not only the motor but also the scrolls. Temperature builds up very quickly in the scrolls if this is not done. Do not charge vapor (gas) refrigerant into the ZX Scroll unit. The suction service valve must not be fully closed at any time while the compressor is running. To do so would cause damage to the compressor in the same manner as explained above. This valve is provided for ease of connection and for the fitting of service gauges without removing the unit panel. It is recommended to charge the ZX unit with refrigerant via its service valves. It is recommended to break the vacuum in the system with a partial charge of the refrigerant, before starting the system. For charge adjustment, it is recommended to check the liquid sight glass just before the expansion valve.

Oil charging procedure

Emerson ZX condensing units are supplied only with a compressor oil charge. After commissioning, the oil level should be checked and topped up if necessary. The oil level should be approximately halfway up the sight glass (ZXL/ZXV/ ZXD units). Oil can be charged through the Schraeder valve on suction valve.

Scroll compressor rotation direction

Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Comparing to normal 3-phase fixed compressors, ZXV unit compressor rotational direction is checked at the right direction in the plant. Customer power connection sequence does not change the compressor rotation direction.

Maximum compressor cycle

Maximum permitted starts per hour is 10.

Check before starting & during operation

Both valves should be fully opened on the liquid line, in order to prevent trapping liquid.

• Check that all valves are fully opened.

• After starting and operation conditions are stabilized, it is recommended to check the oil level in compressor(s) and see if

there is a need to add oil to ensure a sufficient oil level (halfway up the sight glass).

ZXV do’s and don’t

Do’s Don’ts

1. Unit should be grounded at all time

2. Wait for at least 2 minutes after power disconnection

to do drive assm service

3. Refrigerant charge connection size: ½” -20 UNF

(Not 7/16” – 20 UNF)

4. Pay special attention to refrigerant charge

– Liquid indicator should be full all the time – Compressor suction sh should be ~5 to 10k – Condensing temperature should be 8~10k larger than

ambient temperature

5. Liquid pipe line should be insulated by insulation material (10 mm)

1. Don’t connect power supply directly to the compressor at any time

2. Don’t touch the chokes. These become hot during operation.

3. Don’t touch the condenser fins.

6. Safe oil level is from ¼ to ¾ of the compressor oil sight glass

7. After compressor replacement, check the rotation. If reverse rotation is observed, please change two connections at the compressor t-box. Changing at unit’s power supply will not correct reverse rotation.

8. With louvered fin, regular condenser cleaning is necessary to keep unit operating efficiently.

9. Note that sound generated by the unit is not constant due to changes in compressor speed

10. Parameter C16 (setC) /C17 (band)

– C16 = -6 & C17 = 10 (Default) – C16 = -8 & C17 = 8 – C16 = -10 & C17 = 5

Alarm codes

Level Descriptions

Warning

Alarm

Lock Unit (including compressor) stops working; alarm dry-contact will close; manual reset is needed

Unit (including compressor) is running but some data reach unsafe area; alarm dry-contact will not close; reset automatically

Unit (including compressor) may run not with full functions; alarm dry-contact will not close; reset automatically

Alarm

code

E01

E02

E03

E04

E05

E06

E23 Over current alarm Electrical error

Description Alarm type Possible reason Action Reset

Suction pressure probe failure alarm

Condensing temperature probe failure alarm

Discharge temperature probe failure alarm

PHE vapor inlet temperature probe failure alarm

PHE vapor outlet temperature probe failure alarm

Ambient temperature probe failure alarm

Hardware error Probe failure or out of range

Compressor current is larger than settings

No (ZXD/ZXV unit only)

Function: fan speed control is disabled

Function: discharge temperature protection is disabled

Function: PHE Superheat Control is disabled (ZXL/ZXB / ZXV unit only)

Function: PHE Superheat Control is disabled (ZXL/ZXB/ ZXV unit only)

Related functions are disabled

The compressor will be tripped

Automatic reset when the probe restarts working

Automatically with time delay

L23 Over current lock Electrical error

E26 Low voltage alarm Electrical error

E27 Over voltage alarm Electrical error

E40 High pressure switch alarm

L40 High pressure switch lock

E41 Low pressure switch alarm

E44

E46

High discharge temperature alarm

High condensing temperature alarm

Refrigeration

system error

Refrigeration

system error

Refrigeration

system error

Refrigeration

system error

Refrigeration

system error

Over current alarm happens frequently

Voltage is lower than settings; or voltage sensors do not work

Voltage is higher than settings

High pressure switch is open

High pressure switch alarm happens frequently

Low pressure switch is open

Discharge temperature is higher than settings

Condensing temperature is higher than settings

The compressor will be tripped and the unit will be locked

The compressor will be tripped

The compressor will be tripped and the unit will be locked

The compressor will be tripped

Press “Start” >5 sec or manually power-off and power-on

Automatically with time delay

Automatically when HP switch closes

Press “Start” >5 sec or manually power-off and power-on

Automatically when LP switch closes and time delay

Automatically when discharge temperature is lower than settings and time delay

Automatically when condensing temperature is lower than settings

Alarm

code

Description Alarm type Possible reason Action Reset

E47 EXV Full-open warning

E48 Less injection warning

E50 High side liquid back warning

E67

E80 RTC warning Misc. Error

E81 RTF warning Misc. Error

Communication lost between outdoor unit and showcase controllers

Refrigeration

system error

Refrigeration

system error

Refrigeration

system error

Warning

Less refrigerant charge or leakage

Suction liquid back or injection too much

1.Communication cables poor connection

2. Showcase controllers didn’t powered on or have communication part issues

3.Outdoor unit controller has communication part issue

The time is configured for the new controller

Communication error between MCU and unit clock

Automatically when EXV is not at full-open

Automatically when PHE super heat is smaller than settings

Automatically when the difference of discharge temperature and condensing temperature is higher than settings and time delay

Automatically when communication recovered

Automatically when finish time configuration

Automatically when the communication recovers

E82 Probe configuration error alarm Misc. Error

E83

E84

E85

L86 EEPROM R/W error lock Misc. Error write/read error into EEPROM

F01 AC input over current Alarm

Digital inputs configuration error alarm

Compressor configuration error alarm

Injection probe configuration error alarm

Misc. Error

The same probes are configured

The same digital inputs are configured

Digital compressor and solenoid valve configuration does not match

EXV and injection configuration do not match

1.Compressor running out of envelope

2. Input voltage out of range

3.Driver issue

The related functions will be disabled

The compressor will not work

EXV will not work

The compressor will tripped and the unit will be locked

The compressor will be tripped

Automatically when the probes are configured correctly

Automatically when the digital inputs are configured correctly

Manually power off and power on after the compressor configuration is right

Automatically when injection probe is configured correctly

Hold “start” button for 5s or manual power off and on, alarm will disappear when the communication between MCU and EEPROM is success.

Automatically after timer delay

F02 DC bus over voltage Alarm

F03 DC bus under voltage Alarm

1. Input voltage higher than maximum

2. Compressor running out of envelope

1. Input voltage lower than minimum

2. Compressor running out of envelope

The compressor will be tripped

Automatically when DC bus voltage is smaller than settings & timer delay

Automatically when DC bus voltage is higher than settings & timer delay

Alarm

code

F05 Inverter over temperature Alarm

F06 PFC IGBT over temperature Alarm

F07 Lost rotor Alarm

F10

Description

Inverter output current imbalance

Alarm

type

Alarm

Possible reason Action Reset

1. Driver heatsink cooling is not good

2. Compressor running out of envelope

3. Driver issue

1. Driver heatsink cooling is not good

2. Compressor running out of envelope

3. Driver issue

1. Poor connection between driver and compressor motor

2. Compressor motor issue

1. Poor connection between driver and compressor motor

2. Compressor motor issue

The compressor will be tripped

Automatically when power module temperature low & timer delay

Automatically when PFC IGBT temperature low & timer delay

Automatically after timer delay

F12

F13 Motor over speed Alarm 1. Driver issues

F15

F16 HP sensor type configure error Alarm

F18 Torque limit timeout Alarm

F19

F20 Input current fold back timeout Alarm

F21 Fold back warning Warning

F24 Inverter temperature high Alarm

F25 PFC temperature high Alarm

F26 DSP to PFC communication lost Alarm 1. Driver issue

Micro electronic fault or drive EEPROM fault

Compressor model configure error

Inverter temperature fold back timeout

Alarm 1. Driver issue

Alarm

1. Wrong configuration between compressor and driver

1. Wrong configuration between high pressure sensor and driver

1. Compressor running out of envelope

2. Compressor issue

1. Driver heatsink cooling is not good

2.Compressor running out of envelope

3. Driver issue

1. Input voltage low

2. Compressor running out of envelope

3. Driver issue

1. Compressor running out of envelope

2. Driver heatsink cooling is not good

1.Driver heatsink cooling is not good

2.Compressor running out of envelope

3.Driver issue

1.Driver heatsink cooling is not good

2.Compressor running out of envelope

3.Driver issue

The compressor will be tripped

Automatically after timer delay & without fault

Automatically after timer delay

Automatically after timer delay & with right configuration

Automatically after timer delay

Manually power-off and power-on

Automatically after timer delay & power module temperature low

Automatically after timer delay & PFC-IGBT low

Automatically after timer delay & communication recover

F27

F32

Com MCU to DSP communication lost

Inverter temperature low or sensor open fault

Alarm 1. Driver issue

Alarm

1. Poor connection between temperature sensor and driver

2.Driver issue

The compressor will be tripped

Automatically after timer delay & without fault

Alarm

code

F40

F41

Description

Modbus communication lost in driver

Compressor phase over current (intermediate)

Alarm

type

Alarm

Possible reason Action Reset

1. Driver communication part issues

2. Communication cable poor connection

3. Controller communication part issues

1. Compressor running out of envelope

2. Driver issues

3. Compressor motor issues

4. Wrong compressor model setting in controller

The compressor will be tripped

Automatically when communication recover & timer delay

Automatically after timer delay

L38

L39

L35 Inverter lockout LOCKOUT Inverter with lockout errors

Variable speed unit wrong parameter configuration

Communication lost between inverter & system controller

LOCKOUT

1. Driver with wrong configuration

2. Controller with wrong configuration

1.Poor connection between controller & driver

2.Controller/driver issue

The compressor will be tripped and the unit will be locked

Automatically when driver and controller have the right configuration

Automatically when communication recover

Press “Start” >5 sec or manually power-off and power-on

Wiring diagrams

ZXV/ZXLV Condensing Unit Wiring Diagram 冷凝机组线路图

4XD/4XK-380V, 50/60Hz, 3Ph

052-3356-00

2019-07-23

注意:机组必须接地!

ATTENTION:Unit Must Be Grounded!

内置式马达热保护器

Internal motor protector

T3(W)

Crankcase Heater

T1(U)

加热带

压缩机

COMP'R

T2(V)

NOTES 注:

1. Dashed line " " is wired by installer.

虚线部分 " " 由用户连接.

2. Earth "E" wirings is not shown in harnesses for clarity.

为了使图面清晰，部分接线在图中以文字说明表示，图中

“E”表示接地.

断路器

Circuit Breaker

红色

YE RD

蓝色

黄色

红色

黄色

蓝色

蓝色黄色

红色

EXV

黑色

BK YE

黄色红色

电子膨胀阀

ELECTRONIC EXPANSION VALVE

- + G

+ -

H-K

COMMUNICATE

低压开关

VNR + -

环境温度传感器

SENSOR AMBIENT

DI3 AI7 AI6

控制器

Main Controller

板换气侧进口温度传感器

板换气侧出口温度传感器

PHE SENSOR VAPOR-OUT

AI5

冷凝温度传感器

排气温度传感器

DISCHARGE SENSOR DLT

PHE SENSOR VAPOR-IN

AI4

AI3

压力传感器

PRESSURE TRANSDUCER

COND. SENSOR MID COIL

AI2

AI1

250VAC /5A

G -

RS485

3Phase Drive

DCP

DCN

蓝色

黄色

DC-IN

DC+IN

电容板

Capacitor Board

DC-OUT

DC+OUT

红色

白色

Single Fan Only

变频器

Choke

适用单风机

电抗器

蓝色

黄色

U V W

R S T

蓝色

黄色

L1_OUT

L2_OUT

滤波板

Filter Board

L1_IN

L2_IN

红色

3/L2

5/L3

1/L1

接触器

Contactor

2/T1

4/T2

6/T3

黄色

蓝色

红色

适用于单风机

Single Fan Only

_OUT

L3_IN

Cond. Fan Motors Note 风机马达注:

1 Motor for single fan unit, 一个马达用于单风机; 2 Motors for dual fan unit,

白色

电容 1

CAPACITOR 1

白色

红色

M1 M2

F2(4A/250V)

1 2 3

红色

白色

电容 2

CAPACITOR 2

两个马达用于双风机.

F3(4A/250V)

白色

接线端子

黑色

Terminal Block

黄色

蓝色

BUYERD

U V W PE

接线端子

Terminal Block

U V W

红色

黑色

/绿

黄

GNYE

S T

AL1AL

TO1

黄色

红色

NEUTRAL

TO2

黑色

BKBKBK

黑色

橙色

DI1 DO4 C2

高压开关

橙色

蓝色

DO3

红色

黑色

橙色

DO2

变压器

Transformer

WIRE COLOR NOTE 线色说明:

BU----Blue/蓝色 BK----Black/黑色 OG----Orange/橙色 BN----Brown/棕色 RD----Red/红色 WH----White/白色 YE----Yellow/黄色 GNYE----Yellow&Green/黄&绿色

Temperature sensor resistance

Temperature (°C) -30 -10 25 60 80 100 120

DO1C1

ALARM

24VAC 40VA

蓝色

DO5

报警

黄色

白色

蓝色

Discharge temperature

Sensor resistance

1522k 457k 86k 21k 11k 5.8k 3.4k

Temperature (°C) -30 -10 25 60 80 100 120

Condensing, PHE,

ambient temperature

111k 67.7k 42.5k 27.3k 17.9k 10k 5.82k

sensor resistance

Notes

General information

Technical data are correct at the time of printing. Updates may occur, and should you need confirmation of a specific value, please contact Emerson clearly stating the information required.

Emerson cannot be held responsible for errors in capacities, dimensions, etc., stated herein. Products, specifications and data in this literature are subject to change without notice.

The information given herein is based on data and tests which Emerson believes to be reliable and which are in accordance with today’s technical knowledge. It is intended for use by persons having the appropriate technical knowledge and skill, at their own discretion and risk. Our products are designed and adapted for fixed locations. For mobile applications, failures may occur.

The suitability for this has to be assured from the plant manufacturer, which may include making appropriate tests.

Note:

The components listed in this catalogue are not released for use with caustic, poisonous or flammable substances. Emerson cannot be held responsible for any damage caused by using these substances.

About Emerson

Emerson (NYSE: EMR), headquartered in St. Louis, Missouri (USA), is a global technology and engineering company providing innovative solutions for customers in industrial, commercial, and residential markets. Our Emerson Automation Solutions business helps process, hybrid, and discrete manufacturers maximize production, protect personnel and the environment while optimizing their energy and operating costs. Our Emerson Commercial and Residential Solutions business helps ensure human comfort and health, protect food quality and safety, advance energy efficiency, and create sustainable infrastructure. For more information visit Emerson.com.

Contact lists

Asia Pacific Headquarters

Suite 2503-10A, 25/F, Exchange Tower, 33 Wang Chiu Road, Kowloon Bay, Kowloon, Hong Kong Tel: (852) 2866 3108 Fax: (852) 2520 6227

Australia

356 Chisholm Road Auburn NSW 2144, Australia Tel: (612) 9795 2800 Fax: (612) 9738 1699

China - Beijing

Room 1203-1205, North Wing Junefield Plaza Central Tower, No. 10 Xuan Wu Men Wai Street, XiCheng District, Beijing, PRC Tel: (8610) 5095 2188

China - Guangzhou

Guangzhou Office Unit 2202B, 22/F, Leatop Plaza, 32 Zhujiang East Road, Tianhe Dist., Guangzhou 510623, PRC Tel: (8620) 8595 5188

China - Shanghai

Shanghai Sales Office 7/F, Emerson Building, 1582 Gumei Rd, Shanghai, PRC Tel: (8621) 3338 7333

India - Mumbai

601-602, 6/F Delphi B-Wing, Central Avenue, Hiranandani Business Park, Powai, Mumbai 400076, India Tel: (9122) 6786 0793 Fax: (9122) 6662 050

India - Pune

Plot No. 23, Rajiv Gandhi Infotech Park, Phase - II, Hinjewadi, Pune 411 057, Maharashtra, India Tel: (9120) 4200 2000 Fax: (9120) 4200 2099

Indonesia

23/F North Tower, Sampoerna Strategic Square– Jl. Jend. Sudirman Kav. 45-46, 12930, Jakarta Indonesia Tel: (6221) 2509 1400, (6221) 5793 1000 Fax: (6221) 5793 0883

Japan

No. 3-9-5 Shin-Yokohama, Shin-yokohama Tosho Building, Kohoku-ku, Yokohama, 222-0033 Japan Tel: (8145) 475 6371 Fax: (8145) 475 3565

Malaysia

No. 1, Block A Jalan SS13/5 Subang Jaya Selangor 47500, Malaysia Tel: (603) 5624 2888

Middle East & Africa

PO Box 26382 Jebel Ali Free Zone - South Dubai, UAE Tel: (9714) 811 8100 Fax: (9714) 886 5465

Philippines

10/F SM Cyber West Avenue, EDSA cor. West Avenue, Barangay Bungad, Diliman, Quezon City 1105, Philippines Tel: (632) 689 7200 ext. 4395

Saudi Arabia

PO Box 34332 3620 Building 7874, Unit 1, 67th street 2nd Industrial City Dammam, Saudi Arabia Toll Free: 800 844 3426 Tel: (966) 3814 7560 Fax: (966) 3814 7570

South Korea

14/F, NIA Building, Cheonggyecheon-ro, Jung-gu 04520, Seoul Korea Tel: (822) 3483 1500 Fax: (822) 592 7883

Taiwan

3/F, No. 122 Lane 235, Pao Chiau Rd., XinDianv Dist., New Taipei City 23145, Taiwan (R.O.C.) Tel: (8862) 8912 1360 Fax: (8862) 8912 1890

Thailand

34/F, Interlink Tower, 1558/133, Bangna Trad, Bangkok 10260, Thailand Tel: (662) 716 4700 Fax: (662) 751 4241

United Arab Emirates

PO Box 26382 Jebel Ali Free Zone Dubai, UAE Toll Free: 800 441 3428 Tel: (971) 4811 8100 Fax: (971) 4886 5465

Vietnam

6/F, Melinh Point Tower, 2 Ngo Due Ke, District 1, Ho Chi Minh City, Vietnam Tel: (84) 908 009 189

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Emerson Scroll ZXV User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual