Emerson Rosemount 3095 Reference Manual

Page 1
Reference Manual
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable™ Mass Flow Transmitter with HART Fieldbus Protocol
or FOUNDATION
www.rosemount.com
Page 2
Page 3
Reference Manual
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable
Table of Contents
SECTION 1 Introduction
SECTION 2 Installation
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installation Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Receiving and Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Set the Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Write Protect and Failure Mode Alarm Jumpers (HART) . . . . . . . . 2-3
Security and Simulate Jumpers (F
Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Impulse Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Access Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Bolt Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Electrical (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Electrical (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . 2-12
Grounding the Transmitter Housing . . . . . . . . . . . . . . . . . . . . . . . 2-14
Surges/Transients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Optional Transient Protection Terminal Block . . . . . . . . . . . . . . . 2-15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Mount Transmitter and Install Bolts . . . . . . . . . . . . . . . . . . . . . . . 2-15
Process Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Install RTD Assembly (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Power and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
OUNDATION Fieldbus) . . . . . . . . 2-4
www.rosemount.com
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Rosemount 3095 MultiVariable
Reference Manual
00809-0100-4716, Rev JA
May 2008
SECTION 3 HART Commissioning
SECTION 4 Foundation Fieldbus Configuration
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Engineering Assistant Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation and Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Basic Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Set up Tri-loop Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Flow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Off-line Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Engineering Assistant Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Installation and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Node Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Function Block Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
FEATURES and FEATURES_SEL . . . . . . . . . . . . . . . . . . . . . . . 4-12
PlantWeb
Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . 4-17
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Zero Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Mass Flow Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Custom Display Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Analog Input (AI) Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Configure the AI block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Low Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Status Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Master Reset Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Sensor Calibration, Zero Trim Method: . . . . . . . . . . . . . . . . . . . . 4-25
Factory Trim Recall Method: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Mass Flow Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
TOC-2
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Rosemount 3095 MultiVariable
SECTION 5 Troubleshooting
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
EA Communication Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Alarm Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Corrective Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Overrange Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Unexpected Process Variable (PV) Readings . . . . . . . . . . . . . . . . 5-5
Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Removing the Process Sensor Body . . . . . . . . . . . . . . . . . . . . . . . 5-8
Removing the Electrical Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Removing the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Removing the Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Attaching the Sensor Module to the Electronics Housing. . . . . . . 5-10
Attaching the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Reassembling the Process Sensor Body . . . . . . . . . . . . . . . . . . . 5-11
EA Error Message Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Warning Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Installing a Device Driver (DD) for the
3095 Engineering Assistant for Fieldbus . . . . . . . . . . . . . . . . . . . 5-14
Foundation fieldbus Troubleshooting Guides . . . . . . . . . . . . . . . . . . 5-16
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
APPENDIX A Specifications and Reference Data
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Differential Pressure (DP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Absolute/Gage Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Process Temperature (PT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-18
Product Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-20
Revision Level Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-21
Electronics Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-22
Hardware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-23
Communication Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
TOC-3
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APPENDIX B Product Certifications
APPENDIX C Critical Alarms for Previous Software Revisions
APPENDIX D Block Information
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
ATEX Type N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2
ATEX Intrinsic Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3
3095 HART Hazardous Locations Certifications . . . . . . . . . . . . . . . . .B-4
North American Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4
European Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4
3095 FIELDBUS Hazardous Locations Certifications . . . . . . . . . . . . . B-6
North American Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
European Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
IECEx Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-9
Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Alarm Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Alarms and Error Conditions for Revision 12 and 13. . . . . . . . . . . . . .C-1
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Critical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Alarms and Error Conditions for Revisions 8, 9, and 10 . . . . . . . . . . .C-2
Alarms and Error Conditions for Revisions 4 and 5. . . . . . . . . . . . . . .C-5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
AI Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
National Instrument (NI) Set up for LCD. . . . . . . . . . . . . . . . . . . . . D-5
LCD Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-6
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8
Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-12
Sensor Transducer Block Reference Tables . . . . . . . . . . . . . . . .D-14
APPENDIX E HART Communicator
TOC-4
EA Software/
Hart Communicator Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
Static Pressure Sensor Absolute/Gage Pressure Calibration . . . .E-5
Differential Pressure Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Temperature Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Analog Output Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Flow Calculation Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-8
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-9
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-11
Transient Protection Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . .E-14
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NOTICE
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable
Rosemount 3095 MultiVariable Mass Flow Transmitter
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Rosemount Inc. has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
®
Outside of these areas, contact your local Rosemount
representative.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.
www.rosemount.com
Page 8
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Rosemount 3095 MultiVariable
Section 1 Introduction
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-2
USING THIS MANUAL This manual provides installation, configuration, calibration, troubleshooting,
and maintenance instructions for the Rosemount Flow Transmitter and for its operation with the 3095 MultiVariable Engineering Assistant Software.
This manual was developed with the assumption that the user will have a basic understanding of FOUNDATION Fieldbus concepts and wiring practices if needed.
Information is available at www.plantweb.emersonprocess.com/university or check with your system integrator about resources for your specific host system.
The manual consists of the following sections:
Section 2: Installation
Explains how to install the 3095. It includes an installation flowchart, installation considerations, and field installation procedure.
Section 3: HART Commissioning
Explains how to use the configuration software. This includes installing the software onto a personal computer, establishing communications with the 3095, configuring the transmitter, creating a configuration file, and calibrating the flow transmitter. This section also explains the configuration software menus.
Section 4: Foundation Fieldbus Configuration
®
3095 MultiVariable™ Mass
www.rosemount.com
Section 5: Troubleshooting
If a malfunction is suspected, this section describes how to verify that the transmitter hardware and process connections are in good working order.
Appendix A: Specifications and Reference Data
Contains specifications, dimensional drawings, and ordering information.
Appendix B: Product Certifications
Contains Hazardous Certificates, Factory Mutual (FM) and Canada Standards Association (CSA) certified drawings.
Appendix C: Critical Alarms for Previous Software Revisions
Appendix D: Block Information
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Rosemount 3095 MultiVariable
May 2008
SERVICE SUPPORT To expedite the return process outside the United States, contact the nearest
Rosemount representative.
Within the United States, call the Rosemount National Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the name of the process material to which the product was last exposed.
NOTE
People who handle products exposed to a hazardous substance can avoid injury if they are informed and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.
The Rosemount National Response Center will detail the additional information and procedures necessary to return goods exposed to hazardous substances.
1-2
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Rosemount 3095 MultiVariable
Section 2 Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Installation Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Receiving and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Set the Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-15
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
Explosions could result in death or serious injury:
• Do not remove the transmitter cover in explosive atmospheres when the circuit is live.
• Before connecting a 375 Field Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
Electrical shock could cause death or serious injury. If the sensor is installed in a high-voltage environment and a fault or installation error occurs, high voltage may be present on the transmitter leads and terminals:
• Use extreme caution when making contact with the leads and terminals.
Process leaks can cause death or serious injury
www.rosemount.com
Page 12
Rosemount 3095 MultiVariable
A
B
B
START
A
B
Review Rosemount
drawing 03095-1025
or 03095-1024
(see Appendix B: Approval
Drawings)
Review Rosemount
drawings 03095-1020 or
03095-1021
(see Appendix B:
Approval Drawings)
Hazardous
Location?
Non­Incendive Location?
Unpack the
3095
Review the
3095 Manual
Bench
Configure?
BENCH CONFIGURE
Connect Bench
Power Supply
Connect a Personal
Computer or a HART
Communicator
Perform Bench
Configuration Tasks
(Optl.) Perform
Bench Calibration
Tas ks
FIELD
INSTALLATION
Review Installation
Considerations
Mount
Transmitter
Make Process
Connections
DONE
Yes
Yes
No
No
Yes
No
(Optl.) Perform
Field Calibration
Tasks
Configuration
Performed?
No
Perform
Configuration
Tas ks
Yes
Check
for Leaks
(Optional) Install
RTD Assembly
INSTALLATION FLOWCHART
Reference Manual
00809-0100-4716, Rev JA
May 2008
RECEIVING AND INSPECTING
2-2
Depending on the system ordered, the 3095 arrives in as many as three different shipping containers:
3095 MultiVariable Transmitter
This box contains the 3095 transmitter. If ordered, this package also contains an RTD cable and optional mounting hardware.
3095 Engineering Assistant Software Package (Accessory)
The complete Engineering Assistant Software Package includes two installation CD-ROMs and optional HART modem and cables. Engineering Assistant components may also be ordered separately.
RTD Assembly (Optional)
This box contains the optional Series 68 or Series 78 RTD Assembly and the Sensor Wiring Instruction Sheet.
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Reference Manual
00809-0100-4716, Rev JA May 2008
SET THE SWITCHES
Rosemount 3095 MultiVariable
Place the shipping containers on a secure bench and open them, taking care not to damage the contents.
Review the packing list to verify that all equipment was received.
Inspect the equipment and report any shipping damage to the carrier.
See “Exploded View of the Rosemount 3095” on page A-9 to verify parts
Write Protect and Failure Mode Alarm Jumpers (HART)
After the transmitter has been configured, the configuration data can be protected by moving the write protect jumper. When this jumper is installed, the transmitter does not allow any changes to its configuration memory.
As part of its normal operation, the 3095 continuously monitors its own operation. The automatic diagnostic routine is a timed series of checks repeated continuously. If the diagnostic routine detects a failure in a transmitter, the transmitter drives its output either below 3.75 mA or above
21.75 mA depending on the position of the failure mode jumper.
Both of these jumpers are located on the electronics board just inside the electronics housing cover (see Figure 2-1). To avoid exposing the transmitter electronics to the plant environment after installation, set these jumpers during the commissioning stage on the bench.
When shipped from the factory, the write protect jumper is set to “OFF,” and the alarm jumper is set to “High” unless specified differently by ordering the C2 (Custom Configuration) Option Code.
Failure Mode Alarm vs. Saturation Output Values
The failure mode alarm output levels differ from the output values that occur when applied pressure is outside the range points. When pressure is outside the range points, the analog output continues to track the input pressure until reaching the saturation value listed below; the output does not exceed the listed saturation value regardless of the applied pressure. For example, for pressures outside the 4–20mA range points, the output saturates at 3.9 mA or
20.8 mA. When the transmitter diagnostics detect a failure, the analog output is set to a specific alarm value that differs from the saturation value to allow for proper troubleshooting.
Level 4–20 mA Saturation Value 4–20 mA Alarm Value
Low 3.9 mA 3.75 mA
High 20.8 mA 21.75 mA
NOTE
The preceding output values can be altered by an analog output trim procedure.
Use the following steps to change the jumper settings:
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Rosemount 3095 MultiVariable
HART Electronics Board
F
OUNDATION fieldbus Electronics Board
Simulate Jumper
Security Jumper
1. If the transmitter is installed, secure the loop and remove power.
2. Remove the housing cover opposite the field terminal side.
3. Locate the jumper on the electronics board (see Figure 2-1), then
move the jumper to the desired setting.
4. Reattach the transmitter cover. To avoid condensation, metal to metal
contact is preferred.
5. If the transmitter is installed, reapply power.
Figure 2-1. Write Protect and Alarm Jumpers (HART) and Security and Simulate Jumpers (FOUNDATION Fieldbus).
Reference Manual
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May 2008
Security and Simulate Jumpers (FOUNDATION Fieldbus)
Security
After configuring the transmitter, you may want to protect the configuration data from unwarranted changes. Each transmitter is equipped with a security jumper that can be positioned “ON” to prevent the accidental or deliberate change of configuration data. The jumper is located on the front side of the electronics module and is labeled SECURITY (see Figure 2-1).
Simulate
The simulate jumper is used in conjunction with the Analog Input (AI) function block. This switch is used to simulate the measurement and is used as a lock-out feature for the AI function block. To enable the simulate feature, insert the jumper across “ENABLE” (see Figure 2-1) while the transmitter is powered.
NOTE
When power is cycled to the transmitter, simulate is automatically disabled regardless of the position of the jumper. This prevents the transmitter from being accidentally left in simulate mode. Therefore, to enable the simulate feature, the jumper must be inserted after power is applied to the transmitter.
CONSIDERATIONS
General The accuracy of a flow or pressure measurement depends on proper
installation of the transmitter and impulse piping. The piping between the process and the transmitter must accurately transfer the pressure in order to obtain accurate measurements. Mount the transmitter close to the process and use minimum impulse piping to achieve best accuracy. Keep in mind the need for easy access, safety of personnel, practical field calibration, and a suitable transmitter environment. In general, install the transmitter to minimize vibration, shock, and temperature fluctuations.
The following paragraphs discuss the factors necessary for a successful transmitter installation.
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Reference Manual
6.15
(156)
2.82 (72)
4.3
(110)
7.07
(180)
1.10 (28)
2.81 (71)
4.74
(120)
3.54 (90)
6.25
(159)
Dimensions are in inches (millimeters)
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable
Mechanical The Rosemount 3095 may be panel-mounted, wall-mounted, or attached to a
two-inch pipe with an optional mounting bracket. Figure 2-2 illustrates 3095 mounting configurations, “Dimensional Drawings” on page A-9 shows the transmitter dimensions, and Figure 2-3 illustrates example installations.
Figure 2-2. Mounting Configurations.
Taps Different measurement conditions require different piping configurations.
Liquid Flow
For liquid flow measurement, place taps on the side of the line to prevent sediment deposits, and mount the transmitter beside or below these taps so gases can vent into the process line.
Gas Flow
For gas flow measurement, place taps in the top or side of the line and mount the transmitter beside or above the taps so liquid will drain into the process line.
Steam Flow
For steam flow measurement, place taps to the side of the line, with the transmitter mounted below the taps to ensure the impulse piping remains filled with condensate.
NOTE
When the transmitter is oriented on its side, the Coplanar
flange may be mounted to ensure proper venting or draining. Mount the flange as shown in Figure 2-3 so that the drain/vent connections are on the bottom half of the flange for gas service, or on the top half of the flange for liquid service.
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Rosemount 3095 MultiVariable
LIQUID SERVICE
GAS SERVICE
Flow
Flow
Flow
STEAM
SERVICE
Flow
In steam or other elevated temperature services, it is important that temperatures at the coplanar process flanges not exceed 185 °F (85 °C).
Figure 2-3. Example Installations.
Reference Manual
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May 2008
NOTE
In steam service, lines should be filled with water to prevent contact of the live steam with the transmitter.
Impulse Piping Impulse piping, which is the piping between the process and the transmitter,
must accurately transfer the pressure in order to obtain accurate measurements. In this pressure transfer, there are five possible sources of error: leaks, friction loss (particularly if purging is used), trapped gas in a liquid
2-6
line, liquid in a gas line, and temperature-induced or other density variation between the impulse piping.
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Rosemount 3095 MultiVariable
The best location for the transmitter in relation to the process pipe depends on the process. Consider the following guidelines in determining transmitter location and placement of impulse piping:
Keep impulse piping as short as possible.
Slope the impulse piping at least one inch per foot (8 centimeters per meter) upward from the transmitter toward the process connection for liquid.
Slope the impulse piping at least one inch per foot (8 centimeters per meter) downward from the transmitter toward the process connection for gas.
Avoid high points in liquid lines and low points in gas lines.
Make sure both impulse legs are the same temperature.
Use impulse piping large enough to avoid friction effects and prevent blockage.
Vent all gas from liquid piping legs.
When using a sealing fluid, fill both piping legs to the same level.
When purging is necessary, make the purge connection close to the process taps and purge through equal lengths of the same size pipe.
Avoid purging through the transmitter.
Keep corrosive or hot (above 250 °F [121 °C]) process material out of direct contact with the sensor module and flanges.
Prevent sediment deposits in the impulse piping.
Keep the liquid head balanced on both legs of the impulse piping.
Avoid conditions that might allow process fluid to freeze within the process flange.
NOTE
For steam service, do not blow down impulse piping through the transmitter. Flush the lines with the blocking valves closed and refill the lines with water before resuming measurement.
Environmental Mount the transmitter to minimize ambient temperature changes.
“Specifications” on page A-1 lists the transmitter temperature operating limits. Mount the transmitter to avoid vibration and mechanical shock, and to avoid external contact with corrosive materials.
Access Requirements When choosing an installation location and position, take into account the
need for access to the transmitter.
Process Flange Orientation
The process flanges must be oriented so that process connections can be made. In addition, consider the possible need for a testing or calibration input.
Drain/vent valves must be oriented so that process fluid is directed away from technicians when the valves are used.
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Rosemount 3095 MultiVariable
Housing Rotation
The electronics housing may be rotated to improve field access to the two compartments. To rotate the housing less than 90 degrees, release the housing rotation set screw and turn the housing not more than 90 degrees from the orientation shown in Figure 2-3 on page 2-6. To rotate the housing greater than 180 degrees, follow the disassembly procedure on page 6-8.
Rotating the housing greater than 180 degrees without performing the disassembly procedure may damage the 3095 sensor module.
Terminal Side of Electronics Housing
Wiring connections are made through the conduit openings on the top side of the housing.
The field terminal side is marked on the electronics housing.
Mount the transmitter so that the terminal side is accessible. A
0.75-inch (19-mm) clearance is required for cover removal.
Install a conduit plug in the unused conduit opening.
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May 2008
Circuit Side of Electronics Housing
The circuit compartment should not routinely need to be opened when the unit is in service; however, provide 0.75 inches (19 mm) clearance if possible to allow access.
Process The 3095 process connections on the transmitter flange are
Flange adapter unions with These are Class 2 threads; use your plant-approved lubricant or sealant when making the process connections. The process connections on the transmitter flange are on 2
1
/8-inch (54-mm) centers to allow direct mounting to a three- or five-valve manifold. By rotating one or both of the flange adapters, connection centers of 2, 2
1
/8, or 21/4 inches (51, 54, or 57 mm) may be obtained.
When compressed, Teflon sealing capabilities. Whenever flanges or adapters are removed, visually inspect the Teflon O-rings. Replace them if there are any signs of damage, such as nicks or cuts. If they are undamaged, they can be reused. If the O-rings are replaced, the flange bolts may need to be retorqued after installation to compensate for cold flow.
1
/2–14 NPT connections are available as options.
®
O-rings tend to cold flow, which aids in their
1
/4–18 NPT.
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Reference Manual
Unique O-ring
Grooves
3051/2024/3001/3095
1151
Flange Adapter
O-ring
Flange Adapter
O-ring
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable
Failure to install proper flange adapter O-rings can cause process leaks, which can result in death or serious injury.
There are two styles of Rosemount flange adapters, each requiring a unique O-ring, as shown below. Each flange adapter is distinguished by its unique groove.
Use only the O-ring designed to seal with the corresponding flange adapter. Refer to the “Spare Parts” on page A-14 for the correct part numbers of the flange adapters and O-rings designed for the 3095 Multivariable Transmitter.
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Reference Manual
3095
RTD Connector
Process
Connections
RTD Cable
RTD
Assembly
Flow
00809-0100-4716, Rev JA
Rosemount 3095 MultiVariable
May 2008
Mounting Figure 2-4 illustrates a typical 3095 installation site. Major components of the
3095 System and the 3095 Multivariable Transmitter are identified in these figures.
Figure 2-4. Typical 3095 Installation Site
Table 2-1. Transmitter Weight
The 3095 Multivariable Transmitter total weight varies depending on the components ordered (see “Ordering Information” on page A-11). The weight must be securely supported.
Component Weight lb (kg)
3095 Transmitter 6.0 (2.7) SST Mounting Bracket 1.0 (0.4) 12 ft (3.66 m) RTD Shielded Cable 0.5 (0.2) 12 ft (3.66 m) RTD Armored Cable 1.1 (0.5) 24 ft (7.32 m) RTD Shielded Cable 1.0 (0.4) 24 ft (7.32 m) RTD Armored Cable 2.2 (1.0) 75 ft (22.86 m) RTD Shielded Cable 1.9 (0.9) 75 ft (22.86 m) RTD Armored Cable 7.2 (3.2) 21 in (53 cm) RTD Armored Cable 0.5 (0.2) 12 ft (3.66 m) RTD CENELEC Cable 2.1 (0.9) 24 ft (7.32 m) RTD CENELEC Cable 3.0 (1.4) 75 ft (22.86 m) RTD CENELEC Cable 7.1 (3.2) 21 in (53 cm) RTD CENELEC Cable 1.2 (0.5)
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Reference Manual
Carbon Steel Head
Markings (CS)
Stainless Steel Head
Markings (SST)
B7M
316
316
R
B8M
STM
316
316
SW
316
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable
Mounting Brackets
Optional mounting brackets available with the 3095 facilitate mounting to a panel, wall, or 2-in. (51-mm) pipe. The bracket option for use with the Coplanar flange is 316 SST with 316 SST bolts.
When installing the transmitter to one of the mounting brackets, torque the bolts to 125 in-lb (14 n-m).
Mounting Pressure Effect
To correct for mounting position effects, the 3095 should be zero trimmed, using the zero trim procedure described on page 3-13.
Bolt Installation Guidelines
The following guidelines have been established to ensure a tight flange, adapter, or manifold seal. Use only bolts supplied with the transmitter or sold by Rosemount Inc. as a spare part to the 3095 transmitter.
The 3095 is shipped with the Coplanar flange installed with four 1.75-inch (44-mm) flange bolts. The following bolts also are supplied to facilitate other mounting configurations:
Four 2.25-inch (57-mm) manifold/flange bolts for mounting the Coplanar flange on a three-valve manifold. In this configuration, the
1.75-inch (44-mm) bolts may be used to mount the flange adapters to the process connection side of the manifold.
(Optional) If flange adapters are ordered, four 2.88-inch (73-mm) flange/adapter bolts for mounting the flange adapters to the Coplanar flange.
Stainless steel bolts supplied by Rosemount Inc. are coated with a lubricant to ease installation. Carbon steel bolts do not require lubrication. Do not apply additional lubricant when installing either type of bolt. Bolts supplied by Rosemount Inc. are identified by the following head markings:
Hazardous Locations The Rosemount 3095 has an explosion-proof housing and circuitry suitable
for intrinsically safe and non-incendive operation. Individual transmitters are clearly marked with a tag indicating the certifications they carry. See Appendix A: Specifications and Reference Data for specific approval categories. See Appendix B: Product Certifications for installation drawings.
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Reference Manual
Max. Loop Resistance = Power Supply Voltage-11.0
0.022
2000
Load (Ohms)
0
11.0 42.4
(1)
55
Operating Region
(1) For CSA approval, power supply must not exceed 42.4 V dc. (2) HART protocol communication requires a loop resistance value
between 250-1100 ohms, inclusive.
Power Supply
250
16.5
(2)
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Rosemount 3095 MultiVariable
May 2008
Electrical (HART) The signal terminals are located in a compartment of the electronics housing
separate from the transmitter electronics.
Power Supply
The dc power supply should provide power with less than 2% ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included.
NOTE
A loop resistance between 250–1100 ohms inclusive is required to communicate with a personal computer. With 250 ohms of loop resistance, a power supply voltage of at least 16.5 V dc is required.
If a single power supply is used to power more than one 3095 transmitter, the power supply used, and circuitry common to the transmitters, should not have more than 20 ohms of impedance at 1200 Hz.
(1)
Figure 2-5. Power Supply Load Limitations.
Electrical (FOUNDATION Fieldbus)
Proper electrical installation is necessary to prevent errors due to improper grounding and electrical noise. Shielded, twisted pair cable should be used for best results in electrically noisy environments. Cable Type A is recommended by FOUNDATION fieldbus.
NOTE
After a device labeled with multiple approval types is installed, it should not be reinstalled using any of the other labeled approval types. To ensure this, the approval label should be permanently marked to distinguish the used from the unused approval type(s).
2-12
Field Wiring
All power to the transmitter is supplied over the signal wiring. For best installation practices, use a fieldbus type A cable. Do not run unshielded signal wiring in conduit or open trays with power wiring or near heavy electrical equipment. Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.
(1) Quick troubleshooting check: There must be at least 11.0 V dc across the transmitter
terminals.
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Reference Manual
6234 ft (1900 m) max
(depending upon cable
characteristics)
Terminators
Fieldbus Segment
(Trunk)
Spur
(Spur)
Power
Supply
FOUNDATION
fieldbus
Configuration
Tool
(The power supply filter, first terminator, and configuration tool are typically located in the control room.)
Integrated Power
Conditioner
and Filter
Signal Wiring
fieldbus
devices on
segment
*Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations.
00809-0100-4716, Rev JA May 2008
Figure 2-6. FOUNDATION Fieldbus Wiring Connections
Rosemount 3095 MultiVariable
NOTE
Do not apply high voltage (e.g. ac line voltage) to the transmitter terminals. Abnormally high voltage can damage the unit.
Grounding
Signal wiring of the fieldbus segment cannot be grounded. Grounding out one of the signal wires will shut down the entire fieldbus segment.
Shield Wire Ground
To protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point is typically at the power supply.
Power Connections
Use ordinary copper wire of sufficient size to ensure that the voltage across the transmitter power terminals does not go below 9 V dc. To power the transmitter, connect the power leads to the terminals marked “FIELDBUS WIRING” as shown in Figure 2-7. The power terminals are polarity insensitive, which means the electrical polarity of the power leads does not matter when connecting to the power terminals. When wiring to screw terminals, the use of crimped lugs is recommended. Tighten the terminal
screws to ensure adequate contact.
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Rosemount 3095 MultiVariable
Power Terminals
Figure 2-7. FOUNDATION Fieldbus Transmitter Terminal Block
NOTE
Do not ground out the live signal wiring to the housing when working on a segment. Grounding the communication wires may result in temporary loss of communication with all devices on the segment.
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Grounding the Transmitter Housing
Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include:
Internal Ground Connection: The Internal Ground Connection screw is inside the FIELD TERMINALS side of the electronics housing. The screw is identified by a ground symbol ( ), and is standard on all 3095 transmitters.
External Ground Assembly: This assembly is included with the optional transient protection terminal block (Option Code T1), and it is included with CESI/CENELEC Flameproof Certification (Option Code E8), BASEEFA/CENELEC Intrinsic Safety Certification (Option Code I1), and BASEEFA/CENELEC Type N Certification (Option Code N1). The External Ground Assembly can also be ordered with the transmitter (Option Code V5), or as a spare part (03031-0398-0001).
NOTE
Grounding the transmitter case using the threaded conduit connection may not provide a sufficient ground. The transient protection terminal block (Option Code T1) does not provide transient protection unless the transmitter case is properly grounded. Use the above guidelines to ground the transmitter case. Do not run transient protection ground wire with signal wiring; the ground wire may carry excessive current if a lightning strike occurs.
Surges/Transients The transmitter will withstand electrical transients of the energy level usually
2-14
encountered in static discharges or induced switching transients. However, high-energy transients, such as those induced in wiring from nearby lightning strikes, can cause damage to the transmitter.
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Rosemount 3095 MultiVariable
Optional Transient Protection Terminal Block
INSTALLATION
The transient terminal block can be ordered as an installed option (Option Code T1 in the transmitter model number) or as a spare part to retrofit existing 3095 transmitters in the field. See “Spare Parts List” on page A-14.
Installation
When the transient protection terminal block is ordered as a spare part, it must be installed in place of the standard terminal block inside the transmitter housing. See “Removing the Electrical Housing” on page 5-8.
NOTE
The transient protection terminal block provides transient protection only if the transmitter housing is properly grounded. See “Grounding the Transmitter Housing” on page 2-14.
Performance
The transient protection terminal block increases the ability of the 3095 transmitter to withstand electrical transients induced by lightning, welding, or heavy electrical equipment. With the transient protection block installed, the 3095 transmitter meets the standard performance specifications as outlined in this product manual. In addition, the transient protection circuitry meets IEEE Standard 587, Category B and IEEE Standard 472, Surge Withstand Capability.
Equipment The following equipment and tools are not provided with the 3095 transmitter.
Be sure to review the list prior to field installing the transmitter.
Installation tools
Field wire between the power supply and the 3095 transmitter
Barriers or seals required for hazardous locations
Conduit
2-in. (50.8 mm) mounting pipe or saddles
Power supply
3- or 5-valve manifolds, unless otherwise specified
Impulse piping
•Tie wraps
Use the following steps to successfully install the 3095 transmitter.
1. Review the installation considerations described on “Considerations”
on page 2-4 to determine the location for the 3095 transmitter.
Mount Transmitter and Install Bolts
2. Mount the 3095 in the desired location, and install flange or
flange/adaptor bolts. a. Finger-tighten the bolts.
b. Torque the bolts to the initial torque value using a cross-pattern
(see Table 2-2).
c. Torque the bolts to the final torque value using the same
cross-pattern.
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Rosemount 3095 MultiVariable
Table 2-2. Bolt Installation Torque Values.
NOTE
Only use bolts supplied with the 3095 or sold by Rosemount Inc. as a spare part to the 3095. Unauthorized parts can affect product performance and may render the instrument dangerous.
When installing the transmitter to one of the mounting brackets, torque the mounting bracket bolts to 125 in-lb (14 n-m).
NOTE
All four flange bolts must be installed and tight before applying pressure, or process leakage will result. When properly installed, the flange bolts will protrude through the top of the module housing. Attempting to remove the flange bolts while the transmitter is in service will result in leakage of the process fluid.
Bolt Material Initial Torque Value Final Torque Value
Carbon Steel (CS) 300 in-lb (34 n-m) 650 in-lb (73 n-m)
Stainless Steel (SST) 150 in-lb (17 n-m) 300 in-lb (34 n-m)
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Process Connections 3. Connect the transmitter to the process.
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3
/4 to 1/2-14 NPT Adapter (screws into RTD Connection Head)
Wash er
Black Cable Connector
(connect to 3095 RTD Pins)
Compression
Fitting
Compression Fitting
Cable Adapter
Bushing
Cap
Conductive Bushing (slide stop to edge of armored cable)
RTD Cap
Cable Wires (2) Red wires (2) White wires
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Rosemount 3095 MultiVariable
Install RTD Assembly (optional)
Figure 2-8. Armored Shielded RTD Cable Assembly
4. (Optional) Install the Series 68 or Series 78 RTD Assembly.
NOTE
To meet ISSep/CENELEC Flameproof certification, only European Flameproof Cable Assemblies (Process Temperature Input Codes A, B, or C) may be used for RTD cable installation.
a. Mount the RTD Assembly in the desired location. Refer to the
appropriate primary element standard concerning recommended RTD installation location.
b. Connect the RTD cable (optional) to the 3095 RTD connector. All
RTD 3095 Cable assemblies use the 3095 RTD cable connector. Identify the cable type being installed and follow the steps below.
First, fully engage the black cable connector to the 3095 RTD connector pins.
Second, screw in and tighten the cable adapter until metal to metal contact occurs. Install compression fitting.
Third, use pliers to screw in and tighten the strain relief cap onto the compression fitting.
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Rosemount 3095 MultiVariable
Cable Adapter 1/2–14 NPT
Black Cable Connector
Black Cable Connector
Cable Adapter
Cable Gland
RTD Cable Gland CM20
RTD Cable
Assembly Wires
Red
Red
White
White
A
A B
B
3095_23A.EPS
Installing a Shielded 3095 RTD Cable (intended for use in a conduit) a. Fully engage the black cable connector to the 3095 RTD
Connector (see Figure 2-9).
b. Tighten the cable adapter until metal contacts metal (see
Figure 2-9).
Figure 2-9. Shielded RTD Cable
Installing a CENELEC Flameproof 3095 RTD Cable a. Fully engage the black cable connector to the 3095 RTD
Connector (see Figure 2-10).
b. Tighten the cable adapter and cable gland until metal contacts
metal (see Figure 2-10).
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May 2008
Figure 2-10. CENELEC Flameproof RTD Cable
Figure 2-11 illustrates typical wiring configuration of the Rosemount RTC Cable Assembly to a 4-wire RTD.
Figure 2-11. RTD Sensor Wiring Diagram
c. Make all necessary wiring connections inside the RTD Flat
Connection Head as explained in the Sensor Wiring Instructions included with the RTD.
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Rosemount 3095 MultiVariable
Check for Leaks 5. Check all process penetrations for leaks.
Power and Signal Wiring 6. Make field wiring connections (see Figure 2-6 or Figure 2-12). These
connections provide both power and signal wiring.
For explosion-proof installations, wiring connections must be made in accordance with Rosemount drawing 03095-1025 or 03095-1024.
For instrinsically safe installations, wiring connections must be made in accordance with ANSI/ISA-RP12.6, and Rosemount drawings 03095-1020 or 03095-1031.
For ALL installations, wiring connections must be made in accordance with local or national installation codes such as the NEC NFPA 70.
NOTES
• Do not run field wiring in conduit or open trays with other power wiring, or near heavy electrical equipment.
• Field wiring need not be shielded, but use twisted pairs for best results.
• To ensure communication, wiring should be 24 AWG or larger and not exceed 5,000 feet (1,500 meters).
• For connections in ambient temperatures above 140 °F (60 °C), use wiring rated for at least 194 °F (90 °C).
a. Remove the cover on the side marked FIELD TERMINALS on the
electronics housing.
b. Connect the lead that originates at the positive side of the power
supply to the terminal marked “+ SIG” or “+ PWR.” Be sure to include loop resistance.
NOTE
Incorrect field wiring connections may damage the 3095. Do not connect field wiring to the “TEST +” terminals.
c. Connect the lead that originates at the negative side of the power
supply to the terminal marked “–.”
d. Plug and seal unused conduit connections on the transmitter
housing to avoid moisture accumulation in the terminal side of the housing.
NOTE
If the conduit connections are not sealed, mount the transmitter with the electrical housing positioned downward for drainage. Conduit should be installed with a drip loop, and the bottom of the drip loop should be lower than the conduit connections or the transmitter housing.
Grounding 7. Install field wiring ground (optional), and ground the transmitter case
(required).
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1100  > RL > 250
User-Provided
Power Supply
Signal loop may be grounded at
any point or left ungrounded
(see step 7.a).
(see step 7.b)
Figure 2-12. HART Wiring Connections.
Field Wiring Ground
a. Field wiring may be grounded at any one point on the signal loop,
or it may be left ungrounded. The negative terminal of the power supply is a recommended grounding point.
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Ground the Transmitter Case
b. The transmitter case should always be grounded in accordance
with national and local electrical codes. The most effective transmitter case grounding method is direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include:
External Ground Assembly: This assembly is included with the
transient protection terminal block. The External Ground Assembly can also be ordered as a spare part (see “Spare Parts List” on page A-14).
Internal Ground Connection: Inside the FIELD TERMINALS
side of the electronics housing is the Internal Ground Connection screw. This screw is identified by a ground symbol:
NOTE
The transient protection terminal block does not provide transient protection unless the transmitter case is properly grounded. Use the above guidelines to ground the transmitter case.
Do not run the transient protection ground wire with field wiring as the ground wire may carry excessive current if a lighting strike occurs.
Grounding the transmitter case using threaded conduit connection may not provide sufficient ground.
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8. Replace the cover.
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Section 3 HART Commissioning
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Engineering Assistant Software . . . . . . . . . . . . . . . . . . . . page 3-2
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
Explosions could result in death or serious injury:
• Do not remove the transmitter cover in explosive atmospheres when the circuit is live.
• Before connecting a 375 Field Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
Electrical shock could cause death or serious injury. If the sensor is installed in a high-voltage environment and a fault or installation error occurs, high voltage may be present on the transmitter leads and terminals:
• Use extreme caution when making contact with the leads and terminals.
Process leaks can cause death or serious injury
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HART
ENGINEERING ASSISTANT SOFTWARE
Installation and Initial Setup
The 3095 Engineering Assistant (EA) Software is a PC-based software package. The EA Software lets you configure the 3095 Multivariable Mass Flow Transmitter and 3095 Multivariable Mass Flowmeters.
The EA Software is available as a Snap-On application to AMS 6.0 and newer, or as Stand-Alone Software powered by AMS. The EA Software performs configuration, maintenance, and diagnostics functions, and serves as the primary communications interface to the 3095 transmitter and 3095 Mass Flowmeters.
The following are the minimum system requirements to install the 3095 Engineering Assistant Software:
IBM-compatible PC
Pentium 800 MHz personal computer or above
Operating System: Microsoft
512 MB RAM
350MB of available hard disk space
CD-ROM
800 x 600 256 color display
NOTE
The available hard disk space specified above is the amount needed for software installation, not the amount needed for operation (disk space needed will vary from network to network depending on configuration, number of devices, etc.).
©
Windows™ NT, 2000 or XP
Installing the 3095 MultiVariable Engineering Assistance Software
The EA Software package is available with or without the HART modem and connecting cables. The complete EA package contains the EA software CD-ROM, and one HART modem with cables for connecting the computer to the 3095. Optional USB HART Modem and cables include separate software to install USB HART modem drivers. Install USB HART Modem drivers following the instructions provided with the modem. Install USB HART Modem drivers prior to beginning the EA software installation.
1. For Stand-Alone users, install the 3095 Engineering Assistant software by clicking on the “setup.exe” file located on the CD-ROM.
2. For Snap-On users, AMS is a two CD-ROM series with the 3095 Engineering Assistant on the second disk. After installing AMS, install the 3095 Engineering Assistant software by clicking on the “setup.exe” file located on the second CD-ROM.
3. A series of screens (called the “Installation Wizard”) will appear and assist in the installation process. Follow the on-screen instructions. It is recommended that the default settings on the PC are used.
4. The system will reboot. Installation will continue until the “Finished” prompt appears.
NOTE
For AMS users, AMS must be installed and activated by submitting the proper license codes before EA can be launched as a Snap-On option.
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Installing the HART Modem
After the EA Software has been installed, the HART modem device driver must be installed and configured. The HART modem Installation Wizard automatically appears when the 3095 EA Software is launched. If the wizard does not automatically launch, you can configure the modem by accessing the AMS Network Configuration screen.
If using a HART USB Modem, the modem drivers must be installed prior to configuring the HART Modem. The USB Modem drivers can be installed by following the instructions for the software provided with the HART USB Modem.
For AMS Snap-On users:
1. Click on the Windows “Start” button.
2. Click on “All Programs.”
3. Click on the “AMS” folder.
4. Click on the “AMS Configuration” icon.
For EA Stand-Alone users:
HART
Figure 3-1. HART Modem Installation
1. Click on the Windows “Start” button.
2. Click on “All Programs.”
3. Click on the “Engineering Assistant” Folder.
4. Click on the “AMS Network” icon.
Once the Install Wizard is open, the HART modem can be installed.
1. Click on the “Add” button.
2. Select “HART Modem” and click the “Install…” button.
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3. Specify a name for the HART Modem. The default is “HART Modem
1.” Click “Next.”
4. Specify whether AMS will act as a primary or secondary HART master for configuration (See Figure 3-2). If performing a bench configuration, it is recommended to choose “Hand held device as a secondary HART master (AMS will be Primary HART master)”. For field configurations where the instrument is powered by a HART protocol control system, selecting the second choice is recommended in order to prevent HART communication conflicts between AMS and the HART control system. Click “Next.”
Figure 3-2. HART Modem Installation
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5. Select the PC COM Port for the HART Modem. Click “Next.”
6. If more than one device will be connected to the HART modem at the same time (such as a Rosemount 333 Tri-Loop), select the “Multi Drop” check box and then select a scan address range. (Limiting the address range to 0-2 will improve response time.) Click “Finish” to complete the HART modem configuration.
7. After configuring the HART modem in the AMS network window, access the HART modem properties screen again and select the “Connection” tab. Set the “Retry Count” to a value of 6.
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User-Provided Power Supply
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Figure 3-3. Connecting a PC to
the 3095
Rosemount 3095 MultiVariable
Connecting to a Personal Computer
Figure 3-3 shows how to connect a computer to a 3095.
HART
1. Power the device as outlined in Section 2.
2. Connect the 9-pin HART modem cable to the 9-pin serial communications port on the PC.
NOTE
If your PC does not have a 9-pin serial port, you will need a USB-HART modem, PN 03095-5105-0002.
3. On the side marked “Field Terminals,” connect the modem mini-grabbers to the two terminals marked “Comm.”
4. Launch the 3095 Engineering Assistance Software.
NOTE
It may be necessary to access the COM port properties on your PC. In the advanced port settings, adjust the receive buffer to its lowest setting (1) and re-boot the computer to apply the change.
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HART
admin
Rosemount 3095 MultiVariable
a. For AMS Snap-On users:
1. Click on the Windows “Start” button.
2. Click on “All Programs.”
3. Click on the “AMS” folder.
4. Click on the “AMS System” icon.
b. For EA Stand-Alone users:
1. Click on the Windows “Start” button.
2. Click on “All Programs.”
3. Click on the “MV Engineering Assistant” folder.
4. Click on the “MV Engineering Assistant” icon.
5. Enter username and password and click “OK” to log on to the software (see Figure 3-4). Once you are logged on, you will be taken to the default “Device Connection View,” which shows all devices which are currently online (see Figure 3-5).
NOTE
The default username is “admin” (lowercase) with a blank password.
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Figure 3-4. Software Login.
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Figure 3-5. Device Connection View
Rosemount 3095 MultiVariable
HART
Basic Navigation The 3095 Engineering Assistant lets you navigate through the software in a
variety of ways. When first logging onto the system, the default screen is the Device Connection View (Figure 3-5). You will be able to see all devices which are connected to the network.
NOTE
If Device Connection View does not appear, go to File_Properties. In the Properties window, select “Device Connection View” as the default browser. Then, click on the Device/AMS Sync tab and de-select the Automatic Sync Function. Click “Apply”.
Menu Categories
File:The File menu contains screens to configure the overall host system,
including AMS settings and user login.
Edit: The Edit menu contains standard Cut and Paste commands.
View: The View menu is used to change the type of graphical interface you
are currently working with.
Tools: The Tools menu does not contain any applications for the 3095 Engineering Assistant software
Window: The Window menu can be used to manage all of the various windows and applications currently open.
Help: The Help menu accesses the online assistance guide for the AMS Interface/3095 EA software.
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Tool Bar
Another fast way to navigate through the 3095 Engineering Assistance Software is by using the toolbar (see Figure 3-6).
Figure 3-6. Toolbar Icons
May 2008
Procedures In both Snap-On and Stand-Alone versions of the 3095 Engineering Assistant
Software, most of the device parameters can be accessed by right-clicking on the transmitter icon (See Figure 3-7 below). To access flow configuration, right-click on the transmitter icon and select 3095 Engineering Assistant or SNAP-ON Linked Apps/3095 Engineering Assistant. More information on completing a flow configuration using the 3095 Engineering Assistant begins on page 3-33.
NOTE
Some of the links found when right-clicking on the transmitter icon (see Figure 3-7) may have different titles or may be absent, depending on which version (SNAP-ON or Stand-Alone) of the 3095 Engineering Assistant is running, and depending on the revision level version of the device and the device driver file.
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Figure 3-7. Transmitter Links
Rosemount 3095 MultiVariable
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Rosemount 3095 MultiVariable
Process Variables…
The “Process Variables…” link displays the current reading of the process variables measured by the 3095. In the “Process Variables…” window, variables are automatically updated every 2-3 seconds. All values on the screen are read-only.
1. Right-click on the transmitter icon.
2. Select “Process Variables…” from the pop-up menu.
The following process variables are viewable on the “Process Variables…” window (see Figure 3-8):
Absolute/Gage Pressure
Differential Pressure
Temperature
•Flow Rate
Flow Total
Analog Output (4-20mA)
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Figure 3-8. Process Variables Window (with 3095 Device Driver File DD2 Rev 3)
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Figure 3-9. Transmitter Status screen
Rosemount 3095 MultiVariable
Status…
The “Status…” link displays a list of the transmitter errors, alarms, and failures. If a status flag is triggered, it is highlighted in red.
1. Right-click on the transmitter icon.
2. Select “Status…” from the pop-up menu.
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Scan Device
The “Scan Device” function synchronizes the transmitter with the host system, updating all parameters, readings, etc.
1. Right-click on the transmitter icon.
2. Select “Scan Device” from the menu.
Diagnostics and Tests
The “Loop Test” application, found under the “Diagnostics and Tests” link, verifies the 4-20mA output of the 3095. The user can manually set the transmitter output current and then verify the actual loop current using an Amp meter.
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1. Right-click on the transmitter icon.
2. Highlight “Diagnostics and Tests” from the pop-up menu.
3. Select “Loop Test” from the submenu.
4. Read the warning message and click “Next.”
5. Select the analog output level for the transmitter and click “Next.” If “Other” is chosen, another screen appears allowing you to specify the output current (see Figure 3-10).
6. Measure the output current with an Amp meter and compare with the expected output current. If a correction trim is needed, it will be done as a D/A trim in the calibration functions (see page 3-17).
7. When finished, select “End” and click “Next.”
8. Read the warning message, and click “Next.”
9. Select “Finish.” The analog output returns to its normal reading.
Figure 3-10. Loop test analog output selection.
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Calibrate Menu
The “Calibrate” menu contains links to three different applications: Sensor Trim, D/A Trim, and Scaled D/A Trim.
From the “Sensor Trim” link, you can access the calibration options for the Differential Pressure, Static Pressure, and Temperature process variables. Additionally, you can change the Atmospheric Pressure value and restore the D/A converter to its factory default setting.
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Figure 3-11. Sensor Trim Menu
Rosemount 3095 MultiVariable
HART
In addition to the 3095 EA software, the following equipment is required for a sensor trim procedure:
3095 transmitter
Dead-weight tester
Power supply and load resistor
Vacuum pump or a barometer that is at least 3 times as accurate as the
3095 AP sensor. A barometer is preferred.
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Rosemount 3095 MultiVariable
Sensor Trim Procedure
1. Right-click on the transmitter icon. Select “Process Variables” to view measured variables and determine if a sensor trim is needed (see Figure 3-8).
2. Right-click on the transmitter icon. Select “Calibrate/Sensor Trim” functions.
3. Click on the process variable requiring modification (DP Sens Trim, AP Sens Trim, GP Sens Trim, or Temp Sens Trim).
4. From the calibration screen (see Figure 3-12), select the type of calibration procedure:
a. To view the last calibration trim points for the selected process
variable, select “Display Trim,” and click “Next.” The offset and slope trim points are displayed.
b. To fully calibrate the selected process variable, select “Trim
Sensor,” and click “Next.”
1. Read the warning message and click “Next.”
2. Select the units of measure from the drop-down menu for the variable being calibrated, and click “Next.”
3. Select whether you want to calibrate the offset or slope (span) point, and click “Next”. The offset trim should be done first;
then determine if a slope trim is necessary. a. If setting the offset point for the Absolute Pressure sensor, pull vacuum to both the low and high sides of the transmitter, or offset trim the AP sensor using an accurate barometer or reference sensor. b. If setting the offset point for the DP Sensor, equalize the high and low ports. c. If setting the offset point for the Temperature sensor, insert the RTD probe into an ice bath or use a verified RTD simulator. d. If setting the slope trim (span) for the DP sensor, apply the desired pressure to the high side of the transmitter. e. If setting the slope trim for the AP or GP sensor, apply the reference pressure to the high and low side ports simultaneously. f. If setting the slope trim for the Temperature sensor, insert the RTD probe into a hot oil bath or use a verified RTD simulator.
4. Enter the new value for the offset or slope point, and click
“Next.”
5. Select “Yes” to implement the new calibration point, and click
“Next.”
6. Read the warning message, and click “Next.”
7. Click “Finish.”
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Figure 3-12. Sensor Trim Options Screen
Rosemount 3095 MultiVariable
c. To restore the selected process variable to its factory default
calibration, select “Factory Trim Recall” and click “Next.”
1. Read the warning message and click “Next.”
2. Select “Yes” to implement the default calibration, and click “Next.”
3. Read the warning message, and click “Next.”
4. Click “Finish.”
d. To zero the sensor reading for the selected process variable (not
available for Temperature Sensor Calibration), select “Zero Sensor,” and click “Next.”*
1. Read the warning message and click “Next.”
2. Select “Yes” to zero the current sensor reading, and click “Next.”
3. Read the warning message, and click “Next.”
4. Click “Finish.”
HART
* NOTE: Do not zero an AP sensor unless an absolute 0 pressure (vacuum) source is available.
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Changing the Atmospheric Pressure Value:
The Gauge Sensor on the 3095 takes measurements with respect to the atmospheric pressure. To change the assumed atmospheric pressure value:
1. Right-click on the transmitter icon.
2. Highlight “Calibrate” from the pop-up menu.
3. Highlight “Sensor Trim” from the submenu.
4. Click on “Atmospheric Press.”
5. A window appears, displaying the current atmospheric pressure value used by the 3095. Select “Yes” to change the value, and click “Next” (see Figure 3-13).
6. Enter the new value for the atmospheric pressure, and click “Next.”
7. Select the unit of measure from the drop-down menu, and click “Next.”
8. Select “Yes” to implement the new assumed Atmospheric Pressure value, and click “Next.”
9. Read the warning message, and click “Next.”
10. Click “Finish.”
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Figure 3-13. Atmospheric Pressure Configuration
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D/A Trim
The D/A Trim allows the user to adjust the digital-to-analog converter at the end points of the transmitter output scale to compensate for a discrepancy with a reference milliamp meter.
1. Right-click on the transmitter icon.
2. Highlight “Calibrate” from the pop-up menu.
3. Click “D/A Trim.”
4. Read the warning and click “Next.”
5. Connect the Ammeter, and click “Next.” The 3095M output will go to 4mA.
6. Enter the value (in mA) that is shown on the reference meter, and click “Next.”
7. Compare the meter value to the 4mA reference point, and select “yes” if the two values agree. If “no” is selected, repeat steps 6 and 7. Click “Next.” The 3095M output will go to 20mA.
8. Enter the value shown on the reference meter, and click “Next.”
9. Compare the meter value to the 20mA reference point, and select “yes” if the two values agree. If “no” is selected, repeat steps 8 and 9. Click “Next.”
10. Click “Finish” to end the D/A loop trim.
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Scaled D/A Trim
For the Scaled D/A Trim, the user can adjust the transmitter digital-to-analog converter on an alternate unit of measure, such as voltage (example: using a voltmeter across a 500 ohm resistor produces a low point of 2 volts a high point of 10V).
1. Right-click on the transmitter icon.
2. Highlight “Calibrate” from the pop-up menu.
3. Click “Scaled D/A Trim.”
4. If you expect your measurement to be from 4 – 20 (mA, V, etc.), click “Proceed.” Otherwise, click “Change.”
5. Enter the expected low set point, and click “Next.”
6. Enter the expected high set point, and click “Next.”
7. Follow steps 5-7 on the above D/A Trim procedure, using the low and high values you entered as reference points instead of the normal 4mA and 20mA.
To restore the D/A Conversion to the factory default settings:
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1. Right-click on the transmitter icon.
2. Highlight “Calibrate” from the pop-up menu.
3. Highlight “Sensor Trim” from the submenu.
4. Click “Factory Trim.”
5. Select “Yes,” and click “Next” when asked if you want to set the DAC (Digital-to-Analog Converter) Trim to factory defaults.
6. Click “Finish.”
Reset
The reset command reinitializes the transmitter microprocessor. This is the equivalent of cycling power to the 3095.
NOTE
This procedure does not return the transmitter to factory trim settings.
1. Right-click on the transmitter icon.
2. Click “Reset” from the pop-up menu.
3. Read the warning message and click “Next.”
4. The transmitter will reset automatically. Click “Finish” to close the window.
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Table 3-1. 4–20mA Control Loop Defaults Assignments
Rosemount 3095 MultiVariable
Process Variable Assignments
The “Assignments” (or Process Variable Assignments) link lets you assign specific variables to individual 4-20mA loops for use with the Rosemount 333 HART Tri-Loop. Table 3-1 illustrates the default variables assigned to each control loop. If a 333 Tri-Loop is used, the Tri-Loop channels can each be configured to any of the PV, SV, TV, or QV variables (see page 3-33).
Loop EA Label Label on Tri-Loop Default Variable Default Units
Primary PV N/A Flow Std. Cu.ft / hr Secondary SV Output 1 Diff. Pressure in. H20 Tertiary TV Output 2 Static Pressure psi Fourth QV Output 3 Temperature deg. F
To change the process variable assigned to a particular output variable:
1. Right-click on the transmitter icon.
2. Highlight “Assignments” from the pop-up menu.
3. Click on the control loop you wish to change the variable assignment for. Refer to Table 3-1 for default variable assignments.
4. When the configuration screen appears, select the variable from the pull-down menu to be assigned to the selected 4-20 loop, and click “Next” (see Figure 3-14).
5. Read the warning message, and click “Next.”
6. Click “Finish” to implement the loop assignment change.
HART
Figure 3-14. Changing the Primary Loop Variable
NOTE
When used with a 333 Tri-Loop, each channel of the Tri-Loop can be configured to any of the variables (PV, SV, TV, or QV). Therefore, it is suggested to leave the 3095M set to its default order of variable assignments.
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Rosemount 3095 MultiVariable
RTD Configuration
The RTD Config link specifies the process temperature (PT) mode. It allows you to enable or disable PT input or to specify automatic backup mode.
When in Normal Mode, the transmitter uses the external RTD for PT measurement. In the event of an RTD failure, the transmitter goes into alarm condition.
When in Fixed Mode the transmitter will stay on a fixed value that is entered by the user.
When in Backup Mode, a value is specified that the transmitter will go to in the event the RTD fails or is disconnected. Upon failure, the transmitter will use the backup value and set a HART status bit for PT alarm, but will not go into alarm condition. The transmitter returns to automatic temperature sensor readings when the RTD failure condition no longer exists.
NOTE
The fixed and backup process temperature ranges are wider than the actual process temperature range:
Process Temperature Range: -300 to 1500 °F (-185 to 815 °C) Fixed/Backup Temperature Range: -459 to 3500 °F (-273 to 1927 °C)
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Figure 3-15. RTD Configuration.
To change the RTD configuration:
1. Right-click on the transmitter icon.
2. Click on “RTD Config” from the pop-up menu.
3. Select “Yes” to change the configuration, and click “Next.”
4. From the drop-down menu, select the mode you wish to place the process temperature input in, and click “Next” (see Figure 3-15).
5. Enter a temperature value to be used if the transmitter is in Fixed or Backup Mode, and click “Next.”
6. Select the unit of measure for the temperature input from the drop-down menu, and click “Next.”
7. Click “Finish.”
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DP Low Flow Cutoff
The DP Low Flow Cutoff screen allows the minimum differential pressure (DP) limit for the 3095 to calculate flow to be set. At a DP value less than the low flow cutoff, the flow value will equal zero.
Figure 3-16. DP Low Flow Cutoff.
The default value for the DP Low Flow Cutoff is 0.02 inH20 (5 Pa).
To change the DP Low Flow Cutoff point:
1. Right-click on the transmitter icon.
2. Click “DP Low Flow Cutoff” from the pop-up menu.
3. Select “Yes” to change the Low Flow Cutoff point, and click “Next.”
4. Enter the cutoff value, and click “Next” (see Figure 3-16).
5. Select “differential pressure” for the unit of measure, and click “Next.”
6. Select “Yes” to implement the change in the DP Low Flow Cutoff point, and click “Next.”
7. Click “Finish.”
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Rename
To change the name that appears next to the transmitter icon on the 3095 Engineering Assistant software:
1. Right-click on the transmitter icon.
2. Click “Rename” from the pop-up menu.
3. Type a new name for the transmitter, and press “Enter” on the keyboard.
Clear Offline Configuration or Delete
To remove the offline configuration that is currently saved for the selected
3095. (For more information on Offline Configurations, see page 3-47):
1. Right-click on the transmitter icon.
2. Click “Clear Offline Configuration or Delete” from the pop-up menu.
3. Click “Yes” to delete the offline configuration.
Compare Configurations…
“Compare Configurations” lets you compare current, historic, and offline configurations for the selected 3095.
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Figure 3-17. Time Selector
1.Right-click on the transmitter icon.
2.Click “Compare Configurations” from the pop-up menu.
Compare current, offline, and previous configurations for the selected device. From the tabs at the top of the window, you can select the set of parameters to view. A green tab denotes a difference on one or more parameters found on that tab between the two selected configurations. Compare two different configurations by moving the slide bar to the time setting you want for each of the configurations (see Figure 3-17).
NOTE
“Compare Configurations” function compares those configuration settings in the Configurations Properties functions only (see Figure 3-18). The flow configuration file is not included in this comparison.
If you are comparing the current configuration for the 3095, you can also change the configuration by modifying the appropriate field and clicking “Apply.”
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Figure 3-18. Compare Configurations
Rosemount 3095 MultiVariable
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STEAM FLOW
MAIN STEAM LINE
Rosemount 3095 MultiVariable
Configuration Properties…
The Configuration Properties screen contains device parameters that are grouped into tabs located at the top of the window. To access the Configuration Properties window:
1. Right-click on the transmitter icon.
2. Click “Configuration Properties…” from the pop-up menu.
When navigating throughout the Configuration Properties screens, the time bar at the bottom of the screen lets you switch your view between previous configurations, the current online configuration, and the saved offline configuration. The history configuration is read-only.
When making changes to the configuration, click “Apply” or “OK” to implement and save the configuration to the device.
Basic Setup
The basic setup tab provides access to the essential parameters that should be defined upon initial configuration (see Figure 3-19). These include:
Tag: unique name entered by the user (8 characters) to identify the
transmitter
DP, AP, GP, Temp, Flow, and Flow Total: units of measure; all
selectable
URV Upper Range Value (20mA output): entered by user to range the
output
LRV Lower Range Value (4mA output): entered by user to range the
output
Date, Descriptor, and Message: used to further help identify the
transmitter for the user
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Figure 3-19. Basic Setup tab
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Rosemount 3095 MultiVariable
Device Tab
The device tab provides more in-depth information about the 3095 transmitter. Only the Date, Descriptor, and Message fields can be edited. All other fields on the Device tab are read only:
Date, Descriptor, and Message: same parameters as found on the
“Basic Setup” tab (See Figure 3-20).
NOTE
All other fields on the Device Tab are read only.
Model, Manufacturer, and Distributor: Give the transmitters
background information
Hardware Rev: Refers to the hardware revision of the transmitter
Software Rev: Refers to the electronics output board revision of the
transmitter
Write Protect: Indicates the position of the security write protect
jumper pins on the transmitter output board. This is not selectable from the software (see page 2-3).
Final Assembly Number: assigned by Rosemount at the time of final
assembly manufacture
HART
Figure 3-20. Device Tab
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HART
Rosemount 3095 MultiVariable
HART Tab
The HART tab is used to set some of the communications parameters that are used by HART protocol.
Tag: same parameter as found on the “Basic Setup” tab.
Poll Address: users can assign a unique HART address to the 3095 to
differentiate it from other devices if set up on a multidrop network.
Number of Response Preambles: changes the number of response
preambles for the transmitter to EA communication. Typically, this value is set at five. Increase the value only if the transmitter is installed in an electrically noisy environment.
Burst Mode: must be enabled for operation with a Rosemount 333
Tri-Loop. With burst mode ON, the 3095 continuously outputs HART parameters, eliminating the time required for the control system to request information from the transmitter.
Burst mode is compatible with use of the analog signal. Because HART protocol features simultaneous digital and analog data transmission, the analog value can drive other equipment in the loop while the control system or Tri-Loop receives the digital information.
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Access to information other than burst data is obtained through the normal poll/response method of HART communication. The EA or the control system may request any of the information that is normally available while the transmitter is in burst mode. However, the response time to these requests will be longer. Between each burst message sent by the transmitter, a short pause allows the EA or control system to initiate a request. The transmitter receives the request, processes the response message, and then continues bursting the data approximately three times per second. When sending a new flow configuration file from the EA, the burst mode must be OFF.
Burst mode is not compatible with Multi Dropping more than one transmitter because there is no method to discriminate the data communications from multiple field devices.
Burst Option: From the pull down menu select what type of data will
be sent when the transmitter is in Burst Mode. For use with the 333 Tri-Loop, the Burst Option must be set to “process vars/crnt” (HART CMD3).
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Figure 3-21. HART Tab
Rosemount 3095 MultiVariable
HART
Figure 3-22. DP Sensor Tab
DP Sensor Tab
The DP Sensor screen provides read only information about the DP sensor module (see Figure 3-22).
Flange Type: From the drop-down menu, select the flange type used in
the primary assembly
Flange Material: From the drop-down menu, select the flange material
used in the primary assembly
O ring Material: From the drop-down menu, select the O ring material
used in the transmitter
Drain/Vent Material: From the drop-down menu, select the drain and
vent material used in the transmitter.
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Rosemount 3095 MultiVariable
Flow Tab
The Flow Tab allows for the configuration of flow damping and units of measure (see Figure 3-23).
Flow USL and Flow LSL: This is a value calculated by the transmitter.
The calculation is dependent on the DP sensor limit and the flow configuration file.
Flow Units: From the drop-down menu, select the units of measure for
the flow rate. This parameter is also on the “Basic Setup” tab.
Flow Damping: Not a selectable parameter in the 3095 transmitter. To
dampen the flow measurement, go to the “Process Input” tab and set the DP damping.
Figure 3-23. Flow Tab
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GP, PT, and SP Snsr Tabs
The configuration tabs for the SP, GP, and PT sensors display the high and low sensor limits. There are no writable parameters for these tabs.
Remote Seal Tab
All parameters found under the Remote Seal tab should show “None,” as the 3095 is not generally used with the Rosemount Diaphragm Seals System.
These fields are selectable by the user in cases where remote diaphragm seals have been assembled to the transmitter.
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Figure 3-24. LCD Configuration Ta b
Rosemount 3095 MultiVariable
LCD Configuration Tab
The following parameters can be displayed on the LCD (if LCD is ordered and installed on transmitter). See Figure 3-24.
Differential Pressure
Static Pressure (Absolute Pressure)
Gage Pressure
Process Temperature
Flow
Flow Total
Current Output
% Range
Display Period sets the display time of each parameter selected. Display time is selectable in one-second increments, from two to ten seconds.
HART
Flow Total Tab
The Flow Total tab shows the running flow total.
Mode: From the drop-down menu, select “Start” to begin (or continue)
flow accumulation. Select “Stop” to stop flow accumulation. Select “Reset” to set to zero. Click “OK” or “Apply” to implement any changes.
Flow Total: Displays the current flow total (updated automatically). The
parameter is read-only.
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HART
0.864
Rosemount 3095 MultiVariable
Figure 3-25. Flow Total
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Figure 3-26. Process Inputs Tab.
Process Input Tab
On the Process Input tab, the units of measure and damping can be configured for each of the measured variables (DP, AP/GP, and Temp).
Units: From the drop-down menu, select the units of measure for the
chosen process variable. The unit parameters are also selectable on the “Basic Setup” tab.
Damping: Enter in the desired damping value (in seconds).
NOTE
The transmitter sets the damping value to the nearest acceptable value. An information message is provided to the operator indicating the new damping values.
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Rosemount 3095 MultiVariable
Analog Output Tab
Upper Range Value (URV) and Lower Range Value (LRV): Sets the
range represented by the 4 to 20mA output. These functions are also selectable on the “Basic Setup” tab.
Figure 3-27. Analog Output Tab
NOTE
All other fields on the Analog Output Tab are read only.
Min span: A value calculated by the transmitter. The calculation is
dependent on the DP sensor minimum range and the flow configuration file.
•AO Alm Typ: Indicates the position of the alarm jumper pins on the
transmitter output board.
Xfer Fnctn: The value is “linear” for the 3095.
•PV is: Indicates which variable is set as the primary variable. This is
selectable on the “Basic Setup” tab.
HART
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Rosemount 3095 MultiVariable
Spec Units Tab
The Special Units tab configures flow measurement and flow total to be displayed in units considered nonstandard in the 3095M transmitter.
NOTE
After completing a special unit configuration, reset the 4-20mA range (LRV and URV). The range values must be re-entered and applied to the device using either Engineering Assistant or a HART hand-held communicator.
Base Unit: From the drop-down menu, select the desired base unit of
measure for flow.
Scaling Factor: Enter a scaling factor. The scaling factor multiplied by
the Base Unit will equal the Flow Special Unit.
Unit String: Enter the desired display units. Up to 5 characters can be
entered for display of the special units, including all alphanumeric characters and the forward slash (“/”) key. (The field contains 6 spaces but the first space is the space bar.)
The following are examples of unit string entries:
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Figure 3-28. Special Units Tab
M M C F D
G P M
After entering each parameter (Base Unit, Scaling Factor, Unit String), click “Apply” to send the parameter to the transmitter. Click “Yes” to the warning messages. The transmitter will accept one field at a time. Click “Apply” again, until all the entered fields (highlighted in yellow) have been sent to the transmitter.
3-32
NOTE
After configuring Special Units, remember to set the Flow Units (on the Basic Setup tab to “SPCL” and re-range the LRV-URV for the desired flow range in terms of special units
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Set up Tri-loop Configuration
1. Start AMS.
2. Right-click the on-line 3095 and select Configuration Properties.
3. Select the HART tab.
4. Select Burst Mode Off.
5. Select Burst option to processvars/crnt. This is HART command 3. Select Apply and OK.
6. Exit Configuration Properties.
7. Right-click on the Tri-Loop icon and select Configuration
Properties.
8. In Basic Setup, enter the desired tag name. View device information and channel enable.
9. Select Channel 1 tab. Select desired Process variable. Input units, upper range value, low Range and Enabled to Yes. Select Apply.
10. Select Channel 2 tab. Select desired Process variable. Input units, upper range value, low Range and Enabled to Yes. Select Apply.
11. S elect Channel 3 tab. Select desired Process variable. Input units, upper range value, low Range and Enabled to Yes. Select Apply.
12. If necessary, perform an analog output trim on each of the 4-20 loops on the 333 HART Tri-Loop.
13. After all configuration steps have been completed for the 333 Tri-Loop and the 3095 transmitter, AND the flow configuration file has been sent to the 3095 transmitter, return to the Configuration Properties functions of the 3095M and go to the HART tab to set the Burst Mode to On.
HART
Flow Configuration Flow configuration for the 3095 is achieved by launching the 3095 Snap-On
application from the Device Configuration screen. The following steps highlight how to access the flow configuration program for the 3095:
1. Right-click on the transmitter icon.
2. Highlight “SNAP-ON” from the pop-up menu.
3. Click “MultiVariable Engineering Assistant” from the submenu.
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Rosemount 3095 MultiVariable
Figure 3-29. 3095 Engineering Assistant Menu Structure.
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Basic Navigation File Menu
“New” starts with a fresh configuration file. This should be selected before import and opening a file.
“Open” lets you open a previously saved configuration file.
“Save” and “Save as” lets you save the current configuration file. You can save a created configuration while in off-line that can be imported to a 3095 when in on-line mode.
“Reports” will print or save the transmitter, primary element, fluid, and natural gas reports. The transmitter report is only available when a 3095 is on-line.
View Menu
Select “Toolbar” to show or hide the toolbar.
Select “Status Bar” to show or hide the status bar.
Configure Menu
“Configure Flow…” launches the Flow Configuration Wizard.
“Options” enables or disables password usage. The security must be enabled before the password screen can be accessed.
The “Import…” link imports previous versions of 3095 Flow Configuration files. Only EA Mass Flow (*.mfl) files can be imported. The flow configuration wizard automatically opens, and the file is imported to the current file format.
3-34
The “Preferences” link is used to switch between US or SI/Metric Units for flow configuration. Default units are applied to all new configurations, not the current configuration. To start a new configuration, Click “File” from the menubar and select “New”.
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New Document
Save Config
Options
Receive Config
Help
Open Document
Configure Flow
Send Config
Tes t Calculation
00809-0100-4716, Rev JA May 2008
Rosemount 3095 MultiVariable
Transmitter Menu
Use “Send Configuration…” to fully implement the flow configuration to the transmitter. When finished with the flow configuration wizard, the transmitter does not use the new configuration until the “Send Configuration…” link is used. The function is also accessible within the flow configuration wizard.
HART
To receive the current configuration from the transmitter, select “Receive Configuration.” This will load the currently used configuration from the transmitter’s memory and open the flow configuration wizard.
“Test Calculation” lets you verify the accuracy of the 3095’s flow configuration.
1. Enter values for DP, AP, and Temp.
2. Select the units of measure for each process input.
3. Click “Calculate.” The 3095 computes flow based on the values entered.
4. In the Test Calculation window, the “Insert” button inserts the test calculation results into a report. The report can be saved to the PC, or printed.
“Privileges” let you change or set up security and password.
Toolbar
The toolbar provides another way to access some of the links found under the various headers menubar.
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HART
Process Fluid
Selection Screen
Steam
Database Gas
Database Liquid
Custom Gas
Custom Liquid
Gross
Characterization 1
(ISO Physical
Property
Gross
Characterization 2
Detail
Characterization
(ISO Molar
Composition)
Primary Element
Selection
Process Operating
Conditions, Flow
Units, and Reference
Conditions to
Define the
Standard
Volumetric Unit
Calculated
Compressibility
and Viscosity
Parameters
Save Flow
Configuration
Rosemount 3095 MultiVariable
Flow Configuration Wizard
The flow configuration wizard screens are used to define compensated flow parameters and to create flow configuration files for sending to a transmitter. The flow configuration wizard can be launched by clicking on the “Configure Flow” icon from the toolbar or from the menubar.
1. Click on “Configure” from the menubar.
2. Click “Configure Flow…” from the drop-down menu.
The following flow chart illustrates the screens that will take you through the flow configuration process. If Natural Gas is selected as the process fluid type, there is an extra screen for the configuration of the gas compressibility factor.
Figure 3-30. Flow Configuration Wizard Flowchart
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Figure 3-31. Process Fluid Selection
Rosemount 3095 MultiVariable
Process Fluid Selection
The first screen of the flow configuration wizard lets you select the process fluid used in your application. Available fluids include:
Natural Gas (AGA & ISO)
Steam
•Gas
•Liquid
Custom Gas & Liquid
HART
Natural Gas Flow
1. Select “Natural Gas” or “Natural Gas (ISO)” from the column with the “Fluid Designation Category” header.
2. Select the characterization method for gas compressibility the 3095 Engineering Assistant will use to calculate the natural gas compressibility factor. Gross characterization is a simplified method that is acceptable for a narrow range of pressure, temperature, and gas composition. Detail characterization covers all pressure, temperature, and gas composition ranges for which AGA8 computes compressibility factors. Table 3-2 identifies the acceptable ranges for both of these characterization methods. For ISO Natural Gas, Molar Composition Method is similar to the Detail Characterization Method, and the Physical Property Method is similar to Gross Characterization 1 Method.
3. Click “Next”.
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Table 3-2. Gross vs. Detail Characterization Method
Engineering Assistant Variable Gross Method Detail Method
Pressure 0–1200 psia Temperature 32 to 130 °F Specific Gravity 0.554–0.87 0.07–1.52 Heating Value 477–1150
Mole % Nitrogen 0–50.0 0–100 Mole % Carbon Dioxide 0–30.0 0–100 Mole % Hydrogen Sulfide 0–0.02 0–100 Mole % Water 0–0.05 0–Dew Point Mole % Helium 0–0.2 0–3.0 Mole % Methane 45.0–100 0–100 Mole % Ethane 0–10.0 0–100 Mole % Propane 0–4.0 0–12 Mole % i-Butane 0–1.0 0–6 Mole % n-Butane 0–1.0 0–6 Mole % i-Pentane 0–0.3 0–4 Mole % n-Pentane 0–0.3 0–4 Mole % n-Hexane 0–0.2 0–Dew Point Mole % n-Heptane 0–0.2 0–Dew Point Mole % n-Octane 0–0.2 0–Dew Point Mole % n-Nonane 0–0.2 0–Dew Point Mole % n-Decane 0–0.2 0–Dew Point Mole % Oxygen 0 0–21.0 Mole % Carbon Monoxide 0–3.0 0–3.0 Mole % Hydrogen 0–10.0 0–100 Mole % Argon 0 0–1.0
NOTE: Reference conditions are 14.73 psia and 60 °F for Gross Method.
(1) The 3095 MultiVariable sensor operating limits may limit the pressure and temperature range. (2) The summation of i-Butane and n-Butane cannot exceed 6 percent. (3) The summation of i-Pentane and n-Pentane cannot exceed 4 percent.
BTU/SCF
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(1)
(1)
–200 to 400 °F
0–20,000 psia
0–1800 BTU/SCF
(2)
(2)
(3)
(3)
May 2008
(1)
(1)
3-38
Steam Flow
1. Select “Steam” from the “Fluid Designation Category” header.
2. From the “Fluid Type” header, select either Superheated & Saturated Steam or Saturated Steam.
3. Click “Next”.
NOTE
Saturated Steam should be selected ONLY if the steam being measured is always saturated. With this option, the density of the saturated steam is based on the actual static pressure measurement. The Saturated Steam option also requires that the 3095 is set to fixed temperature mode. The fixed temperature value set must be a value within the saturated steam range relative to the operating pressure range entered in the flow configuration wizard.
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Table 3-3. 3095 Liquids and Gases Database
Acetic Acid Acetone Acetonitrile Acetylene Acrylonitrile Air Allyl Alcohol Ammonia Argon Benzene Benzaldehyde Benzyl Alcohol Biphenyl Carbon Dioxide Carbon Monoxide Carbon Tetrachloride Chlorine Chlorotrifluoroethylene Chloroprene Cycloheptane Cyclohexane Cyclopentane Cyclopentene
Cyclopropane Divinyl Ether Ethane Ethanol Ethylamine Ethylbenzene Ethylene Ethylene Glycol Ethylene Oxide Fluorene Furan Helium–4 Hydrazine Hydrogen Hydrogen Chloride Hydrogen Cyanide Hydrogen Peroxide Hydrogen Sulfide Isobutane Isobutene Isobutylbenzene Isopentane Isoprene
Rosemount 3095 MultiVariable
Gas & Liquid Flow
1. Select either Database Gas, Database Fluid, Custom Gas, or Custom Fluid from the “Fluid Designation Category” Header.
2. If using a database gas or fluid, select the fluid used from the “Fluid Type” header. Refer to Table 3-3 for a list of database fluids.
3. If using a custom gas or fluid, enter the name of the fluid under the “Fluid Name” parameter.
4. Click “Next”.
Isopropanol Methane Methanol Methyl Acrylate Methyl Ethyl Ketone Methyl Vinyl Ether m–Chloronitrobenzene m–Dichlorobenzene Neon Neopentane Nitric Acid Nitric Oxide Nitrobenzene Nitroethane Nitrogen Nitromethane Nitrous Oxide n–Butane n–Butanol n–Butyraldehyde n–Butyronitrile n–Decane n–Dodecane n–Heptadecane
n-Heptane n–Hexane n–Octane n–Pentane Oxygen Pentafluorothane Phenol Propane Propadiene Pyrene Propylene Styrene Sulfer Dioxide To lu en e Trichloroethylene Vinyl Acetate Vinyl Chloride Vinyl Cyclohexane Water 1–Butene 1–Decene 1–Decanal 1–Decanol 1–Dodecene
1–Dodecanol 1–Heptanol 1–Heptene 1–Hexene 1–Hexadecanol 1–Octanol 1–Octene 1–Nonanal 1–Nonanol 1–Pentadecanol 1–Pentanol 1–Pentene 1–Undecanol 1,2,4–Trichlorobenzene 1,1,2–Trichloroethane 1,1,2,2–Tetrafluoroethane 1,2–Butadiene 1,3–Butadiene 1,3,5–Trichlorobenzene 1,4–Dioxane 1,4–Hexadiene 2–Methyl–1–Pentene 2,2–Dimethylbutane
HART
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Rosemount 3095 MultiVariable
Composition Mole % (Natural Gas Only)
The next screen will take you to either the gas composition table or the gross characterization screens, depending on what you selected in the previous screen.
Detail Characterization (AGA) & Molar Composition Method (ISO)
If either Detail Characterization or Molar Composition Method was selected on the previous screen, the gas composition table will appear.
1. Enter the Mole % for each component in the gas mixture. Refer to Table 3-2 on page 3-38 for valid entries when entering values into the gas composition. The total mole % must add up to 100%.
To zero all 21 fields, click “Clear”.
The normalize button provides a method to automatically modify
all non-zero values to total 100%.
2. Click “Next”.
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Figure 3-32. Gas Composition
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Figure 3-33. Gross Method I & SGRG-88 Configuration
Rosemount 3095 MultiVariable
Gross Characterization Method 1 (AGA) & Physical Property: SGRG-88 (ISO)
Gross Method 1 uses the density of natural gas, its heating value, and the quantity of non-hydrocarbon components to calculate the gas compressibility factor per AGA8. SGRG-88 is the equivalent gas compressibility factor for ISO applications.
1. Enter values for the following parameters:
Real gas relative density (Specific gravity relative to air)
Mole % of CO
Volumetric gross heating value
Mole % of H
2. Click “Next”.
2
(optional)
2
HART
Gross Characterization Method 2 (AGA)
Gross Method 2 uses the density of natural gas and the quantity of non-hydrocarbon components to calculate the gas compressibility factor per AGA8.
1. Enter values for the following parameters:
Real gas relative density (Specific gravity relative to air)
Mole % of CO
Mole % of N
2
2
Mole % of H2 (optional)
Mole % of CO (optional)
2. Click “Next”.
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Rosemount 3095 MultiVariable
Primary Element Selection
The Primary Element Selection Screen lets you configure the primary element used with the 3095. The following steps apply to all fluid types (gas, fluid, natural gas, steam).
1. Select the general type of primary used under the “Category “header.
2. Select the specific type of primary used under the “Specific Primary Element” header.
NOTE
If complying with AGA3 Natural Gas, the primary element should be an orifice plate with AGA flange taps.
If a calibrated primary is selected, you will be prompted to enter values to a table of Flow Coefficients vs. Reynolds Numbers at the next screen.
If a primary is selected with Constant Cd, you will be prompted to enter a single value for the Discharge Coefficient at the next screen.
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3. Enter the orifice diameter, sensor size, or beta ratio. This parameter will be different depending on the type of primary selected during the previous two steps.
NOTE
To be in compliance with appropriate national or international standards, beta ratios and differential producer diameters should be within the limits as listed in the standards. The EA software will alert the operator if a primary element value exceeds these limits. However, the EA software will not stop the operator from proceeding with a flow configuration because of this type of exception.
4. Enter the primary element material (see Table 3-4 and Figure 3-34 on page 3-43).
5. Enter the meter tube diameter (pipe ID) and units at reference temperature for the measured dimension.
6. Enter the meter tube material.
7. Click “Next”.
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Rosemount 3095 MultiVariable
Table 3-4. Primary Element Options
Annubar Orifice Plate
®
Annubar Annubar® Diamond II+ / Mass ProBar 1195 Mass ProPlate Calibrated Annubar Calibrated Annubar® Diamond II + / Mass ProBar 1195 Mass ProPlate, Cd with Bias 485 Annubar 485 Annubar® / 3095MFA Mass ProBar, Constant K Calibrated Cd: 2½ D & 8D Taps Calibrated 485 Annubar
Nozzle Constant Cd: Flange, Corner, D & D/2 Taps
Long Radius Wall Taps, ASME Corner Taps, ASME Long Radius Wall Taps, ISO Corner Taps, ISO ISA 1932, ISO Corner Taps, ISO 99 Amendment 1 Calibrated Cd D & D/2 Taps, ASME Constant Cd D & D/2 Taps, ISO
Venturi Flange Taps, AGA
Nozzle, ISO Rough Cast/Fabricated Inlet, ASME Flange Taps, ISO Rough Cast Inlet, ASME Machined Inlet, ASME Small Bore Orifice, Corner Taps, ASME Machined Inlet, ISO Welded Inlet, ISO 405P Compact Orifice Calibrated Cd 405C Compact Conditioning Orifice Constant Cd 1595 Conditioning Orifice Plate, Corner Taps
Other 1595 Conditioning Orifice Plate, Flange Taps
Area Averaging Meter Calibrated Cd: Flange, Corner, D & D/2 Taps: ISO-5167 (2002) Standard V-Cone Wafer-Cone Calibrated Standard V-Cone Calibrated Wafer-Cone Wedge Meter
Diamond II (Discontinued 1999) 1195 Integral Orifice
®
Diamond II (Discontinued 1999) 1195 Mass ProPlate, Calibrated Cd
®
/ 3095MFA Mass ProBar 2½ D & 8D Taps, ASME
®
/ 3095MFA Mass ProBar Calibrated Cd: Flange, Corner, D & D/2 Taps
®
®
®
®
®
(1)
Constant Cd: 2.5D & 8D Taps
D & D/2 Taps, ISO 99 Amendment 1
Flange Taps, ASME
Flange Taps, ISO 99 Amendment 1
Small Bore Orifice, Flange Taps, ASME
1595 Conditioning Orifice Plate, D & D/2 Taps
Constant Cd: Flange, Corner, D & D/2 Taps: ISO-5167 (2002) Corner Taps, ISO-5167 (2002) D & D/2 Taps, ISO-5167 (2002) Flange Taps, ISO-5167 (2002)
HART
Figure 3-34. Primary Element Selection
(1) List of available primaries is subject to change.
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Rosemount 3095 MultiVariable
Operating & Reference Conditions
After supplying information about the primary element, the next screen prompts you to enter values for environmental and operating conditions. This screen applies to all process fluids.
1. Enter the operating pressure range and units.
2. Enter the operating temperature range and units.
3. If desired, modify the atmospheric pressure, flow units, or reference conditions.
4. Click “Next”.
Figure 3-35. Operating and Reference Conditions
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Figure 3-36. Density, Viscosity, and Compressibility
Rosemount 3095 MultiVariable
Density, Viscosity, and Compressibility Configuration
The next screen displays the calculated density and viscosity values based on entries made in previous screens in the flow configuration wizard. If a change is made to either a density or viscosity value, the 3095 EA software considers the fluid to be “Custom Fluid.” Click “Finish” to exit the screen.
HART
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Rosemount 3095 MultiVariable
Saving the Flow Configuration
Once the flow configuration wizard is complete, you will be prompted to save the new flow configuration. You can save it on the computer’s hard disk, the 3095’s flash memory, or both. Select the box next to the option you wish to perform, and click “OK.”
NOTE
It is recommended to save the flow configuration to the computer for later use or installation.
Figure 3-37. Saving Options
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CAUTION
If you selected a custom fluid, or made density or viscosity changes to a database fluid, be sure to save the information to a configuration file so that you can modify the flow configuration information at a later date. Although you can read a flow configuration from a transmitter, it is NOT possible to retrieve custom density, custom viscosity, or custom primary element information. Therefore, be sure to save custom fluid configurations to a unique file.
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Rosemount 3095 MultiVariable
Off-line Configuration In off-line mode, the 3095 Engineering Assistant does not communicate
directly with the transmitter. Instead, the configuration file is saved to the computer and loaded onto the transmitter at a later time when in on-line mode. To launch the 3095 MultiVariable Engineering Assistant in off-line mode:
1. When at the default Device Connection view, double click on the “Plant Database” icon.
2. Expand the “Area” folder by clicking on the “+” box.
3. Expand the “Unit” folder.
4. Expand the “Equipment Module” folder.
5. Right-click on the “Control Module” folder.
6. Select “Add Future Device” from the pop-up menu.
7. Select “3095 template” from the list of devices and click “OK.”
8. Right-click on the transmitter icon.
9. Launch the MultiVariable Engineering Assistant application (located under the SNAP-ON menu for AMS Snap-on users).
HART
From here you can open up the flow configuration wizard and save a flow configuration file (.mv file). Follow the same procedure for creating a flow configuration as found on page 3-33 or page 3-36.
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Figure 3-38. Off-Line Configuration
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Section 4 FOUNDATION Fieldbus
Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Engineering Assistant Software . . . . . . . . . . . . . . . . . . . . page 4-2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-10
Function Block Overview . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-12
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-14
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . page 4-19
Mass Flow Transducer Block . . . . . . . . . . . . . . . . . . . . . . page 4-20
LCD Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-20
Analog Input (AI) Block . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-22
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-26
OVERVIEW This section covers basic operation, software functionality, and basic
configuration procedures for the 3095 Multivariable™ Transmitter with F
OUNDATION Fieldbus. This section is organized by block information. For
detailed information about the function blocks used in the 3095, refer to “Block Information” on page D-1 and the F 00809-0100-4783.
OUNDATION Fieldbus Block manual
FIELDBUS
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
www.rosemount.com
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Failure to follow these installation guidelines could result in death or serious injury.
• Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
• Do not remove the connection head cover in explosive atmospheres when the circuit is live.
• Before powering a F make sure the instruments in the loop are installed in accordance with instrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
• All connection head covers must be fully engaged to meet explosion-proof requirements.
Process leaks could result in death or serious injury.
• Do not remove the thermowell while in operation.
• Install and tighten thermowells and sensors before applying pressure
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
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OUNDATION fieldbus segment in an explosive atmosphere,
ENGINEERING ASSISTANT SOFTWARE
Installation and Setup Installing the 3095 Engineering Assistant for FOUNDATION Fieldbus
Operation of the software requires the installation of both the 3095 Engineering Assistant (EA) for FOUNDATION Fieldbus and FOUNDATION Fieldbus communications card drivers. (The 3095 EA for Ff and the 3095 EA for HART can be loaded onto the same computer.) The following instructions detail the installation of both the National Instruments (NI) PCMCIA interface card and software as well as the 3095 EA for Ff.
NOTE
It is necessary to follow the instructions in order. This will simplify the installation process of the National Instruments software and EA. Deviating from these steps may significantly complicate the installation process.
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1. Install the NI-FBUS Communications Manager Driver Software from the National Instruments CD.
a. Insert the NI-FBUS Communications Manager Driver CD.
b. Windows should detect the presence of a CD and start the
installation program. Follow the onscreen prompts to finish the installation. If Windows does not detect the presence of a CD, use Windows Explorer or My Computer to view the contents of the CD-ROM, and then double click the SETUP.EXE program.
c. Click the Install NI-FBUS Software button.
d. Follow the Installation wizard to complete the installation process.
e. The second installation screen asks for a serial number. The serial
number is not needed, click Next. A pop-up comes up and says that you have entered an invalid serial number, and asks if you would like to enter a valid serial number, click No.
f. Continue to follow the installation wizard.
g. A licensing and activation pop-up will appear. No serial number or
activation code is needed.
h. This wizard will prompt the user to restart the computer once the
installation is completed.
i. When computer reboots, the Add Interface Wizard will appear,
continue with the instructions in step 2 before using this screen.
2. Insert the PCMCIA card and install the New Hardware. a. Insert the PCMCIA Card into the PCMCIA slot.
b. The Windows New Hardware Installation wizard will appear.
Choose Yes this time only, and continue with the installation wizard.
3. Install the Driver for the National Instruments (NI) PCMCIA-FBus interface card.
a. Return to the Add Interface Window. Follow the wizard to
complete the installation of the PCMCIA card. If the software does not run automatically navigate to Start > All Programs > National Instruments > NI-FBUS > Utilities > Interface Configuration Utility. Click the Add Interface button and choose the PCMCIA Interface type.
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4. Download the Rosemount 3095MV Device Descriptor (DD) files from the Fieldbus.org web site.
a. Go to Fieldbus.org.
b. Click the End User Resources button.
c. Click Registered Products.
d. Choose Emerson Process Management from the Manufacturer
drop-down menu.
e. Choose Flow from the Category drop-down menu.
f. Click Search.
g. Click on Rosemount 3095 MultiVariable™ Transmitter.
h. Click Download DD / CFF File.
i. Click I Accept to the terms to complete the download.
j. A dialog box will appear when the DD is ready to download. Click
Open.
k. The files are located in a Zip file, extract all three files into a
location on the PC of your choosing. To do this select all of the files and click Extract. Then choose the location that you would like to save them to using your browser.
5. Import the DD into NI-FBUS a. Start the NI-FBus Interface Config. Utility. Go to Start > All
Programs > National Instruments > NI-FBUS > Utilities > Interface Configuration Utility.
b. Right click on the “Board” icon to click “Enable”. (If no board
appears in this window, the Interface card was not added correctly, please go back to step 3 and follow the instructions.)
c. Click the Import DD/CFF button.
d. Click the Browse button,
e. Navigate to the directory that the DD files were extracted (in step
4K).
f. Select the correct file in the directory, the click Open to select the
directory.
g. Click OK to install the files.
h. When the import succeeds, click OK.
i. Click OK on the Interface Configuration Utility screen to close the
Utility.
6. Install the Rosemount Engineering Assistant for Ff software a. Insert disc 2 of the EA-5.5.1 CD set. The latest version of EA can
also be found online at Rosemount.com.
b. Windows should automatically open the CD to windows explorer
view. Open the EAFF Folder.
c. Double-click SETUPEAFF.exe.
d. Follow the instructions in the Installation Wizard to complete the
installation.
e. Instructions will appear to reboot the computer once the
installation has finished.
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Scan
fieldbus
Segment
3095 Device Tag
Name(s) on Segment
Selected Device Status
Communication Status ONLINE or OFFLINE
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Establish Communications with the 3095 FOUNDATION Fieldbus Transmitter using 3095 EA for F
1. Connect the 9-pin communications cable into the PCMCIA card port located in the computer.
2. Connect communication wiring to the cable connectors labeled “D and “D
-
”.
3. Open the transmitter cover on the side marked “Field Terminals”. Connect the communication wires to the 3095 transmitter terminals labeled “Fieldbus Wiring”.
4. Verify device is properly powered to establish communications.
5. Open the 3095 Engineering Assistant for F program. Select the 3095 Engineering Assistant for F Fieldbus from the program menu or use the 3095 EA for FF shortcut icon.
6. Select Scan to scan the F locate and present live 3095 F segment. The transmitter device tag name will appear on the screen in the Device view. The Device Status view will publish the status of the transmitter.
OUNDATION Fieldbus
OUNDATION Fieldbus
OUNDATION
OUNDATION Fieldbus segment. Scanning will
OUNDATION Fieldbus transmitters on the
+
FIELDBUS
Figure 4-1. Device View
NOTE
The EA for F
OUNDATION fieldbus will not communicate with devices set with a
non-commissioned address within the address range 248-251. It may be necessary to change the address of the device before EA will be able to communicate with the 3095 FOUNDATION fieldbus transmitter.
OUNDATION Fieldbus communication status is represented in the
7. F lower right corner of the screen. If status is ONLINE, communication has been established. If status is OFFLINE, communication has not been established and/or communication has been disconnected.
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FIELDBUS
Start EA Wizard
Browse and
Open
Existing FIle
Mass Flow Configuration File Name
Open EA
Wizard
Select Device
Tag Name
Scan
FOUNDATION
fieldbus segment
for 3095 devices
Rosemount 3095 MultiVariable
Create and Send a Mass Flow Configuration using 3095 EA for FOUNDATION Fieldbus
A mass flow configuration file can be created in either OFFLINE or ONLINE mode.
1. Select the device tag name requiring a new or updated mass flow configuration file. The selected device tag will become highlighted. Information about the selected device will appear on the Device Status portion of the screen.
2. Select the EA Wizard. A window stating, “Welcome to Rosemount Engineering Assistant for Foundation Fieldbus” will appear.
Figure 4-2. Open EA Wizard
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3. Select either “Start new file in Flow Wizard” or “Open existing configuration files” in Flow Wizard. Select either create a new file or open a current (saved) file and edit. Follow the EA Wizard and step through completing a mass flow configuration (see page 3-33 for details).
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EA Wizard
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Figure 4-3. EA Wizard View
Rosemount 3095 MultiVariable
FIELDBUS
4. Upon completing a mass flow configuration using the EA Wizard, the file can be saved to disk. The file must be saved for review or to edit the mass flow configuration file in the future. FOUNDATION Fieldbus mass flow configuration files cannot be uploaded from the Mass Flow Transducer Block. If the file is not saved, it cannot be retrieved.
5. Select the “Send” button to download the mass flow configuration file to the Mass Flow Transducer Block. Sending the mass flow configuration file will overwrite the existing file in the Mass Flow Transducer Block. The transmitter must be out of service to send a mass flow configuration file.
6. A message box will appear confirming the action to send the mass flow configuration file to the Mass Flow Transducer Block. Select “OK” to send the mass flow configuration file.
7. Completing the download of the file to the Mass Flow Transducer Block, a screen that says “Installation Completed Successfully” will appear. Select OK.
8. The installation is now complete and will appear in the Device Status portion of the screen.
9. Bring the transmitter back into service using the host system, for example DeltaV.
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Selected Device (Highlighted)
Send Mass Flow Configuration File to Selected Device
Status Confirms Mass
Flow Configuration File
Installations
Rosemount 3095 MultiVariable
Figure 4-4. Download Mass Flow Configuration File
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Verify the Flow Configuration
To view the flow configuration parameters:
1. Open the Mass Flow Block.
2. The following parameters, shown in Table 4-1, contain the flow configuration information that can be viewed in the Mass Flow Block.
Table 4-1. Flow Configuration Parameters
Parameter Index Number Parameter Name
21 FLUID_DENSITY 22 FLUID_VISCOSITY 23 GAS_EXPANSION_FACTOR 24 DISCHARGE_COEFFICIENT 25 REYNOLDS_NUMBER 32 FLUID_PHASE 33 FLUID_NAME 34 PRIMARY_ELEMENT_CATEGORY 35 PRIMARY_ELEMENT_TYPE 36 ORIFICE_BORE_MATERIAL 37 ORIFICE_BORE_DIAMETER 39 METER_TUBE_MATERIAL 40 METER_TUBE_DIAMETER 42 TEMPERATURE_UPPER_RANGE_VALUE 43 TEMPERATURE_LOWER_RANGE_VALUE 44 PRESSURE_UPPER_RANGE_VALUE 45 PRESSURE_LOWER_RANGE_VALUE
FIELDBUS
An important step to verify the correct flow configuration was sent to the transmitter is by running a Test Calculation. This will simulate the differential pressure, static pressure, and process temperature and return the mass flow output from the transmitter. To run a Test Calculation:
1. Open the Mass Flow Transducer Block.
2. Set the Mass Flow Transducer Block into Out Of Service mode.
3. Enter the parameters from the DP Flow Calculation Data Sheet in the parameter indices shown in Table 4-2. These values must be entered in the following units: inH
O, PSIA, and °F, respectively. (The status
2
for these values should be set to Good_Noncascade_Nonspecific_Not Limited).
Table 4-2. Test Calculation Input Parameters
Parameter Index Number Parameter Name
14 DIFFERENTIAL_PRESSURE 16 PRESSURE 18 TEMPERATURE
4. Write/Apply changes (As applicable for the Fieldbus host).
5. Set the block into Manual mode.
6. The Mass Flow Block will calculate the mass flow value (Index Number 13) based on the differential pressure, static pressure, and process temperature values that were entered. This value will be displayed in lb/s and should agree with the calculated mass flow value on the DP Flow Calculation Data Sheet.
7. When complete, set the block into Auto mode.
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GENERAL INFORMATION
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Device Description
Before configuring the device, ensure the host has the appropriate Device Description file revision for this device. The device descriptor can be found on www.rosemount.com. The initial release of the 3095 with FOUNDATION Fieldbus protocol is device revision 1.
Node Address The transmitter is shipped at a temporary (248) address. This will enable
FOUNDATION Fieldbus host systems to automatically recognize the device and move it to a permanent address.
Modes The Resource, Transducer, and all function blocks in the device have modes
of operation. These modes govern the operation of the block. Every block supports both automatic (AUTO) and out of service (OOS) modes. Other modes may also be supported.
Changing Modes
To change the operating mode, set the MODE_BLK.TARGET to the desired mode. After a short delay, the parameter MODE_BLOCK.ACTUAL should reflect the mode change if the block is operating properly.
Permitted Modes
It is possible to prevent unauthorized changes to the operating mode of a block. To do this, configure MODE_BLOCK.PERMITTED to allow only the desired operating modes. It is recommended to always select OOS as one of the permitted modes.
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Resource
Block
Transducer
Block
Analog Input
(AI Block)
Other
function
blocks
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Types of Modes
For the procedures described in this manual, it will be helpful to understand the following modes:
AUTO
The functions performed by the block will execute. If the block has any outputs, these will continue to update. This is typically the normal operating mode.
Out of Service (OOS)
The functions performed by the block will not execute. If the block has any outputs, these will typically not update and the status of any values passed to downstream blocks will be “BAD”. To make some changes to the configuration of the block, change the mode of the block to OOS. When the changes are complete, change the mode back to AUTO.
MAN
In this mode, variables that are passed out of the block can be manually set for testing or override purposes.
Other Types of Modes
Other types of modes are Cas, RCas, ROut, IMan and LOW. Some of these may be supported by different function blocks. For more information, see the Function Block manual (document number 00809-0100-4783).
FIELDBUS
NOTE
When an upstream block is set to OOS, this will impact the output status of all downstream blocks. The figure below depicts the hierarchy of blocks:
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Capabilities Virtual Communication Relationship (VCRs)
There are a total of 20 VCRs. One is permanent and 18 are fully configurable by the host system. Twenty five link objects are available.
Table 4-3. Parameters
Virtual Communication Relationship (VCRs) Value
VCRs 20 Links 25
Host timer recommendations Value
T1 96000 T2 192000 T3 480000
Network Parameter Value
Slot Time 8 Maximum Response Delay 2 Maximum Inactivity to Claim LAS Delay 32 Minimum Inter DLPDU Delay 8 Time Sync class 4 (1 ms) Maximum Scheduling Overhead 21 Per CLPDU PhL Overhead 4 Maximum Inter-channel Signal Skew 0 Required Number of Post-transmission-gab-ext Units 0 Required Number of Preamble-extension Units 1
Block Execution Times Value
Analog Input 90ms PID 120 ms Arithmetic 90 ms Input Selection 90 ms Signal Characterizer 90 ms Integrator 90 ms Output Splitter 90 ms Control Selector 90 ms Analog Output 90 ms
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FUNCTION BLOCK OVERVIEW
4-12
For reference information on the Resource, Mass Flow Transducer, Sensor Transducer, AI, LCD Transducer blocks refer to Appendix D: Block Information. Reference information on the ISEL, INT, ARTH, SGCR, and PID blocks can be found in the Foundation Fieldbus Blocks manual (document number 00809-0100-4783).
Resource Block (1000)
The Resource block contains diagnostic, hardware and electronics information. There are no linkable inputs or outputs to the Resource block.
Sensor Transducer Block (1100)
The Sensor Transducer Block contains sensor information including the sensor diagnostics and the ability to trim the pressure, temperature and differential pressure sensors or recall factory calibration.
(Contains PT, P, DP, T sensor variables)
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Mass Flow Transducer Block (1200)
Contains configuration and diagnostic information to perform fully compensated mass flow calculations. Contains the mass flow process variable (PV). Mass flow is calculated using process differential pressure and pressure. Temperature can be based on either process temperature or a fixed temperature value.
LCD Transducer Block (1300)
The LCD Transducer Block is used to configure the LCD display.
Analog Input Block (1400 to 1800)
Takes the analog input data from the analog input signal and it makes available to other function blocks. It has scaling conversion, filtering, square root, low cut and alarm processing.
FIELDBUS
Analog Output Block (1900)
The AO block provides an analog value to generate an analog output signal. It provides value and rate limiting, scaling conversion, fault state mechanism and other features.
Input Selector Block (2200)
Has four analog inputs that may be selected by an input parameter or according to a criterion as first good, maximum, middle and average.
Integrator Block (2100)
Integrates a variable in function of the time. There is a second flow input that may be used for the following applications: net flow totalization, volume/mass variation in vessels and precise flow ratio control.
Arithmetic Block (2300)
This calculation block provides some pre-defined equations ready for use in applications as flow compensation, HTG, ratio control and others.
Signal Characterizer Block (2400)
Has capability for two signal characterization based on the same curve. The second input has an option for swapping “x” to “y”, providing an easy way to use the inverse function, which may be used in signal characterization of read-back variables.
PID Block (2000)
Allows the selection of either the standard ISA algorithm or a series algorithm. Additionally the Proportional, Integral and Derivative actions can be based either on the PV or on the error. An additional enhancement provides beta and gamma factors for proportional and derivative multipliers providing a “two degrees of freedom” system.
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Control Selector Block (2500)
The control selector is used to select the most appropriate control output based on a preconfigured criteria. The outputs of up to three PID blocks are accepted as inputs to the control selector. The control selector selects which control output to pass on to downstream blocks based on user configured criteria such as maximum, minimum, middle, or first good.
Output Splitter Block (2600)
The output splitter is used to pass the output of a single PID block to one of two analog output blocks depending on process conditions. Applications such as temperature control may require either heating or cooling depending on process conditions. The output splitter allows the output of the control PID to be sent through two different AO blocks to two different final control elements.
RESOURCE BLOCK
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FEATURES and FEATURES_SEL
The parameters FEATURES and FEATURE_SEL determine optional behavior of the 3095.
FEATURES
The FEATURES parameter is read only and defines which features are supported by the 3095. Below is a list of the FEATURES the 3095 supports.
UNICODE
All configurable string variables in the 3095, except tag names, are octet strings. Either ASCII or Unicode may be used. If the configuration device is generating Unicode octet strings, you must set the Unicode option bit.
REPORTS
The 3095 supports alert reports. The Reports option bit must be set in the features bit string to use this feature. If it is not set, the host must poll for alerts.
FAULT STATE
The fault state condition is set by loss of communication to an output block, when the fault state is promoted to an output block or a physical contact. When fault state is set, then output function bocks will perform their FSTATE actions. The Rosemount 3095 supports fault state action. The fault state option bit must be set in the features bit to use this feature.
SOFT W LOCK and HARD W LOCK
Inputs to the security and write lock functions include the hardware security switch, the hardware and software write lock bits of the FEATURE_SEL parameter, the WRITE_LOCK parameter, and the DEFINE_WRITE_LOCK parameter.
4-14
The WRITE_LOCK parameter prevents modification of parameters within the device except to clear the WRITE_LOCK parameter. During this time, the block will function normally updating inputs and outputs and executing algorithms. When the WRITE_LOCK condition is cleared, a WRITE_ALM alert is generated with a priority that corresponds to the WRITE_PRI parameter.
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The FEATURE_SEL parameter enables the user to select a hardware or software write lock or no write lock capability. To enable the hardware security function, enable the HW_SEL bit in the FEATURE_SEL parameter. When this bit has been enabled the WRITE_LOCK parameter becomes read only and will reflect the state of the hardware switch. In order to enable the software write lock, the SW_SEL bit must be set in the FEATURE_SEL parameter. Once this bit is set, the WRITE_LOCK parameter may be set to “Locked” or “Not Locked.” Once the WRITE_LOCK parameter is set to “Locked” by either the software or the hardware lock, all user requested writes as determined by the DEFINE_WRITE_LOCK parameter shall be rejected.
The DEFINE_WRITE_LOCK parameter allows the user to configure whether the write lock functions (both software and hardware) will control writing to all blocks, or only to the resource and transducer blocks. Internally updated data such as process variables and diagnostics will not be restricted by the security switch.
The following table displays all possible configurations of the WRITE_LOCK parameter.
FIELDBUS
FEATURE_SEL HW_SEL bit
0 (off) 0 (off) NA 1 (unlocked) Read only NA All 0 (off) 1 (on) NA 1 (unlocked) Read/Write NA All 0 (off) 1 (on) NA 2 (locked) Read/Write Physical Function
0 (off) 1 (on) NA 2 (locked) Read/Write Everything None 1 (on) 0 (off) 1 (on) 0 (off) 1 (locked) 2 (locked) Read only Physical Function
1 (on) 0 (off) 1 (locked) 2 (locked) Read only Everything None
(1) The hardware and software write lock select bits are mutually exclusive and the hardware select has the highest priority. When the HW_SEL bit if set to 1
(on), the SW_SEL bit is automatically set to 0 (off) and is read only.
FEATURE_SEL SW_SEL bit
(1)
SECURITY SWITCH WRITE_LOCK
0 (unlocked) 1 (unlocked) Read only NA All
WRITE_LOCK Read/Write
DEFINE_WRITE_LOCK
Write access to blocks
Blocks only
Blocks only
FEATURES_SEL
FEATURES_SEL is used to turn on any of the supported features. The default setting of the 3095 does not select any of these features. Choose one of the supported features if any.
MAX_NOTIFY
The MAX_NOTIFY parameter value is the maximum number of alert reports that the resource can have sent without getting a confirmation, corresponding to the amount of buffer space available for alert messages. The number can be set lower, to control alert flooding, by adjusting the LIM_NOTIFY parameter value. If LIM_NOTIFY is set to zero, then no alerts are reported.
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PlantWeb™ Alerts The Resource Block will act as a coordinator for PlantWeb alerts. There will
be three alarm parameters (FAILED_ALARM, MAINT_ALARM, and ADVISE_ALARM) which will contain information regarding some of the device errors which are detected by the transmitter software. There will be a RECOMMENDED_ACTION parameter which will be used to display the recommended action text for the highest priority alarm and a HEALTH_INDEX parameters (0 - 100) indicating the overall health of the transmitter. FAILED_ALARM will have the highest priority followed by MAINT_ALARM and ADVISE_ALARM will be the lowest priority.
FIELDBUS
FAILED_ALARMS
A failure alarm indicates a failure within a device that will make the device or some part of the device non-operational. This implies that the device is in need of repair and must be fixed immediately. There are five parameters associated with FAILED_ALARMS specifically, they are described below.
FAILED_ENABLED
This parameter contains a list of failures in the device which makes the device non-operational that will cause an alert to be sent. Below is a list of the failures with the highest priority first.
1. Electronics
2. NV Memory
3. HW / SW Incompatible
4. Primary Value
5. Secondary Value
FAILED_MASK
This parameter will mask any of the failed conditions listed in FAILED_ENABLED. A bit on means that the condition is masked out from alarming and will not be reported.
FAILED_P RI
Designates the alerting priority of the FAILED_ALM, see “Alarm Priority” on page 4-25. The default is 0 and the recommended value are between 8 and 15.
4-16
FAILED_ACTIVE
This parameter displays which of the alarms is active. Only the alarm with the highest priority will be displayed. This priority is not the same as the FAILED_PRI parameter described above. This priority is hard coded within the device and is not user configurable.
FAILED_A LM
Alarm indicating a failure within a device which makes the device non-operational.
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MAINT_ALARMS
A maintenance alarm indicates the device or some part of the device needs maintenance soon. If the condition is ignored, the device will eventually fail. There are five parameters associated with MAINT_ALARMS, they are described below.
MAINT_ENABLED
The MAINT_ENABLED parameter contains a list of conditions indicating the device or some part of the device needs maintenance soon.
Below is a list of the conditions with the highest priority first.
1. Primary Value Degraded
2. Secondary Value Degraded
3. Configuration Error
4. Calibration Error
MAINT_MASK
The MAINT_MASK parameter will mask any of the failed conditions listed in MAINT_ENABLED. A bit on means that the condition is masked out from alarming and will not be reported.
FIELDBUS
MAINT_PRI
MAINT_PRI designates the alarming priority of the MAINT_ALM, “Process Alarms” on page 4-25. The default is 0 and the recommended values is 3 to 7.
MAINT_ACTIVE
The MAINT_ACTIVE parameter displays which of the alarms is active. Only the condition with the highest priority will be displayed. This priority is not the same as the MAINT_PRI parameter described above. This priority is hard coded within the device and is not user configurable.
MAINT_ALM
An alarm indicating the device needs maintenance soon. If the condition is ignored, the device will eventually fail.
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Advisory Alarms
An advisory alarm indicates informative conditions that do not have a direct impact on the device's primary functions There are five parameters associated with ADVISE_ALARMS, they are described below.
ADVISE_ENABLED
The ADVISE_ENABLED parameter contains a list of informative conditions that do not have a direct impact on the device's primary functions. Below is a list of the advisories with the highest priority first.
1. NV Writes Deferred
2. SPM Process Anomaly detected
ADVISE_MASK
The ADVISE_MASK parameter will mask any of the failed conditions listed in ADVISE_ENABLED. A bit on means the condition is masked out from alarming and will not be reported.
ADVISE_PRI
ADVISE_PRI designates the alarming priority of the ADVISE_ALM, see “Process Alarms” on page 4-25. The default is 0 and the recommended values are 1 or 2.
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ADVISE_ACTIVE
The ADVISE_ACTIVE parameter displays which of the advisories is active. Only the advisory with the highest priority will be displayed. This priority is not the same as the ADVISE_PRI parameter described above. This priority is hard coded within the device and is not user configurable.
ADVISE_ALM
ADVISE_ALM is an alarm indicating advisory alarms. These conditions do not have a direct impact on the process or device integrity.
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Recommended Actions for PlantWeb Alerts
Table 4-4. RECOMMENDED_ACTION
RECOMMENDED_ACTION
The RECOMMENDED_ACTION parameter displays a text string that will give a recommended course of action to take based on which type and which specific event of the PlantWeb alerts are active.
Alarm Type
None None No action required
Advisory
Maintenance
PlantWeb Alerts
Failed
Failed/Maint/Advise Active Event
Simulation Active Disable Simulate Switch before returning
NV Write Deferred Limit the number of periodic writes to all static
Mass Flow Transducer Block Reverse Flow Mass Flow Transducer Block Sensor Out of Range Mass Flow Transducer Block SP or PT Clipped
Primary Value Degraded
Secondary Value Failure Primary Value Failure Verify the Instrument process is within the
Output Board Electronics Failure Output Board NV Memory Failure Sensor Board NV Memory Failure HW/SW Incompatible Verify the Hardware Revision is compatible
Recommended Action Text String
device to service.
or non-volatile parameters. Check DP sensor configuration and trim as needed. Check DP sensor configuration and trim as needed.
Check that Engineering Assistant (EA) has generated configuration for the proper range of DP values. Confirm the operating range of the applied sensor and/or verify the sensor connection and device environment. Verify the ambient temperature is within operating limits.
Senor range and/or confirm sensor configuration and wiring. Replace the Fieldbus Electronic Module Assembly. Reset the Device then download the device configuration. Replace Sensor Module.
with the Software Revision.
FIELDBUS
SENSOR TRANSDUCER BLOCK
Zero Trim Once the final installation of the transmitter has been completed, perform a
Before operating the transmitter, perform a Zero Trim and set the Damping.
NOTE
When the engineering units of the XD_SCALE in the associated AI Block are selected, the engineering units in the Transducer Block change to the same units. THIS IS THE ONLY WAY TO CHANGE THE ENGINEERING UNITS IN THE SENSOR TRANSDUCER BLOCK.
Zero Trim before operating the transmitter. The Zero Trim procedure can be found in Section 5: Troubleshooting.
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Damping The damping parameter in the Transducer Block may be used to filter
measurement noise. By increasing the damping time, the transmitter will have a slower response time, but will decrease the amount of process noise that is translated to the Transducer Block Primary Value. Because both the LCD and AI Block get input from the Transducer Block, adjusting the damping parameter will effect the values passed to both blocks.
NOTE
The AI Block has it's own filtering parameter called PV_FTIME. For simplicity, it is better to do filtering in the Transducer Block as damping will be applied to primary value on every sensor update. If filtering is done in AI block, damping will be applied to output every macrocycle. The LCD will display value from Transducer block.
MASS FLOW TRANSDUCER BLOCK
LCD TRANSDUCER BLOCK
Custom Display Configuration
The Mass Flow Transducer Block is an optional licensed transducer block. The Block is configured using the Rosemount Engineering Assistant for F
OUNDATION fieldbus software program. The block may be configured to
utilize the process variables measured by the 3095 multivariable transmitter to include: differential pressure, pressure (gage or absolute) and temperature. Process variable measurements may also be used from independent measurement devices on the F Transducer Block can also use a fixed temperature input to calculate mass flow.
The LCD display connects directly to the Rosemount 3095 electronics F
OUNDATION fieldbus output board. The display indicates output and
abbreviated diagnostic messages.
The display features a two-line display and a 0-100% scaled bar graph. The first line of five characters displays the output description, the second line of seven digits displays the actual value, the third line of six characters displays engineering units and the fourth line displays “Error” when the transmitter is in alarm. The LCD display can also display diagnostic messages.
Each parameter configured for display will appear on the LCD for a brief period before the next parameter is displayed. If the status of the parameter goes bad, the LCD will also cycle diagnostics following the displayed variable:
Shipped from the factory, Parameter #1 is configured to display the Primary Variable (pressure) from the LCD Transducer Block. Parameters 2 – 4 are not configured. To change the configuration of Parameter #1 or to configure additional parameters 2 – 4, use the configuration parameters below.
OUNDATION fieldbus segment. The Mass Flow
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The LCD Transducer Block can be configured to sequence four different process variables as long as the parameters are sourced from a function block that is scheduled to execute within the 3095 MultiVariable transmitter. If a function block is scheduled in the 3095 that links a process variable from another device on the segment, that process variable can be displayed on the LCD.
DISPLAY_PARAM_SEL
The DISPLAY_PARAM_SEL parameter specifies how many process variables will be displayed. Select up to four display parameters.
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BLK_TAG_#
(1)
Enter the Block Tag of the function block that contains the parameter to be displayed. The default function block tags from the factory are:
TRANSDUCER CHAR 2400 AI 1400 AO 1900 PID 2000 CSEL 2500 INTEG 2100 OSPL 2600 ISEL 2200 MASS FLOW 1200 ARITH 2300
BLK_TYPE_#
(1)
Enter the Block Type of the function block that contains the parameter to be displayed. This parameter is generally selected via a drop-down menu with a list of possible function block types. (e.g. Transducer, PID, AI, etc.)
PARAM_INDEX_#
(1)
The PARAM_INDEX_# parameter is generally selected via a drop-down menu with a list of possible parameter names based upon what is available in the function block type selected. Choose the parameter to be displayed.
CUSTOM_TAG_#
(1)
The CUSTOM_TAG_# is an optional user-specified tag identifier that can be configured to be displayed with the parameter in place of the block tag. Enter a tag of up to five characters.
UNITS_TYPE_#
(1)
FIELDBUS
The UNITS_TYPE_# parameter is generally selected via a drop-down menu with three options: AUTO, CUSTOM, or NONE. Select AUTO only when the parameter to be displayed is pressure, temperature, or percent. For other parameters, select CUSTOM and be sure to configure the CUSTOM_UNITS_# parameter. Select NONE if the parameter is to be displayed without associated units.
CUSTOM_UNITS_#
(1)
Specify custom units to be displayed with the parameter. Enter up to six characters. To display Custom Units the UNITS_TYPE_# must be set to CUSTOM.
(1) _# represents the specified parameter number.
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FIELDBUS
ANALOG INPUT (AI) BLOCK
The Analog Input (AI) function block provides the link communicating the process variables in the transducer block to the F
OUNDATION fieldbus
segment. The Rosemount 3095 provides process variable measurement for static pressure (absolute or gage), differential pressure, process temperature and sensor temperature. Fully compensated Mass Flow is available as a calculated process variable.
Configure the AI block A minimum of four parameters are required to configure the AI Block. The
parameters can be changed in the field using any F or configuration tool which supports DD methods.
CHANNEL
Channel defines which transducer block measurement is used by the AI Block. Select the channel that corresponds to the desired measurement.
Channel Measurement
1 Differential Pressure 2 Static Pressure 3 Process Temperature 4 Sensor Temperature 5Mass Flow
L_TYPE
The L_TYPE parameter defines the relationship of the sensor measurement (pressure or sensor temperature) to the desired output temperature of the AI Block (e.g. pressure, level, flow, etc.). The relationship can be direct, indirect, or indirect square root.
OUNDATION fieldbus host
Direct
Select direct when the desired output will be the same as the sensor measurement (pressure or sensor temperature).
Indirect
Select indirect when the desired output is a calculated measurement based on the sensor measurement (e.g. a pressure measurement is made to determine level in a tank). The relationship between the sensor measurement and the calculated measurement will be linear.
Indirect Square Root
Select indirect square root when the desired output is an inferred measurement based on the sensor measurement and the relationship between the sensor measurement and the inferred measurement is square root (e.g. flow).
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