Emerson Rosemount 3051D, Rosemount 3051G Quick Start Manual

Quick Start Guide
00825-0100-5007, Rev CB
February 2019
Rosemount™ 3051 Pressure Transmitter
Quick Start Guide February 2019
NOTICE
This guide provides basic guidelines for Rosemount™ 3051 Transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe (I.S.) installations. Refer to Rosemount 3051 Reference Manual for more instructions. This manual is also available electronically at Emerson.com/Rosemount.
WARNING
Explosions could result in death or serious injury.
Installation of device in an explosive environment must be in accordance with appropriate local, national, and international standards, codes, and practices. Review the approvals section of the Rosemount 3051 Reference Manual for any restrictions associated with a safe installation.
Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.
WARNING
Process leaks
Process leaks may cause harm or result in death.
To avoid process leaks, only use the O-ring designed to seal with the corresponding flange adapter.
Electrical shock
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
Conduit/cable entries
Unless otherwise marked, the conduit/cable entries in the housing enclosure use a ½–14 NPT form. Only use plugs, adapters, glands, or conduit with a compatible thread form when closing these entries.
Entries marked M20 are M20 x 1.5 thread form. On devices with multiple conduit entries, all entries will have the same thread form.
Contents
System readiness........................................... 3
Transmitter installation..................................5
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Safety instrumented systems installation.....20
Product Certifications.................................. 21
February 2019 Quick Start Guide

1 System readiness

Confirm HART revision capability
If using HART-based control or asset management systems, confirm the
HART capability of those systems prior to transmitter installation. Not all systems are capable of communicating with HART Revision 7. This transmitter can be configured for either HART Revision 5 or 7.
For instructions on how to change the HART revision of your transmitter,
see Switch HART revision mode.

1.1 Confirm correct device driver

Verify the latest device driver (DD/DTM™) is loaded on your systems to
ensure proper communications.
Download the latest device driver at Emerson.com or
Fieldcommgroup.org.
Rosemount 3051 device revisions and drivers
Table 1-1 provides the information necessary to ensure you have the correct
device driver and documentation for your device.
Table 1-1: Rosemount 3051 with 4-20mA HART Protocol Device Revisions and Files
Release date
Aug-16 1.1.xx 1.0.xx 3 7 10 with HART
Jan-13 N/A 1.0.xx 1 7 10
Quick Start Guide 3
Device identification Device Driver
NAMUR hardwa re Revisio n
(2) (1)
(1)
HART Softwa re Revisio
(3)
n
identification
HART univers
al revisio
n
5 9
5 9
Device Revisio
(4)
n
Review Instructions
Rosemount 2088, 2090P, and 2090F Pressure Transmitter s
and 1–5 Vdc Low Power Protocol
Reference Manual
with 4–20 mA HART and 1–5 Vdc Low Power Protocol
Review Functio nality
Change descrip tion
(5)
(6)
Quick Start Guide February 2019
Table 1-1: Rosemount 3051 with 4-20mA HART Protocol Device Revisions and Files (continued)
Release date
Device identification Device Driver
identification
Review Instructions
Review Functio nality
NAMUR hardwa re Revisio
(1)
n
(2) (1)
HART Softwa re Revisio
(3)
n
HART univers
al revisio
n
Device Revisio
(4)
n
Rosemount 2088, 2090P, and 2090F Pressure Transmitter
Change descrip tion
s
Jan-98 N/A N/A 178 5 3 Reference
N/A
Manual
(1) NAMUR Revision is located on the hardware tag of the device. Differences in level
3 changes, signified above by xx, represent minor product changes as defined per NE53. Compatibility and functionality are preserved and product can be used interchangeably.
(2) NAMUR Revision is located on the hardware tag of the device. Differences in level
3 changes, signified above by xx, represent minor product changes as defined per NE53. Compatibility and functionality are preserved and product can be used interchangeably.
(3) HART Software Revision can be read using a HART capable configuration tool.
Value shown is minimum revision that could correspond to NAMUR Revisions.
(4) Device Driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is
designed to enable legacy device driver revisions to continue to communicate with new HART devices. To access new functionality, the new Device Driver must be downloaded. It is recommended to download new Device Driver files to ensure full functionality.
(5) HART Revision 5 and 7 Selectable, local operator interface (LOI), scaled variable,
configurable alarms, expanded engineering units.
(6) Rosemount 3051G Pressure Transmitter updated electronics hardware design.
Intrinsic Safety temperature classification change.
4 Emerson.com/Rosemount
February 2019 Quick Start Guide

2 Transmitter installation

2.1 Mount the transmitter

2.1.1 Liquid applications

Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented upward.
Figure 2-1: Coplanar and In-line Liquid Applications
A. Coplanar
B. In-line

2.1.2 Gas applications

Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Quick Start Guide 5
A
Flow
Quick Start Guide February 2019
Figure 2-2: Coplanar and In-line Gas Applications
A. Coplanar
B. In-line

2.1.3 Steam applications

Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
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A B
Flow
February 2019 Quick Start Guide
Figure 2-3: Coplanar and In-line Steam Applications
A. Coplanar
B. In-line
Figure 2-4: Panel and pipe mounting
Quick Start Guide 7
1. 5/6 x 1½ panel bolts are customer supplied.
Quick Start Guide February 2019

2.1.4 Bolting considerations

If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow the assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure
2-5 illustrates common transmitter assemblies with the bolt length required
for proper transmitter assembly.
Figure 2-5: Common Transmitter Assemblies
A. Transmitter with coplanar flange B. Transmitter with coplanar flange and optional flange adapters C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange
adapters
Bolts are typically carbon steel (CS) or stainless steel (SST). Confirm the material by viewing the markings on the head of the bolt and referencing
Table 2-1. If bolt material is not shown in Table 2-1, contact a local Emerson
representative for more information.
Use the following bolt installation procedure:
Procedure
1. CS bolts do not require lubrication and the SST bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See Table 2-1 for initial torque value.
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B7M
316
316
316
SW
316
STM
316
R
B8M
February 2019 Quick Start Guide
4. Torque the bolts to the final torque value using the same crossing pattern. See Table 2-1 for final torque value.
5. Verify that the flange bolts are protruding through the isolator plate before applying pressure.
Table 2-1: Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial
CS
SST

2.1.5 In-line gage transmitter orientation

The low side pressure port (atmospheric reference) on the in-line gage transmitter is located in the neck of the transmitter, behind the housing. The vent path is 360° around the transmitter between the housing and sensor. (See Figure 2-6)
Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that the process can drain away.
torque
300 in-lb
150 in-lb 300 in-lb
Final torque
650 in-lb
Quick Start Guide 9
A
A
Quick Start Guide February 2019
Figure 2-6: In-line Gage Low Side Pressure Port
A. Low side pressure port (atmospheric reference)

2.1.6 Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:
Procedure
1. Loosen the housing rotation set screw using a -in. hex wrench.
2. Turn the housing left or right maximum up to 180° from its original position.
Note
Over-rotating can damage the transmitter.
(1)
3. Re-tighten the housing rotation set screw to no more than 7 in-lb when desired location is reached.
Figure 2-7: Housing Rotation Set Screw
A. Housing rotation set screw (5/64-in.)
(1) Rosemount 3051D original position aligns with “H” side; Rosemount 3051G original
position is the opposite side of bracket holes.
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February 2019 Quick Start Guide
CAUTION
Over rotation of housing may cause damage to module communication cable.

2.2 Set the switches

Procedure
1. Set alarm and security switch configuration before installation as
shown in Figure 2-8.
2. The alarm switch sets the analog output alarm to high or low.
3. Default alarm is high.
4. The security switch allows (unlocked symbol) or prevents (locked symbol) any configuration of the transmitter.
5. Default security is off (unlocked symbol).
Use the following procedure to change the switch configuration:
6. If the transmitter is installed, secure the loop, and remove power.
7. Remove the housing cover opposite the field terminal side. Do not remove the instrument cover in explosive atmospheres when the circuit is live.
8. Slide the security and alarm switches into the preferred position using a small screwdriver.
9. Reattach the transmitter cover. The cover must be fully engaged to comply with explosion-proof requirements.
Figure 2-8: Transmitter Electronics Board
Without LCD display
Quick Start Guide 11
With LCD/LOI
display
A
B
A
B
C
Quick Start Guide February 2019
A. Alarm
B. Security

2.3 Connect the wiring and power up

Figure 2-9: Transmitter Wiring Diagrams (4–20 mA)
A. 24 Vdc supply B. RL≥ 250 C. Current meter (optional)
Shielded twisted pair cable should be used for best results. Use 24 AWG or larger wire that does not exceed 5,000 ft. (1500 m) in length. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing.
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