Emerson Rosemount 2460 Quick Start Guide

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00825-0100-2460, Rev AA
Rosemount™ 2460 System Hub
Quick Start Guide
September 2020
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Quick Start Guide September 2020
Contents
About this guide...........................................................................................................................3
Overview......................................................................................................................................5
General information...................................................................................................................11
Installation................................................................................................................................. 12
Configuration.............................................................................................................................35
Operation...................................................................................................................................58
Product certifications................................................................................................................. 59
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September 2020 Quick Start Guide
This Quick Start Guide provides basic guidelines for installation and configuration of the Rosemount 2460 System Hub.
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also jeopardize safety and is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any repair which is not made by Rosemount Tank Radar AB.
CAUTION
Make sure that there is no water or snow on top of the lid when it is opened. This may damage the electronics inside the housing.
CAUTION
Be careful when opening the lid in very low temperatures. High humidity and temperatures far below the freezing point may cause the gasket to get stuck to the lid. In that case you may use a heating fan to warm the housing in order to release the gasket. Be careful not to use excess heat which may damage the housing and electronics.
CAUTION
The products described in this document are NOT designed for nuclear­qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
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WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious injury.
Ensure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Substitution of components may impair Intrinsic Safety.
Explosions could result in death or serious injury.
Verify that the operating atmosphere of the transmitter is consistent
with the appropriate hazardous locations certifications.
Do not remove the gauge cover in explosive atmospheres when the
circuit is alive.
High voltage that may be present on leads could cause electrical shock.
Avoid contact with the leads and terminals.
Ensure the mains power to the device is off and the lines to any other
external power source are disconnected or not powered while wiring the device.
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
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2 Overview

2.1 Communication

The Rosemount Tank Gauging system supports various communication interfaces for field devices, TankMaster PC and other host computers.
Figure 2-1: Typical Configuration of a Rosemount 2460 System Hub
A. TankMaster B. USB, RS232 C. Modem
D. Ethernet (Modbus TCP), RS232, RS485
E. TRL2, RS485
F. DCS/Other hosts (TRL2, RS485, RS232) G. Rosemount 2460 System Hub H. Modbus RTU/TCP
I. Other hosts J. Field devices
K. Tankbus
L. Rosemount 2410 Tank Hub
M. Primary bus: TRL2, RS485
N. TRL2, RS485, other vendors O. Secondary bus: Enraf, Whessoe and others, HART 4-20 mA analog
output/input
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The Rosemount 2460 System Hub collects measurement data from field devices and transmits the data to a host system. It also handles communication from a host to the field devices.
The Rosemount 2460 supports a number of host communication interface standards such as Ethernet, TRL2, RS485, and RS232. TRL2 and RS485 are supported for field device communication also, as well as other standards such as Enraf and Digital Current Loop (Whessoe).
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2.2 Components

This section shows the various parts of the Rosemount 2460 System Hub.
Note
The Rosemount 2460 is designed for use in non-hazardous areas.
Figure 2-2: Rosemount 2460 System Hub Front and Top View
A. Main label B. Locking ring for securing lid C. External ground terminal (M5 screw, flat, lug dimension max. 10 x 4
mm)
D. LEDs for status and error messages
E. Cable entries (Nine (9) M20 x 1.5, Two (2) M25 x 1.5)
F. Lid (can be removed by removing the locking ring) G. Terminal compartment with communication boards and ports
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Figure 2-3: Cable Entries
A. Cable entry M25 B. Cable entries (6 x M20 x 1.5) C. Cable entry M25 (power)
D. Membrane
E. Cable entries (3 x M20 x 1.5) F. Cable entry for Ethernet connection ETH 1
G. Cable entry for Ethernet connection ETH 2
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Figure 2-4: Inside the Rosemount 2460 System Hub
A. Communication boards B. Write protection switch C. Terminal board / ports (1 to 8)
D. Ethernet ports
E. USB port
F. SD memory card slot G. LEDs (power=green, status=yellow, error=red) H. Power input connector (IEC C16)
I. Fuses J. Ground bar
Note
For signal/shield wire ground only.
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ON
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2.2.1 Write protection switch

The Rosemount 2460 System Hub is equipped with a write protection switch for preventing unauthorized changes of the 2460 configuration database.
Figure 2-5: Write protection
A. Write protection switch
In addition to the switch, the Rosemount 2460 supports software write protection.
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3 General information

3.1 Service support

For service support contact the nearest Emerson Automation Solutions / Rosemount Tank Gauging representative. Contact information can be found on the web site www.Emerson.com.

3.2 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/ regulations.
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4 Installation

4.1 Installation considerations

The Rosemount 2460 System Hub may be installed on various non­hazardous locations at the plant.
In case the system hub is exposed to long periods of sunshine, a
sunshade should be used to prevent the system hub from being heated to temperatures above the maximum operating temperature. Sunshade is to be manufactured and designed locally to suit the installation.
Ensure that environmental conditions are within specified limits.
Ensure that the system hub is installed such that it is not exposed to
higher pressure and temperature than specified.
Do not install the system hub in non-intended applications, for example
environments where it may be exposed to extremely intense magnetic fields or extreme weather conditions.
Use an external circuit breaker in order to make sure that power supply
can be safely disconnected when wiring and servicing the system hub. The circuit breaker shall be easily accessible and appropriately labeled.
In case devices from other vendors will be connected to the system hub,
ensure that correct modem cards are installed for the field ports that will be used.
Ensure that correct firmware version is used that supports the desired
communication options and features.
Ensure that TankMaster version 6.B6 or higher is used for Rosemount
2460 configuration.
TankMaster 6.C0 and higher is required for configuration of Enraf
communication on field ports.
TankMaster 6.D0 and higher is required for configuration of redundant
system hubs.
Important
Check the system hub for any signs of damage prior to installation.
Ensure that O-rings and gaskets are in good condition.
Check that all modems are firmly mounted in their slots and cannot move.
Related information
Rosemount 2460 reference manual
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4.1.1 Installation planning

It’s recommended to plan the installation in order to ensure that all components in the system are properly specified. The planning stage should include the following tasks:
Make a plan of the site and specify suitable locations for the devices
Consider power budget
Specify cabling and connections (for example whether devices will be
“daisy-chained” or not)
Specify cable glands that will be needed for the various devices
Specify location of terminators on the Tankbus (Rosemount 2410 Tank
Hub)
Make a note of identification codes such as Unit ID/Device ID of each
device
Assign communication addresses for level gauges and other tank devices
to be stored in the Tank Databases Hub and Rosemount 2410 Tank Hub
See Electrical installation for more information on cables and glands.
(1)
of the Rosemount 2460 System
(1) See the Rosemount Tank Gauging System Configuration Manual (Document no.
00809-0300-5100) and the Rosemount 2410 Tank Hub Reference Manual (Document no. 00809-0100-2410) for more information.
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4.2 Mechanical installation

The housing of the Rosemount 2460 is designed with four holes for attaching it to a wall using four screws. See also Mechanical Installation Drawing D7000001-927 for further information.
Prerequisites
Note
Ensure that the Rosemount 2460 is installed in a way that minimizes vibration and mechanical shock.
Procedure
1. Mark the positions of the four screws to be used for attaching the 2460 to the wall. A mounting template (see Figure 4-1) is shipped with the 2460 which may be used for this purpose.
2. Drill four holes with appropriate size to fit screw diameter 6 mm.
3. Loosen the two screws (M6 x 2) on the Rosemount 2460 housing that keep the lid in closed position and open the lid.
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4. Attach the Rosemount 2460 to the wall. There are four holes on the housing to be used for the screws.
The required screw dimension is given by Figure 4-2.
A. Holes (x4) for attaching the system hub to a wall B. Communication board compartment C. Lock ring
5. Ensure that the Lock ring (C) on the cover to the communication board compartment is folded so that it does not prevent the lid from being properly closed. Close the lid and ensure that it is fully engaged to prevent water from entering the terminal compartment. Torque the two screws to 4 Nm (35 in.-lb).
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292 mm
Ø 6 mm (4x)
214 mm
39 mm
213 mm
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4.2.1 Mounting template

A mounting template is shipped with the Rosemount 2460 which can be used to mark the position of the holes (see Figure 4-1).
Figure 4-1: Mounting Template with Hole Pattern for the Rosemount 2460 System Hub
Make sure that the four screws meet the specifications given in Figure 4-2.
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Figure 4-2: Rosemount 2460 System Hub Dimensions
A. Four holes Ø 6.5 mm B. Ø 12.5 mm (4x); Maximum dimension of screw head
Dimensions are in mm.
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4.3 Electrical installation

4.3.1 Electrical installation drawing

See Electrical Installation Drawing D7000001-928 for further information.

4.3.2 Cable entries

The Rosemount 2460 housing has nine M20 x 1.5 and two M25 x 1.5 entries. Connections must be made in accordance with local or plant electrical codes.
Make sure that unused cable entries are properly sealed to prevent moisture or other contamination from entering the terminal board compartment of the electronics housing.
NOTICE
Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a water/dust tight conduit seal and to meet the required degree of ingress protection as well as to enable future removal of the plug/gland.
Use the enclosed metal plugs to seal unused cable entries in order to achieve required level of ingress protection. The plastic plugs mounted at delivery are not sufficient as seal.

4.3.3 Power supply

The Rosemount 2460 System Hub accepts supply voltage 100 - 250 Vac (50/60 Hz) and 24 - 48 Vdc.
Note
The Rosemount 2460 is polarity insensitive for DC voltage input.

4.3.4 Cable selection for power supply

Appropriate cross sectional area of wires must be used in order to prevent a high voltage drop to the connected device. Recommended cable size is 0.75 mm2 to 2.1 mm2 (18 AWG to 14 AWG) in order to minimize the voltage drop.

4.3.5 Grounding

The housing should always be grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance.
There is a grounding screw on the housing which is identified by ground symbol
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Inside the Rosemount 2460’s terminal compartment there is a ground bar with screw connections identified by ground symbols . The ground bar
shall only be used for connecting signal related ground wires, e.g. shield ground connections from the field bus harness. The protective earth ground connection shall be connected to the system hub via the dedicated power board IEC plug and the external grounding screw on the housing.
Connect shield to ground at one end only, otherwise a ground loop may occur.
NOTICE
Grounding the device via threaded conduit connection may not provide sufficient ground.
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4.3.6 Connecting to a Rosemount 2460 System Hub

There are several ways to connect a Rosemount 2460 System Hub to a host system:
from a Host Port using TRL2 bus
from a Host Port using RS232 or RS485
via Ethernet Eth1 port
The TRL2 Bus requires a twisted and shielded pair cable with a cross­sectional area of 0.50 to 2.5 mm2 (20 to 14 AWG). A Rosemount 2180 Field Bus Modem (FBM) is used to connect the system hub to TankMaster or other host computer.
A service PC can be connected to the Ethernet Eth3 port for configuration and maintenance.
For RS232 communication, wiring cross-sectional area must be at least 0.25 mm2 (24 AWG or similar). The typical maximum length of the RS232 connection is 30 m at baud rate 4800.
Table 4-1: Data Rate and Maximum Distances for RS232 Communication
Baud rate (bps) Distance (m)
2400 60
4800 30
9600 15
19200 7.6
Communication ports for hosts and field devices
The Rosemount 2460 System Hub has eight ports for communication interface boards. It is equipped with interface boards for field device communication and host communication. The specific configuration is specified in the ordering information. Communication boards can easily be exchanged if needed.
Port 8 is used for TankMaster communication. Port 7 is used for host or TankMaster communication as specified in the ordering information.
Port 1 to Port 4 are used for field device communication.
Ports 5 and 6 can be used for host or field device communication as specified in the ordering information. This allows you to vary the number of field and host ports depending on the specific requirements.
Table 4-2 shows various configuration options for a system hub.
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Table 4-2: Port Configuration Options
Ports 1 2 3 4 5 6 7 8
Alternative 6+2 (standard) Field
Alternative 5+3 Field
Alternative 4+4 Field
Port
Port
Port
Field Port
Field Port
Field Port
Field Port
Field Port
Field Port
Field Port
Field Port
Field Port
Field Port
Field Port
Host Port
Field Port
Host Port
Host Port
Host Port
Host Port
Host Port
Host Port
Host Port
Host Port
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4.3.7 Wiring

The terminal compartment has a terminal board for connecting communication buses to host systems and field devices. The terminal compartment also has a connection for power supply. Ethernet connections are available for LAN communication.
Prerequisites
Note
Ensure that gasket and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection. The same requirements apply for cable inlets and outlets (or plugs). Cables must be properly attached to the cable glands.
Procedure
Ensure that the power supply is switched off.
1.
Note
If any uncertainty exists whether power supply is off or not, make sure that loose cable ends don’t run through the cover on the power board.
2. Loosen the two captive screws and open the lid (see Figure 4-3).
Note
The lid can be removed from the housing for easier access when open more than 25°. Remove the locking ring and carefully slide the lid upwards 21 mm or more. Be careful not to drop it on the floor.
3. Run wires through a cable gland. Install wiring with a drip loop in such a way that the lower part of the loop is under the cable entry.
4. Connect wires to the terminal block.
See Figure 4-4 for information on terminal block bus connections.
See Wiring diagrams for examples on how to connect the
Rosemount 2460 to various host systems and field devices.
For wiring of redundant system hubs see Figure 4.
5. Use the enclosed metal plugs to seal any unused cable entries.
Tighten the conduits/cable glands.
6.
7. Make sure that the Lock ring on the cover to the communication board compartment is folded so that it does not prevent the lid from being properly closed.
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8. Attach the lid in case it was removed from the housing and close it. Torque the two screws to 4 Nm (35 in.-lb). Ensure that it is fully engaged to prevent water from entering the terminal compartment.
Front view
Figure 4-3: Rosemount 2460 Front View
A. Lid B. Lock ring C. Captive screws x 2
D. Cover for communication board compartment
E. Power Board
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RXTXRXTXRXTXRXTXRXTXRXTXRXTXRX
POWER
LED BOARD
TX
Port 1
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Port 2 Port 3 Port 4 Port 5 Port 6 Port 7a
Port 7b Port 8b
Port 8a
ETH3ETH
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4.3.8 Terminal board and ports

Figure 4-4: Ports and Terminals
A. TRL2, RS485, ENRAF B. Other interfaces C. Write Protection Switch ON/OFF
D. Ethernet 1
E. Ethernet 2
F. Ethernet 3 / Service G. USB A 2.0 H. SD card
I. Ground bar for cable shield
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Table 4-3: Terminal Assignment
Terminal Designation Function
Port 1 Field device Communication bus for field devices.
Port 2
Port 3
Port 4
Port 5 Field device/
Port 6
Port 7a Host/
Port 7b
Port 8a TankMaster Communication bus for TankMaster.
Port 8b
ETH 1 Standard
ETH 2 ETH 2 is an Ethernet communication bus for
ETH 3 Service Ethernet communication bus for service purposes.
USB A
2.0
SD card SD Memory card reader for saving log files.
Ground bar
Host
TankMaster
Ethernet port
USB Port for USB stick. Can be used for saving log files.
For connection of cable shields.
Port 5 and 6 can be configured for field or host communication.
Communication bus for host. Ports designated “a” and “b” are connected in parallel. Supports electrical interface TRL2, RS485, RS422, and RS232.
Ports designated “a” and “b” are connected in parallel. This port supports electrical interface TRL2, RS485, RS422, and RS232.
Ethernet communication bus. ETH1 is used for DCS/host communication via
Modbus TCP. In case the Rosemount 2460 is connected to a Local
Area Network (LAN) via Modbus TCP, ensure the connection is secure and no unauthorized personnel can grant access.
connection of redundant system hub. ETH 2 is disabled for standalone systems, but enabled for connection to redundant pair in redundant systems.
Use this port to access the Web interface for the
2460.
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Pins internally connected in parallel
For daisy chain
Pins internally connected in parallel
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Pin mapping for 4 pole and 5 pole connectors
Figure 4-5: Port 1-6 for TRL2, RS485, and Enraf
Figure 4-6: Port 1-6 for Other Interfaces
Figure 4-7: Port 7-8
Bus connections
Table 4-4: Bus Connections to Port 1 - 6 Standard
Interface A B A
TRL2 (A and B polarity independent)
RS485 (2-wire) (Modbus, Whessoe
550/660, GPE) Internally referenced
to signal ground
Enraf BPM (A and B polarity independent)
(1) For daisy-chain
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Table 4-5: Bus connections to Host Port 7- 8
Interface A B C D COM
TRL2 (A and B polarity
RS485 / 422
(1)
(2-wire)
RS485 / 422 (4-wire)
RS232 RxD TxD N/A N/A GND
(1) Recommended for redundant systems
independent)
A B N/A N/A GND
RD + (A’) RD - (B’) TD + (A) TD - (B) GND
N/A N/A N/A
Conductors
Ensure that you use cables suitable for the terminal blocks that are supplied by Emerson for the Rosemount 2460 System Hub.
Table 4-6: Cables Suitable for Terminal Blocks Supplied by Emerson
Conductor connection Maximum (mm2) AWG
Solid 4 11
Flexible 2.5 13
Flexible, Ferrule with plastic collar 1.5 16
Figure 4-8: Conductor Stripping Length and Cross-sectional Area
A. Stripping length: 7 mm B. Cross-sectional area, see Table 4-6
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2460­TAG: S/N: MFG (yymmdd): DEVICE ID:
MAINS: 100-250VAC 50/60Hz, 24-48VDC 20W
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Figure 4-9: Stripping Length for Connection to Ground Bar
A. Stripping length: 15 mm
Cable glands
Figure 4-10: Cable Entries with Glands and External Ground
A. External ground
Table 4-7: Tightening Torque (Nm) for Glands Supplied by Emerson
Item Thread
M20 M25
Body 7 10
Top Nut 4 7
Table 4-8: Cable Diameter (mm) for Glands
Thread
M20 M25
Cable Ø 6 - 13 9 - 17
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4.3.9 Ground lug

Figure 4-11: Ground Lug Dimensions
A. Ground lug
Cable lug thickness maximum 4 mm
Cable lug height maximum 10 mm
B. Cable size minimum 4 mm2 or AWG 11 C. External ground screw M5
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4.3.10 Power supply connection

Figure 4-12: Power Supply Connection
A. 24 - 48 Vdc; 100 - 250 Vac; 50 - 60 Hz; Max 20 W B. Protective ground
Power connector
Note
Connector is of type IEC C16.
Note
Connector is supplied by factory.
Figure 4-13: Power Connector Supplied by Emerson
Note
Use connector type IEC C16 only.
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Table 4-9: Torque Values for Power Connector Assembly
Item Max torque
Terminals 0.8 Nm
Cable clamp 1.2 Nm
Cover 1.2 Nm
Cable size
Table 4-10: Cable and Wire Size for Power Cord
Power cord connector supplied by manufacturer
Wire (x3) Max. 2.1 mm
Cable Max. 10 mm
2
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4.3.11 Wiring diagrams

The communication ports can be configured for various combinations of field device and host communication. In the standard configuration Port1 to Port 6 are connected to field devices and Port 7 and Port 8 are used for host communication.
Figure 4-14: Rosemount 2460 System Hub Connected to Field Devices and TankMaster PC
A. Rosemount TankMaster PC B. Rosemount 2180 Field Bus Modem C. Rosemount 2460 terminal board
D. Rosemount 2410 Tank Hub
E. Rosemount 5900S Radar Level Gauge
F. Rosemount 2240S Temperature Transmitter G. Rosemount 2230 Field Display
Note that the actual Port configuration may differ from the example above . See Connecting to a Rosemount 2460 System Hub for more information on
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configuration options for the Field and Host ports. See also installation drawings for more information.
Figure 4-15 shows a wiring diagram with a Rosemount 2460 connected to a
host system via Modbus TCP.
Figure 4-15: Rosemount 2460 Connected to Host System Via Eth 1 Port and Modbus TCP
A. Host system B. Modbus TCP C. Rosemount 2460 terminal board
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Figure 4-16 shows two system hubs in a redundant system. The Primary and
Backup system hubs are connected to each other via Ethernet port ETH2.
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Figure 4-16: Example of Wiring Diagram with Redundant Rosemount 2460 System Hubs
A. TRL2 bus to host B. Rosemount 2460 primary unit C. Ethernet cable for redundancy connection
D. Rosemount 2460 backup unit
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5 Configuration

5.1 Overview

This section contains information on how to setup a Rosemount™ 2460 System Hub in a Rosemount Tank Gauging System. The description is based on using the TankMaster Winsetup configuration program.

5.2 Safety messages

Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( operation preceded by this symbol.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious injury.
Ensure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
Do not perform any service other than those contained in this manual
). Refer to the following safety messages before performing an
impair the protection provided by the equipment.
unless you are qualified.
5.3

Setting up a Rosemount 2460 System Hub

5.3.1 Introduction

A Rosemount 2460 System Hub is easy to install and configure by using the TankMaster Winsetup configuration program. The WinSetup installation wizard guides you through the basic configuration to start up a Rosemount
2460.
Host communication via the Ethernet 1 port (ETH1) and Modbus TCP protocol can be setup by using the Web based Graphical User Interface (GUI). See the Rosemount 2460 Reference Manual for more information.
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5.3.2 Installation procedure

Installation of a Rosemount 2460 System Hub in a Rosemount Tank Gauging system includes the following basic steps:
Procedure
1. Ensure that a plan is available for all tanks and devices with tag names, communication addresses, number of temperature elements and other data that is needed for a system setup.
2. In case devices from other vendors will be connected see the Rosemount 2460 Reference Manual for more information.
3. Make sure that the Rosemount 2460 is properly wired and up and running. Check that the Power LED is on and the Status LED indicates normal operation.
4. (Redundancy). Make sure that the two system hubs are properly wired as described in Wiring. See also Figure 4-16.
Note
Note that configuration of redundant Rosemount 2460 is supported by TankMaster 6.D0 and higher versions.
5. Ensure that the TankMaster WinSetup configuration program is up and running.
6. In TankMaster WinSetup, setup the appropriate protocol channel the TankMaster host PC. This step will ensure that communication between the TankMaster PC and the Rosemount 2460 is established.
7. In TankMaster WinSetup, start the device installation wizard and configure the system hub:
a) In the WinSetup workspace, click the right mouse button on
the Devices folder and select Install new.
(2)
in
b) Specify device type (2460) and name tag.
c) Check that the correct communication channel is enabled
and verify communication with the TankMaster host computer.
d) Verify that the Host ports and Field ports are using the right
protocols for communication with TankMaster work stations or other host systems, and with field devices such as the Rosemount 2410 Tank Hub and the Rosemount 5900S Radar Level Gauge.
(2) See the Rosemount Tank Gauging System Configuration Manual for more
information on how to configure communication protocol channels.
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e) Configure the tank database. See configuration examples
that illustrate how the tank databases of the Rosemount 2460 and the Rosemount 2410 are related to each other in
Tank databases of the Rosemount 2460 and the Rosemount
2410.
f) (Redundancy). Perform a redundancy configuration in case
the system has a pair of redundant system hubs. This is included as part of the installation wizard. See Redundancy
configuration for more information.
g) Finish the installation wizard and verify that the system hub
appears in the Rosemount TankMaster workspace. Now the Rosemount 2460 will be able to communicate with the host system and collect data from field devices.
8. In case the Rosemount 2460 communicates with a host system via the Ethernet 1 port and Modbus TCP protocol, open the Web based Graphical User Interface for configuration.
Related information
Rosemount Tank Gauging System Configuration manual Rosemount 2460 Reference Manual
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System architecture
Figure 5-1: Rosemount Tank Gauging System Architecture
A. Rosemount TankMaster J. TRL2; Enraf BPM; DCL; RS485
B. Modem K. Ethernet (ETH1)
C. Modbus TCP L. TRL2, RS485
D. Host/DCS M. Gauges and transmitters from
E. Plant network N. Rosemount 5900S Radar Level
other vendors
Gauge
F. Rosemount 2460 System Hub O. Rosemount 2240S Temperature
Transmitter
G. Field/Host Ports P. Rosemount 2410 Tank Hub
H. TRL2 Q. Rosemount 2230 Display
I. RS232, RS485 R. Tankbus
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5.3.3 Tank databases of the Rosemount 2460 and the Rosemount 2410

In a typical Rosemount Tank Gauging system, a Rosemount 2460 System Hub collects measurement data from a number of tanks via one or more Rosemount 2410 Tank Hubs. For proper communication with the control room PC and the Rosemount TankMaster operator’s interface, Modbus addresses need to be assigned to the field devices on the tank. These addresses are stored in the system hub’s and tank hub’s tank databases.
In the tank hub’s database, the Rosemount 2240S Temperature Transmitter and the Rosemount 2230 Graphical Field Display (and other non-level devices) are handled as a single Auxiliary Tank Device (ATD). Two Modbus addresses are used for each tank, one for the level gauge and one for the ATD.
The ATD includes any supported non-level device such as the Rosemount 2240S Multi-Input Temperature Transmitter and the Rosemount 2230 Graphical Field Display. Other devices such as the Rosemount 3051S Pressure Transmitter may also be included in the ATD. The ATD address represents all these devices. Each position in the Rosemount 2460 tank database represents one tank.
In case the level gauge is a Rosemount 5900S 2-in-1, you will need to configure two level device addresses for the Rosemount 5900S gauge. See the Rosemount Tank Gauging System Configuration Manual (Document No. 00809-0300-5100) for a detailed description of how to configure the tank database with a Rosemount 5900S 2-in-1.
One Rosemount 2410 Tank Hub for each tank
In this example a Rosemount 2460 System Hub is connected to two tanks, each of which has a separate Rosemount 2410 Tank Hub.
Each tank has a Rosemount 5900S Radar Level Gauge, a Rosemount 2240S Multi-Input Temperature Transmitter, and a Rosemount 2230 Graphical Field Display. The Modbus address configuration is summarized in Table 5-1.
Table 5-1: Example of Modbus Address Configuration for Rosemount 2410 Tank Hubs and Connected Devices on Two Tanks
Tank Rosemount 2410
Tank Hub
TK-1 101 1 101
TK-2 102 2 102
Rosemount 5900S
Level Gauge
Modbus Address
ATD (2230, 2240S)
For each tank, the Level Device address and ATD Modbus address in the Rosemount 2460 System Hub’s tank database must be equal to the corresponding addresses in the Rosemount 2410 Tank Hub’s tank database.
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A
B
C
D
E
TK-1
TK-2
B
C
D
E
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Figure 5-2: Two Tanks Each of which Equipped with a Rosemount 2410 Tank Hub
A. Rosemount 2460 System Hub B. Rosemount 2410 Tank Hub C. Rosemount 2230 Graphical Field Display
D. Rosemount 5900S Level Gauge
E. Rosemount 2240S Temperature Transmitter
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Figure 5-3: Tank Databases in System Hub and Tank Hubs
A. Rosemount 2410 Tank Hub on tank TK-1 B. Rosemount 2460 System Hub C. Rosemount 2410 Tank Hub on tank TK-2
Multiple tanks connected to a single Rosemount 2410 Tank Hub
In this example a Rosemount 2460 System Hub is connected to a Rosemount 2410 Tank Hub that serves three tanks. The temperature device on tank 1 has the same Modbus address as the tank hub itself. The other temperature devices on tank 2 and 3 have separate Modbus addresses.
Figure 5-4 shows an example of a system with a Rosemount 2460 System
Hub connected to a Rosemount 2410 Tank Hub. The Rosemount 2410 collects measurement data from three tanks. Each tank is equipped with a Rosemount 5408 Radar Level Transmitter, a Rosemount 2240S Temperature Transmitter, and a Rosemount 2230 Graphical Field Display. The Modbus address configuration is summarized in Table 5-2.
Table 5-2: Modbus Address Configuration for Tank Hub and Field Devices on Three Tanks
Tank Rosemount 2410
Tank Hub
TK-1 101 1 101
TK-2 101 2 102
TK-3 101 3 103
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Rosemount 5408
Level Transmitter
Modbus Address
ATD (2230, 2240S)
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B
C
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E
TK-1
TK-2
TK-3
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Note that each ATD has its own Modbus address. Only the first one has the same address as the Rosemount 2410 Tank Hub.
Figure 5-4: Three Tanks Connected to a Single Rosemount 2410 Tank Hub
A. Rosemount 2460 System Hub B. Rosemount 2410 Tank Hub C. Rosemount 2230 Graphical Field Display
D. Rosemount 5408 Level Transmitter
E. Rosemount 2240S Temperature Transmitter
In the tank database of the Rosemount 2410 Tank hub, the Rosemount 2240S temperature transmitter and the Rosemount 2230 display are grouped into an Auxiliary Tank Device (ATD). The ATD Modbus address has to be stored in the Temperature Device address field in the tank database of the Rosemount 2460 System Hub as illustrated in Figure 5-5. The Modbus addresses of the level devices must also be stored in both the 2410 and the 2460 tank databases.
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Figure 5-5: Tank Databases in System Hub and Tank Hubs
A. Tank Database for a Rosemount 2410 Tank Hub that serves three tanks B. Rosemount 2460 System Hub C. Level device address
D. Auxiliary Tank Device (ATD) address
Note that in this example a single Rosemount 2410 Tank Hub serves three tanks. The tanks are mapped to tank position 1, 2, and 3 in the Rosemount 2410 Tank Hub’s tank database.
In the tank database of the Rosemount 2460 System Hub, you will have to configure 2410 Tank Position in order to be able to configure the correct Temperature Device Addresses for the three tanks.
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5.3.4 System setup

The System Values window lets you specify parameters and units for inventory calculations.
Procedure
1. Log in to the Web interface.
2. Select Configuration System Values.
Figure 5-6: System Parameters and Units
Manual values
Select the appropriate check boxes in case you like to use manual values for ambient air temperature and pressure, and type the desired values into the input fields.
Reference temperature
The Rosemount 2460 System Hub performs inventory calculations according to the API Manual of Petroleum Measurement Standards Chapter 12, Section 1, at the standard reference temperature 15°C (60°F). This is the default reference temperature.
Other reference temperatures can be specified in the Reference Temperature input field. Ensure that correct RT volume table, for example 54B-2004, is used for the product.
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System units
Level, Level Rate, Temperature, and Pressure units are configured in TankMaster WinSetup configuration program.
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5.3.5 Redundancy configuration

Setting up a redundant pair of Rosemount 2460 System Hubs can be performed by using TankMaster WinSetup or the system hub’s Web Graphical User Interface.
Preconditions for redundancy setup
The following conditions must be met to allow setting up two Rosemount 2460 System Hubs for redundancy operation:
The same firmware version on both System Hubs
Firmware version 1.C0 or higher
Rosemount TankMaster version 6.D0 or higher
For Modbus TCP; Rosemount TankMaster version 6.F0 or higher
No warnings or errors
License;the same maximum number of tanks
redundancy option enabled on both system hubs
the same number of Modbus TCP clients
The same modem board setup
modem locations)
Hardware write protection disabled
Software write protection disabled
Basically all model codes except Housing, Cable/Conduit Connections, and Options need to be identical for the Primary and Backup system hubs.
(3)
(number of boards, modem type, and
(3) Modem boards supported for redundancy: TRL2 Modbus, RS485, Enraf BPM
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D
A B
E
J
K
M
L
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H I
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System Architecture with redundant system hubs
Figure 5-7: Rosemount Tank Gauging System Architecture with Redundant System Hubs
A. Rosemount 2460 System Hub
H. Modbus TCP (Primary)
(backup)
B. Rosemount 2460 System Hub
I. Modbus TCP (Backup)
(primary)
C. Host System J. Rosemount 5900S Radar Level
Gauge
D. Modem K. Rosemount 2240S Temperature
E. Redundancy cable L. Rosemount 2230 Display
F. Field Ports M. Rosemount 2410 Tank Hub
G. Host Ports
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Transmitter
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Redundancy setup in TankMaster WinSetup
This section describes the redundancy setup in the WinSetup configuration wizard for the Rosemount 2460 System Hub.
Prerequisites
The installation wizard for the Rosemount 2460 includes the option to setup a redundant pair of Rosemount 2460 System Hubs as long as certain conditions are fulfilled. In case all requirements for pairing are fulfilled, the following text appears: “Pairing is possible, Backup device ID:xx”.
Figure 5-8: Redundancy Page in WinSetup Installation Wizard
Procedure
Click the Create New Pair button to start the redundancy synchronization procedure.
Figure 5-9: Redundancy Pairing
When finished, a message appears that the database synchronization was successfully completed. The system hubs will be paired as a Primary and a Backup device.
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Redundancy window
Once the synchronization process is successfully finished, the Redundancy window presents the current status and other information for the two system hubs.
Figure 5-10: Redundant System Hubs
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Table 5-3: Redundancy Configuration
Item Description
Manual Switch Over button
State If the status is OK, a green check box is displayed. Otherwise
Device ID Each device has a unique identification number which can
Individual Modbus address
Recent events Number of times that the Primary and Backup devices have
Switch to standalone mode button
Configure button This button lets you configure specific redundancy options
Active/Passive mode can be changed manually. The Active device communicates with the host system and responds to requests for measurement data, status information, and diagnostics. This option can be useful for testing that both system hubs function properly as Active and Passive.
a list of warnings and errors will be displayed.
be used, for example, when setting up Modbus addresses.
The redundant system hubs can be given individual Modbus addresses in case you need to be able to communicate separately with each system hub.
changed to active state, as well various error messages and warnings.
It is possible to un-pair the two devices in the redundancy system by using the Switch to Standalone Mode button. When un-pairing the system, the active device will change mode to standalone. The passive device will load the default configuration database (CDB) and the default communication parameters (including Modbus address
245) to make sure it will not disturb communication on Host and Field ports after un-pairing the system hubs. Consequently, the host system will lose contact with the backup device until proper communication settings are reset.
such as fail-over, take-over, and passive device communication.
Configure button
You may configure various options for fail-over and other redundancy related issues. You may also set separate Modbus addresses for the two system hubs.
Procedure
In the System Hub Redundancy window, click the Configure button to open the 2460 System Hub Redundancy Configuration window.
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Figure 5-11: System Hub Redundancy Configuration
System hub redundancy window
Individual Modbus address
By setting individual Modbus addresses for the Primary and Backup devices, a host system may communicate with each device separately. This is useful, for example, for verifying the current status of each device.
Minimum Polling Interval
If the host system uses a longer poll interval in the communication than the configured value, the system will report error.
Entry fields for Host Ports 5 and 6 will only be enabled if the ports are configured as host ports. Entry fields for Modbus TCP will only be enabled if Modbus TCP license option is enabled.
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Fail-over criteria
Table 5-4: Fail-over Criteria
Criteria Description
Configuration file error (default) Configuration database (CDB) is corrupt.
Host port modem error (default) A Host port modem has failed or been
Field port modem error (default) A Field port modem has failed or been
Field port communication failure No response from any field device on a Field
Field port communication failure on...
Maximum number of Fail-overs per hour (1..10)
removed.
removed.
port. This option is most useful for redundant field bus wiring where each Rosemount 2460 has separate field bus wiring.
Individual port configuration for Field Port communication failure.
Maximum number of fail-overs per hour in order to prevent an oscillating behavior i.e. switching back and forth between Primary and Backup device. In case fail-overs tend to occur frequently, the reason behind should be investigated and fixed.
Take-over criteria
There may be situations when you would like the passive device to take over as the active device even if no fail-over criteria is fulfilled. For example, in case the active device does not respond to Host requests, the passive device may take over and become the active device. The Active doesn’t reply on Host port option does not work if the Primary and Backup system hubs are wired to separate host ports which is the case when, for example, using the RS232 communication interface.
Passive device communication
In case the Primary and Backup system hubs are connected to different ports on the host system, the same Modbus address can be used for communication with the two system hubs. Then there is no need to use individual Modbus addresses for the Primary and Backup devices. When communicating with a host system via RS232 interface, separate host ports must be used, and the Allow Passive device to reply on common Modbus address option needs to be enabled.
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Finish the installation wizard
Once the redundancy configuration is finished:
Procedure
In the 2460 System Hub Redundancy window, click the Next button.
Postrequisites
Finish the installation wizard as described in Installation procedure.
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Redundancy setup via Web graphical user interface
This section describes how to use the the Web graphical interface for redundancy setup of a Rosemount 2460 System Hub. The setup includes two basic steps:
Paring; two system hubs are setup as a redundant pair
Redundancy configuration; addresses and fail-over criteria are
configured
Pairing
Prerequisites
For the system hubs to be able to pair, ensure that the preconditions are fulfilled.
Procedure
1. Log in to the Web interface.
2. Select the Redundancy tab.
3. Expand the Pair option.
4. Verify that the other system hub is pairable, i.e. all requirements for pairing are marked with a green button.
5. If the two system hubs (Primary and Backup) are ready for pairing, click the Pair button to start the synchronization process.
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Redundancy configuration
Once the synchronization is finished you may configure the system hubs for redundancy operation.
Procedure
1. In the Web interface, select the Redundancy tab.
2. Expand the
Configuration option.
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3. Configure the device.
Example
Redundancy configuration overview
Table 5-5: Redundancy Configuration Overview
Item Description
Primary Device ID Backup Device ID
Redundancy Status If status is OK, a green check box is displayed. You may
Manual switch over Active/Passive mode can be changed manually. The Active
Configuration See Table 5-6.
Unpair It is possible to un-pair the two devices in the redundancy
Each device has a unique identification number.
expand the Status list to view further details. In case status is not OK, a list of warnings and errors will be displayed. See also View redundancy state in TankMaster WinSetup.
device communicates with the host system and responds to requests for measurement data, status information, and diagnostics. This option can be useful for testing that both system hubs function properly as Active and Passive.
system. When un-pairing the redundant system hubs, the active device will change mode to standalone. The passive device will load the default configuration database and the default Modbus address (245) to make sure it will not disturb communication on Host and Field ports after unpairing the system hubs.
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Table 5-6: Redundancy Configuration Options
Item Description
Common Modbus Address
Specific Modbus Address for Primary Device / Specific Modbus Address for Backup Device
Passive device responds on common address
Max Fail-Overs per Hour
Fail-over criteria See Fail-over criteria.
Take-over criteria See Take-over criteria.
Use Modbus TCP as main host interface
Common Modbus address is the standard setting. Primary and Backup system hubs use the same Modbus address.You may use this option in case Primary and Backup system hubs are connected to different host ports. Then the same Modbus address can be used instead of individual addresses.
The redundant system hubs can be given individual Modbus addresses in case you need to be able to communicate separately with each system hub. This is useful, for example, for verifying the current status of each device.
See Passive device communication.
Maximum number of fail-overs per hour in order to prevent an oscillating behavior i.e. switching back and forth between Primary and Backup device. In case fail-overs tend to occur frequently, the reason behind should be investigated and fixed.
If Modbus TCP is used for communication with the host system and no Host Ports are used, it is necessary to enable this function. If not set the passive system hub will not take over as active device when the active is powered off or fails.
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6 Operation

6.1 Start-up procedure

When the system hub is starting up, the LEDs are lit up and turned off in a certain order to indicate proper operation. In case an error is detected during the start-up procedure the red LED remains turned on.
Start-up:
1. All LEDs are turned on
2. Within 0.5 seconds the yellow (Status) LED is turned off.
3. When the start-up procedure is finished, the red (error) LED is turned off. In case an error is detected during the start-up procedure, the error LED will start blinking according to the appropriate error code.
4. The green (power) LED remains lit when the system hub is powered on.

6.2 Runtime operation

After the start-up procedure is finished the system hub enters runtime mode.
The red Error LED will be turned off. If an error occurs, the LED will start to blink.
In runtime mode the yellow status LED will blink at a rate given by the current operational mode.
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A Product certifications

Rev 3.1

A.1 European directive information

The most recent revision of the EU Declaration of Conformity can be found at Emerson.com/Rosemount.

A.2 Ordinary location certification

As standard, the Rosemount 2460 System Hub has been examined and tested to determine that the design meets the basic electrical, mechanical, and fire protection requirements by a nationally recognized test laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).
Certificate
Standards
Markings
2735155
CAN/CSA-C22.2 No. 61010-1-12; UL Std. No. 61010-1 (3rd Edition);
Rated 24-48 V dc, 100-250 V ac, 20 W, 50/60 Hz; Ambient rated -40 to +70 °C

A.3 Electromagnetic compatibility compliance

FCC
This device complies with Part 15 of the FCC Rules.
Standards
FCC 47 CFR Part 15B, 15.107 Conducted emission class A, 15.109 Radiated Emission class A

A.4 Custody transfer certifications

OIML custody transfer
Certificate
More custody transfer certificates can be found at Emerson.com/Rosemount
R85-2008-SE-11.01
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A.5 Declaration of Conformity

The most recent revision of the EU Declaration of Conformity for the Rosemount 2460 can be found at Emerson.com/Rosemount.
Figure A-1: Rosemount 2460 EU Declaration of Conformity (page 1)
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Figure A-2: Rosemount 2460 EU Declaration of Conformity (page 2)
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Global Headquarters and Europe Regional Office Tank Gauging
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*00825-0100-2460*
Quick Start Guide
00825-0100-2460, Rev. AA
September 2020
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