Emerson Rosemount 1066 User manual

Rosemount™ 1066
Reference Manual
00809-0100-3166
ev. AD
R
March 2020
Essential Instructions
Read this page before proceeding
Emerson designs, manufactures, and tests its Rosemount products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product. If this Reference Manual is not the correct manual, telephone 1-800-854-8257 and the requested manual will be provided. Save this Reference Manual for future reference.
• If you do not understand any of the instructions, contact your Emerson representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate Reference Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.
WARNING: EXPLOSION HAZARD
DO NOT OPEN WHILE CIRCUIT IS LIVE. ONLY CLEAN WITH DAMP CLOTH.
NOTICE
If a 475 Universal HART®Communicator is used with these transmitters, the software within the 475 may require modification. If a software modification is required, please contact your local Emerson Service Group or National Response Center at 1-800-654-7768.
Electrostatic ignition hazard. Special condition for safe use (when installed in hazardous area)
1. The plastic enclosure, excepting the front panel, must only be cleaned with a damp cloth. The
surface resistivity of the non-metallic enclosure materials is greater than one gigaohm. Care must be taken to avoid electrostatic charge build-up. The 1066 Transmitter must not be rubbed or cleaned with solvents or a dry cloth.
2. The panel mount gasket has not been tested for type of protection IP66 or Class II and III.
Type of protection IP66 and Class II, III refer the enclosure only.
Essential Instructions I
3. The surface resistivity of the non-metallic enclosure materials is greater than one gigaohm. Care must be taken to avoid electrostatic charge build-up. The Model 1066 Transmitter must not be rubbed or cleaned with solvents or a dry cloth.
4. Special Condition of Use of 1066 C FF/FII5 and 1066T FF/FII5. For use with simple apparatus model series 140, 141, 142, 150, 400, 401, 402, 402VP, 403, 403VP, 404, and 410VP contact­ing conductivity sensors and model series 222, 225, 226, 228 toroidal sensors.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
II
Reference Manual Table of Contents
00809-0100-3166 March 2020
Contents
Section 1: Quick Start Guide
1.1 Quick start guide..........................................................................................................1
Section 2: Description and Specifications
2.1 Features and Applications...........................................................................................3
2.2 Specifications - General................................................................................................4
2.3 pH/ORP ........................................................................................................................4
2.3.1 Performance Specifications - Transmitter (pH input)......................................6
2.2.2 Performance Specifications - Transmitter (ORP input)....................................6
2.4 Contacting Conductivity (Codes - C) ............................................................................7
2.4.1 Performance Specifications.............................................................................7
2.4.2 Recommended Sensors for Conductivity .......................................................8
2.5 Toroidal Conductivity (Codes - T).................................................................................8
2.5.1 Performance Specifications.............................................................................8
2.5.2 Recommended Sensors for Conductivity........................................................9
2.6 Chlorine (Codes - L)......................................................................................................9
2.6.1 Free and Total Chlorine ...................................................................................9
2.6.2 Performance Specifications.............................................................................9
2.6.3 Recommended Sensors .................................................................................9
2.6.4 Monochloromine ............................................................................................9
2.6.5 Performance Specifications ..........................................................................10
2.6.6 Recommended Sensors ...............................................................................10
2.7 Dissolved Oxygen (Codes - DO).................................................................................10
2.7.1 Performance Specification............................................................................10
2.7.2 Recommended Sensors................................................................................10
2.8 Dissolved Oxygen (Codes - DO) .................................................................................10
2.8.1 Performance Specification............................................................................10
2.8.2 Recommended Sensors................................................................................10
2.9 Ordering Information.................................................................................................11
Section 3: Installation
3.1 Unpacking and Inspection..........................................................................................13
3.2 Installation – General Information .............................................................................13
3.3 Preparing Conduit Openings......................................................................................13
Section 4: Wiring
4.1 General...................................................................................................................... 17
4.1.1 General Information......................................................................................17
4.1.2 Digital Communication.................................................................................17
4.2 Power Supply/Current Loop – 1066 HT......................................................................17
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4.2.1 Power Supply and Load Requirements..........................................................17
4.2.2 Power Supply-Current Loop Wiring...............................................................18
.2.3Current Output Wiring..................................................................................19
4
4.3 Power Supply Wiring For 1066 FF...............................................................................20
4.3.1 Power Supply Wiring.....................................................................................20
4.4 Sensor Wiring to Main Board......................................................................................21
Section 5: Intrinsically Safe Installation
5.1 All Intrin sically Safe Installations ................................................................................27
Section 6: Display and operation
6.1 User Interface.............................................................................................................33
6.2 Instrument Keypad ....................................................................................................33
6.3 Main Display...............................................................................................................34
6.4 Menu System .............................................................................................................35
Section 7: Programming – Basics
7.1 General.......................................................................................................................37
7.2 Changing the Startup Settings...................................................................................37
7.2.1 Purpose.........................................................................................................37
7.2.2 Procedure......................................................................................................38
7.3 Choosing Temperature Units and Automatic/Manual Temperature Compensation.38
7.3.1 Purpose.........................................................................................................38
7.4 Configuring and Ranging Current Outputs................................................................38
7.4.1 Purpose.........................................................................................................38
7.4.2 Definitions.....................................................................................................38
7.4.3 Procedure: Configure Outputs......................................................................38
7.4.4 Procedure: Ranging the Current Outputs .....................................................38
7.5 Setting a Security Code ..............................................................................................38
7.5.1 Purpose.........................................................................................................39
7.5.2 Procedure......................................................................................................39
7.6 Security Access...........................................................................................................40
7.6.1 How the Security Code Works ......................................................................40
7.6.2 Procedure......................................................................................................40
7.7 Using Hold..................................................................................................................40
7.7.1 Purpose.........................................................................................................40
7.7.2 Using the Hold Function................................................................................40
7.8 Resetting Factory Default Settings.............................................................................41
7.8.1 Purpose.........................................................................................................41
7.8.2 Procedure......................................................................................................41
Section 8: Programming – Measurements
8.1 Introduction ..............................................................................................................44
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8.2 pH Measurement Programming................................................................................44
8.2.1 Description....................................................................................................44
8.2.2 Measurement................................................................................................44
8.2.3 Preamp..........................................................................................................44
8.2.4 Solution Temperature Correction ................................................................45
8.2.5 Temperature Coefficient...............................................................................45
8.2.6 Resolution.....................................................................................................45
8.2.7 Filter..............................................................................................................45
8.2.8 Reference Impedance...................................................................................45
8.3 ORP Measurement Programming..............................................................................45
8.3.1 Measurement................................................................................................46
8.3.2 Preamp..........................................................................................................46
8.3.3 Filter..............................................................................................................46
8.3.4 Reference Impedance...................................................................................46
8.4 Contacting Conductivity ............................................................................................47
8.4.1 Description....................................................................................................47
8.4.2 Sensor Type...................................................................................................47
8.4.3 Measure ........................................................................................................48
8.4.4 Range............................................................................................................48
8.4.5 Cell Constant.................................................................................................48
8.4.6 RTD Offset.....................................................................................................48
8.4.7 RTD Slope......................................................................................................48
8.4.8 Temp Comp..................................................................................................48
8.4.9 Slope .............................................................................................................49
8.4.10 Reference Temp............................................................................................49
8.4.11 Filter ..............................................................................................................49
8.4.12 Custom Setup ...............................................................................................49
8.4.13 Cal Factor ......................................................................................................49
8.5 Toroidal Conductivity Measurement Programming..................................................50
8.5.1 Description....................................................................................................50
8.5.2 Sensor Type...................................................................................................50
8.5.3 Measure ........................................................................................................51
8.5.4 Range............................................................................................................51
8.5.5 Cell Constant.................................................................................................51
8.5.6 Temp Comp..................................................................................................51
8.5.7 Slope .............................................................................................................52
8.5.8 Reference Temp............................................................................................52
8.5.9 Filter..............................................................................................................52
8.5.10 Custom Setup ...............................................................................................52
8.6 Chlorine Measurement Programming .......................................................................53
8.6.1 Free Chlorine Measurement Programming ..................................................53
8.6.1.1 Measure..........................................................................................54
8.6.1.2 Units ...............................................................................................54
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8.6.1.3 Filter................................................................................................54
8.6.1.4 Free Chlorine pH Correction...........................................................54
.6.1.5Manual pH Correction ....................................................................54
8
8.6.1.6 Resolution ......................................................................................54
8.6.2 Total Chlorine Measurement Programming.................................................55
8.6.2.1 Description.....................................................................................55
8.6.2.2 Measure..........................................................................................55
8.6.2.3 Units ...............................................................................................55
8.6.2.4 Filter................................................................................................55
8.6.2.5 Resolution ......................................................................................55
8.6.3 Monochloramine Measurement Programming............................................56
8.6.3.1 Measure: Monochloramine ............................................................56
8.6.3.2 Units ...............................................................................................56
8.6.3.3 Filter................................................................................................57
8.6.3.4 Resolution ......................................................................................57
8.7 Oxygen Measurement Programming ........................................................................57
8.7.1 Oxygen Measurement Application.................................................58
8.7.2 Units ...............................................................................................58
8.7.3 Partial Press ....................................................................................58
8.7.4 Salinity............................................................................................58
8.7.5 Filter................................................................................................58
8.7.6 Pressure Units.................................................................................58
8.8 Ozone Measurement Programming..........................................................................59
8.8.1 Units ...............................................................................................59
8.8.2 Filter................................................................................................59
8.8.3 Resolution ......................................................................................59
Section 9: Calibration
9.1 Introduction ..............................................................................................................67
9.2 Calibration..................................................................................................................67
9.2.1 Auto Calibration.........................................................................................................68
9.2.2 Manual Calibration – pH................................................................................68
9.2.3 Entering a Known Slope Value – pH..............................................................68
9.2.4 Standardization – pH ....................................................................................69
9.2.5 SMART sensor auto calibration upload – pH .................................................69
9.3 ORP and Redox Calibration ........................................................................................70
9.4 Contacting Conductivity Calibration..........................................................................71
9.4.1 Entering the Cell Constant ............................................................................72
9.4.2 Zeroing the Instrument.................................................................................72
9.4.3 Calibrating the Sensor in a Conductivity Standard (in process cal)................72
9.4.4 Calibrating the Sensor To A Laboratory Instrument (meter cal)....................73
9.4.5 Cal Factor ......................................................................................................73
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9.5 Toroidal Conductivity Calibration...............................................................................74
9.5.1 Entering the Cell Constant ............................................................................74
9.5.2 Zeroing the Instrument.................................................................................75
9.5.3 Calibrating the Sensor in a Conductivity Standard (in process cal)................75
9.6 Calibration –Chlorine.................................................................................................76
9.6.1 Calibration –Free Chlorine............................................................................76
9.6.1.1 Zeroing the Sensor .........................................................................77
9.6.1.2 In Process Calibration .....................................................................77
9.6.2 Calibration –Total Chlorine...........................................................................77
9.6.2.1 Zeroing the Sensor .........................................................................78
9.6.2.2 In Process Calibration .....................................................................78
9.6.3 Calibration –Monochloromine..................................................................................79
9.6.4 Zeroing the Sensor........................................................................................80
9.6.5 In Process Calibration....................................................................................80
9.7 Calibration –Oxygen..................................................................................................80
9.7.1 Zeroing the Sensor........................................................................................82
9.7.2 Calibrating the Sensor in Air..........................................................................82
9.7.3 Calibrating the Sensor Against A Standard Instrument (in process cal) ........83
9.8 Calibration –Ozone....................................................................................................83
9.8.1 Zeroing the Sensor........................................................................................84
9.8.2 In Process Calibration....................................................................................84
9.9 Calibrating Temperature............................................................................................85
9.9.1 Calibration.....................................................................................................85
Section 10: HART®Communications
10.1 Introduction ...............................................................................................................93
10.2 Physical Installation and Configuration......................................................................94
10.3 Measurements Available via HART.............................................................................96
10.4 Diagnostics Available via HART ..................................................................................96
10.5 HART Hosts ................................................................................................................97
10.6 Wireless Communication using the 1066................................................................100
10.7 Field Device Specification (FDS)...............................................................................100
10.1 Device Variables........................................................................................................101
10.2 Additional Transmitter Status – Command 48 Status Bits ........................................103
10.3 1066 HART Configuration Parameters.......................................................................108
10.4 475 Menu Tree for 1066 HART 7................................................................................115
Section 11: Return of Material
11.1 General.....................................................................................................................121
11.2 Warranty Repair.......................................................................................................121
11.3 Non-Warranty Repair...............................................................................................121
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VIII
Reference Manual Section 1: Quick Start Guide
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Section 1: Quick Start Guide
1.1
1. For mechanical installation instructions, see page 14 for panel mounting and page 15 for pipe or wall mounting.
2. Wire the sensor to the main circuit board. See pages 21-23 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make loop power connections.
3. Once connections are secured and verified, apply DC power to the transmitter.
4. When the transmitter is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as follows:
a. A highlighted field shows the position of the cursor. b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll
up or down or to increase or decrease the value of a digit use the keys above and below the ENTER key. Use the left or right keys to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT
during Quick Start returns the display to the initial start-up screen (select language).
5. Choose the desired language and press ENTER.
6. Choose measurement and press ENTER.
a. For pH, choose preamplifier location. Select Analyzer to use the integral preamplifier in the
transmitter; select Sensor/J-Box if your sensor is SMART or has an integral preamplifier or if you are using a remote preamplifier located in a junction box.
5. If applicable, choose units of measurement.
6. For contacting and toroidal conductivity, choose the sensors type and enter the numeric cell constant using the keys.
7. Choose temperature units: °C or °F.
8. After the last step, the main display appears. The outputs are assigned to default values.
9. To change output settings, to scale the 4-20 mA current outputs, to change measurement­related settings from the default values, and to enable pH diagnostics, press MENU. Select Program and follow the prompts. Refer to the appropriate menu.
10. To return the transmitter to the factory default settings, choose Program under the main menu, and then scroll to Reset.
11. Please call the Rosemount Customer Support Center at 1-800-854-8257 if you need further support.
Quick Start Guide 1
Section 2: Description and Specifications Reference Manual
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2 Description and Specifications
Reference Manual Section 2: Description and Specifications
00809-0100-3166 March 2020
Section 2: Description and Specifications
2.1
Features and Applications
This loop-powered multi-parameter unit serves industrial, commercial and municipal applications with the widest range of liquid measurement inputs available for a two-wire liquid transmitter.
The 1066 Smart transmitter supports continuous measurement of one liquid analytical input. The design supports easy internal access and wiring connections.
Analytical Inputs Total Chlorine, Free Chlorine, Monochloramine, Dissolved Oxygen, and Ozone.
Large Display up to four additional variables or diagnostic parameters.
Digital Communications
Menus
: Menu screens for calibrating and programming are simple and intuitive. Plain language prompts and help screens guide the user through the procedures. All menu screens are available in eight languages. Live process values are displayed during programming and calibration.
Quick Start Programming instrument prompts the user to configure the sensor loop in a few quick steps for immediate commis­sioning.
User Help Screens provide useful troubleshooting tips to the user. These on-screen instructions are intuitive and easy to use.
: Ordering options for pH/ORP, Resistivity/Conductivity, % Concentration,
: The high-contrast LCD provides live measurement readouts in large digits and shows
: HART 7 and FOUNDATION Fieldbus options.
: Popular Quick Start screens appear the first time the unit is powered. The
: Fault and warning messages include help screens similar to PlantWeb™alerts that
Diagnostics: banner on the screen alerts Technicians to Fault and/or Warning conditions.
Languages German, Italian, Spanish, Portuguese, Chinese and Russian.
Current Outputs ability to transmit the live measurement value and the process temperature reported from the sen­sor.
Input Dampening
Smart-Enabled pH through automatic upload of calibration data and history.
Automatic Temperature Compensation The 1066 will automatically recognize Pt100, Pt1000 or 22k NTC RTDs built into the sensor.
Smart Wireless Thum Adaptor Compatible diagnostics from hard-to-reach locations.
The transmitter continuously monitors itself and the sensor for problems. A display
: Emerson extends its worldwide reach by offering eight languages – English, French,
: HART units include two 4-20 mA electrically isolated current outputs giving the
: is automatically enabled to suppress noisy process readings.
: Rosemount SMART pH capability eliminates field calibration of pH probes
: Most measurements require temperature compensation.
: Enable wireless transmissions of process variables and
Specifications 3
Section 2: Description and Specifications Reference Manual
March 2020 00809-0100-3166
2.2
Specifications - General
Case: Polycarbonate. IP66 (CSA, FM), Type 4X (CSA)
Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10 x 5.15 in.). Cutout: 1/2 DIN 139mm x
139mm (5.45 x 5.45 in.)
Conduit openings: Six. Accepts PG13.5 or 1/2 in. conduit fittings
Display: Monochromatic graphic liquid crystal display. No backlight. 128 x 96 pixel display resolu-
tion. Active display area: 58 x 78mm (2.3 x 3.0 in.). All fields of the main instrument display can be customized to meet user requirements.
Ambient temperature and humidity: -20 to 65 °C (-4 to 149°F), RH 5 to 95% (non-condensing).
Storage Temperature: -20 to 70 °F (-4 to 158 °F)
®
HART
HART diagnostics.
EMI/RFI effect Meets all basic environment requirements of EN61326.
Analog and digital communications No effect on the values being given if using a 4-20 mA analog, FOUNDATION Fieldbus digital, or HART digital signal with shielded, twisted pair wiring.
Note 1:
Communications: PV, SV, TV, and 4V assignable to measurement, temperature and all live
During EMI disturbance, maximum deviation is ±0.006 ppm (6 ppb) for model options
CL, DO, and OZ.
Note 2:
Hazardous Location Approvals
Intrinsic Safety (with appropriate safety barrier):
Class I, II, III, Div. 1* Groups A-G T4 Tamb = -20 °C to 65 °C Enclosure 4X, IP66 For Intrincically Safe Installation, see drawing 1400669
ATEX
1180 II 1 G Baseefa11ATEX0195X Ex ia IIC T4 Ga T4 Tamb = -20 °C to 65 °C
Non-Incendive:
Class I, Div. 2, Groups A-D* Dust Ignition Proof Class II & III, Div 1, Groups EFG Class II & III, Div. 1, Groups E-G Type 4/4X Enclosure T4 Tamb = -20 °C to 65 °C
For Non-Incendive Field Wiring Installation, see drawing 1400669
*Additionally approved as a system with models 140,141,142, 150, 400, 400VP, 401, 402, 402VP, 403,403VP, 404 & 410VP contacting conductivity sensors and models 222, 225, 226 & 228 inductive conductivity sensors.
During EMI disturbance, maximum deviation is ±150 µS/cm for model option T.
IECEx BAS 11.0098X Ex ia IIC T4 Ga T4 Tamb = -20 °C to 65 °C
Class I, II & III, Division 1, Groups A-G T4 Tamb = -20 °C to 65 °C IP66 enclosure
Class I, Zone 0, AEx ia IIC T4 Tamb = -20°C to 65°C
For Intrinsically Safe Installation, see drawing 1400670
Class I, Division 2 Groups A-D Dust Ignition proof Class II & III, Div 1, Groups EFG Class II & III, Division 1, Groups E-G Tamb = -20°C to 65°C, IP66 enclosure
For Non-Incendive Field Wiring Installation, see drawing 1400670
4 Specifications
Reference Manual Section 2: Description and Specifications
1500
1250
1000
750
500
250
0
Load, ohm s
with HART
com m uni cation
without HART
com m uni cation
12 18 24 30 36 42
545 ohm s
1364 ohm s
Pow e r supp l y vol tag e, Vdc
HART option
00809-0100-3166 March 2020
Complies with the following Standards:
CSA: C22.2 No 0 – 10; C22.2 No 0.4 – 04; C22.2 No. 25-M1966: , C22.2 No. 94-M91: , C22.2 No.142-M1987: , C22.2 No. 157-M1992: , C22.2 No. 213-M1987: , C22.2 No. 60529:05. UL: 50:11th Ed.; 508:17th Ed.; 913:7th Ed.; 1203:4th Ed.. ANSI/ISA: 12.12.10-2013.
ATEX: EN 60079-0:2012+A11:2013, 60079-11:2012
IECEx: IEC 60079-0: 2011 Edition: 6.0, I EC 60079-11 : 2011-06 Edition: 6.0
FM: 3600: 2011, 3610: 2010, 3611: 2004, 3810: 2005, IEC 60529:2004, ANSI/ISA 60079-0: 2009, ANSI/ISA 60079-11: 2009Input: One isolated sensor input. Measurement choices of pH/ORP, resis- tivity/conductivity/TDS, % concentration, total and free chlorine, monochloramine, dissolved oxy­gen, dissolved ozone, and temperature. For contacting conductivity measurements, temperature element can be a PT1000 RTD or a PT100 RTD. Other measurements (except ORP) and use PT100 or PT1000 RTDs or a 22k NTC (D.O. only).
Power and Load Requirements:Supply voltage at the transmitter terminals should be at least 12.7 Vdc. Power supply voltage should cover the voltage drop on the cable plus the external load resis­tor required for HART communications (250 Ω minimum). Minimum power supply voltage is 12.7 Vdc. Maximum power supply voltage is 42.4 Vdc (30 Vdc for intrinsically safe operation). The graph shows the supply voltage required to maintain 12 Vdc (upper line) and 30 Vdc (lower line) at the transmitter terminals when the current is 22 mA.
FIGURE 2-1. Load/Power Supply Requirements
Analog Outputs: Two-wire loop powered (Output 1 only). Two 4-20 mA electrically isolated cur-
rent outputs (Output 2 must be externally powered). Superimposed HART digital signal on Output 1. Fully scalable over the operating range of the sensor.
Weight/Shipping Weight: 2 lbs/3 lbs (1 kg/1.5 kg)
Specifications 5
Section 2: Description and Specifications Reference Manual
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2.3
2.3.1
2.3.2
pH/ORP (Codes – P)
For use with any standard pH or ORP sensor. SMART pH sensor with SMART pre-amplifiers from Rosemount. Measurement choices are pH, ORP, or Redox. The automatic buffer recognition fea­ture uses stored buffer values and their temperature curves for the most common buffer stan­dards available worldwide. The transmitter will recognize the value of the buffer being measured and perform a self stabilization check on the sensor before completing the calibration. Manual or automatic temperature compensation is menu selectable. Change in pH due to process temper­ature can be compensated using a programmable temperature coefficient.
Performance Specifications - Transmitter (pH input)
Measurement Range [pH]: 0 to 14 pH Accuracy: ±0.01 pH Buffer recognition: NIST, DIN 19266, JIS 8802, and BSI. Input filter: Time constant 1 - 999 sec, default 4 sec. Response time: 5 seconds to 95% of final reading Recommended Sensors for pH:
All standard pH sensors. Supports SMART pH sensors from Rosemount.
Performance Specifications - Transmitter (ORP input)
Measurement Range [ORP]: -1400 to +1400 mV Accuracy: ± 1 mV Input filter: Time constant 1 - 999 sec, default 4 sec. Response time: 5 seconds to 95% of final reading Recommended Sensors for ORP: All standard ORP sensors
FIGURE 2-2. General purpose and high performance pH sensors 3900, 396PVP and 3300HT
6 Specifications
Reference Manual Section 2: Description and Specifications
00809-0100-3166 March 2020
2.4
2.4.1
Contacting Conductivity (Codes C)
Measures conductivity in the range 0 to 600,000 µS/cm (600mS/cm). Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. In addition, the “Custom Curve” feature allows users to define a three to five point curve to measure ppm, %, or a no unit variable. The % concentration selection includes the choice of five common solutions (0­12% NaOH, 0-15% HCl, 0-20% NaCl, and 0-25% or 96-99.7% H2SO4). The conductivity concentra­tion algorithms for these solutions are fully temperature compensated. Three temperature com­pensation options are available: manual slope (X% / °C), high purity water (dilute sodium chlo­ride), and cation conductivity (dilute hydrochloric acid). Temperature compensation can be dis­abled, allowing the transmitter to display raw conductivity. For more information concerning the use of the contacting conductivity sensors, refer to the product data sheets.
Note: The 410VP 4-electrode high-range conductivity sensor is compatible with the 1066.
Performance Specifications
Temperature specifications:
Temperature range 0-200 °C
Temperature Accuracy, Pt-1000, 0-50 °C
Temperature Accuracy, Pt-1000, Temp. > 50 °C
± 0.1 °C
± 0.5 °C
ENDURANCETMseries of
conductivity sensors
Input filter: Time constant 1 - 999 sec, default 2 sec. Response time: 3 seconds to 95% of final reading using the default input filter Salinity: Uses Practical Salinity Scale Total Dissolved Solids: Calculated by multiplying conductivity at 25 °C by 0.65
Table 2-1. Performance Specifications: Recommended Range – Contacting Conductivity
Cell 0.01S/cm 0.1µS/cm 1.0µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm Constant
0.01
0.1
1.0
4-electrode
Linearity for Standard
Cable ≤ 50 ft (15 m)
Specifications 7
0.01µS/cm to 200µS/cm
0.1µS/cm to 2000µS/cm
1 µS/cm to 20mS/cm
±0.6% of reading in recommended range
±2% of reading outside high recommended range
±5% of reading outside low recommended range
±4% of reading in recommended range
200µS/cm to 2000µS/cm
2000µS/cm to 20mS/cm
20mS/cm to 200mS/cm
2µS/cm to 1400mS/cm
Section 2: Description and Specifications Reference Manual
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2.4.2
2.5
2.5.1
Recommended Sensors for Conductivity
All Rosemount 400 series conductivity sensors (Pt 1000 RTD) and 410VP 4-electrode sensor.
Toroidal Conductivity (Codes T)
Measures conductivity in the range of 1 µS/cm to 2,000,000 µS/cm (2 S/cm). Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five common solutions (0-12% NaOH, 0-15% HCl, 0-20% NaCl, and 0­25% or 96-99.7% H2SO4). The conductivity concentration algorithms for these solutions are fully temperature compensated. For other solutions, a simple-to-use menu allows the customer to enter his own data. The transmitter accepts as many as five data points and fits either a linear (two points) or a quadratic function (three to five points) to the data. Reference temperature and linear temper­ature slope may also be adjusted for optimum results. Two temperature compensation options are available: manual slope (X% / °C) and neutral salt (dilute sodium chloride). Temperature compensa­tion can be disabled, allowing the transmitter to display raw conductivity. For more information con­cerning use of the toroidal conductivity sensors, refer to the product data sheets.
Performance Specifications
Temperature specifications:
High performance 225 Toroidal &
226 Conductivity sensors
Temperature range -25 to 210 °C (-13 to 410 °F)
Temperature Accuracy, Pt-100, -25 to 50 °C
Temperature Accuracy, Pt-100, 50 to 210 °C
± 0.5 °C
± 1 °C
Repeatability: ±0.25% ±5 µS/cm after zero cal
TABLE 2-2. Performance Specifications: Recommended Range – Toroidal Conductivity
Model 1µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm 2000mS/cm
226
225 & 228
242
222 (1in & 2in)
Loop Performance
(Following Calibration)
50µS/cm to 500mS/cm
50µS/cm to 1500mS/cm
100µS/cm to 2000mS/cm
500µS/cm to 2000mS/cm
226: ±1% of reading ±5µS/cm in recommended range 225 & 228: ±1% of reading ±15 222, 242: ±4% of reading ±5mS/cm in recommended range
225, 226 & 228: ±5% of reading outside high recommended range
µS/cm in recommended range
500mS/cm to 2000mS/cm
1500mS/cm to 2000mS/cm
8 Specifications
Reference Manual Section 2: Description and Specifications
00809-0100-3166 March 2020
Input filter: time constant 1 - 999 sec, default 2 sec.
esponse time: 3 seconds to 95% of final reading
R Salinity: Uses Practical Salinity Scale Total Dissolved Solids: Calculated by multiplying conductivity at 25 °C by 0.65
2.5.2
2.6
2.6.1
2.6.2
Recommended Sensors for Conductivity
All Rosemount submersion/immersion and flow-through toroidal sensors.
Chlorine (Codes – CL)
Free and Total Chlorine
The 1066 is compatible with the 499ACL-01 free chlorine sensor and the 499ACL-02 total chlorine sensor. The 499ACL-02 sensor must be used with the TCL total chlorine sample conditioning system. The 1066 fully compensates free and total chlorine readings for changes in membrane permeability caused by temperature changes. For free chlorine measurements, both automatic and manual pH correction are available. For automatic pH correction select an appropriate pH sensor. For more information concerning the use and operation of the amperometric chlorine sensors and the TCL measurement system, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 µA Automatic pH correction for Free Chlorine: (user selectable for code -CL): 6.0 to 10.0 pH Temperature compensation: Automatic (via RTD) or manual (0­50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
499ACL-01
Chlorine sensor
2.6.3
2.6.4
Specifications 9
Recommended Sensors
Chlorine: 499ACL-01 Free Chlorine or 499ACL-02Total Residual Chlorine pH: These pH sensors are recommended for automatic pH correction of free chlorine readings: 3900-02-10, 3900-01-10, and 3900VP-02-10.
Monochloramine
The 1066 is compatible with the 499A CL-03 Monochloramine sensor. The 1066 fully compensates readings for changes in membrane permeability caused by temperature changes. Because monochloramine measurement is not affected by pH of the process, no pH sensor or correction is required. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Section 2: Description and Specifications Reference Manual
March 2020 00809-0100-3166
2.6.5
2.6.6
2.7
2.7.1
Performance Specifications
esolution: 0.001 ppm or 0.01 ppm – selectable
R Input Range: 0nA – 100µA Temperature compensation: Automatic (via RTD) or manual (0-50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensors
Rosemount 499ACL-03 Monochloramine sensor
Dissolved Oxygen (Codes –DO)
The 1066 is compatible with the 499ADO, 499ATrDO, Hx438, Gx438 and Bx438 dissolved oxygen sensors and the 4000 percent oxygen gas sensor. The 1066 displays dissolved oxygen in ppm, mg/L, ppb, µg/L, % saturation, % O2in gas, ppm O2in gas. The transmitter fully compensates oxygen read­ings for changes in membrane permeability caused by temperature changes. Automatic air calibra­tion, including salinity correction, is standard. The only required user entry is barometric pressure. For more information on the use of amperometric oxygen sensors, refer to the product data sheets.
Performance Specifications
2.7.2
2.8
2.8.1
2.8.2
Resolution: 0.01 ppm; 0.1 ppb for 499A TrDO sensor (when O2<1.00 ppm); 0.1% Input Range: 0nA – 100 µA Temperature Compensation: Automatic (via RTD) or manual (0-50 °C). Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensors
Rosemount amperometric membrane and steam-sterilizable sensors listed above
Dissolved Oxygen 499ADO sensor with Variopol connection
Ozone (Codes –OZ)
The 1066 is compatible with the 499AOZ sensor. The 1066 fully compensates ozone readings for changes in membrane permeability caused by temperature changes. For more information concern­ing the use and operation of the amperometric ozone sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100A Temperature Compensation: Automatic (via RTD) or manual (0-35 °C) Input filter: Time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 95% of final reading
Recommended Sensors
Dissolved Ozone
499AOZ sensors with
Variopol connection
Rosemount 499A OZ ozone sensor
10 Specifications
Reference Manual Section 2: Description and Specifications
00809-0100-3166 March 2020
2.9
Ordering Information
The 1066 2-Wire Transmitter is intended for the continuous determination of pH, ORP (Redox), conductivity, (both contacting and toroidal), and for measurements using membrane-covered amperometric sensors (oxygen, ozone, free and total chlorine, and monochloramine). For free chlorine measurements, which often require continuous pH correction a second input for a pH sensor is available. Two 4-20mA analog outputs are standard on HART units. The 1066 is compat­ible with SMART pH sensors from Rosemount. HART digital communications is standard and F
OUNDATION
Communication with the 1066 is through:
 Local keypad interface
 475 HART
 HART protocol version 7
FOUNDATION fieldbus
 AMS (Asset Management Solutions) Aware
 SMART Wireless THUM™Adapter
TABLE 2-3. Ordering Information
®
fieldbus digital communication is offered as an option.
®
and FO
UNDATION
fieldbus Communicator
Description
1066 pH/ORP, Conductivity, Chlorine, Oxygen, and Ozone 2-Wire Transmitter
Measurement
P pH/ORP
C Contacting Conductivity
T Toroidal Conductivity
CL Chlorine
DO Dissolved Oxygen
OZ Ozone
Communication
HT HART® Digital Communication Superimposed on 4-20mA Output
FF FOUNDATION™ fieldbus Digital Output
FI FOUNDATION™ fieldbus Digital Output with FISCO
Agency Approval
60 None Required
67
69
73 ATEX/IECEx Approved, Intrinsically Safe (safety barrier required)
FM Approved, Intrinsically Safe (appropriate sensor & safety barrier required), and Non-Incendive
CSA Approved , Intrinsically Safe (appropriate sensor & safety barrier required), and Non-Incendive
Specifications 11
Section 2: Description and Specifications Reference Manual
March 2020 00809-0100-3166
12 Specifications
Reference Manual Section 3: Installation
00809-0100-3166 March 2020
Section 3: Installation
3.1
3.2
Unpacking and inspection
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount immediately.
Installation – General Information
1. Although the transmitter is suitable for outdoor use, installation is direct sunlight or in areas of extreme temperatures is not recommended unless a sunshield is used.
2. Install the transmitter in an area where vibration and electromagnetic and radio frequency interference are minimized or absent.
3. Keep the transmitter and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the transmitter.
4. The transmitter is suitable for panel, pipe, or surface mounting.
5. The transmitter case has six 1/2-inch (PG13.5) conduit openings. Use separate conduit openings for the power/output cable, the sensor cable, and the other the sensor cable as needed (pH input for free chlorine with continuous pH correction).
6. Use weathertight cable glands to keep moisture out to the transmitter. If conduit is used, plug and seal the connections at the transmitter housing to prevent moisture from getting inside the instrument.
3.3
Preparing Conduit Openings
There are six conduit openings in all configurations of 1066. Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case
watertight, block unused openings with Type 4X or IP66 conduit plugs. To maintain ingress protection for outdoor use, seal unused conduit holes with suitable conduit
plugs.
NOTE: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the transmitter.
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any
other applicable national or local codes.
Installation 13
Section 3: Installation Reference Manual
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FIGURE 3-1. Panel Mounting Dimensions
14 Installation
Reference Manual Section 3: Installation
00809-0100-3166 March 2020
FIGURE 3-2. Pipe and wall mounting dimensions (Mounting bracket PN: 23820-00)
Installation 15
Section 3: Installation Reference Manual
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16 Installation
1500
1250
1000
750
500
250
0
Load, ohm s
with HART
com m uni cat i on
without HART
com m uni cat i on
12 18 24 30 36 42
545 ohm s
1364 ohm s
Pow er su pp l y vol tag e, Vdc
HART option
Reference Manual Section 4: Wiring
00809-0100-3166 March 2020
Section 4: Wiring
4.1
4.1.1
4.1.2
4.2
4.2.1
General
General Information
The 1066 is easy to wire. All wiring connections are located on the main circuit board. The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
Digital Communication
HART and FO units support Bell 202 digital communications over analog 4-20mA current output 1.
UNDATION
fieldbus communications are available as ordering options for 1066. HART
Power Supply/Current Loop – 1066 - HT
Power Supply and Load Requirements
Refer to Figure 4-1. The supply voltage must be at least 12.7 Vdc at the transmitter terminals.. The power supply must be able to cover the voltage drop on the cable as well as the load resistor (250 Ω minimum) required for HART communications. The maximum power supply voltage is 42.0 Vdc. For intrinsically safe installations, the maximum power supply voltage is 30.0 Vdc. The graph shows load and power supply requirements. The upper line is the power supply voltage needed to provide
12.7 Vdc at the transmitter terminals for a 22 mA current. The lower line is the power supply volt-
age needed to provide 30 Vdc for a 22 mA current. The power supply must provide a surge current during the first 80 milliseconds of startup. The maximum current is about 24 mA.
Wiring 17
For digital communications, the load must be at least 250 ohms. To supply the 12.7 Vdc lift off voltage at the transmitter, the power supply voltage must be at least 17.5 Vdc.
FIGURE 4-1. Load/Power Supply Requirements
Section 4: Wiring Reference Manual
March 2020 00809-0100-3166
4.2.2
Power Supply-Current Loop Wiring
Refer to Figure 4-2.
Run the power/signal wiring through the opening nearest TB-2.
For optimum EMI/RFI protection:
1. Use shielded power/signal cable and ground the shield at the power supply.
2. Use a metal cable gland and be sure the shield makes good electrical contact with the gland.
3. Use the metal backing plate when attaching the gland to transmitter enclosure. The power/signal cable can also be enclosed in an earth-grounded metal conduit.
Do not run power supply/signal wiring in the same conduit or cable tray with loop power lines. Keep power supply/signal wiring at least 6 ft (2 m) away from heavy electrical equipment.
FIGURE 4-2. HART Communications
18 Wiring
OUTPUT 2
TB5 TB3 TB2
TB4 TB1
+24V GND
GND
+24V
THUM
ANODE
CATHODE
RTN SNS
RTD IN
+V
-V
REF SHLD
SENSOR WIRING
TB7
TB6
_ +
GND
SOL
SHLD pH
(OUTPUT1) LOOP PWR
4-20mA / -24VDC RETURN
4-20mA / +24VDC
INSTALL PLUGS IN ALL OTHER OPENINGS AS NEEDED
INNER ENCLOSURE
HINGE SIDE OF FRON T PANEL
1
TB7
/OUTPUT 2 REQUIRES EXTERNAL DC POWER.
2
TB6/
THUM T ERMINAL IS USED ONLY FOR
WIRELESS THUM ADA PT OR INSTALLATIONS
.
1
2
1066 HART CIRCUIT BO ARD (pH/CL/DO/OZ) ASS Y 24406-xx
HINGED PANEL
DW G NO.
40106613
Reference Manual Section 4: Wiring
00809-0100-3166 March 2020
4.2.3 Current Output wiring
The 1066 HART units are shipped with two 4-20mA current outputs. Current Output 1 is loop power; it is the HART communications channel. Current output 2 is available to report process temperature measured by the temperature sensing element or RTD within the sensor.
Wiring locations for the outputs are on the main board which is mounted on the hinged door of the instrument. Wire the output leads to the correct position on the main board using the lead markings (+/positive, -/negative) on the board.
Note: Twisted pairs are required to minimize noise pickup in the 4-20 mA current outputs. For high EMI/RFI environments, shielded sensor wire is required and recommended in all other installa­tions.
FIGURE 4-3. 1066 HART Loop Power Wiring
Wiring 19
Section 4: Wiring Reference Manual
March 2020 00809-0100-3166
4.3
4.3.1
Power Supply Wiring For 1066-FF
Power Supply Wiring
Run the power/signal wiring through the opening nearest TB2. Use shielded cable and ground the shield at the power supply. To ground the transmitter, attach the shield to TB2-3.
Note: For optimum EMI/RFI immunity, the power supply/output cable should be shielded and enclosed in an earth-grounded metal conduit. Do not run power supply/signal wiring in the same conduit or cable tray with loop power lines. Keep power supply/signal wiring at least 6 ft (2 m) away from heavy electrical equipment.
UNDATION
FO
Figure 4-4 shows a 1066PFF being used to measure and control pH and chlorine levels in drinking
water. The figure also shows three ways in which Fieldbus communication can be used to read process variables and configure the transmitter.
FIGURE 4-4. Configuring 1066P Transmitter with FOUNDATION fieldbus
Fieldbus
FIGURE 4-5. Typical Fieldbus Network Electrical Wiring Configuration
20 Wiring
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