Emerson Rosemount 2410 Reference Manual
Rosemount™ 2410 Tank Hub
Reference Manual
00809-0100-2410, Rev EA
December 2019
Rosemount™ 2410 Tank Hub
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also
jeopardize safety and is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any
repair which is not made by Rosemount Tank Radar AB.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
WARNING
WARNING - Substitution of components may impair Intrinsic Safety.
WARNING - To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
AVERTISSEMENT - La substitution de composants peut compromettre la sécurité intrinsèque.
AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere explosive.
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Reference Manual Contents
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Contents
Chapter 1 Introduction.................................................................................................................. 5
1.1 Safety messages...............................................................................................................................5
1.2 Symbols............................................................................................................................................6
1.3 Manual overview.............................................................................................................................. 7
1.4 Technical documentation.................................................................................................................8
1.5 Service support.................................................................................................................................9
1.6 Product recycling/disposal................................................................................................................9
1.7 Packing material...............................................................................................................................9
Chapter 2 Overview..................................................................................................................... 11
2.1 Introduction................................................................................................................................... 11
2.2 Communication............................................................................................................................. 12
2.3 Components.................................................................................................................................. 15
2.4 System overview............................................................................................................................ 16
2.5 Installation procedure.................................................................................................................... 23
Chapter 3 Installation...................................................................................................................25
3.1 Safety messages.............................................................................................................................25
3.2 Installation considerations..............................................................................................................26
3.3 Mechanical installation...................................................................................................................27
3.4 Electrical installation.......................................................................................................................30
Chapter 4 Configuration...............................................................................................................63
4.1 Safety messages.............................................................................................................................63
4.2 Introduction................................................................................................................................... 64
4.3 Configuration tools........................................................................................................................ 64
4.4 Basic configuration of a Rosemount 2410 Tank Hub.......................................................................65
4.5 Advanced configuration................................................................................................................. 66
4.6 Configuration using TankMaster WinSetup.................................................................................... 66
Chapter 5 Operation.................................................................................................................... 69
5.1 Safety messages.............................................................................................................................69
5.2 Integral display...............................................................................................................................69
5.3 Start-up information.......................................................................................................................71
5.4 Error codes..................................................................................................................................... 72
5.5 LED.................................................................................................................................................74
5.6 Specifying display variables............................................................................................................ 77
Chapter 6 Service and troubleshooting........................................................................................ 79
6.1 Safety messages.............................................................................................................................79
6.2 Service............................................................................................................................................80
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6.3 Troubleshooting.............................................................................................................................99
Appendix A Specifications and reference data............................................................................... 113
A.1 General specifications.................................................................................................................. 113
A.2 Communication/display/configuration specifications.................................................................. 114
A.3 Electrical specifications................................................................................................................ 124
A.4 Mechanical specifications.............................................................................................................127
A.5 Environmental specifications........................................................................................................128
A.6 Dimensional drawings..................................................................................................................129
A.7 Ordering information................................................................................................................... 130
Appendix B Product certifications................................................................................................. 135
B.1 European directive information.................................................................................................... 135
B.2 Ordinary location certification...................................................................................................... 135
B.3 Installing equipment in North America......................................................................................... 135
B.4 North America..............................................................................................................................136
B.5 Europe..........................................................................................................................................140
B.6 International.................................................................................................................................141
B.7 Brazil............................................................................................................................................ 142
B.8 China............................................................................................................................................143
B.9 Technical Regulations Customs Union (EAC)................................................................................ 144
B.10 Japan.......................................................................................................................................... 145
B.11 Republic of Korea....................................................................................................................... 146
B.12 India........................................................................................................................................... 147
B.13 Additional certifications............................................................................................................. 148
B.14 Conduit plugs and adapters........................................................................................................149
B.15 Approval drawings......................................................................................................................150
Appendix C Advanced configuration............................................................................................. 159
C.1 Safety messages...........................................................................................................................159
C.2 Access the advanced configuration options in WinSetup..............................................................160
C.3 Change the communication parameters for the primary bus........................................................161
C.4 Open the secondary bus window..................................................................................................162
C.5 Configure a virtual relay output....................................................................................................162
C.6 Set up a Rosemount 2410 for hybrid density applications.............................................................167
C.7 Volume configuration.................................................................................................................. 170
C.8 Arithmetic operations.................................................................................................................. 175
C.9 Configure the analog output........................................................................................................ 179
C.10 Configuration of analog input / HART® slave device....................................................................182
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Reference Manual Introduction
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1 Introduction
1.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Explosions could result in death or serious injury.
• Verify that the operating environment of the device is consistent with the appropriate
hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
WARNING
Any substitution of non-recognized parts may jeopardize safety. Repair (e.g. substitution
of components) may also jeopardize safety and is not allowed under any circumstances.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or unintentional and
needs to be protected against.
Physical security is an important part of any security program and fundamental to
protecting your system. Restrict physical access by unauthorized personnel to protect end
users’ assets. This is true for all systems used within the facility.
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1.2 Symbols
Table 1-1: Symbols
The CE marking symbolizes the conformity of the product with the applicable
European Community Directives.
The EU-Type Examination Certificate is a statement of a Notified Certification
Body declaring that this product meets the Essential Health and Safety
Requirements of the ATEX directive
The FM APPROVED Mark indicates that the equipment is approved by
FM Approvals according to applicable Approval Standards and is applicable for
installation in hazardous locations
Protective Earth
Ground
Caution - see reference manual
Use wiring rated for maximum ambient temperature + 15 °C
Examples:
For connections in ambient temperatures up to 70 °C use wiring rated 85 °C
minimum.
For connections in ambient temperatures up to 60 °C use wiring rated 75 °C
minimum.
For connections in ambient temperatures up to 50 °C use wiring rated 65 °C
minimum.
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1.3 Manual overview
This manual provides information on installation, configuration and maintenance of the
Rosemount™ 2410 Tank Hub.
Chapter Overview provides a brief description of the various components in a Rosemount
Tank Gauging system and recommended installation procedure.
Chapter Installation covers installation considerations as well as mechanical and electrical
installation.
Chapter Configuration describes how to configure the Rosemount 2410 Tank Hub by
using the TankMaster WinSetup configuration program.
Chapter Operation describes the integral display and how to specify display variables. It
also includes start-up information, error messages, and LED functionality
Chapter Service and troubleshooting covers tools, troubleshooting, and various service
instructions.
Appendix Specifications and reference data contains specifications, dimensional drawings,
and ordering table.
Appendix Product certifications contains safety approval information and approval
drawings.
Appendix Advanced configuration describes various advanced configuration options.
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1.4 Technical documentation
The Rosemount™ Tank Gauging System includes the following documentation:
Reference manuals
• Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
• Rosemount 2460 System Hub (00809-0100-2460)
• Rosemount 2410 Tank Hub (00809-0100-2410)
• Rosemount 5900S Radar Level Gauge (00809-0100-5900)
• Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900)
• Rosemount 5900C Radar Level Gauge (00809-0100-5901)
• Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)
• Rosemount 2230 Graphical Field Display (00809-0100-2230)
• Rosemount 5300 Guided Wave Radar (00809-0100-4530)
• Rosemount 5408 Radar Level Transmitter (00809-0300-4408)
• Rosemount Tank Gauging Wireless System (00809-0100-5200)
• Rosemount TankMaster WinOpi (00809-0200-5110)
• Rosemount TankMaster WinSetup 00809-0100-5110
• Rosemount TankMaster Floating Roof Monitoring
(00809-0500-5100)00809-0500-5100
Product data sheets
• Rosemount Tank Gauging System Data Sheet (00813-0100-5100)
• Rosemount 2460 System Hub Product Data Sheet (00813-0100-2460)
• Rosemount 2410 Product Data Sheet (00813-0100-2410)
• Rosemount 5900S Product Data Sheet (00813-0100-5900)
• Rosemount 5900C Product Data Sheet (00813-0100-5901)
• Rosemount 2240S Product Data Sheet (00813-0100-2240)
• Rosemount 2230 Product Data Sheet (00813-0100-2230)
• Rosemount 5300 Product Data Sheet (00813-0100-4530)
• Rosemount 5408 Product Data Sheet (00813-0100-4408)
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1.5 Service support
For service support contact the nearest Emerson Automation Solutions /Rosemount Tank
Gauging representative. Contact information can be found on the web site
www.Emerson.com.
1.6 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
1.7 Packing material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental
standards. By recycling the corrugated paperboard, or wooden boxes, used for shipping
our products you can contribute to take care of the environment.
Reuse and recycling
Experience has shown that wooden boxes can be used several times for various purposes.
After careful disassembly the wooden parts may be reused. Metal waste may be
converted.
Energy recovery
Products which have served their time may be divided into wood and metal components
and the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher calorific value
than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of
nitrogen oxides to the air 3-4 times more than when burning bark and splinter.
Note
Landfill is not a recycling option and should be avoided.
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2 Overview
2.1 Introduction
The Rosemount™ 2410 Tank Hub collects measurement data and status information from
field devices designed for the Rosemount Tank Gauging system via the intrinsically safe 2wire Tankbus
Tankbus).
Figure 2-1: System Integration
(1)
. The Tankbus carries both data transmission and power supply (see also
Rosemount TankMaster I. Rosemount 2410 Tank Hub
A.
B. Rosemount 2460 System Hub J. Tankbus
C. Modem K. Secondary bus (IS)
D. Host L. Rosemount 2230 Field Display
E. Servo gauges M. Rosemount 5900S Radar Level Gauge
F. Secondary Bus (Non-IS) N. Rosemount 2240S Temperature Transmitter
G. Relay Outputs O. Zone 1
H. Primary Bus P. Zone 0
The Rosemount 2410 is designed for use in hazardous area Zone 1 (Class 1, Division 1) and
communicates with field devices in Zone 1 via the intrinsically safe Tankbus.
The Rosemount 2410 is available in two versions for single tanks or multiple tanks. The
multiple tanks version supports up to 10 tanks and 16 devices.
The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ Fieldbus standard.
(1)
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December 2019 00809-0100-2410
Measurement data and status information from one or more tanks is distributed via the
Primary Bus to a Rosemount 2460 System Hub. Data is buffered by the system hub and
distributed to a TankMaster PC, or a host system, whenever the 2460 receives a request
for data. In case no system hub is included in the system, the Rosemount 2410 Tank Hub
can communicate directly with a host computer.
The Rosemount 2410 has two external buses for communication with host systems. The
Primary Bus is typically used with the TRL2 Modbus® or RS-485 Modbus protocol for
communication with a 2460 System Hub. If there is no Rosemount 2460 included, the
Primary bus can communicate directly, or via a modem, with the TankMaster PC.
The Secondary Bus supports various protocols such as TRL2 Modbus, Enraf®, and Varec
which allows you to connect to other systems as well.
The Rosemount 2410 is equipped with two solid state relays that allows controlling
external devices such as valves and pumps.
An integral display (optional) presents measurement data and device status such as
warnings and error messages. At start-up, communication settings and optional hardware
configuration is presented as well as whether it is a Single tank or Multiple tank version of
the Rosemount 2410 Tank Hub.
Using the input from a Rosemount 5900S Radar Level Gauge and one or two pressure
sensors, the Rosemount 2410 can be configured for online presentation of Observed
Density to a host computer. The tank hub also calculates Average Temperature and
strapping table based Volume.
The Rosemount 2410 can be equipped with two relays which can be controlled by level,
temperature, and water level. The output can be connected to an external system for
alarm indication or process control. The relays are user configurable for normally open or
closed operation.
The Rosemount 2410 can be configured with up to ten “virtual” relay functions. This
allows you to specify several different source variables to trigger a relay.
The Rosemount 2410 supports the Emerson’s Wireless solution, which is based on
WirelessHART® the emerging industry standard for wireless field networks. By connecting
to an Emerson Wireless 775 THUM™ Adapter, the Rosemount 2410 can be integrated in a
wireless network to provide measurement data at greatly reduced field wiring costs. The
tank hub supports communication with Emerson Wireless Gateways 1410 and 1420.
2.2 Communication
The Rosemount Tank Gauging system supports various communication interfaces
between a Rosemount 2410 and a TankMaster PC or other host computers as illustrated in
Figure 2-2 to Figure 2-4.
Both the Primary bus and the Secondary bus can be used for either TRL2 Modbus
(standard) or RS485 Modbus communication
On the Secondary bus you may use other communication protocols as well, such as Enraf,
Varec etc.
See Cabling for the TRL2/RS485 Bus for information on cable requirements.
(2)
12 Reference Manual
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Figure 2-2: Typical Configuration of a Rosemount 2410 and 2460 System Hub
Connected to PC/Host
A. Field devices
B. Tankbus
C. Rosemount 2410
D. Primary bus: TRL2 Modbus, RS485 Modbus
E. Secondary bus: Enraf and others, HART 4-20 mA analog output/input
F. Rosemount 2460
G. DCS
H. TRL2 Modbus, RS485 Modbus
I. RS232
J. Modem
K. USB / RS232
L. TankMaster
Rosemount 2410 Tank Hub 13
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Figure 2-3: Typical Configuration of a Rosemount 2410 Connected to PC/Host
A. Field devices
B. Tankbus
C. Rosemount 2410
D. Primary bus: TRL2 Modbus, RS485 Modbus
E. Secondary bus: Enraf and others, HART 4-20 mA analog output/input
F. Modem
G. USB / RS232
H. TankMaster
A THUM Adapter, connected to the Intrinsically Safe Secondary
communication between a Rosemount 2410 Tank Hub and a Smart Wireless Gateway.
Figure 2-4: Typical Configuration of a Rosemount 2410 with Wireless Connection to
Smart Wireless Gateway and PC/Host
A. Field devices
B. Tankbus
C. Rosemount 2410
D. Secondary bus (IS): WirelessHART
E. Smart Wireless THUM Adapter
F. Primary bus: TRL2 Modbus, RS485 Modbus
G. Smart Wireless Gateway
H. TankMaster
The Non-IS Secondary Bus can not be used simultaneously with the IS HART 4-20 mA Secondary Bus.
(3)
14 Reference Manual
(3)
bus, allows wireless
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2.3 Components
Figure 2-5: Rosemount 2410 Components
A. Intrinsically safe terminal compartment
B. Non-intrinsically safe terminal compartment
C. Integral display (optional)
D. Write protection switch
E. Cable entries for IS connection (two ½ - 14 NPT)
F. Cable entries for Non-IS connection (two ½ - 14 NPT, two ¾- 14 NPT)
G. Grounding terminal
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December 2019 00809-0100-2410
2.4 System overview
The Rosemount Tank Gauging system is a state-of-the art inventory and custody transfer
radar tank level gauging system. It is developed for a wide range of applications at
refineries, tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus. The
Tankbus is based on a standardized fieldbus, the FISCO
integration of any device supporting that protocol. By utilizing a bus powered 2-wire
intrinsically safe fieldbus the power consumption is minimized. The standardized fieldbus
also enables integration of other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of components to
build small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure transmitters
for complete inventory control. Such systems are easily expanded thanks to the modular
design.
The Rosemount Tank Gauging system is a versatile system that is compatible with and can
emulate all major tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to control room
solutions.
It is possible to replace old mechanical or servo gauges with modern Rosemount Tank
Gauging devices, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication devices without
replacing the old gauges.
There is a distributed intelligence in the various system units which continuously collect
and process measurement data and status information. When a request for information is
received an immediate response is sent with updated information.
The flexible Rosemount Tank Gauging system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant network
configuration can be achieved at all levels by doubling each unit and using multiple control
room work stations.
(4)
FOUNDATION™ Fieldbus, and allows
(4) See documents IEC 61158-2
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Figure 2-6: Rosemount Tank Gauging System Architecture
A. Non-hazardous area K. Plant Host Computer
B. Hazardous area L. TRL2 Modbus
C. Rosemount 5900S Radar Level Gauge M. Segment coupler
D. Rosemount 2240S Temperature Transmitter N. Rosemount 644 Temperature Transmitter
E. Rosemount 2230 Graphical Field Display O. Rosemount 5300 Level Transmitter
F. Rosemount 2410 Tank Hub P. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter Q. Custody transfer / Inventory tank gauging
H. Rosemount TankMaster PC R. Operational control
I. Rosemount 2460 System Hub S. Plant host computer
J. Rosemount 2180 Field Bus Modem
Rosemount 2410 Tank Hub 17
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December 2019 00809-0100-2410
Figure 2-7: Rosemount Tank Gauging System Architecture for Wireless Systems
A. Non-hazardous area
B. Hazardous area
C. Rosemount TankMaster PC
D. Emerson Wireless 1420 Gateway
E. Rosemount 2410 Tank Hub
F. Tankbus
G. Emerson Wireless 775 THUM Adapter
H. Rosemount 5900S Radar Level Gauge
I. Rosemount 2240S Temperature Transmitter
J. Rosemount 3051S Pressure Transmitter
K. Rosemount 2230 Graphical Field Display
L. Segment coupler
M. Rosemount 644 Temperature Transmitter
18 Reference Manual
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Figure 2-8: Rosemount Tank Gauging System Architecture in a FOUNDATION Fieldbus Network
A. Non-hazardous area H. Rosemount 644 Temperature Transmitter
B. Hazardous area I. FOUNDATION Fieldbus Power Supply
C. Rosemount 5900S Radar Level Gauge J. Segment coupler
D. Rosemount 2240S Temperature Transmitter K. Rosemount 5300 Level Transmitter
E. PC L. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter N. Operational control
F. Rosemount 2230 Graphical Field Display M. Custody transfer / Inventory tank gauging
Rosemount 2410 Tank Hub 19
Overview
December 2019 00809-0100-2410
Reference Manual
2.4.1 TankMaster HMI software
Rosemount TankMaster is a powerful Windows-based Human Machine Interface (HMI) for
complete tank inventory management. It provides configuration, service, set-up,
inventory, and custody transfer functions for Rosemount Tank Gauging systems and other
supported instruments.
Rosemount TankMaster is designed to be used in the Microsoft® Windows environment
providing easy access to measurement data from your Local Area Network (LAN).
The Rosemount TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling, historical data
sampling as well as inventory calculations such as Volume, Observed Density and other
parameters. A plant host computer can be connected for further processing of data.
The Rosemount TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of devices in the Rosemount Tank Gauging system.
2.4.2
Rosemount 2460 System Hub
The Rosemount 2460 System Hub is a data concentrator that continuously polls and
stores data from field devices such as radar level gauges and temperature transmitters in a
buffer memory. Whenever a request for data is received, the system hub can immediately
send data from the updated buffer memory for a group of tanks.
Measured and calculated data from one or more tanks is communicated via the
Rosemount 2410 Tank Hub to the system hub buffer memory. Whenever a request is
received, the system hub can immediately send data from a group of tanks to a
TankMaster PC, or a host.
The Rosemount 2460 can be used to connect devices from other vendors as well, such as
Honeywell® Enraf and Whessoe.
The Rosemount 2460 has eight slots for communication interface boards. These boards
can be individually configured for communication with hosts or field devices. They can be
ordered either for TRL2, RS485, Enraf BPM or Whessoe 0-20 mA/RS485 communication.
Two slots can also be configured for RS232 communication.
One of the system hub’s three Ethernet ports is used for Modbus TCP connection to host
systems. By simply connecting the system hub to the existing LAN network,
communication over Ethernet is established.
The system hub can provide redundancy for critical operations, by using two identical
devices. The primary system hub is active and the other one is in passive mode. If the
primary unit stops working properly, the secondary unit is activated and a failure message
is sent to TankMaster (or a DCS system).
2.4.3
20 Reference Manual
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in
the hazardous area using the intrinsically safe Tankbus.
The tank hub collects measurement data and status information from field devices on a
tank. It has two external buses for communication with various host systems.
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00809-0100-2410 December 2019
There are two versions of the Rosemount 2410 Tank Hub; one for single tank operation
and one for multiple tanks operation. The multiple tanks version of the Rosemount 2410
supports up to 10 tanks and 16 devices. With the Rosemount 5300 the Rosemount 2410
supports up to 5 tanks.
The Rosemount 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each relay.
The Rosemount 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS)
analog 4-20 mA inputs/outputs. By connecting an Emerson Wireless 775 THUM Adapter
to the IS HART 4-20 mA output, the tank hub is capable of wireless communication with an
Emerson Wireless Gateway in a WirelessHART® network.
Overview
2.4.4 Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the
product level inside a tank. Different antennas can be used in order to meet the
requirements of different applications. The Rosemount 5900S can measure the level of
almost any product, including bitumen, crude oil, refined products, aggressive chemicals,
LPG and LNG.
2.4.5
2.4.6
The Rosemount 5900S sends microwaves towards the surface of the product in the tank.
The level is calculated based on the echo from the surface. No part of the Rosemount
5900S is in actual contact with the product in the tank, and the antenna is the only part of
the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the Rosemount 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements using one
antenna and one tank opening.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on
liquids, to be used in a wide range of medium accuracy applications under various tank
conditions. Rosemount 5300 includes the Rosemount 5301 for liquid level measurements
and the Rosemount 5302 for liquid level and interface measurements.
Rosemount 5408 Radar Level Transmitter
The Rosemount 5408 is a non-contacting level transmitter for accurate and reliable level
measurement on small storage and buffer tanks.
The Rosemount 5408 provides accurate and reliable level measurements for metallic and
non-metallic vessels. It is suitable for almost any liquid and is ideal for challenging
applications with agitators, foam, high temperatures, and pressures. It is also an excellent
choice for level measurement in tanks with small diameter (2- to 4-inch) stiling wells.
The narrow beam makes the Rosemount 5408 the ideal solution for bulk solids in small to
medium sized silos with rapid level changes.
For safety functions such as overfill prevention, level deviation monitoring, or dry-run
prevention, the Rosemount 5408:SIS is the ideal choice.
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December 2019 00809-0100-2410
2.4.7 Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up to 16
temperature spot sensors and an integrated water level sensor.
2.4.8 Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as
level, temperature, and pressure. The four softkeys allow you to navigate through the
different menus to provide all tank data, directly in the field. The Rosemount 2230
supports up to 10 tanks. Up to three Rosemount 2230 displays can be used on a single
tank.
2.4.9
2.4.10
2.4.11
2.4.12
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The Rosemount 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with / without floating
roofs.
By using a Rosemount 3051S Pressure Transmitter near the bottom of the tank as a
complement to a Rosemount 2410 Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different scalings can
be used on the same tank to measure vapor and liquid pressure.
Rosemount 2180 Field Bus Modem
The Rosemount 2180 Field Bus Modem (FBM) is used for connecting a TankMaster PC to
the TRL2 communication bus. The Rosemount 2180 is connected to the PC using either
the USB or the RS232 interface.
Emerson Wireless Gateway and Emerson Wireless 775 THUM™ Adapter
An Emerson Wireless THUM Adapter allows wireless communication between a
Rosemount 2410 Tank Hub and an Emerson Wireless Gateway. The gateway is the
network manager that provides an interface between field devices and the Rosemount
TankMaster inventory software or host / DCS systems.
See the Rosemount Tank Gauging System Data Sheet for more information on the various
devices and options.
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2.5 Installation procedure
Follow these steps for a proper installation:
Procedure
1. Review Mounting Considerations.
See Installation considerations.
2. Mount the Rosemount 2410 Tank Hub.
See Mechanical installation.
3. Wire the Rosemount 2410.
See Electrical installation.
4. Make sure covers and cable/conduit connections are tight.
5. Power up the Rosemount 2410.
6. Configure the Rosemount 2410 (Configuration):
• tank database
• tags
• integral display
• Primary/Secondary Bus
• Relay output
• Hybrid density
7. Verify operation.
8. Optional: Enable the Write Protection switch if required.
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3 Installation
3.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious
injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
• Do not perform any services other than those contained in this manual unless you are
qualified.
Explosions could result in death or serious injury.
• Verify that the operating environment of the device is consistent with the appropriate
hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
• To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing.
High voltage that may be present on leads could cause electrical shock.
• Avoid contact with leads and terminals.
• Ensure the main power to the Rosemount 2410 Tank Hub is off and the lines to any
other external power source are disconnected or not powered while wiring the gauge.
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3.2 Installation considerations
The Rosemount™ 2410 Tank Hub may be installed on various locations at the plant.
Mounting at the tank foot may be convenient when you would like to have easy access to
measuring data, diagnostics and other information on the optional integral display.
The Rosemount 2410 Tank Hub can also be mounted on the tank roof if this is the
preferred location. In case the tank hub is exposed to long periods of sunshine, a sunshade
should be used to prevent it from being heated to temperatures above the maximum
operating temperature.
Ensure that environmental conditions are within specified limits as listed in Specifications
and reference data.
Ensure that the Rosemount 2410 is installed such that it is not exposed to higher pressure
and temperature than specified in Specifications and reference data.
The multi-tank version of the Rosemount 2410 Tank Hub is able to serve several tanks. In
that case it may be placed at a suitable location further away from the tanks.
The Rosemount 2410 is designed with two Tankbus terminals and several cable entries
which allows alternative cable routings to suit various requirements.
3.2.1
Do not install the Rosemount 2410 in non-intended applications, for example
environments where it may be exposed to extremely intense magnetic fields or extreme
weather conditions.
Important
Check the Rosemount 2410 Tank Hub for any signs of damage prior to installation. Ensure
that the glass on the integral display is undamaged, and O-rings and gaskets are in good
condition.
Installation planning
It’s a good idea to plan the installation in order ensure that all components in the system
are properly specified. The planning stage should include the following tasks:
• Make a plan of the site and specify suitable locations for the devices
• Consider power budget
• Specify cabling and connections (for example whether devices will be “daisy-chained”
or not)
• Specify cable glands that will be needed for the various devices
• Specify location of terminators on the Tankbus
• Make a note of identification codes such as Unit ID/Device ID of each device
• Assign Modbus® addresses for level gauges and other tank devices to be used in the
tank database of the Rosemount 2410 and the tank database of the Rosemount 2460
System Hub (see the Rosemount Tank Gauging System Configuration Manual,
document no. 00809-0300-5100 for more information)
See Electrical installation for more information on cables and glands.
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3.3 Mechanical installation
The Rosemount 2410 is designed for mounting on a pipe stand or on a wall.
3.3.1 Pipe mounting
Prerequisites
Note
Ensure that the Rosemount 2410 is installed to minimize vibration and mechanical shock.
Procedure
1. Attach the bracket to the pipe.
Ensure that the Rosemount 2410 Tank Hub is placed in a direction so that the
display is clearly visible and wiring can be properly connected.
A. 1 - 2 inches
B. 4 nuts and washers
C. Bracket
2. Tighten the nuts. Use moderate torque to ensure that the bracket does not break.
3. Attach the tank hub to the bracket by sliding it from the top downwards.
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70 mm
94 mm
70 mm94 mm
Ø 9 mm
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4. Secure the tank hub to the bracket by tightening the screw.
3.3.2 Wall mounting
Prerequisites
Note
Ensure that the Rosemount 2410 is installed such that vibration and mechanical shock is
minimized.
Procedure
1. Mount the bracket on the wall by using four M8 screws and flat washers.
Note
Countersunk screws are not suitable.
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2. Attach the tank hub to the bracket and tighten the screw.
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3.4 Electrical installation
3.4.1 Cable entries
The Rosemount 2410 electronics housing has four ½ - 14 NPT and two ¾ - 14 NPT entries.
The connections must be made in accordance with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the terminal block compartment of the electronics housing.
Note
Use the enclosed metal plugs to seal unused ports. The plastic plugs mounted at delivery
are not sufficient as seal!
Note
Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a
water/dust tight conduit seal and to meet the required degree of ingress protection as
well as to enable future removal of the plug/gland.
Note
NPT is a standard for tapered threads.Tightening torque is not given by the standard.
Common recommendation is to tighten the NPT gland by hand and then use a wrench to
tighten the NPT gland. Keep in mind that over tightening may be detrimental for the
sealing function or even damage the threads in the housing. Engage the gland with 5 to 6
threads. Note that there will be a number of threads left outside the housing as in Figure
3-1.
Figure 3-1: Cable Entry with NPT Threaded Gland
A. The NPT threaded gland leaves a number of threads outside the housing
Glands must meet the following requirements for the Non-IS cable entries:
• Ex de explosion protection
• IP class 66 and 67
• material: metal (recommended)
3.4.2
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Power supply
The Rosemount 2410 Tank Hub accepts supply voltage 48 - 240 Vac (50/60 Hz) and 24 48 Vdc. The Rosemount 2410 provides intrinsically safe power to all devices connected to
the Tankbus.
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