Emerson Rosemount 2130 Quick Start Guide

Page 1
00825-0100-4130, Rev DA
Rosemount™ 2130 Level Switch
Vibrating Fork
Quick Start Guide
June 2020
Page 2
Contents
2 Quick Start Guide
Page 3

1 About this guide

This Quick Start Guide provides basic guidelines for the Rosemount 2130. Refer to the Rosemount 2130 Reference Manual for more instructions. The manual and this guide are also available electronically at Emerson.com/
Rosemount.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious injury.
Ensure the level switch is installed by qualified personnel and in
accordance with applicable code of practice.
Use the level switch only as specified in this manual. Failure to do so may
impair the protection provided by the level switch.
The weight of a level switch with a heavy flange and extended fork length
may exceed 37 lb. (18 kg). A risk assessment is required before carrying, lifting, and installing the level switch.
Explosions could result in death or serious injury.
Verify that the operating atmosphere of the level switch is consistent
with the appropriate hazardous locations certifications.
Before connecting a handheld communicator in an explosive
atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In explosion-proof/flameproof and non-Incendive/type n installations, do
not remove the housing cover when power is applied to the level switch.
The housing cover must be fully engaged to meet flameproof/explosion-
proof requirements.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
Ensure the power to the level switch is off, and the lines to any other
external power source are disconnected or not powered while wiring the level switch.
Ensure the wiring is suitable for the electrical current and the insulation is
suitable for the voltage, temperature, and environment.
Quick Start Guide 3
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WARNING
Process leaks could result in death or serious injury.
Ensure the level switch is handled carefully. If the process seal is
damaged, gas might escape from the vessel (tank) or pipe.
Any substitution of non-recognized parts may jeopardize safety. Repair (e.g. substitution of components) may also jeopardize safety and is not allowed under any circumstances.
Unauthorized changes to the product are strictly prohibited as they may
unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson. Any continued use of product that has been damaged or modified without the written authorization is at the customer’s sole risk and expense.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
CAUTION
Hot surfaces
The flange and process seal may be hot at high process temperatures.
Allow to cool before servicing.
4 Quick Start Guide
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OK
OK
A B
A B
OK
OK
OK
A B
C
June 2020 Quick Start Guide

2 Installation

2.1 Fork alignment in a pipe installation

Figure 2-1: Correct Fork Alignment for Pipe Installation
A. Tri Clamp process connections have a circular notch B. Threaded process connections have a groove
2.2
Quick Start Guide 5

Fork alignment in a vessel (tank) installation

Figure 2-2: Correct Fork Alignment for Vessel (Tank) Installation
A. Tri Clamp process connections have a circular notch B. Threaded process connections have a groove C. Flanged process connections have a circular notch
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A gasket may be used as a sealant for BSPP (G) threaded connections.
Tighten using the hexagon only
Gasket for BSPP (G) threaded connection
Tighten using the hexagon only
Gasket for BSPP (G) threaded connection

2.3 Mounting the threaded version

2.3.1 Seal and protect the threads

Use anti-seize paste or PTFE tape according to site procedures.

2.3.2 Threaded vessel (tank) or pipework connection

Vertical installation.
Horizontal installation.
6 Quick Start Guide
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Gasket (customer supplied)
Tighten using the hexagon only
Gasket for BSPP (G) threaded connection

2.3.3 Threaded flange connection

Procedure
1. Place the customer-supplied flange and gasket on the vessel (tank) nozzle.
2. Tighten the bolts and nuts with sufficient torque for the flange and gasket.
3. Screw the level switch into the flange thread.
Quick Start Guide 7
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Gasket (customer supplied)

2.4 Mounting the flanged version

Procedure
1. Lower the level switch into the nozzle.
2. Tighten the bolts and nuts with sufficient torque for the flange and gasket.
8 Quick Start Guide
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Seal (supplied with Tri Clamp)

2.5 Mounting the Tri Clamp version

Procedure
1. Lower the level switch into the flange face.
2. Fit the Tri Clamp.
Quick Start Guide 9
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3 Prepare the electrical connections

Note
See the Rosemount 2130 Product Data Sheet for all electrical specifications.

3.1 Cable selection

Use 26–14 AWG (0.13 to 2.5 mm2 wiring. Twisted-pairs and shielded wiring is recommended for environments with high EMI (electromagnetic interference). Two wires can be safely connected to each terminal screw.

3.2 Cable glands/conduits

For intrinsically safe, explosion-proof/flameproof, and dust-proof installations, only use certified cable glands or conduit entry devices. Ordinary location installations can use suitably rated cable glands or conduit entry devices to maintain the Ingress Protection (IP) rating.
Unused conduit entries must always be sealed with a suitably rated blanking/stopping plug.
Note
Do not run signal wiring in conduit or open trays with power wiring or near heavy electrical equipment.

3.3 Power supply

The power supply requirements are dependent on the electronics selected.
Direct Load electronics: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz).
PNP electronics: 18 - 60 Vdc
Standard Relay electronics: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz)
NAMUR electronics: 8 Vdc
8/16 mA electronics: 24 Vdc
Fault and Alarm Relays: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz)
3.4
10 Quick Start Guide

Hazardous areas

When the level switch is installed in hazardous areas (classified locations), local regulations and the conditions-of-use specified in applicable certificates must be observed. Review the Rosemount 2130 Product
Certifications document for information.
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1 2 3
1
2
PE
(Ground)
I
L
Example of external wiring
R
0 V
+ V
Neutral Live
Fuse 2A(T)
3
DPST
Isolate supply before making connections.
R = External load (must be fitted)
U = 20 - 264 V ~ (ac) (50/60 Hz)
I
OFF
< 4 mA
IL= 20 - 500 mA
U = 20 - 60 V (dc)
I
OFF
< 4 mA
IL= 20 - 500 mA
= 5 A, 40 ms (inrush)
I
PK
= 5 A, 40 ms (inrush)
I
PK

3.5 Wiring diagrams

CAUTION
Before use, check the cable glands and blanking plugs are suitably rated.
Isolate supply before connecting the switch or removing the electronics.
The Protective Earth (PE) terminal must be connected to an external
earthing system.

3.5.1 Direct load switching electronics cassette

Figure 3-1: Direct Load Switching (Two-wire, Red Label)
Quick Start Guide 11
Page 12
1 2
PE
(Ground)
I
L
R
0 V
+ V
N
L
Fuse 2A(T)
3
DPST
DU
12 V
1 2
PE
(Ground)
I
L
R
0 V
+ V
N L
Fuse 2A(T)
3
DPST
< 4 mA
1 2
PE
(Ground)
I
L
R
0 V
+ V
N
L
Fuse 2A(T)
3
DPST
DU
12 V
1 2
PE
(Ground)
I
L
R
0 V
+ V
N L
Fuse 2A(T)
3
DPST
< 4 mA
= Load off= Load on
Table 3-1: Direct Load Functions
Mode: dry on, high level alarm Mode: wet on, low level alarm
12 Quick Start Guide
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1
1 2
234
PE
(Ground)
Example of external wiring
0 VO/P
+ V
Fuse 2A(T)
3 4
Isolate supply before making connections.
I
L (MAX)
= 0 - 500 mA
I
L (OFF)
< 100 mA
I
PK
= 5 A, 40 ms (inrush)
U
OUT(ON)
= U - 2.5 Vac (20 °C)
U
OUT(ON)
= U - 2.75 Vac (-40 to 80 °C)
U
= 20 - 60 V (dc)
I < 4 mA + I
L

3.5.2 PNP/PLC electronics cassette

Figure 3-2: PNP Output for Load and Direct PLC Switching (Yellow Label)
Quick Start Guide 13
Page 14
1
2
PE
(Ground)
-
I/P
PLC
+
3 4
I
L
DU
< 3 V
1
2
PE
(Ground)
-I/P
PLC
+
3 4
I
L
<100 mA
1
2
PE
(Ground)
-
I/P
PLC
+
3 4
I
L
DU
< 3 V
1
2
PE
(Ground)
-I/P
PLC
+
3 4
I
L
<100 mA
1 2
PE
(Ground)
-+
3 4
I
L
DU
< 3 V
Fuse 1A(T)
R
1 2
PE
(Ground)
-
+
3 4
I
L
Fuse 1A(T)
R
<100 mA
1 2
PE
(Ground)
-+
3 4
I
L
DU
< 3 V
Fuse 1A(T)
R
1 2
PE
(Ground)
-
+
3 4
I
L
Fuse 1A(T)
R
<100 mA
= Load off= Load on
Table 3-2: PNP/PLC Cassette Functions
Mode: dry on, high level alarm Mode: wet on, low level alarm
PLC (positive input)
PNP dc
14 Quick Start Guide
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1 2 3
Example of external wiring
1
2
PE
(Ground)
0 V
+ V
N
L
Fuse
0.5 (T)
3
DPST
Isolate supply before making connections.
U =
20 - 264 V ~ (ac) (50/60 Hz)
I
<
6 mA
U = 20 - 60 V (dc) I < 6 mA
456789
cos f = 1; L/R = 0 ms
I
MAX
= 5 A
Resistive load
cos f = 0.4; L/R = 7 ms
I
MAX
= 3.5 A
U
MAX
= 250 V U
MAX
= 250 V
P
MAX
= 1250 VA P
MAX
= 875 VA
Inductive load
ac: ac:
U
MAX
= 30 V U
MAX
= 30 V
P
MAX
= 240 W P
MAX
= 170 W
dc: dc:
4
5 6
NC
C
NO
7
8 9
NC C NO

3.5.3 Relay output electronics cassette (standard version)

Figure 3-3: Relay Output, DPCO (Green Label, Standard Cassette)
Note
A Double Pole, Single Throw on/off switch must be fitted for safe disconnection of the power supply. Fit the DPST switch as near as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.
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NC C NO NC C NO
NC C NO NC C NO
NC C NO NC C NO
NC C NO NC C NO
Table 3-3: Relay Cassette Functions
Mode: dry on, high level alarm Mode: wet on, low level alarm
16 Quick Start Guide
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1 2 3
Example of external wiring
1
2
PE
(Ground)
0 V
+ V
N
L
Fuse
0.5 (T)
3
DPST
Isolate supply before making connections.
U
= 20 - 264 V ~ (ac) (50/60 Hz)
I < 6 mA
U = 20 - 60 V (dc) I
< 6 mA
456789
cos f = 1; L/R = 0 ms I
MAX
= 5 A
Resistive load
cos f = 0.4; L/R = 7 ms I
MAX
= 3.5 A
U
MAX
= 250 V U
MAX
= 250 V
P
MAX
= 1250 VA P
MAX
= 875 VA
Inductive load
ac: ac:
U
MAX
= 30 V U
MAX
= 30 V
P
MAX
= 240 W P
MAX
= 170 W
dc: dc:
4 5 6
NC C NO
7 8 9
NC C NO
(Alarm) (Fault)

3.5.4 Fault and Alarm Relays (2 x SPCO) electronics cassette

Figure 3-4: Fault and Alarm Relay Outputs (Light Green Label)
Note
A Double Pole, Single Throw on/off switch must be fitted for safe disconnection of the power supply. Fit the DPST switch as near as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.
Quick Start Guide 17
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NC C NO NC C NO
(No alarm) (No fault)
NC
C
NO
NC
C
NO
(Alarm) (No fault)
NC C NO NC C NO
(No alarm) (No fault)
NC
C
NO
NC
C
NO
(Alarm) (No fault)
Table 3-4: Relay Cassette Functions
Mode: dry on, high level alarm Mode: wet on, low level alarm
18 Quick Start Guide
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1
1
2
2
Isolate supply before making connections.
I
ON
= 2.2 - 2.5 mA
I
OFF
= 0.8 - 1.0 mA
I
FAULT
< 1.0 mA
+
-
A

3.5.5 NAMUR electronics cassette

Figure 3-5: NAMUR Output (Light Blue Label)
A. A certified intrinsically safe isolating amplifier to IEC 60947-5-6
Note
This cassette is suitable for Intrinsically Safe (IS) applications and requires
a certified isolating barrier. See the Rosemount 2130 Product
Certifications document for Intrinsically Safe approvals.
This electronics cassette is also suitable for non-hazardous (safe) area
applications. It can only be interchanged with the 8/16 mA cassette.
Do not exceed 8 Vdc.
Quick Start Guide 19
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1 2
(+)(-)
> 2.2 mA
1 2
(+)(-)
< 1.0 mA
1 2
(+)(-)
> 2.2 mA
1 2
(+)(-)
< 1.0 mA
Table 3-5: NAMUR Cassette Functions
Mode: dry on, high level alarm Mode: wet on, low level alarm
20 Quick Start Guide
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1 2 3
Isolate supply before making connections.
I
ON
= 15 - 17 mA
U = 24 Vdc Nominal
I
OFF
= 7.5 - 8.5 mA
I
FAULT
< 3.7 mA
+
-
A
PE
(Ground)
(+)(-)
21 3

3.5.6 8/16 mA electronics cassette

Figure 3-6: 8/16 mA Output (Dark Blue Label)
A. A certified intrinsically safe isolating amplifier to IEC 60947-5-6
Note
This cassette is suitable for Intrinsically Safe (IS) applications and requires
a certified isolating barrier. See the Rosemount 2130 Product
Certifications document for Intrinsically Safe approvals.
This electronics cassette is also suitable for non-hazardous (safe) area
applications. It can only be interchanged with the NAMUR cassette.
Do not exceed 8 Vdc.
Quick Start Guide 21
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21 3
(+)(-)
> 15 mA
PE
(Ground)
21 3
(+)(-)
< 8.5 mA
PE
(Ground)
21 3
(+)(-)
> 15 mA
PE
(Ground)
21 3
(+)(-)
< 8.5 mA
PE
(Ground)
Table 3-6: 8/16 mA Cassette Functions
Mode: dry on, high level alarm Mode: wet on, low level alarm

3.5.7 Fault condition detection (self-check mode only)

When a fault condition is detected in the self-check operating mode, the heartbeat LED flashes once every half a second and every third flash is missed. The output from the level switch will then be as Table 3-7.
Note
See LED indication for causes of other LED flashing rates.
22 Quick Start Guide
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I
L
R
0 V
+ V
N
L
Fuse 2A(T)
DPST
< 4 mA
1
2 3
(=Fault)
1
2
-
I/P
PLC
+
3 4
I
L
< 100 mA
(=Fault)
1 2 3 4
I
L
Fuse 1A(T)
R
< 100 mA
(=Fault)
(+)
(-)
NC NOCNC NO
(=Fault)
C
1 2
(+)(-)
< 1.0 mA
(=Fault)
< 3.7 mA
(=Fault)
1
2 3
(+)
(-)
Load off
Load on
NC NOCNC NO
(=No alarm) (=Fault)
C
Alarm relay Fault relay
Table 3-7: Fault Condition Detection (Self-check Mode Only)
Direct load PLC PNP dc
DPCO relay NAMUR 8/16 mA
Quick Start Guide 23
Fault and alarm (2 x SPCO) relays
Page 24
B
A
CCD
B

3.6 Grounding

Always ground the housing in accordance with national and local
electrical codes.

3.6.1 Grounding using the cable shield

Make sure the instrument cable shield is:
Trimmed close and insulated from touching the level switch housing.
Continuously connected throughout the segment.
Connected to a good earth ground at the power supply end.
Figure 3-7: Signal Cable Shield Grounding at Power Supply End
A. Trim shield and insulate B. Minimize distance C. Trim shield
D. Connect shield back to the power supply ground
24 Quick Start Guide
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A

3.6.2 Grounding the housing of a level switch

Figure 3-8: Ground Screws
A. External ground screw
Quick Start Guide 25
Page 26
¾-in. ANPTM20 x 1.5
Identification of thread size and type
(No marking)
M20

4 Connect wiring and power up

Procedure
1. Verify the power supply is disconnected.
2. Remove the field terminals cover. In an explosion-proof/flameproof installation, do not remove the
level switch cover when power is applied to the unit. The cover must also not to be removed in extreme environmental conditions.
Versions of the Rosemount 2130 with explosion-proof/
flameproof approvals have a cover-lock to be undone first.
3. Remove the plastic plugs.
4. Pull cables through the cable gland/conduits.
Cassettes with a single terminal only require one cable.
26 Quick Start Guide
Page 27
5. Connect the cable wires (see Wiring diagrams for other cassettes).
6. Ensure proper grounding (see Grounding).
7. Tighten the cable glands. Apply PTFE tape or other sealant to the threads.
Note
Make sure to arrange the wiring with a drip loop.
Quick Start Guide 27
Page 28
8. Plug and seal the unused conduit connection to avoid moisture and dust accumulation inside the housing.
Apply PTFE tape or other sealant to the threads.
28 Quick Start Guide
Page 29
9. Attach and tighten the cover. Make sure the cover is fully engaged.
10. Required for explosion-proof/flameproof installations only: The cover must be fully engaged to comply with explosion-proof
requirements.
11. Re-lock the cover.
12. Connect the power supply.
Quick Start Guide 29
Page 30
OPERATION MODE
Dry On Mode
Dry Wet
Wet On Mode
Dry Wet
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
1 2
3
OUT
+
-
4
PLC/PNP
Isolate Supply Before Removing
A
B

5 Configuration

5.1 Set the mode and time delay for the output

All electronics cassettes have a rotating switch for setting the electrical output to be on when the fork is sufficiently dry ("Dry On") or when the fork is sufficiently wet ("Wet On").
The electronics uses hysteresis to help prevent constant switching of the output due to splashing or intermediate conditions. To further prevent this constant switching, the rotating switch also sets a time delay of up to 30 seconds before the output changes.
A small cut-out on the rotating switch indicates the present mode and time delay.
The recommended mode for high level alarm installations is the "Dry On" mode (Figure 5-2). The "Wet On" mode is recommended for low level alarm installations (Figure 5-3).
Note
There is a five second delay before changes to the mode and time delay become active.
Figure 5-1: Top-down View: Example Cassette Inside Housing
A. 'Heartbeat' LED B. Rotating switch for setting output mode and time delay
30 Quick Start Guide
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Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
A
Dry On Wet On
Seconds Delay
0.3 0.3
30
10
3
30
10
1
3
1
A
June 2020 Quick Start Guide
Figure 5-2: Typical Settings for High Level Applications
A. Mode “Dry On” and 1 second time delay
Figure 5-3: Typical Settings for Low Level Applications
A. Mode “Dry On” and 1 second time delay
Quick Start Guide 31
Page 32
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
1 second
< 3 seconds
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
1 second
< 3 seconds

5.2 Set the operating mode

All versions of the Rosemount 2130 have two operating modes:
Normal mode (Red LED)
Self-check mode (Yellow LED)
Note
For SIL 2 compliance, self-check mode must be enabled. Review the Rosemount 2130 Functional Safety Manual for more SIL information.
Figure 5-4: Selecting Self-check Operating Mode
The ‘heartbeat’ LED is yellow when self-check mode is operating (Table 6-2).
Figure 5-5: Selecting Normal Operating Mode
The ‘heartbeat’ LED is red when normal mode is operating (Table 6-2).
32 Quick Start Guide
Page 33

6 Operation

6.1 LED indication

Table 6-1: LED Indications (Operating Mode)
LED color
Red Normal When the LED is red and flashing, it indicates that
Yellow Self-check When the LED is yellow and flashing, it indicates the
(1) See Set the operating mode.
Operating
(1)
modes
Description of mode
the Rosemount 2130 may be uncalibrated, successfully calibrated, has an electrical load problem, or has an internal PCB fault. See Table 6-2 for further information.
same as Normal mode, but also indicates there could be external damage to forks, corroded forks, or internal sensor damage. See Table 6-2 for further information.
Table 6-2: LED Indications (Operating Status)
LED LED flash rate Switch status
Continuous Output state is on
1 every ½ second, and every third flash is missing.
1 every second Output state is off
1 every 2 seconds Uncalibrated
External damage to forks, corroded forks, internal wire damage,or internal sensor damage (self-check mode only
(1)
)
1 every 4 seconds Load fault; load current too high; load short circuit
2 times / second Indication of successful calibration
3 times / second Contact Emerson to report an internal PCB fault is
Off Problem (e.g. supply)
(1) See Set the operating mode.
Quick Start Guide 33
being indicated.
Page 34
TP
TP
TP
S
N
S
N
No magnet Magnet
Output off
Output on
Output on
Output off
OK

7 Servicing and troubleshooting

7.1 Magnetic test point

A magnetic test point is marked on the side of the housing to allow a functional test of the Rosemount 2130 in the overall system. By touching a magnet to the target, the output from the level switch will change state while the magnet is present.
Figure 7-1: Magnetic Test-point Function

7.2 Visual inspection

Visually examine the level switch and do not use if it is damaged. Check:
The housing cover, cable glands, and blanking plugs are fitted securely.
Figure 7-2: Visual Inspection
34 Quick Start Guide
Page 35
OK

7.3 Maintenance

Figure 7-3: Maintenance
Note
Only use a soft type brush for cleaning.

7.4 Spare parts

See the Rosemount 2130 Product Data Sheet for the latest information about spare parts.
7.5

Replacement and calibration of cassettes

When replacing a damaged or faulty electronics cassette, it is necessary to calibrate the replacement cassette to the operating frequency of the fork sensor.
See the Rosemount 2130 Reference Manual or supplied instructions for the replacement and calibration procedures.
Quick Start Guide 35
Page 36

7.6 Troubleshooting

If there is a malfunction, troubleshoot the problem using Table 7-1.
Table 7-1: Troubleshooting Chart
Fault Symptom or indication Recommended actions
Does not switch LED is not lit, no power. Check the power supply.
Check the load on direct
load switching electronics model.
LED is flashing once per second.
LED is flashing once every two seconds.
LED is flashing once every four seconds.
Visual inspection found fork damage.
Visual inspection found thick encrustation on the forks.
There is always a five second delay after changing the mode or delay.
Incorrect switching Dry = On, Wet = On is set
correctly.
Faulty switching Turbulence. Set a longer switching
Contact Emerson to
report an internal failure is being indicated.
Contact Emerson to
report an uncalibrated device is being indicated.
Check the electrical
installation for a load fault (current is too high or a short-circuit).
Contact Emerson to
report the damage and discuss how to get a replacement.
Carefully clean the fork
(See Maintenance).
This is a normal function
when making any changes to the settings.
Check wiring connections
(see Wiring diagrams ).
time delay.
Excessive electrical noise. Suppress the cause of the
Cassette has been fitted from another Rosemount 2130.
36 Quick Start Guide
interference.
Fit the factory supplied
cassette and then calibrate. (See
Replacement and calibration of cassettes).
Page 37
Quick Start Guide 37
Page 38
38 Quick Start Guide
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Quick Start Guide 39
Page 40
*00825-0100-4130*
00825-0100-4130, Rev. DA
Quick Start Guide
June 2020
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