Emerson Rosemount 3051CF User Manual

Quick Start Guide
00825-0100-4774, Rev FA
June 2014
Rosemount® 3051 Pressure Transmitter Rosemount 3051CF Series Flowmeter Transmitter
with F
OUNDATION
fieldbus protocol
Note
Before installing the transmitter, confirm the correct device driver is loaded on the host systems. See “System readiness” on page 3.
Quick Start Guide
June 2014
NOTICE
This installation guide provides basic guidelines for Rosemount 3051 transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the 3051 reference manual (document number 00809-0100-4774) for more instruction. This manual is also available electronically on www.emersonprocess.com/rosemount.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051 reference manual for any restrictions associated with a safe installation.
In an Explosion-proof/Flameproof installation, do not remove the transmitter covers when
power is applied to the unit.
Process leaks may cause harm or result in death.
To avoid process leaks, only use the o-ring designed to seal with the corresponding flange
adapter.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals. High voltage that may be present on leads can
cause electrical shock.
Conduit/cable entries
Unless marked, the conduit/cable entries in the transmitter housing use a
form. Only use plugs, adapters, glands, or conduit with a compatible thread form when closing these entries.
1
/2-14 NPT thread
Contents
System readiness . . . . . . . . . . . . . . . page 3
Confirm correct device driver . . . . page 3
Transmitter installation . . . . . . . . . page 5
Tagging . . . . . . . . . . . . . . . . . . . . . . . page 9
Housing rotation . . . . . . . . . . . . . . page 10
2
Set the switches . . . . . . . . . . . . . . . page 11
Wire, ground, and power up . . . . . page 12
Configure . . . . . . . . . . . . . . . . . . . . . page 14
Zero trim the transmitter . . . . . . . page 20
Product Certifications . . . . . . . . . . page 21
June 2014
Quick Start Guide
System readiness

Confirm correct device driver

Verify the correct device driver (DD/DTM
ensure proper communications.
Download the correct device driver at your host vendor download site,
www.emersonprocess.com or www.fieldbus.org.
Rosemount 3051 device revisions and drivers
Ta bl e 1 provides the information necessary to ensure you have the correct device
driver and documentation for your device.
) is loaded on your systems to
Table 1. Rosemount 3051 F
Device
revision
Host Device driver (DD)
(1)
All DD4: DD Rev 1 www.fieldbus.org
All DD5: DD Rev 1 www.fieldbus.org
Emerson
8
Emerson
Emerson 375 / 475: DD Rev 2 Easy Upgrade Utility
All DD4: DD Rev 3 www.fieldbus.org
All DD5: NA N/A
Emerson
7
Emerson
1.
1. FOUNDATION fieldbus device revision can be read using a FOUNDATION fieldbus capable configuration tool.
2.Device driver file names use device and DD revision. To access functionality, the correct device driver must be installed
Emerson 375 / 475: DD Rev 6 Easy Upgrade Utility
AMS V 10.5 or higher: DD Rev 2
AMS V 8 to 10.5: DD Rev 1
AMS V 10.5 or higher: DD Rev 6
AMS V 8 to 10.5: DD Rev 4
OUNDATION fieldbus Device Revisions and Files
(2)
Obtain at
www.emersonprocess.com
www.emersonprocess.com
www.emersonprocess.com
www.emersonprocess.com
Device driver (DTM)
www.emersonprocess.com
www.emersonprocess.com
Manual document
00809-0100-4774 Rev. CA or newer
00809-0100-4774 Rev. BA
number
on your control and asset management hosts, and on your configuration tools.
3
Quick Start Guide
Figure 1. Installation Flowchart
Start
Locate device
June 2014
1. Transmitter installation
Commissioning
2. tag
3. Housing rotation
4. Set switches and software
write lock
5. Grounding, wiring and
power up
6. Configuration
7. Zero trim the transmitter
Done
4
June 2014
Transmitter installation

Step 1: Mount the transmitter

Quick Start Guide
Liquid applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented upward.
Gas applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Steam applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Coplanar In-Line
Coplanar In-Line
Coplanar In-Line
5
Quick Start Guide
Figure 2. Panel and Pipe Mounting
Panel mount
(1)
June 2014
Pipe mount
Coplanar flange
Traditional flange
Rosemount 3051T
1.
1. 5/16 x 1 1/2 Panel Bolts are customer supplied.

Bolting considerations

If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow the assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly.
6
®
as spare parts. Figure 3 on page 7
June 2014
4 x 1.75-in. (44 mm)
4 x 2.88-in. (73 mm)
A
B
C
D
4 x 1.75-in. (44 mm)
4 x 1.50-in. (38 mm)
4 x 1.75-in. (44 mm)
4 x 2.25-in. (57 mm)
Quick Start Guide
Figure 3. Common Transmitter Assemblies
A. Transmitter with Coplanar Flange B. Transmitter with Coplanar Flange and Optional Flange Adapters C. Transmitter with Traditional Flange and Optional Flange Adapters D. Transmitter with Coplanar Flange and Optional Manifold and Flange Adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Table 2 on page 8. If bolt material is not shown in
Tab l e 2, contact a local Emerson Process Management
representative for more information. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt.
Use the following bolt installation procedure:
1. Finger tighten the bolts.
2. Torque the bolts to the initial torque value using a crossing pattern. See Ta b le 2 for initial torque value.
3. Torque the bolts to the final torque value using the same crossing pattern. See
Ta bl e 2 for final torque value.
4. Verify the flange bolts are protruding through the sensor module bolt holes before applying pressure.
7
Quick Start Guide
316
316
316
SW
316
STM
316
R
B8M
A
A
B
B
C
D
D
C
Rosemount 3051S / 3051 / 2051 / 3001 / 3095
Rosemount 1151
June 2014
Table 2. Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial torque Final torque
Carbon Steel (CS)
Stainl ess Steel (SST)
B7M
300 in.-lbs. 650 in.-lbs.
150 in.-lbs. 300 in.-lbs.

O-rings with flange adapters

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below.
Figure 4. O-ring Location
8
A. Flange Adapter B. O-ring C. PTFE Based D. Elastomer
June 2014
Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o-ring.
Quick Start Guide

Inline gage transmitter orientation

The low side pressure port (atmospheric reference) on the inline gage transmitter is located in the neck of the transmitter, behind the housing. The vent path is 360° around the transmitter between the housing and sensor. (See
Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that fluids can drain away.
Figure 5. Inline Gage Low Side Pressure Port
A. Pressure Port Location
Figure 5.)
A

Step 2: Tagging

Commissioning (paper) tag
To identify which device is at a particular location use the removable tag provided with the transmitter. Ensure the physical device tag (PD Tag field) is properly entered in both places on the removable commissioning tag and tear off the bottom portion for each transmitter.
Note
The device description loaded in the host system must be at the same revision as this device, see “System readiness” on page 3.
9
Quick Start Guide
Commissioning Tag
DEVICE ID:
0011513051010001440-121698091725
DEVICE REVISION: 7.2
PHYSICAL DEVICE TAG
DEVICE ID:
0011513051010001440-121698091725
DEVICE REVISION: 7.2
S / N :
PHYSICAL DEVICE TAG
Device Barcode
A
Commissioning Tag
DEVICE ID:
001151AC00010001440-121698091725
DEVICE REVISION: 8.1
PHYSICAL DEVICE TAG
DEVICE ID:
001151AC00010001440-121698091725
DEVICE REVISION: 8.1
S / N :
PHYSICAL DEVICE TAG
Device Barcode
A
Figure 6. Commissioning Tag
A. Device revision
Note
The device description loaded in the host system must be at the same revision as this device. The device description can be downloaded from the host system website or www.rosemount.com by selecting Download Device Drivers under Product Quick Links. You can also visit www.fieldbus.org and select End User Resources.
June 2014

Step 3: Housing rotation

To improve field access to wiring or to better view the optional LCD display:
Figure 7. Housing Rotation
A. Housing Rotation Set Screw (5/64-inch)
1. Loosen the housing rotation set screw using a 5/64 -in. hex wrench.
2. Rotate the housing clockwise to the desired location.
3. If the desired location cannot be achieved due to thread limit, rotate the
4. Retighten the housing rotation set screw to no more than 7 in-lbs when
10
housing counterclockwise to the desired location (up to 360° from thread limit).
desired location is reached.
June 2014
Quick Start Guide

Step 4: Set the switches

Set Simulate and Security switch configuration before installation as shown in
Figure 8.
The simulate switch enables or disables simulated alerts and simulated AI
Block status and values. The default simulate switch position is enabled.
The Security switch allows (unlocked symbol) or prevents (locked symbol)
any configuration of the transmitter.
- Default security is off (unlocked symbol).
- The security switch can be enabled or disabled in software.
Use the following procedure to change the switch configuration:
1. If the transmitter is installed, secure the loop, and remove power.
2. Remove the housing cover opposite the field terminal side. Do not remove the
instrument cover in explosive atmospheres when the circuit is live.
3. Slide the security and simulate switches into the preferred position.
4. Replace the housing cover.
Note
It is recommended the cover be tightened until there is no gap between the cover and the housing.
Figure 8. Simulate and Security Switches
C
B
A
A. Simulate Disabled Position B. Simulate Switch C. Simulate Enabled Position (default) D. Security Locked Position E. Security Switch F. Security Unlocked Position (default)
D
E
F
11
Loading...
+ 23 hidden pages