Emerson Rosemount 1056 Reference Manual

Page 1
Reference Manual
00809-0100-3156
Rev. AD
March 2020
Rosemount
1056
Dual-Input Intelligent Analyzer
Page 2
READ THIS PAGE BEFORE PROCEEDING!
WARNING
RISK OF ELECTRICAL SHOCK
Your instrument purchase from Emerson is one of the finest available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowl­edge of the user in operating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installa­tion, commissioning, operation, and maintenance of this instrument. If this equipment is used in a man­ner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
• Failure t o follow th e proper in st ru ct ions may ca use an y one o f the f ollow ing si tuation s to occur: Loss of life; personal injury; property dam­age; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.
• For c la rification of i nstructions, con ta ct your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protec­tive covers must be in place unless qualified per­sonnel are performing maintenance.
Equipment protected throughout by double insulation.
• Installation and servicing of this product may expose personel to dangerous voltages.
• Main power wired to separate power source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.
• Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front panel fastened and in place.
• Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.
Proper use and configuration is the responsibility of the
user.
CAUTION
This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer­ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A comput­ing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facili­ty.
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Quick Start Guide
Rosemount 1056 Dual-Input Intelligent Analyzer
1. Refer to Section 2.0 for mechanical installation instructions.
2. Wire sensor(s) to the signal boards. See Section 3.0 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make current output, alarm relay and power connections.
3. Once connections are secured and verified, apply power to the analyzer.
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
4. When the analyzer is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as follows:
a. A backlit field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down
or to increase or decrease the value of a digit use the keys above and below the ENTER key . Use the left or right keys to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during Quick
Start returns the display to the initial start-up screen (select language).
5. Complete the steps as shown in the Quick Start Guide flow diagram, Fig. A on the following page.
6. After the last step, the main display appears. The outputs are assigned to default values.
7. To change output, and temperature-related settings, go to the main menu and choose Program. Follow the prompts. For a general guide to the Program menu, see the Quick Reference Guide, Fig.B.
8. To return the analyzer to the default settings, choose Reset Analyzer under the Program menu.
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Figure A. Quick Start Guide
Quick Start Guide
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Figure B. Model 1056 Menu Tree
Quick Reference Guide
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Reference Manual
00809-0100-3156
MODEL 1056
DUAL INPUT INTELLIGENT ANALYZER
TABLE OF CONTENTS
QUICK START GUIDE QUICK REFERENCE GUIDE TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1
2.0 INSTALLATION ....................................................................................................... 11
2.1 Unpacking and Inspection........................................................................................ 11
2.2 Installation................................................................................................................ 11
3.0 WIRING.................................................................................................................... 21
3.1 General .................................................................................................................... 21
3.2 Preparing Conduit Openings.................................................................................... 21
3.3 Preparing Sensor Cable .......................................................................................... 22
3.4 Power, Output, Alarms and Sensor Connections ..................................................... 22
4.0 DISPLAY AND OPERATION ................................................................................... 29
4.1 User Interface .......................................................................................................... 29
4.2 Instrument Keypad................................................................................................... 29
4.3 Main Display ............................................................................................................ 30
4.4 Menu System ........................................................................................................... 31
5.0 PROGRAMMING – BASICS ................................................................................... 33
5.1 General .................................................................................................................... 33
5.2 Changing the StartUp Settings ................................................................................ 33
5.3 Choosing Temperature units and Automatic/Manual Temperature Compensation .. 34
5.4 Configuring and Ranging the Current Outputs......................................................... 34
5.5 Setting a Security Code ........................................................................................... 36
5.6 Security Access........................................................................................................ 37
5.7 Using Hold ............................................................................................................... 37
5.8 Resetting Factory Defaults – Reset Analyzer .......................................................... 38
5.9 Alarm Relays............................................................................................................ 39
6.0 PROGRAMMING - MEASUREMENTS ................................................................... 43
6.1 Programming Measurements – Introduction ........................................................... 43
6.2 pH ............................................................................................................................ 44
6.3 ORP ......................................................................................................................... 45
6.4 Contacting Conductivity .......................................................................................... 47
6.5 Toroidal Conductivity ................................................................................................ 50
6.6 Chlorine.................................................................................................................... 53
6.6.1 Free Chlorine .................................................................................................. 53
6.6.2 Total Chlorine ................................................................................................. 55
6.6.3 Monochloramine ............................................................................................ 56
6.6.4 pH-independent Free Chlorine ....................................................................... 57
6.7 Oxygen..................................................................................................................... 59
6.8 Ozone ...................................................................................................................... 60
Table of Contents
March 2020
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6.9 Turbidity ................................................................................................................... 62
6.10 Flow ......................................................................................................................... 65
6.11 Current Input ............................................................................................................ 66
7.0 CALIBRATION ...................................................................................................... 77
7.1 Calibration – Introduction ......................................................................................... 77
7.2 pH Calibration .......................................................................................................... 78
7.3 ORP Calibration ....................................................................................................... 80
7.4 Contacting Conductivity Calibration ......................................................................... 81
7.5 Toroidal Conductivity Calibration ............................................................................. 84
7.6 Chlorine Calibration ................................................................................................. 86
7.7 Oxygen Calibration .................................................................................................. 94
7.8 Ozone Calibration .................................................................................................... 97
7.9 Temperature Calibration........................................................................................... 99
7.10 Turbidity ................................................................................................................... 100
7.11 Pulse Flow ............................................................................................................... 102
8.0 RETURN OF MATERIAL ........................................................................................ 115
Table of Contents
March 2020
TABLE OF CONTENTS CONT’D
7.6.1 Free Chlorine .................................................................................................. 86
7.6.2 Total Chlorine .................................................................................................. 88
7.6.3 Monochloramine ............................................................................................. 90
7.6.4 pH-Independent Free Chlorine ....................................................................... 92
Warranty................................................................................................................... 115
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Reference Manual
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Section 1.0: Description and Specification
March 2020
Section 1.0
Description and Specifications
• MULTI-PARAMETER INSTRUMENT – single or dual input. Choose from pH/ORP/ISE, Resistivity/Conductivity, % Concentration, Chlorine, Oxygen, Ozone, Temperature, Turbidity, Flow, and 4-20mA Current Input.
• LARGE DISPLAY – large easy-to-read process measurements.
• EASY TO INSTALL – modular boards, removable connectors, easy to wire power, sensors, and outputs.
• INTUITIVE MENU SCREENS with advanced diagnostics and help screens.
• SEVEN LANGUAGES included: English, French, German, Italian, Spanish, Portuguese, and Chinese.
®
• HART
AND PROFIBUS®DP Digital Communications options
1.1 Features and Applications
The 1056 dual-input analyzer offers single or dual sen­sor input with an unrestricted choice of dual measure­ments. This multi-parameter instrument offers a wide range of measurement choices supporting most indus­trial, commercial, and municipal applications. The modular design allows signal input boards to be field replaced making configuration changes easy. Conveniently, live process values are always displayed during programming and calibration routines.
Quick Start Programming: Exclusive Quick Start screens appear the first time the 1056 is powered. The instrument auto-recognizes each measurement board and prompts the user to configure each sensor loop in a few quick steps for immediate deployment.
Digital Communications: HART and Profibus DP dig­ital communications are available. The 1056 HART units communicate with the Model 375 HART held communicator and HART hosts, such as AMS Intelligent Device Manager. Model 1056 Profibus units are fully compatible with Profibus DP networks and Class 1 or Class 2 masters. HART and Profibus DP configured units will support any single or dual measurement configuration of Model 1056.
®
hand-
Menus: Menu screens for calibrating and programming are simple and intuitive. Plain language prompts and help screens guide the user through these procedures.
Dual Sensor Input and Output: The 1056 accepts single or dual sensor input. Standar d 0/4-20 mA curr e n t ou t puts c a n be programmed to corre­spond to any measurement or temperature.
Enclosure: The instrument fits standard ½ DIN panel cutouts. The versatile enclosure design supports panel-mount, pipe-mount, and surface/wall-mount installations.
Isolated Inputs: Inputs are isolated from other signal sources and earth ground. This ensures clean signal inputs for single and dual input configurations. For dual input configurations, isolation allows any combi­nation of measurements and signal inputs without cross-talk or signal interference.
Temperature: Most measurements require tempera­ture compensation. The 1056 will automatically recog­nize Pt100, Pt1000 or 22k NTC RTDs built into the sensor.
Security Access Codes: Two levels of security access are available. Program one access code for routine cal­ibration and hold of current outputs; program another access code for all menus and functions.
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Reference Manual
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Section 1.0: Description and Specification
March 2020
Diagnostics: The analyzer continuously monitors itself and the sensor(s) for problematic conditions. The display flashes Fault and/or Warning when these conditions occur.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Diagnostics Faults Warnings Sensor 1 Sensor 2
Out 1: 12.05 mA Out 2: 12.05 mA 1056-01-20-32-HT Instr SW VER: 2.12 AC Freq. Used: 60Hz
Information about each condition is quickly accessible by pressing DIAG on the keypad. User help screens are displayed for most fault and warning conditions to assist in troubleshooting.
Display: The high-contrast LCD provides live meas­urement readouts in large digits and shows up to four additional process variables or diagnostic parame­ters. The display is back-lit and the format can be cus­tomized to meet user requirements.
LOCAL LANGUAGES:
Rosemount extends its worldwide reach by offering seven local languages – English, French, German, Italian, Spanish, Portuguese, and Chinese. Every unit includes user programming menus; calibration routines; faults and warnings; and user help screens in all seven languages. The displayed language can be easily set and changed using the menus.
Special Measurements: The Model 1056 offers measuring capabilities for many applications.
l
Single or Dual Turbidity: Ideal in municipal appli­cations for measurement of low-NTU filtered drinking water. Must be used with Clarity II sensor, sensor cable and debubbler.
Model T1056
Clarity®II
Turbidimeter
System
l
4-Electrode Conductivity:
The 1056 is compa tible with Rosem ount 4-elec­trode Model 410VP in the PUR-SENSE family of conductivity sensors. This sensor supports a wide array of applications and is capable of measuring a large range of conductivity with one geometric configuration. Wired to the 1056, this sensor can measure 2µS/cm to 300mS/cm with an accuracy of 4% of reading throughout the entire range.
l
4-20mA Current Input: Accepts any analog current input from an external device for temperature compen­sation of measurements and atmospheric pressure input for partial pressure correction of oxygen.
l
Selective Ions: The analyzer is able to measure ammonia and fluoride using commercially available ion-selective electrodes. All analyzers with installed pH boards can be programmed to measure selective ions.
l
Inferential pH: The analyzer is able to derive and display inferred pH (pHCalc) using two contacting con­ductivity signal boards and the appropriate contacting conductivity sensors. This method will calculate the pH of condensate and boiler water from conductivity and cation conductivity measurements.
l
Differential Conductivity: Dual input conductivity configurations can measure differential conductivity. The analyzer can be programmed to display dual conductivity as ratio, % rejection, or % passage.
CURRENT OUTPUTS: Two 4-20 mA or 0-20 mA current outputs are electrically isolated. Outputs are fully scalable and can be programmed to linear or logarithmic modes. Output dampening can be enabled with time constants from 0 to 999 seconds. Output 1 includes digital signal 4-20 mA superimposed HART (option -HT only)
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Section 1.0: Description and Specification
March 2020
1.2 Specifications - General
Enclosure: Polycarbonate. Type 4X, IP65.
Note: To ensure a water-tight seal, tighten all four front panel
screws to 6 in-lbs of torque
Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10 x 5.15 in.). Cutout: 1/2 DIN 139mm x 139mm (5.45 x 5.45 in.)
Conduit Openings: Accepts 1/2” or PG13.5 conduit fittings
Display: Monochromatic graphic liquid crystal display.
128 x 96 pixel display resolution. Backlit. Active display area: 58 x 78mm (2.3 x 3.0 in.).
Ambient Temperature and Humidity: 0 to 55 °C
(32 to 131°F). Turbidity only: 0 to 50°C (32 to 122°F), RH 5 to 95% (non-condensing)
Hazardous Location Approvals -
Options for CSA: 01, 02, 03, 20, 21, 22, 24, 25, 26, 27, 30, 31, 32, 34, 35, 36, 37, 38, AN, DP and HT.
Class I, Division 2, Groups A, B, C, & D Class Il, Division 2, Groups E, F, & G
Class Ill T4A Tamb= 50 °C
Type 4X, IP66 Enclosure
Non-Incendive Field Wiring (NIFW) may be used when installed per drawing 1400325. The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S. respectively. Evaluated to CSA Standard 22.2 No. 0-10, 0.4-04, 25-1996, 94-M1991, 142-M1987, 213-M1987, 60529-2005/2015. ANSI/IEC 60529-2004/2011. ANSI/ISA 12.12.01:2007. UL No. 50, 11th Ed., 508 17th Ed.
Options for FM: 01, 02, 03, 20, 21, 22, 24, 25, 26, 30, 31, 32, 34, 35, 36, 38, AN, and HT. 01 power supply not available with turbidity sensor options.
Class I, Division 2, Groups A, B, C, & D Class Il & lll, Division 2, Groups E, F, & G T4A -20°C ≤ Tamb ≤ +50°C Enclosure Type 4X
Non-Incendive Field Wiring (NIFW) may be used when installed per drawing 1400324. Evaluated to FM standards 3600:1998, 3611:2004, 3810:2005,ANSI/NEMA 250:2003.
Storage Temperature Effect: -20 to 60 ºC (-4 to 140 °F)
POLLUTION DEGREE 2: Normally only non-conductive
pollution occurs. Occasionally, however, a temporary con­ductivity caused by condensation must be expected. Altitude: for use up to 2000 meter (6562 ft.)
Power: Code -01: 115/230 VAC ±15%, 50/60 Hz. 10W.
Note: Code -02 and -03 power supplies include four
EMI/RFIEffect
Note 1
During EMI disturbance, the maximum allowable deviation is ±0.004 ppm (4 ppb) for model options 24, 25, 26, 35, 35, and
36.
LVD: EN 61010-1
Alarms relays*: Four alarm relays for process measure-
ment(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed with interval timer settings.
Relays: Form C, SPDT, epoxy sealed
Inductive load: 1/8 HP motor (max.), 120/240 VAC
*Relays only available with 02 power supply (20 - 30 VDC) or 03 switching power supply (85 - 265 VAC)
Inputs: One or two isolated sensor inputs
Outputs: Two 4-20 mA or 0-20 mA isolated current
Current Output Accuracy: ±0.05 mA @ 25 ºC
Code -02: 20 to 30 VDC. 15 W.
Code -03: 85 to 265 VAC, 47.5 to 65.0 Hz, switching. 15 W.
programmable relays
Equipment protected by double insulation
Meets all industrial requirements of EN 61326.
HART Analog and Digital Communication
No effect on the values being given if using 4-20 mA analog or HART digital signal with shielded, twisted pair wiring.
Profibus DP Digital Communication
No effect on the values being given if using Profibus DP digital signal
Maximum Relay Current
Resistive
28 VDC 115 VAC 230 VAC
5.0 A
5.0 A
5.0 A
CAUTION
RISK OF ELECTRICAL SHOCK
WARNING
WARNING
Exposure to some chemicals may degrade the sealing properties used in the following devices: Zettler Relays (K1-K4) PN AZ8-1CH-12DSEA
outputs. Fully scalable. Max Load: 550 Ohm.
Output 1 has superimposed HART signal
(1056-0X-2X-3X-HT only)
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Section 1.0: Description and Specification
March 2020
Terminal Connections Rating:
Powe r con nector (3-leads): 24-12 AWG wire size. Signal board terminal blocks: 26-16 AWG wire size. Current output connectors (2-leads): 24-16 AWG wire size.
Alarm rela y termi nal b locks: 24- 12 AW G wire si ze (­02 24 VDC power supply and -03 85-265VAC power sup­ply)
Weight/Shipping Weight:
(rounded up to nearest lb or nearest 0.5 kg): 3 lbs/4 lbs (1.5 kg/2.0 kg)
Measures conductivity in the
range 0 to 600,000 µS/cm (600mS/cm).
1.3 Contacting Conductivity (Code -20 and -30)
Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five com­mon solutions (0-12% NaOH, 0-15% HCl, 0-20% NaCl, and 0-25% or 96-99.7% H2SO4).
The conductivity concentration algorithms for these solutions are fully temperature compensated. Three temperature compensation options are available: manual slope (X%/°C), high purity water (dilute sodium chloride), and cation conductivity (dilute hydrochloric acid). Temperature compensation can be disabled, allowing the analyzer to display raw conductivity. For more information concerning the use and operation of the contacting conductivity sensors, refer to the product
data sheets.
Note: When two contacting conductivity sensors are used, Model 1056 can derive an inferred pH value called pHCalc. pHCalc is calculated pH, not directly measured pH.(Model 1056-0X-20-30-AN required)
Note: Selected 4-electrode, high-range contacting conductivity sensors are compatible with Model 1056.
Input filter: time constant 1 - 999 sec, default 2 sec.
Response time: 3 seconds to 100% of final reading
Salinity: uses Practical Salinity Scale
Total Dissolved Solids: Calculated by multiplying
conductivity at 25 ºC by 0.65
Temperature Specifications:
Temperature range 0-150ºC
Temperature Accuracy, Pt-1000, 0-50 ºC
Temperature Accuracy,
Pt-1000, Temp. > 50 ºC
± 0.1ºC
± 0.5ºC
Recommended Sensors For Conductivity
All Rosemount ENDURANCE Model 400 series conduc­tivity sensors (Pt 1000 RTD) and Model 410 sensor.
Performance Specifications
Recommended Range – Contacting Conductivity
Cell 0.01µS/cm 0.1µS/cm 1.0µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm Constant
0.01
0.1
1.0
4-electrode
4
0.01µS/cm to 200µS/cm
0.1µS/cm to 2000µS/cm
1 µS/cm to 20mS/cm
200µS/cm to 6000µS/cm
2000µS/cm to 60mS/cm
20mS/cm to 600mS/cm
2 µS/cm to 300mS/cm
Cell Constant Linearity
±0.6% of reading in recommended range
+2 to -10% of reading outside high recommended range
±5% of reading outside low recommended range
±4% of reading in recommended range
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Section 1.0: Description and Specification
March 2020
1.4 Toroidal Conductivity (Code -21 and -31)
Measures conductivity in the range of 1 (one) µS/cm to 2,000,000 µS/cm (2 S/cm), Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five common solutions (0-12% Na OH, 0- 15% HCl, 0-20% NaCl, and 0-2 5% or 96-99.7% H2SO4). The conductivity concentration algorithms for these solutions are fully temperature compensated. For other solutions, a simple-to-use menu allows the customer to enter his own data. The analyzer accepts as many as five data points and fits either a linear (two points) or a quadratic function (three or more points) to the data. Two temperature compensation options are available: manual slope (X%/°C) and neutral salt (dilute sodium chloride). Temperature compensation can be disabled, allowing the analyzer to display raw conductivity. Reference temperature and linear temper­ature slope may also be adjusted for optimum results. For more information concerning the use and operation of the toroidal conductivity sensors, refer to the product data sheets.
Repeatability: ±0.25% ±5 µS/cm after zero cal
Input filter: time constant 1 - 999 sec, default 2 sec.
Response time: 3 seconds to 100% of final reading
Salinity: uses Practical Salinity Scale
Total Dissolved Solids: Calculated by multiplying
conductivity at 25ºC by 0.65
Temperature Specifications:
Temperature range -25 to 210ºC (-13 to 410ºF)
Temperature Accuracy,
Pt-100, -25 to 50 ºC
Temperature Accuracy,
Pt-100,. 50 to 210ºC
± 0.5ºC
± 1ºC
Recommended Sensors
All Rosemount submersion/immersion and flow­through toroidal sensors.
High performance toroidal conductivity sensors
Models 226 and 225
Performance Specifications
Recommended Range - Toroidal Conductivity
Model 1µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm 2000mS/cm
226
225 & 228
242
222 (1in & 2in)
5 µS/cm to 500mS/cm
15 µS/cm to 1500mS/cm
100 µS/cm to 2000mS/cm
500 µS/cm to 2000mS/cm
LOOP PERFORMANCE (Following Calibration)
Model 226: ±1% of reading ±5 µS/cm in recommended range Models 225 & 228: ±1% of reading ±10 Models 222,242: ±4% of reading in recommended range
Model 225, 226 & 228: ±5% of reading outside high recommended range
Model 226: ±5 Models 225 & 228: ±15 µS/cm outside low recommended range
µS/cm outside low recommended range
µS/cm in recommended range
500mS/cm to 2000mS/cm
1500mS/cm to 2000mS/cm
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1.5 pH/ORP/ISE (Code -22 and -32)
For use with any standard pH or ORP sensor. Measurement choices are pH, ORP, Redox, ammonia, fluoride or custom ISE. The automatic buffer recognition feature uses stored buffer values and their temperature curves for the most common buffer standards available worldwide. The analyzer will recognize the value of the buffer being measured and perform a self stabilization check on the sensor before completing the calibration. Manual or automatic temperature compensation is menu selectable. Change in pH due to process temper­ature can be compensated using a programmable tem­perature coefficient. For more information concerning the use and operation of the pH or ORP sensors, refer to the product data sheets.
Model 1056 can also derive an inferred pH value called pHCalc (calculated pH). pHCalc can be derived and displayed when two contacting conductivity sensors are used. (Model 1056-0X-20-30-AN)
Section 1.0: Description and Specification
March 2020
Performance Specifications (ORP Input)
Measurement Range [ORP]: -1500 to +1500 mV
Accuracy: ± 1 mV
Temperature coefficient: ±0.12mV / ºC
Input filter: time constant 1 - 999 seconds, default 4
seconds.
Response time: 5 seconds to 100% of final reading
RECOMMENDED SENSORS FOR pH:
All standard pH sensors.
RECOMMENDED SENSORS FOR ORP:
All standard ORP sensors.
Performance Specifications (pH Input)
Measurement Range [pH]: 0 to 14 pH
Accuracy: ±0.01 pH
Diagnostics: glass impedance, reference impedance
Temperature coefficient: ±0.002pH/ ºC
Solution temperature correction: pure water, dilute
base and custom.
Buffer recognition: NIST, DIN 19266, JIS 8802, BSI,
DIN19267, Ingold, and Merck.
Input filter: time constant 1 - 999 seconds, default 4
seconds.
Response time: 5 seconds to 100%
Temperature Specifications:
Temperature range 0-150 ºC
Temperature Accuracy, Pt-100, 0-50 ºC ± 0.5 ºC
Temperature Accuracy, Temp. > 50 ºC ± 1 ºC
General purpose and high performance pH sensors
Models 396PVP, 399VP and 3300HT
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Section 1.0: Description and Specification
March 2020
1.6 Flow (Code -23 and -33)
For use with most pulse signal flow sensors, the 1056 user-selectable units of measurement include flow rates in GPM (Gallons per minute), GPH (Gallon per hour), cu ft/min (cubic feet per min), cu ft/hour (cubic feet per hour), LPM (liters per minute), LPH (liters per hour), or m3/hr (cubic meters per hour), and velocity in ft/sec or m/sec. When configured to measure flow, the unit also acts as a totalizer in the chosen unit (gallons, liters, or cubic meters).
Dual flow instruments can be configured as a % recovery, flow difference, flow ratio, or total (combined) flow.
Performance Specifications
Frequency Range: 3 to 1000 Hz
Flow Rate: 0 - 99,999 GPM, LPM, m3/hr, GPH, LPH,
cu ft/min, cu ft/hr.
1.7 4-20mA Current Input (Code -23 and -33)
For use with any transmitter or external device that transmits 4-20mA or 0-20mA current outputs. Typical uses are for temperature compensation of live meas­urements (except ORP, turbidity and flow) and for continuous atmospheric pressure input for determina­tion of partial pressure, needed for compensation of live dissolved oxygen measurements. External input of atmospheric pressure for DO measurement allows continuous partial pressure compensation while the Model 1056 enclosure is completely sealed. (The pressure transducer component on the DO board can only be used for calibration when the case is open to atmosphere.)
Externally sourced current input is also useful for calibration of new or existing sensors that require temperature measurement or atmospheric pressure inputs (DO only).
For externally sourced temp or pressure compensation, the user must program the 1056 to input the 4-20mA current signal from the external device.
In addition to live continuous compensation of live measurements, the current input board can also be used simply to display the measured temperature. or the calculated partial pressure from the external device.
Totalized Flow: 0 – 9,999,999,999,999 Gallons or m3, 0 – 999, 999,999,999 cu ft.
Accuracy: 0.5%
Input filter: time constant 0-999 sec., default 5 sec.
Recommended Sensors*
+GF+ Signet 515 Rotor-X Flow sensor
* Input voltage not to exceed ±36V
This feature leverages the large display variables on the Model 1056 as a convenience for technicians. Temperature can be displayed in degrees C or degrees F. Partial pressure can be displayed in inches Hg, mm Hg, atm (atmospheres), kPa (kiloPascals), bar or mbar.
The current input board can be used with devices that do not actively power their 4-20mA output signals. The Model 1056 actively powers to the + and – lines of the current input board to enable current input from a 4-20mA output device.
Note: this Model 1056 signal input board (23, 33 model option code) also includes flow measurement function­ality. The signal board, however, must be configured to measure either mA current input or flow.
PERFORMANCE SPECIFICATIONS
Measurement Range *[mA]: 0-20 or 4-20
Accuracy: ±0.03mA
Input filter: time constant 0-999 sec., default 5 sec.
*Current input not to exceed 22mA
7
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Reference Manual
00809-0100-3156
Section 1.0: Description and Specification
March 2020
1.8 Chlorine (Code -24 and -34)
Free and Total Chlorine
The 1056 is compatible with the 499ACL-01 free chlorine sensor and the 499ACL-02 total chlorine sensor. The 499ACL-02 sensor must be used with the TCL total chlorine sample conditioning system. The 1056 fully compensates free and total chlorine readings for changes in membrane permeability caused by temper­ature changes. For free chlorine measurements, both automatic and manual pH correction are available. For automatic pH correction select code 32 and an appropri­ate pH sensor. For more information concerning the use and operation of the amperometric chlorine sensors and the TCL measurement system, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA Automatic pH correction (requires Code P): 6.0 to
10.0 pH
Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensors
Rosemount Model 499ACL-03 Monochloramine sensor
Recommended Sensors*
Chlorine: Model 499ACL-01 Free Chlorine or Model
499ACL-02 Total Residual Chlorine
pH: The following pH sensors are recommended for
automatic pH correction of free chlorine readings: Models: 399-09-62, 399-14, and 399VP-09
Monochloramine
The Model 1056 is compatible with the Model 499A CL-03 Monochloramine sensor. The Model 1056 fully compensates readings for changes in membrane permeability caused by temperature changes. Because monochloramine measurement is not affected by pH of the process, no pH sensor or correction is required. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
µA
8
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Reference Manual
00809-0100-3156
Section 1.0: Description and Specification
March 2020
1.9 Dissolved Oxygen (Code -25 and -35)
The 1056 is compatible with the 499ADO, 499ATrDO, Hx438, and Gx438 dissolved oxygen sensors and the 4000 percent oxygen gas sensor. The 1056 displays dissolved oxygen in ppm, mg/L, ppb, µg/L, % satura­tion, % O2in gas, ppm O2in gas. The analyzer fully compensates oxygen readings for changes in mem­brane permeability caused by temperature changes. An atmospheric pressure sensor is included on all dis­solved oxygen signal boards to allow automatic atmos­pheric pressure determination at the time of calibration. If removing the sensor from the process liquid is imprac­tical, the analyzer can be calibrated against a standard instrument. Calibration can be corrected for process salinity. For more information on the use of ampero­metric oxygen sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.01 ppm; 0.1 ppb for 499A TrDO sensor
(when O2<1.00 ppm); 0.1%
Input Range: 0 nA – 100 Temperature Compensation: Automatic (via RTD) or
manual (0-50 °C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
µA
1.10 Dissolved Ozone (Code -26 and -36)
The 1056 is compatible with the Model 499AOZ sen­sor. The 1056 fully compensates ozone readings for changes in membrane permeability caused by temper­ature changes. For more information concerning the use and operation of the amperometric ozone sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 Temperature Compensation: Automatic (via RTD) or
manual (0-35°C)
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensor
Rosemount Model 499A OZ ozone sensor
µA
Recommended Sensors
Rosemount amperometric membrane and
steam-sterilizable sensors listed above
Dissolved Oxygen sensor with Variopol connection
Model 499ADO
Dissolved Ozone sensors with Polysulfone body
Variopol connection and cable connection
Model 499AOZ
9
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Section 1.0: Description and Specification
March 2020
1.11 Turbidity (Code 27 and 37)
The 1056 instrument is available in single and dual tur­bidity configurations for the Clarity II®turbidimeter. It is intended for the determination of turbidity in filtered drinking water. The other components of the Clarity II turbidimeter – sensor(s), debubbler/measuring cham­ber(s), and cable for each sensor must be ordered separately or as a complete system with the Model
1056.
The 1056 turbidity instrument accepts inputs from both USEPA 180.1 and ISO 7027-compliant sensors
When ordering the Model 1056 turbidity instrument, the 02 (24VDC power supply) or the 03 (switching 115/230VAC power supply) are required. Both of these power supplies include four fully programmable relays with timers.
Note: Model 1056 Turbidity must be used with Clarity II sensor, sensor cable and debubbler.
Performance Specifications
Units: Turbidity (NTU, FTU, or FNU); total suspended
solids (mg/L, ppm, or no units)
Display resolution-turbidity: 4 digits; decimal point moves from x.xxx to xxx.
Display resolution-TSS: 4 digits; decimal point moves from x.xxx to xxxx
Calibration methods: user-prepared standard, com­mercially prepared standard, or grab sample. For total suspended solids user must provide a linear calibration equation.
Inputs: Choice of single or dual input, EPA 180.1 or ISO 7027 sensors.
Field wiring terminals: removable terminal blocks for sensor connection.
Accuracy after calibration at 20.0 NTU:
0-1 NTU ±2% of reading or 0.015 NTU, whichever is greater.
0-20 NTU: ±2% of reading.
10
Clarity ll Turbidimeter
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Reference Manual
00809-0100-3156
Section 2.0: Installation
March 2020
Section 2.0 Installation
2.1 Unpacking and Inspection
2.2 Installation
2.1 Unpacking and Inspection
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Emerson immediately.
2.2 Installation
2.2.1 General Information
1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem­peratures.
2. Install the analyzer in an area where vibration and electromagnetic and radio frequency interference are min­imized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.
Type of Mounting Figure
Panel 2-1
Wall and Pipe 2-2
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
11
Page 19
Figure 2-1 Panel Mounting Dimensions
MILLIMETER
INCH
154.9
6.1
154.9
6.1
17.13
1.1
126.4
5.0
101.6
4.00
(
126.4
5.0
Front View
Side View
)
76.2
3.0
41.4
1.6
Bottom View
152.73
6.0
Note: Panel mounting seal integrity (4/4X) for outdoor applications is the responsibility of the end user.
12
Page 20
Figure 2-2 Pipe and Wall Mounting Dimensions
(Mounting bracket PN:23820-00)
187
7.4
154.9
6.1
MILLIMETER
INCH
154.9
6.1
102
4.0
Wall / Surface Mount
130
5.1
232
9.1
33.5
1.3
165
6.5
108.9
4.3
80.01
3.2
45.21
1.8
Front View
Bottom View
Pipe Mount
Side View
130
5.1
Side View
232
9.1
33.5
1.3
165
6.5
71.37
2.8
The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
13
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00809-0100-3156
FIGURE 2-3. CSA Non Incendive Field Wiring Installation
Section 2.0: Installation
March 2020
Page 22
Reference Manual
O R
O R
2
2
PO W ER SUPPLY
ALARM
W IRING (VAC)
(O PTIO NAL)
AN ALO G O UTPUT
10
IF A C URRENT LO O P INPUT IS USED W ITH C URREN T/FLO W O PTIO N S (23/33), THE M A XIM U M A LLO W ED VA LUES O F THE INPUTS
ARE: 28 VO LTS, 22mA AN D 616mW AN D THE PO W ER SO URC E M UST BE FM A PPRO VED FO R C LASS 1 DIV ISIO N 2.
9. W H EN INSTALLIN G IN CLASS II AN D III LO C ATIO NS, USE A CLASS II A ND III W IRING M ETHOD
8
M O DEL 222, 225, 226, 228, 242 A ND 245 TORO IDAL C O NDUC TIVITY SENSORS H AV E BEEN A PPRO VED BY FM FO R USE W ITH THE 1056.
O RP SENSORS W ITH A PPRO VED PREAM PS M A Y BE USED IN 1056 C LASS I D IVISIO N 2 INSTALLA TIO N S. W HEN SELECTED W ITH O RP AN D
A PPRO VED PREAM P 23546-00. O RP SENSO RS W ITHO UT PREAM PS A RE SIM PLE A PPARATUS.
SENSO RS W HICH A RE FM A PPRO VED FO R C LASS I D IVISIO N 2, O R A RE SIM PLE APPA RATUS M A Y BE USED W ITH THE 1056.
SIM PLE APPA RATUS IS DEFINED A S AN ELECTRIC A L DEVICE THAT DO ES N O T G ENERATE M O RE
THAN 1.5V, 100m A , AN D 25 m W O R A PASSIVE C O M PO NENT THAT DO ES N O T D ISSIPA TE
M O RE THAN 1.3W . CONTAC TIN G C O ND UC TIV ITY SENSO RS AND pH SENSO RS W ITHO UT
PREAM PS M A Y BE A SIM PLE APPA RATUS, VERIFY THIS W ITH THE SENSO R M ANUFACTURER.
6
THE EPA A ND ISO CLARITY II TURBIDITY SENSORS ARE A PPRO VED FO R C LASS 1, D IVISIO N 2
5 4. NO REVISIO N TO DRA W ING W ITHO UT FM APPRO VA L. THIS IS AN A G ENC Y CO NTRO LLED D O C UM EN T.
3
G RO UN D C O N NEC TIO N M AY BE M A DE IN HAZARDO US AREA.
2
W H EN C O ND UIT IS USED, A SEAL IS REQUIRED AT EAC H C O NDUIT ENTRAN C E.
M ETAL C O N D UIT
M ETAL C O N D UIT
M ETAL C O N D UIT
M ETAL C O N D UIT
5
6
SENSO R CA BLE
IS SHIELDED
SENSO R CA BLE
IS SHIELDED
M ETAL C O N D UIT
3
SENSO R 1
8
5 6
C LARITY II
TURBID ITY
(O PTIO NAL)
C LARITY II
TURBID ITY
8
UNCLASSIFIED
AREA
UNCLASSIFIED
AREA
1056
HAZARDOUS
AREA
C LASS I, DIV. 2, G PS A-D, 0 - 50C
C LASS II, III, D IV 2, G PS E-G
10
10
NO TES: UNLESS O THERW ISE SPECIFIED
SCALE: NO NE
W EIG HT:
SIZE
D
DW G NO
SHEET 1 O F 1
1400324
REV
E
AG ENC Y C O N TROLLED DRA W ING
AN Y C HAN G E W ILL REQ UIRE
C ERTIFIC A TIO N AG ENC Y
SUBM ITTA L / APPRO VA L
00809-0100-3156
FIGURE 2-3. FM Non Incendive Field Wiring Installation
Section 2.0: Installation
March 2020
15
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Reference Manual
M YLAR AG ENCY
LABEL SEE SHEET 2
2X PO LYCA RBO NATE
10 PIN RIBBO N C ABLE
PO W ER SUPPLY
PCB ASSY
115/230V O R
24VDC O R
85-265VA C
PO LYCA RBO NA TE
TRAN SFORM ER C LAM P
2
PO LYCA RBO NA TE W IRIN G INSULATOR,
USED W ITH 24VD C PO W ER SUPPLY O PTIO N
W HEN O RDERED W ITH UL O PTIO N
M A IN PCB A SSY
W ITH LCD DISPLAY
NEO PRENE G ASKET
PO LYCA RBO NA TE
ENC LOSURE
SENSOR 1
SIG NA L PC B ASSY
SENSOR 2
SIG NA L PC B ASSY
(O PTIO NAL)
PO LYCA RBO NA TE
14 PIN RIBBO N C ABLE
SS G RO UND ING
PLATE
NEO PRENE G ASKET
PO LYCA RBO NA TE
FRON T CO VER
PO LYESTER OVERLAY
SS HING E W IRE
NO TES: UNLESS O THERW ISE SPECIFIED
1. ALL INSULATING MA TERIALS HA VE C TI
2
USED W ITH U L O PTIO N O N LY.
3
INFO RM A TIO N FRO M OTHER AG ENC IES (NO T RATIFIED BY C SA)M AY OPTIO NA LLY APPEAR HERE.
2
PO LYCA RBO NA TE W IRIN G INSULATOR
USED W ITH 85-265VA C SW ITCH ING PO W ER SUPPLY O PTIO N
W HEN O RDERED W ITH UL O PTIO N
PO LYCA RBO NA TE
PCB IN SULATO R
154.9
6.1
6.1
129.1
5.1
NO N-INCEND IVE C LASS 1, D IVISIO N 2 G RO UPS A , B, C & D
T4A Tam b 0-50C
DUST-TIG HT CLASS II D IVISIO N 2, G RO UPS E, F & G
C LASS III ENCLO SURE TYPE 4X
FOR USE IN THE FOLLOW ING
HAZARDOUS (CLASSIFIED) AREAS:
SCALE: 1:2
W EIG HT:
SIZE
D
DW G NO
SHEET 1 O F 2
H
1700629
REV
AG ENC Y C O N TROLLED DO C UM ENT
C ERTIFIC A TIO N A G ENC Y
SUBM ITTA L / A PPRO VA L
00809-0100-3156
FIGURE 2-3. CSA NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
March 2020
16
Page 24
Reference Manual
W ARNING
C
US
LISTED
R
U
L
AG ENC Y LABEL
TO P EDG E
TIPS O F SENSORS W ITH EXPO SED ELECTRODES SUCH A S THE M O DEL
100 SERIES CONTAC TIN G C O ND UC TIV ITY SENSO RS
200 SERIES TO RO ID AL C O N DUCTIVITY SENSORS
300 SERIES pH SENSO RS
400 SERIES CONTAC TIN G C O ND UC TIV ITY SENSO RS
498CL C HLO RINE SENSO R
499A SERIES AM PERO M ETRIC SENSO RS
3000 SERIES pH SENSO R
SEE DRAW IN G 1400325 FO R N O NINC ENDIV E FIELD W IRIN G (N IFW ) INSTALLATIO N
(C LASSIFIED) AREA S
ALL ALLO W A BLE SENSOR C O NFIG URATIO NS M UST PRO VIDE CA BLE PRO TECTIO N
PROVISIO N S (i.e. M ETAL CO ND UIT O R RAC EW A YS) IN C O M PLIAN C E W ITH THE
CA NAD IAN ELEC TRIC A L CO DE
M O D EL O PTIO N C O DE EXAM PLES:
1056-02-24-38-HT-UL
1056-03-22-38-HT
M O D EL O PTIO N STRING
SERIA L N UM BER
ASSEMBLY LOCA TIO N
IF O PTIO N UL, PRINT THIS
3
IF O PTIO N 01, PRINT:
ELSE, IF O PTIO N 02 PRIN T:
PO W ER: --- 24 VDC , (20-30VDC ), 15W
ELSE, IF O PTIO N 03 PRIN T:
BAR CODE
W ARNING
C
US
WARNING
AVERTISSEMENT
ORDINARY LOCATION:
HAZARDOUS LOCATION:
DESIG N AUTHO RITY LOC A TIO N
C O DE
PO W ER SUPPLY
01
02
24VDC
03
C O DE
M EASUREMENT 2 30 C O NTAC TIN G CO ND UC TIVITY31 TORO IDA L CO ND UC TIV ITY32 pH/O RP/ISE34 C HLO RINE35 DISSO LVED O XYG EN36 O ZONE37 TURBID ITY (W HEN IN STALLED PER DRA W ING 1400325)33 FLO W /CU RRENT INPUT38 NONE
C O DE
O UTPUTSAN ANA LOG 4-20m AHT HA RT 4-20m ADP PRO FIBUS DP PRO TOC O L
C O DE
M EASUREMENT 1 20 C O NTAC TIN G CO ND UC TIVITY21 TORO IDA L CO ND UC TIV ITY22 pH/O RP/ISE24 C HLO RINE25 DISSO LVED O XYG EN26 O ZONE27 TURBID ITY (W HEN IN STALLED PER DRA W ING 1400325)23 FLO W /CU RRENT INPUT
C O DE
UL APPROVAL (BLA NK IF NO NE SELECTED)UL UL O RD INA RY LO C ATIO NS A PPRO VAL
REV
1700629
H
SHEET 2 O F 2
DW G NO
D
SIZE
W EIG HT:
SCALE: 1:2
NO TES: UNLESS O THERW ISE SPECIFIED
00809-0100-3156
FIGURE 2-3. CSA NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
March 2020
17
Page 25
Reference Manual
M YLAR
AG ENC Y LABEL
SEE SHEET 2
2X PO LYCA RBO NATE
10 PIN RIBBO N
C ABLE
PO W ER SUPPLY ASSY
O R
O R
O R
PO LYCA RBO NA TE
TRAN SFORM ER C LAM P
O R
2
PO LYCA RBO NA TE W IRIN G INSULATOR
M A IN PCB A SSY
W ITH LC D DISPLA Y
NEO PRENE G ASKET
PO LYCA RBO NA TE
ENC LOSURE
SENSOR 1
SIG NA L PC B ASSY
SENSOR 2
SIG NA L PC B ASSY
PO LYCA RBO NA TE
SS G RO UND ING
PLATE
NEO PRENE G ASKET
PO LYCA RBO NA TE
FRON T CO VER
PO LYESTER O VERLAY
SS HING E W IRE
NO TES: UNLESS O THERW ISE SPECIFIED
1. ALL INSULATIN G M ATERIALS HAVE C TI
2
USED W ITH UL O PTIO N O NLY.
3
PO LYCA RBO NA TE W IRIN G INSULATOR
2
PO LYCA RBO NA TE
PCB IN SULATOR
O VERA LL DIM ENSIO N S
PRO FIBUS BO ARD
RIBBO N C ABLE
SEE SHEET 2
6.1
6.1
129.1
5.1
NO N-INC END IVE C LASS 1, D IVISIO N 2 G RO UPS A, B, C & D
DUST-TIG HT C LASS II D IVISIO N 2, G RO UPS E, F & G
FOR USE IN THE FOLLOW ING
HAZARDOUS (CLASSIFIED) AREAS:
SCALE: 1:2
W EIG HT:
SIZE
D
DW G NO
SHEET 1 O F 2
1700630
REV
J
AG ENC Y C O N TROLLED DO C UM ENT
C ERTIFIC A TIO N AG ENC Y
SUBM ITTA L/ APPRO V AL
00809-0100-3156
Section 2.0: Installation
March 2020
FIGURE 2-3. FM NonIncendive Class I, Division 2 Certified product for selected configurations
18
Page 26
Reference Manual
W ARNING
C
US
LISTED
R
U
L
AG ENC Y LABEL
TO P EDG E
TIPS O F SENSORS W ITH EXPO SED ELECTRODES SUCH A S THE M O D EL
100 SERIES C O NTAC TIN G CO ND UC TIVITY SENSORS
200 SERIES TO RO ID AL C O N DU CTIVITY SENSORS
300 SERIES p H SENSO RS
3000 SERIES pH SENSO R
IF NO NINC END IVE FEILD W IRING M ETHO D S ARE NO T USED, THEN:
NA TIO N AL ELECTRIC AL C O D E
1056 O PTIO N C O DE EXAM PLES:
1056PP03ANKC
1056CL02HTN5
M O D EL O PTIO N STRING
SERIA L NUM BER
ASSEMBLY LOCA TIO N
PRINTED IF O PTIO N UL
3
IF O PTIO N 01, PRINT:
ELSE, IF O PTIO N 02 PRIN T:
ELSE, IF O PTIO N 03 PRIN T:
BAR CODE
W ARNING
C
US
WARNING
AVERTISSEMENT
ORDINARY LOCATION:
HAZARDOUS LOCATION :
C HIN A RoHS LO G O M AY BE PRINTED H ERE
DESIG N AUTHORITY A DD RESS
CODE
POW ER SUPPLY
010203
CODE
MEASUREMENT 2
30
C O NTAC TIN G CO ND UC TIVITY31 TORO IDAL C O NDUC TIVITY32 pH/O RP/ISE
C HLO RINE35 DISSO LVED O XYG EN36 O ZO NE37 TURBID ITY33 FLO W /CURRENT INPUT38 NO NE
CODE
OUTPUTS
AN
HT
DP
PRO FIBUS DP PRO TOC O L
CODE
M EASUREMENT 1
20
C O NTAC TIN G CO ND UC TIVITY21 TORO IDAL C O NDUC TIVITY22 pH/O RP/ISE
C HLO RINE25 DISSO LVED O XYG EN36 O ZO NE27 TURBID ITY23 FLO W /CURRENT INPUT
CODE
UL APPROVAL (BLANK IF NONE SELECTED)
UL
UL O RD INARY LO C ATIO NS A PPRO VAL
REV
1700630
SHEET 2 O F 2
DW G NO
D
SIZE
W EIG HT:
SCALE: 1:2
NO TES: UNLESS O THERW ISE SPECIFIED
J
00809-0100-3156
FIGURE 2-3. FM NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
March 2020
19
Page 27
Reference Manual
00809-0100-3156
Section 2.0: Installation
March 2020
20
Page 28
Reference Manual
00809-0100-3156
Section 3.0: Wiring
March 2020
Section 3.0
Wiring
3.1 General
3.2 Preparing Conduit Openings
3.3 Preparing Sensor Cable
3.4 Power, Output, and Sensor Connections
3.1 General
The 1056 is easy to wire. It includes removable connectors and slide-out signal input boards. The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
3.1.1. Removable connectors and signal input boards
Model 1056 uses removable signal input boards and communication boards for ease of wiring and instal­lation. Each of the signal input boards can be partially or completely removed from the enclosure for wiring. The Model 1056 has three slots for placement of up to two signal input boards and one communication
board.
Slot 1-Left Slot 2 – Center Slot 3 – Right
Comm. board Input Board 1 Input Board 2
3.1.2 Signal Input Boards
Slots 2 and 3 are for signal input measurement boards. Wire the sensor leads to the measurement board following the lead locations marked on the board. After wiring the sensor leads to the signal board, carefully slide the wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland. Tighten the cable gland nut to secure the cable and ensure a sealed enclosure.
3.1.3 Digital Communication Boards
HART and Profibus DP communication boards will be available in the future as options for Model 1056 digital communication with a host. The HART board supports Bell 202 digital communications over an analog 4-20mA current output. Profibus DP is an open communications protocol which operates over a dedicated digital line to the host.
3.1.4 Alarm Relays
Four alarm relays are supplied with the switching power supply (85 to 265VAC, 03 order code) and the 24VDC power supply (20-30VDC, 02 order code). All relays can be used for process measurement(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed as an interval timer, typically used to activate pumps or control valves. As process alarms, alarm logic (high or low activation or USP*) and deadband are user-programmable. Customer-defined failsafe operation is supported as a programmable menu function to allow all relays to be energized or not-energized as a default condition upon powering the analyzer. The USP* alarm can be programmed to activate when the conductivity is within a user-selectable percentage of the limit. USP alarming is available only when a contacting conductivity measurement board is installed.
3.2 Preparing Conduit Openings
There are six conduit openings in all configurations of Model 1056. (Note that four of the openings will be fitted with plugs upon shipment.)
Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs.
NOTE: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the analyzer.
21
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Section 3.0: Wiring
March 2020
3.3 Preparing Sensor Cable
The 1056 is intended for use with all Rosemount sensors. Refer to the sensor installation instructions for details on preparing sensor cables.
3.4 Power, Output, and Sensor Connections
3.4.1 Power Wiring
Three Power Supplies are offered for Model 1056:
a. 115/230 VAC Power Supply (-01 ordering code)
b. 24 VDC (20 – 30V) Power Supply (-02 ordering code)
c. 85 – 265 VAC Switching Power Supply (-03 ordering code)
AC mains (115 or 230 V) leads and 24 VDC leads are wired to the Power Supply board which is mounted vertical­ly on the left side of the main enclosure cavity. Each lead location is clearly marked on the Power Supply board. Wire the power leads to the Power Supply board using the lead markings on the board.
The grounding plate is connected to the earth terminal of power supply input connector TB1 on the -01 (115/230 VAC) and -03 (85-265 VAC) power supplies. The green colored screws on the grounding plate are intended for connection to some sensors to minimize radio frequency interference. The green screws are not intended to be used for safety purposes.
115/230 VAC Power Supply (-01 ordering code) is shown below:
CAUTION
AC Power switch shipped in the 230 VAC position. Adjust switch upwards to 115 VAC position
for 110 VAC – 120 VAC operation.
Figure 3-1
24 VDC Power Supply (-02 ordering code) is shown below:
This power supply automatically detects DC power and accepts 20 VDC to 30 VDC inputs.
Four programmable alarm relays are included.
Figure 3-2
Switching AC Power Supply (-03 ordering code) is shown below:
22
This power supply automatically detects AC line condi­tions and switches to the proper line voltage and line frequency.
Four programmable alarm relays are included.
Figure 3-3
Page 30
Reference Manual
00809-0100-3156
Section 3.0: Wiring
March 2020
3.4.2 Current Output Wiring
All instruments are shipped with two 4-20 mA current outputs. Wiring locations for the outputs are on the Main board which is mounted on the hinged door of the instrument. Wire the output leads to the correct posi­tion on the Main board using the lead markings (+/positive,
-/negative) on the board. Male mating connectors are provided with each unit.
Note
Twisted pairs are required to minimize noise pickup in
Figure 3-4 4-20 mA current outputs. For high EMI/RFI environ­ments, shielded sensor wire is required and recom­mended in all other installations.
3.4.3 Alarm Relay Wiring
Four alarm relays are supplied with the switching power supply (85 to 265VAC, -03 order code) and the 24VDC power supply (20-30 VDC, -02 order code). Wire the relay leads on each of the independent relays to the correct position on the power supply board using the printed lead markings (NO/Normally Open, NC/Normally Closed, or Com/Common) on the board. See Fig 3-4.
NO1
RELAY 1COM1
NC1
NO2
RELAY 2COM2
NC2
NO3
RELAY 3COM3
NC3
NO4
RELAY 4COM4
NC4
Figure 3-5 Alarm Relay Wiring for Model 1056 Switching Power Supply (-03 Order Code)
3.4.4 Sensor Wiring to Signal Boards
Wire the correct sensor leads to the measurement board using the lead locations marked directly on the b o a r d . After wiring the sensor leads to the signal board, carefully slide the wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland.
For best EMI/RFI protection use shielded output signal cable enclosed in an earth-grounded metal conduit. Connect the shield to earth ground. AC wiring should be 14 gauge or greater. Provide a switch or breaker to dis­connect the analyzer from the main power supply. Install the switch or breaker near the analyzer and label it as the disconnecting device for the analyzer.
Keep sensor and output signal wiring separate from power wiring. Do not run sensor and power wiring in the same­conduit or close together in a cable tray.
NOTE:
Twisted pairs are required to minimize noise pickup in the flow and current sensor inputs. For high EMI/RFI environments, shielded sensor wire is required and recommended in all other installations.
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WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
Figure 3-6 Contacting Conductivity signal board and Sensor cable leads
Figure 3-7 Toroidal Conductivity Signal board and Sensor cable leads
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Figure 3-8 pH/ORP/ISE signal board and Sensor cable leads
Figure 3-9 Amperometric signal (Chlorine, Oxygen, Ozone) board and Sensor cable leads
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Figure 3-10 Turbidity signal board with plug-in Sensor connection
Figure 3-11 Flow/Current Input signal board and Sensor cable leads
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FIGURE 3-12 Power Wiring for the 1056 115/230VAC Power Supply (-01 Order Code)
FIGURE 3-13 Power Wiring for the 1056 85-265 VAC Power Supply (-03 ordering code)
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FIGURE 3-14 Output Wiring for Model 1056 Main PCB
To Main PCB
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FIGURE 3-15 Power Wiring for Model 1056 24VDC Power Supply (-02 ordering code)
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Section 4.0
Display and Operation
4.1 User Interface
4.2 Keypad
4.3 Main Display
4.4 Menu System
4.1 User Interface
The 1056 has a large display which shows two live measurement readouts in large digits and up to four additional process variables or diagnostic parameters concurrently. The display is back-lit and the format can be customized to meet user requirements. The intu­itive menu system allows access to Calibration, Hold (of current outputs), Programming, and Display functions by pressing the MENU button. In addition, a dedicated DIAGNOSTIC button is available to provide access to useful operational information on installed sensor(s) and any problematic conditions that might occur. The display flashes Fault and/or Warning when these condi­tions occur. Help screens are displayed for most fault and warning conditions to guide the user in trou­bleshooting. During calibration and programming, key presses cause different displays to appear. The displays are self­explanatory and guide the user step-by-step through the procedure.
Section 4.0: Display and Operation
March 2020
4.2 Instrument Keypad
There are 4 Function keys and 4 Selection keys on the instrument keypad.
Function keys:
The MENU key is used to access menus for program­ming and calibrating the instrument. Four top-level menu items appear when pressing the MENU key:
Calibrate: calibrate attached sensors and
analog outputs.
Hold: Suspend current outputs. Program: Program outputs, measurement,
temperature, security and reset.
Display: Program display format, language,
warnings, and contrast Pressing MENU always causes the main menu screen to appear. Pressing MENU followed by EXIT causes
the main display to appear.
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Pressing the DIAG key displays active Faults and Warnings, and provides detailed instrument information and sensor diagnostics including: Faults, Warnings, Sensor 1 and 2 information, Out 1 and Out 2 live current values, Instrument Software version, and AC frequen­cy used. Pressing ENTER on Sensor 1 or Sensor 2 provides useful diagnostics and information (as appli­cable): Measurement, Sensor Type, Raw signal value, Cell constant, Zero Offset, Temperature, Temperature Offset, selected measurement range,
Selection keys:
Surrounding the ENTER key, four Selection keys – up, down, right and left, move the cursor to all areas of the screen while using the menus. Selection keys are used to:
1. select items on the menu screens
2. scroll up and down the menu lists.
3. enter or edit numeric values.
4. move the cursor to the right or left
5. select measurement units during operations
4.3 Main Display
The Model 1056 displays one or two primary measurement values, up to four secondary measurement values, a fault and warning banner, alarm relay flags, and a digital communications icon.
Cable Resistance, Temperature Sensor Resistance, Signal Board software version.
The ENTER key. Pressing ENTER stores numbers and settings and moves the display to the next screen.
The EXIT key. Pressing EXIT returns to the previous screen without storing changes.
Process measurements:
Two process variables are displayed if two signal boards are installed. One process variable and process tem­perature is displayed if one signal board is installed with one sensor. The Upper display area shows the Sensor 1 process reading. The Center display area shows the Sensor 2 process reading. For dual conductivity, the Upper and Center display areas can be assigned to different process variables as follows:
Process variables for Upper display- example: Process variables for Center display- example:
Measure 1 Measure 1
% Reject Measure 2
% Pass % Reject
Ratio % Pass
Ratio
Blank
For single input configurations, the Upper display area shows the live process variable and the Center display area can be assigned to Temperature or blank.
Slope 1 Man Temp 2
Displayable Secondary Values
Ref Off 1 Output 1 mA
Secondary values:
Up to four secondary values are shown in four display quadrants at the bottom half of the screen. All four secondary value positions can be programmed by the user to any display parameter available. Possible secondary values include:
Gl Imp 1 Output 2 mA
Ref Imp 1 Output 1 %
Raw Output 2 %
mV Input Measure 1
Temp 1 Blank
Man Temp 1
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Fault and Wa rning banner:
If the analyzer detects a problem with itself or the sensor the word Fault or Warning will appear at the bottom of the display. A fault requires immediate attention. A warning indicates a problematic condition or an impending fail­ure. For troubleshooting assitance, press Diag.
For matt ing the Main D ispl ay
The main display screen can be programmed to show primary process variables, secondary process variables and diagnostics.
1. Press MENU
2. Scroll down to Display. Press ENTER.
3. Main Format will be highlighted. Press ENTER.
4. The sensor 1 process value will be highlighted in reverse video. Press the selection keys to navigate down to the screen sections that you wish to program. Press ENTER.
5. Choose the desired display parameter or diagnostic for each of the four display sections in the lower screen.
6. Continue to navigate and program all desired screen sections. Press MENU and EXIT. The screen will return to the main display.
For single sensor configurations, the default display shows the live process measurement in the upper display area and temperature in the center display area. The user can elect to disable the display of temperature in the cen­ter display area using the Main Format function. See Fig. 4-1 to guide you through programming the main display to select process parameters and diagnostics of your choice.
For dual sensor configurations, the default display shows Sensor 1 live process measurement in the upper display area and Sensor 2 live process measurement temperature in the center display area. See Fig. 4-1 to guide you through programming the main display to select process parameters and diagnostics of your choice.
4.4 Menu System
Model 1056 uses a scroll and select menu system. Pressing the MENU key at any time opens the top-level menu including Calibrate, Hold, Program and Display functions.
To find a menu item, scroll with the up and down keys until the item is highlighted. Continue to scroll and select menu items until the desired function is chosen. To select the item, press ENTER. To return to a previ­ous menu level or to enable the main live display, press the EXIT key repeatedly. To return immediately to the main display from any menu level, simply press MENU then EXIT.
The selection keys have the following functions: The Up key (above ENTER) increments numerical values, moves the decimal place one place to the right,
or selects units of measurement.
The Down key (below ENTER) decrements numerical values, moves the decimal place one place to the
left, or selects units of measurement
The Left key (left of ENTER) moves the cursor to the left. The Right key (right of ENTER) moves the cursor to the right.
To access desired menu functions, use the “Quick Reference” Figure B. During all menu displays (except main display format and Quick Start), the live process measurements and secondary measurement values are displayed in the top two lines of the Upper display area. This conveniently allows display of the live values during important calibration and programming operations.
Menu screens will time out after two minutes and return to the main live display.
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FIGURE 4-1 Formatting the Main Display
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Section 5.0: Programming the Analyzer - Basics
Section 5.0
Programming The Analyzer - Basics
5.1 General
5.2 Changing Start-Up Settings
5.3 Programming Temperature
5.4 Configuring and Ranging 4-20ma Outputs
5.5 Setting Security Codes
5.6 Security Access
5.7 Using Hold
5.8 Resetting Factory Defaults – Reset Analyzer
5.9 Programming Alarm Relays
5.1 General
Section 5.0 describes the following programming functions:
Changing the measurement type, measurement units and temperature units. Choose temperature units and manual or automatic temperature compensation mode Configure and assign values to the current outputs Set a security code for two levels of security access Accessing menu functions using a security code Enabling and disabling Hold mode for current outputs Choosing the frequency of the AC power (needed for optimum noise rejection) Resetting all factory defaults, calibration data only, or current output settings only
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5.2 Changing Startup Settings
5.2.1 Purpose
To change the measurement type, measurement units, or temperature units that were initially entered in Quick Start, choose the Reset analyzer function (Sec. 5.9) or access the Program menus for sensor 1 or sensor 2 (Sec.
6.0). The following choices for specific measurement type, measurement units are available for each sensor meas­urement board.
TABLE 5-1. Measurements and Measurement Units
Signal board Available measurements
pH/ORP (22, 32)
Contacting conductivity (20, 30)
Toroidal conductivity
(21, 31)
Chlorine (24, 34)
Oxygen (25, 35)
Ozone (-26, -36) Ozone
Temperature (all)
pH, ORP, Redox, Ammonia, Fluoride, Custom ISE
Conductivity, Resistivity, TDS, Salinity, NaOH (0-12%), HCl (0-15%), Low H2SO4, High H2SO4, NaCl (0-20%), Custom Curve
Conductivity, Resistivity, TDS, Salinity, NaOH (0-12%), HCl (0-15%), Low H2SO4, High H2SO4, NaCl (0-20%), Custom Curve
Free Chlorine, pH Independ. Free Cl, Total Chlorine, Monochloramine
Oxygen (ppm), Trace Oxygen (ppb), Percent Oxygen in gas, Salinity
Temperature °C. ºF
5.2.2 Procedure
Follow the Reset Analyzer procedure (Sec 5.8) to reconfigure the analyzer to display new measurements or measurement units. To change the specific measurement or measurement units for each signal board type, refer to the Program menu for the appropriate measurement (Sec. 6.0).
Measurements units:
pH, mV (ORP) %, ppm, mg/L, ppb,
µg/L, (ISE)
µS/cm, mS/cm, S/cm
% (concentration)
µS/cm, mS/cm, S/cm
% (concentration)
ppm, mg/L
ppm, mg/L, ppb, µg/L % Sat, Partial Pressure, % Oxygen In Gas, ppm Oxygen In Gas
ppm, mg/L, ppb, µg/L
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5.3 Choosing Temperature Units And Automatic/Manual Temperature Compensation
5.3.1 Purpose
Most liquid analytical measurements (except ORP) require temperature compensation. The Model 1056 performs temperature compensation automatically by applying internal temperature correction algorithms. Temperature correction can also be turned off. If tem­perature correction is off, the Model 1056 uses the tem­perature entered by the user in all temperature correc­tion calculations.
5.3.2 Procedure
Follow the menu screens in Fig. 5.1 to select automatic or manual temp compensatio n, set the manual reference temperature, and to program temperature units as °C or °F.
Figure 5-1. Choosing Temp Units and Manual Auto Temp Compensation
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Temperature Units: °C S1 Temp Comp: Auto S2 Temp Comp: Auto S1 Manual: +25.0°C
S2 Manual: +25.0ºC
5.4 Configuring and Ranging The Current Outputs
5.4.1 Purpose
The Model 1056 accepts inputs from two sensors and has two analog current outputs. Ranging the outputs means assigning values to the low (0 or 4 mA) and high (20 mA) outputs. This section provides a guide for configuring and ranging the outputs. ALWAYS CONFIGURE THE OUTPUTS FIRST.
5.4.2 Definitions
1. CURRENT OUTPUTS. The analyzer provides a con­tinuous output current (4-20 mA or 0-20 mA) directly proportional to the process variable or temperature.
34
The low and high current outputs can be set to any value.
2. ASSIGNING OUTPUTS. Assign a measurement to Output 1 or Output 2.
3. DAMPEN. Output dampening smooths out noisy readings. It also increases the response time of the output. Output dampening does not affect the response time of the display.
4. MODE. The current output can be made directly proportional to the displayed value (linear mode) or directly proportional to the common logarithm of the displayed value (log mode).
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5.4.3 Procedure: Configure Outputs
Under the Program/Outputs menu, the adjacent screen will appear to allow configuration of the outputs. Follow the menu screens in Fig. 5-2 to configure the outputs.
5.4.4 Procedure: Assigning Measurements the Low and High Current Outputs
The adjacent screen will appear when entering the Assign function under Program/Output/Configure. These screens allow you to assign a measurement, process value, or temperature input to each output. Follow the menu screens in Fig. 5-2 to assign measurements to the outputs.
5.4.5 Procedure: Ranging the Current Outputs
The adjacent screen will appear under Program/Output/Range. Enter a value for 4mA and 20mA (or 0mA and 20mA) for each output. Follow the menu screens in Fig. 5-2 to assign values to the out­puts.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
OutputM Configure
Assign: S1 Meas Range: 4-20mA Scale: Linear Dampening: 0sec
Fault Mode: Fixed Fault Value: 21.00mA
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
OutputM Assign
S1 Measurement S1 Temperature S2 Measurement S2 Temperature
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Output Range OM SN 4mA: 0.000µS/cm OM SN 20mA: 20.00µS/cm OM SN 4mA: 00.00pH OM SN 20mA: 14.00pH
Figure 5-2. Configuring and Ranging the Current Outputs
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5.5 Setting A Security Code
5.5.1 Purpose
The security codes prevent accidental or unwanted changes to program settings, displays, and calibration. Model 1056 has two levels of security code to control access and use of the instrument to different types of users. The two levels of security are:
- All: This is the Supervisory security level. It allows access to all menu functions, including
Programming, Calibration, Hold and Display.
- Calibration/Hold: This is the operator or
technician level menu. It allows access to
only calibration and Hold of the current outputs.
5.5.2 Procedure
1. Press MENU. The main menu screen appears.
Choose Program.
Figure 5-3. Setting a Security Code
S1: 1.234µS/cm 25.0ºC S2: 12.34pH 25.0ºC
Program
Outputs
MAIN MENU
Program
Measurement Temperature
Security
Diagnostic Setup Ambient AC Power:Unk
Reset Analyzer
2. Scroll down to Security. Select Security.
3. The security entry screen appears. Enter a three digit security code for each of the desired security levels. The security code takes effect
two minutes after the last key stroke. Record the security code(s) for future access and communication to operators or techni­cians as needed.
4. The display returns to the security menu screen. Press EXIT to return to the previous screen. To return to t he ma in displ ay, press ME NU followed by EXIT.
Fig. 5-3 displays the security code screens.
S1: 1.234µS/cm 25.0ºC S2: 12.34pH 25.0ºC
Security
Calibration/Hold: 000
All: 000
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5.6 Security Access
5.6.1 How the Security Code Works
When entering the correct access code for the Calibration/Hold security level, the Calibration and Hold menus are accessible. This allows operators or technicians to perform routine maintenance. This security level does not allow access to the Program or Display menus. When entering the correct access code for All security level, the user has access to all menu functions, includ­ing Programming, Calibration, Hold and Display.
5.6.2 Procedure
1. If a security code has been programmed, selecting the Calibrate, Hold, Program or Display top menu items causes the security access screen to appear
2. Enter the three-digit security code for the appropriate security level.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Security Code
000
3. If the entry is correct, the appropriate menu screen appears. If the entry is incorrect, the Invalid Code screen appears. The Enter Security Code screen reappears after 2 seconds.
5.7 UsingHold
5.7.1 Purpose
The analyzer output is always proportional to measured value. To prevent improper operation of systems or pumps that are controlled directly by the current output, place the analyzer in hold before removing the sensor for calibration and maintenance. Be sure to remove the analyzer from hold once calibration is complete. During hold, both outputs remain at the last value. Once in hold, all current outputs remain on
Hold indefinitely.
5.7.2 Using the Hold Function
To hold the outputs,
1. Press MENU. The main menu screen appears. Choose Hold.
2. The Hold Outputs and Alarms? screen appears. Choose Yes to place the analyzer in hold. Choose No to take the analyzer out of hold. Note: There are no alarm relays with this con figuration. Current outputs are included with all configurations.
3. The Hold screen will then appear and Hold
wi ll remain on i ndefinitely unt il H old is disabled.
See figure 5-1 below.
MAIN MENU
Figure 5-4. Using Hold
S1: 1.234µS/cm 25.0ºC S2: 12.34pH 25.0ºC
Hold
S1 Hold: No S2 Hold: No
Hold
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
S1 Hold outputs
and alarms? No Yes
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5.8 Resetting Factory Default Settings
5.8.1 Purpose
This section describes how to restore factory calibration and default values. The process also clears all fault messages and returns the display to the first Quick Start screen. The Model 1056 offers three options for resetting factory defaults.
a. reset all settings to factory defaults b. reset sensor calibration data only c. reset analog output settings only
5.8.2. Procedure
To reset to factory defaults, reset calibration data only or reset analog outputs only, follow the Reset Analyzer flow diagram.
Figure 5-5. Resetting Factory Default Settings
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5.9 Programming Alarm Relays
5.9.1 Purpose
The Model 1056 24VDC (02 order code) and the AC switching power supply (03 order code) provide four alarm relays for process measurement or temperature. Each alarm can be configured as a fault alarm instead of a process alarm. Also, each relay can be programmed independently and each can be programmed as an interval timer. This section describes how to configure alarm relays, simulate relay activation, and synchronize timers for the four alarm relays. This section provides details to program the following alarm features:
Sec.
5.9.2
5.9.3
5.9.4 Set relay logic High Program relay to activate at High or Low reading
5.9.5 Deadband: 0.00uS/cm
5.9.6 USP Safety: 0%↓ Program percentage of the limit to activate the alarm
5.9.7
5.9.8 Interval time: 24.0 hr Time in hours between relay activations
5.9.9
5.9.10
5.9.11
5.9.12 Simulate
5.9.13
Under the Program/Alarms menu, this screen will appear to allow configuration of the alarm relays. Follow the menu screens in Fig. XX to configure the outputs.
Alarm relay feature: default Description
Enter Setpoint 100.0uS/cm Enter alarm trigger value
Assign measurement S1 Measure Select alarm assignment
Program the change in process value after the relay deactivates
Normal state: Open
On-Time: 10 min Enter the time in seconds that the relay is activated.
Recover time: 60 sec Enter time after the relay deactivation for process recovery
Hold while active: S1 Holds current outputs during relay activation
Synchronize Timers Yes Control the timing of two or more relay timers set as Interval timers
Program relay default condition as open or closed for failsafe operation
Manually simulate alarms to confirm relay operation
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarms Configure/Setpoint Simulate Synchronize Timers: Yes
This screen will appear to allow selection of a specific alarm relay. Select the desired alarm and press ENTER.
This screen will appear next to allow complete pro­gramming of each alarm. Factory defaults are dis­played as they would appear for an installed contact­ing conductivity board. USP Safety only appears if alarm logic is set to “USP”. Interval timer, On Time, Recover Time, and Hold While Active only appear if the alarm is configured as an Interval timer.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Configure/Setpoint Alarm 1 Alarm 2 Alarm 3 Alarm 4
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
AlarmM Settings
Setpoint: 100.0uS/cm Assign: S1 Measure Logic: High Deadband: 0.00uS/cm USP Safety: 0%↓
Interval time: 24.0 hr On Time: 120 sec Recover time: 60 sec Hold while active: Sens1
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5.9.2 Procedure – Enter Setpoints
Under the Program/Alarms menu, this screen will appear to allow configuration of the alarm relays. Enter the desired value for the process measurement or temperature at which to activate an alarm event.
5.9.3 Procedure – Assign Measurement
Under the Alarms Settings menu, this screen will appear to allow assignment of the alarm relays. select an alarm assignment. Additional assignment choices are shown in Figure X-X depending on which meas­urement board(s) is installed.
5.9.4 Procedure – Set Relay Logic
Under the Alarms Settings menu, this screen will appear to set the alarm logic. Select the desired relay logic to activate alarms at a High reading or a Low reading. USP Safety only appears if a contacting con­ductivity board is installed.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 S2 Setpoint
+100.0uS/cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
AlarmM Assign:
S1 Measurement S1 Temperature S2 Measurement S2 Temperature Interval Timer Fault Off
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
AlarmM Logic:
High Low USP
5.9.5 Procedure – Deadband
Under the Alarms Settings menu, this screen will appear to program the deadband as a measurement value. Enter the change in the process value needed after the relay deactivates to return to normal (and thereby preventing repeated alarm activation).
5.9.6 Procedure – USP Safety
Under the Alarms Settings menu, this screen will appear to program the USP alarm setting. Enter the percentage below the limit at which to activate the alarm.
5.9.7 Procedure – Normal State
The user can define failsafe condition in software by programming the alarm default state to normally open or normally closed upon power up. To display this alarm configuration item, enter the Expert menus by holding down the EXIT key for 6 seconds while in the main display mode. Select Yes upon seeing the screen prompt: “Enable Expert Menu?” Under the Alarms Settings menu, this screen will appear to set the normal state of the alarms. Select the alarm condition that is desired each time the analyzer is powering up.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 Deadband
+000.5uS/cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 USP Safety
i
+0%
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm2 Normal State
Open
Closed
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5.9.8 Procedure – Interval time
Under the Alarms Settings menu, this screen will appear to set the interval time. Enter the fixed time in hours between relay activations.
5.9.9 Procedure – On time
Under the Alarms Settings menu, this screen will appear to set the relay on time. Enter the time in sec­onds that the relay is activated.
5.9.10 Procedure – Recovery time
Under the Alarms Settings menu, this screen will appear to set the relay recovery time. Enter time after the relay deactivation for process recovery.
5.9.11 Procedure – Hold while active
Under the Alarms Settings menu, this screen will appear to program the feature that Holds the current outputs while alarms are active. Select to hold the current outputs for Sensor 1, Sensor 2 or both sensors while the relay is activated.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 Interval Time
024.0 hrs
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 On-Time
00.00sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 Recovery
060sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Alarm1 Hold while active Sensor 1 Sensor 2 Both None
5.9.12 Procedure – Simulate
Alarm relays can be manually set for the purposes of checking devices such as valves or pumps. Under the Alarms Settings menu, this screen will appear to allow manual forced activation of the alarm relays. Select the desired alarm condition to simulate.
5.9.13 Procedure – Synchronize
Under the Alarms Settings menu, this screen will appear to allow Synchronization of alarms that are set to interval timers. Select yes or no to Synchronize two or more timers.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Simulate Alarm M
Don’t simulate De-energize Energize
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Synchronize Timers
Yes
No
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6.1 Configuring Measurements – Introduction
6.2 pH
6.3 ORP
6.4 Contacting Conductivity
6.5 Toroidal Conductivity
6.6 Chlorine
6.6.1 Free Chlorine
6.6.2 Total Chlorine
6.6.3 Monochloramine
6.6.4 pH-Independent Free Chlorine
6.7 Oxygen
6.8 Ozone
Section 6.0: Programming the Measurements
March 2020
Section 6.0
Programming - Measurements
6.9 Turbidity
6.10 Flow
6.11 Current Input
6.1 Programming Measurements – Introduction
The Model 1056 automatically recognizes each installed measurement board upon first power-up and each time the analyzer is powered. Completion of Quick Start screens upon first power up enable measurements, but addi­tional steps may be required to program the analyzer for the desired measurement application. This section cov­ers the following programming and configuration functions;
1. Selecting measurement type or sensor type (all sections)
2. Identifying the preamp location (pH-see Sec. 6.2)
3. Enabling manual temperature correction and entering a reference temperature (all sections)
4. Enabling sample temperature correction and entering temperature correction slope (selected sections)
5. Defining measurement display resolution (pH and amperometric)
6. Defining measurement display units (all sections)
7. Adjusting the input filter to control display and output reading variability or noise (all sections)
8. Selecting a measurement range (conductivity – see Sec’s 6.4, 6.5)
9. Entering a cell constant for a contacting or toroidal sensor (see Sec’s 6.4, 6.5)
10. Entering a temperature element/RTD offset or temperature slope (conductivity-see Sec’s 6.4)
11. Creating an application-specific concentration curve (conductivity-see Sec’s 6.4, 6.5)
12. Enabling automatic pH correction for free chlorine measurement (Sec. 6.6.1)
To fully configure the analyzer for each installed measurement board, you may use the following:
1. Reset Analyzer function to reset factory defaults and configure the measurement board to the desired measurement. Follow the Reset Analyzer menu (Fig. 5-5) to reconfigure the analyzer to display new measurements or measurement units.
2. Program menus to adjust any of the programmable configuration items. Use the following configuration and programming guidelines for the applicable measurement.
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Section 6.0: Programming the Measurements
March 2020
6.2 pH Measurement Programming
6.2.1 Description
This section describes how to configure the Model 1056 analyzer for pH measurements. The following programming and configuration functions are covered.
TABLE 6-1. pH Measurement Programming
Measure Sec. Menu function: default setting pH
6.2.2 Measurement type: pH
6.2.3 Preamp location: Analyzer
6.2.4 Solution temperature correction Off
6.2.5 Temp coefficient (custom)
6.2.6 Resolution: 0.01pH
6.2.7
6.2.8 Reference Z: Low
Filter: 4 sec Override the default input filter, enter 0-999 seconds
A detailed flow diagram for pH programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
Description
Select pH, ORP, Redox, Ammonia, Fluoride, Custom ISE
Identify preamp location
Select Off, ultra-pure, high pH, custom
Enter the temp coefficient
Select 0.01pH or 0.1pH for pH display resolution
Select low or high reference impedance
To configure the pH measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to pH. Press ENTER.
The adjacent screen format will appear (factory defaults are shown). To program any function, scroll to the desired item and press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: pH Preamp: Analyzer Sol’n Temp Corr: Off T Coeff: -0.029pH/°C
Resolution: 0.01pH Filter: 4 sec Reference Z: Low
The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for pH programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.2.2 Measurement
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
pH
ORP Redox Ammonia
Fluoride Custom ISE
6.2.3 Preamp
The display screen for identifying the Preamp location is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
44
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Preamp
Analyzer
Sensor/JBox
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6.2.4 Solution Temperature Correction
Th e di splay scree n fo r se lecting the Soluti on temperature correction algorithm is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
6.2.5 Temperature Coefficient
The display screen for entering the custom solution tem­perature coefficient is shown. The default value is dis­played in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
6.2.6 Resolution
The display screen for selecting 0.01pH or 0.1pH for pH display resolution is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
6.2.7 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Sol’n Temp Corr.
Off
Ultra Pure Water High pH Custom
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Sol’n Temp Coeff.
- 0.032pH/ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Resolution
0.01pH
0.1pH
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
04 sec
6.2.8 Reference Impedence
The display screen for selecting Low or High Reference impedance is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Reference Z
Low
High
6.3 ORP Measurement Programming
6.3.1 Description
The section describes how to configure the Model 1056 analyzer for ORP measurements. The following programming and configuration functions are covered:
TABLE 6-2. ORP Measurement Programming
Measure Sec. Menu function: default
ORP
6.3.2 Measurement type: pH
6.3.3 Preamp location: Analyzer
6.3.4 Filter: 4 sec
6.3.5 Reference Z: Low
Description
Select pH, ORP, Redox, Ammonia, Fluoride, Custom ISE
Identify preamp location
Override the default input filter, enter 0-999 seconds
Select low or high reference impedance
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A detailed flow diagram for ORP programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the ORP measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: pH Preamp: Analyzer Flter: 4 sec Reference Z: Low
ORP. Press ENTER.
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for ORP programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.3.2 Measurement
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
6.3.3 Preamp
The display screen for identifying the Preamp location is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
6.3.4 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
6.3.5 Reference Impedence
The display screen for Selecting Low or high Reference impedance is shown. The default value is displayed in bold type. Refer to the pH/ORP Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
pH ORP Redox
Ammonia
Fluoride Custom ISE
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Preamp
Analyzer
Sensor/JBox
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
04 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Reference Z
Low
High
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Section 6.0: Programming the Measurements
March 2020
6.4 Contacting Conductivity Measurement Programming
6.4.1 Description
The section describes how to configure the Model 1056 analyzer for conductivity measurements using contacting conductivity sensors. The following programming and configuration functions are covered.
TABLE 6-3. Contacting Conductivity Measurement Programming
Measure Sec. Menu function: default Contacting Conductivi
6.4.2 Type: 2-Electrode
ty
6.4.3 Measure: Conductivity
6.4.4 Range: Auto
6.4.5 Cell K: 1.00000/cm
6.4.6 RTD Offset: 0.00ºC
6.4.7
6.4.8 Temp Comp: Slope
6.4.9 Slope: 2.00%/°C Enter the linear temperature coefficient
6.4.10 Ref Temp: 25.0°C Enter the Reference temp
6.4.11 Filter: 2 sec Override the default input filter, enter 0-999 seconds
6.4.12 Custom Setup Enter 2-5 data points in ppm and µS/cm for custom curves
6.4.13 Cal Factor: 0.95000/cm Enter the Cal Factor for 4-Electrode sensors from the sensor tag
RTD Slope: 0 Enter the RTD Slope
Description
Select 2-Electrode or 4-Electrode type sensors
Select Conductivity, Resistivity, TDS. Salinity or % conc
Select measurement Auto-range or specific range
Enter the cell Constant for the sensor
Enter the RTD Offset
Select Temp Comp: Slope, Neutral Salt, Cation or Raw
A detailed flow diagram for contacting conductivity programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the contacting conductivity measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to contacting conductivity. Press ENTER.
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Type: 2-Electrode Measure: Cond Range: Auto Cell K: 1.00000/cm RTD Offset: 0.00ºC RTD Slope: 0 Temp Comp: Slope Slope: 2.00%/°C Ref Temp: 25.0°C Filter: 2 sec Custom Setup
The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for contacting conductivity programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.4.2 Sensor Type
Th e display scre en for sele cting 2-E lectrod e or 4-Electrode type sensors is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Type
2-Electrode
4-Electrode
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6.4.3 Measure
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.4 Range
The display screen for Selecting Auto-ranging or a specific range is shown. The default value is displayed in bold type. Note: Ranges are shown as conductance, not conductivity. Refer to the contacting conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Conductivity
Resistivity TDS Salinity
NaOH (0-12%) HCl (0-15%) Low H2SO4 High H2SO4 NaCl (0-20%) Custom Curve
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Range
Auto
50 µS 500 µS 2000 µS 20 mS 200 mS 600 mS
6.4.5 Cell Constant
The display screen for entering a cell Constant for the sensor is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.6 RTD Offset
The display screen for Entering the RTD Offset for the sensor is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.7 RTD Slope
The display screen for entering the RTD slope for the sensor is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.8 Temp Comp
The display screen for Selecting Temperature Compensation as Slope, Neutral Salt, Cation or Raw is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Cell Constant
1.00000 /cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN RTD Offset
0.00°C
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN RTD Slope
2.00%/ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Temp Comp
Slope
Neutral Salt Cation Raw
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Section 6.0: Programming the Measurements
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6.4.9 Slope
The display screen for Entering the conductivity/temp Slope is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.10 Reference Temp
The display screen for manually entering the Reference temperature is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.11 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the contacting conductivity Programming flow diagram to complete this function.
6.4.12 Custom Setup
The display screens for creating a custom curve for converting conductiv ity to conce ntr ation i s shown. Re fer t o the contacting conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Slope
2.00 %/ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Ref Temp
(25.0ºC normal)
+25.0ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
02 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Custom Curve
Configure Enter Data Points Calculate Curve
When the custom curve data entry is complete, press ENTER. The display will confirm the determination of a custom curve fit to the entered data by displaying this screen:
If the custom cu rve fit is not completed or i s unsuccessful, the display will read as follows and the screen will return to the beginning custom curve screen.
6.4.13 Cal Factor
Upon initial installation and power up, if 4-electrode was selected for the sensor type in the Quick Start menus, the user enters a Cell Constant and a “Cal Factor” using the instrument keypad. The cell constant is needed to convert measured conductance to conductivity as displayed on the analyzer screen. The “Cal Factor” entry is needed increase the accuracy of the live conductivity readings, especially at low conduc­tivity readings below 20uS/cm. Both the Cell Constant and the “Cal Factor” are printed on the tag attached to the 4-electrode sensor/cable.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calculate Curve
Custom curve fit completed. In Process Cal recommended.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calculate Curve
Failure
The display screen for entering Cal Factor is shown. The default value is displayed in bold type. If necessary after initial installation and start-up, enter the “Cal Factor” as printed on the sensor tag.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Cal Factor
0.95000/cm
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Section 6.0: Programming the Measurements
March 2020
6.5 Toroidal Conductivity Measurement Programming
6.5.1 Description
The section describes how to configure the Model 1056 analyzer for conductivity measurements using inductive/toroidal sensors. The following programming and configuration functions are covered.
TABLE 6-4. Toroidal Conductivity Measurement Programming
Measure Sec. Menu function: default
Toroidal
conductivi
6.5.2 Model: 228
ty
6.5.3 Measure: Conductivity
6.5.4 Range: Auto
6.5.5 Cell K: 3.00000/cm
6.5.6 Temp Comp: Slope
6.5.7 Slope: 2.00%/°C Enter the linear temperature coefficient
6.5.8 Ref Temp: 25.0°C Enter the Reference temp
6.5.9 Filter: 2 sec Override the default input filter, enter 0-999 seconds
6.5.10 Custom Setup Enter 2-5 data points in ppm and µS/cm for custom curves
Description
Select sensor type
Select Conductivity, Resistivity, TDS, Salinity or % conc
Select measurement Auto-range or specific range
Enter the cell Constant for the sensor
Select Temp Comp: Slope, Neutral Salt, or Raw
A detailed flow diagram for toroidal conductivity programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the toroidal conductivity measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Model: 228 Measure: Cond Range: Auto
4. Select Sensor 1 or Sensor 2 corresponding to
toroidal conductivity. Press ENTER. The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
Cell K: 3.00000/cm RTD Offset: 0.00ºC RTD Slope: 0 Temp Comp: Slope Slope: 2.00%/°C Ref Temp: 25.0°C Filter: 2 sec Custom Setup
The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for toroidal conductivity programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.5.2 Sensor Model
The display screen for selecting the sensor model is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Model
228
225 226 247
50
Other
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6.5.3 Measure
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to complete this function.
6.5.4 Range
The display screen for Selecting Auto-ranging or a specific range is shown. The default value is displayed in bold type. Note: Ranges are shown as conductance, not conductivity. Refer to the toroidal conductivity Programming flow diagram to complete this function.
6.5.5 Cell Constant
The display screen for entering a cell Constant for the sensor is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Conductivity
Resistivity TDS Salinity
NaOH (0-12%) HCl (0-15%) Low H2SO4 High H2SO4 NaCl (0-20%) Custom Curve
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Range
Auto
2000 mS 50 mS 2 mS 200µS
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Cell Constant
3.00000 /cm
6.5.6 Temp Comp
The display screen for Selecting Temperature Compensation as Slope, Neutral Salt, or Raw is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to com­plete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Temp Comp
Slope Neutral Salt Raw
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6.5.7 Slope
The display screen for Entering the conductivity/temp Slope is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to complete this function.
6.5.8 Ref Temp
The display screen for manually Entering the Reference temperature is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to complete this function.
6.5.9 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the toroidal conductivity Programming flow diagram to complete this function.
6.5.10 Custom Setup
The display screens for creating custom curves for con­verting conductivity to concentration is shown. Refer to the toroidal conductivity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Slope
2.00%/ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Ref Temp
(25.0ºC normal)
+25.0ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
02 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Custom Curve
Configure Enter Data Points Calculate Curve
When the custom curve data entry is complete, press ENTER. The display will confirm the determination of a custom curve fit to the entered data by displaying this screen:
If the custom cu rve fit is not completed or i s unsuccessful, the display will read as follows and the screen will return to the beginning custom curve screen.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calculate Curve
Custom curve fit completed. In Process Cal recommended.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calculate Curve
Failure
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Section 6.0: Programming the Measurements
March 2020
6.6 Chlorine Measurement Programming
With a Chlorine measurement board installed, Model 1056 can measure any of four variants of Chlorine:
• Free Chlorine
• Total Chlorine
• Monochloramine
• pH-independent Free Chlorine
The section describes how to configure the Model 1056 analyzer for Chlorine measurements.
6.6.1 Free Chlorine Measurement Programming
6.6.1.1 Description
This Chlorine sub-section describes how to configure the Model 1056 analyzer for Free Chlorine measurement using amperometric chlorine sensors. The following programming and configuration functions are covered:
TABLE 6-5. Free Chlorine Measurement Programming
Measure Sec. Menu function: default Free
Chlorine
6.6.1.2 Measure: Free Chlorine
6.6.1.3
6.6.1.4 Filter: 5sec
6.6.1.5 Free Cl Correct: Live
6.6.1.6 Manual pH: 7.00 pH For Manual pH correction, enter the pH value
6.6.1.7 Resolution: 0.001 Select display resolution 0.01 or 0.001
Units: ppm Select units ppm or mg/L
Description
Select Free Chlorine, pH Ind. Free Cl. Total Cl, Monochloramine
Override the default input filter, enter 0-999 seconds
Select Live/Continuous pH correction or Manual
A detailed flow diagram for programming of all chlorine measurements is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the chlorine measurement board for free chlorine:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: Free Chlorine Units: ppm
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
Filter: 5sec Free Cl Correct: Live Manual pH: 7.00 pH Resolution: 0.001
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The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for chlorine programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.6.1.2 Measure
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to
complete this function.
6.6.1.3 Units
The display screen for selecting units as ppm or mg/L is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.1.4 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.1.5 Free Chlorine pH Correction
The display screen for Selecting Live/Continuous pH correction or Manual pH correction is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Free Chlorine
pH Independ. Free Cl Total Chlorine Monochloramine
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm
mg/L
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
05 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Free Cl
pH Correction
Live/Continuous
Manual
6.6.1.6 Manual pH Correction
The display screen for manually entering the pH value of the measured process liquid is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.1.7 Resolution
The display screen for selecting display resolution as
0.001 or 0.01 is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
54
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Manual pH
07.00 pH
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Resolution -
0.001
0.01
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Section 6.0: Programming the Measurements
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6.6.2 Total Chlorine Measurement Programming
6.6.2.1 Description
This Chlorine sub-section describes how to configure the Model 1056 analyzer for Total Chlorine measurement using amperometric chlorine sensors. The following programming and configuration functions are covered:
TABLE 6-6. Total Chlorine Measurement Programming
Measure Sec. Menu function: default
Total
Chlorine
6.6.2.2 Measure: Free Chlorine
6.6.2.3 Units: ppm
6.6.2.4 Filter: 5sec
6.6.2.5 Resolution: 0.001
Description
Select Free Chlorine, pH Ind. Free Cl. Total Cl, Monochloramine
Select units ppm or mg/L
Override the default input filter, enter 0-999 seconds
Select 0.01 or 0.001 display resolution
A detailed flow diagram for programming of all chlorine measurements is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the chlorine measurement board for total chlorine:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: Free Chlorine Units: ppm Filter: 5sec Resolution: 0.001
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for chlorine programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.6.2.2 Measure
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the chlorine Programming flow diagram to complete this function.
6.6.2.3 Units
The display screen for selecting units as ppm or mg/L is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Free Chlorine
pH Independ. Free Cl Total Chlorine Monochloramine
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm
mg/L
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6.6.2.4 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.2.5 Resolution
The display screen for selecting display resolution as
0.001 or 0.01 is shown. The default value is displayed
in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
05 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Resolution
0.001
0.01
6.6.3 Monochloramine Measurement Programming
6.6.3.1 Description
This Chlorine sub-section describes how to configure the Model 1056 analyzer for Monochloramine measurement using amperometric chlorine sensors. The following programming and configuration functions are covered:
TABLE 6-7. Monochloramine Measurement Programming
Measure Sec. Menu function: default
Monochloramine
6.6.3.2 Measure: Free Chlorine
6.6.3.3 Units: ppm
6.6.3.4 Filter: 5sec
6.6.3.5 Resolution: 0.001
Description
Select Free Chlorine, pH Ind. Free Cl. Total Cl, Monochloramine
Select units ppm or mg/L
Override the default input filter, enter 0-999 seconds
Select 0.01pH or 0.1ppm/mg/L for display Resolution
A detailed flow diagram for programming of all chlorine measurements is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the chlorine measurement board for monochloramine:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: Free Chlorine Units: ppm Filter:
Resolution: 0.001
5sec
The following screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for chlorine programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.6.3.2-Measure: Monochloramine
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Free Chlorine
pH Independ. Free Cl Total Chlorine Monochloramine
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6.6.3.3 Units
The display screen for selecting units as ppm or mg/L is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.3.4 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm
mg/L
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.3.5 Resolution
The display screen for selecting display resolution as
0.001 or 0.01 is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
05 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Resolution
0.001
0.01
6.6.4 pH-Independent Free Chlorine Measurement Programming
6.6.4.1 Description
This Chlorine sub-section describes how to configure the Model 1056 analyzer for Free Chlorine measurements using the pH-independent free chlorine sensor, Model 498CL-01, manufactured by Rosemount. The following program­ming and configuration functions are covered:
TABLE 6-8. pH-independent Free Chlorine Measurement Programming
Measure Sec. Menu function: default pH-independent Free Chlorine
6.6.4.2
6.6.4.3
6.6.4.4 Filter: 5sec
6.6.4.5
Measure: pH Indep Free Cl Select Free Chlorine, pH Ind. Free Cl. Total Cl, Monochloramine
Units: ppm Select units ppm or mg/L
Resolution: 0.001
Description
Override the default input filter, enter 0-999 seconds
Select 0.01pH or 0.1ppm/mg/L for display Resolution
A detailed flow diagram for programming of all chlorine measurements is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the chlorine measurement board for pH-independent free chlorine:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to chlorine. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: Free Chlorine Units: ppm Filter: 5sec Resolution: 0.001
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
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The following sub-sections provide you with the initial display screen that appears for each configuration function. Use the flow diagram for chlorine programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.6.4.2 Measurement: pH-independent Free Chlorine
The display screen for selecting the measurement is shown. The default value is displayed in bold type. Refer to the chlorine Programming flow diagram to complete this function.
6.6.4.3 Units
The display screen for selecting units as ppm or mg/L is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.4.4 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
6.6.4.5 Resolution
The display screen for selecting display resolution as
0.001 or 0.01 is shown. The default value is displayed in bold type. Refer to the Chlorine Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Free Chlorine
pH Independ. Free Cl Total Chlorine Monochloramine
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm
mg/L
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
05 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Resolution
0.001
0.01
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Section 6.0: Programming the Measurements
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6.7 Oxygen Measurement Programming
6.7.1 Description
This section describes how to configure the Model 1056 analyzer for dissolved and gaseous oxygen measurement using amperometric oxygen sensors. The following programming and configuration functions are covered:
TABLE 6-9. Oxygen Measurement Programming
Measure Sec. Menu function: default
Oxygen
6.7.2
6.7.3 Units: ppm
6.7.4
6.7.5 Salinity: 00.0‰
6.7.6 Filter: 5sec Override the default input filter, enter 0-999 seconds
6.7.7
6.7.8 Use Press: At Air Cal Select atmospheric pressure source – internal or mA Input
Type: Water/Waste Select Water/Waste, Trace. BioRx, BioRx-Other, Brew, %O2 In Gas
Partial Press: mmHg
Pressure Units: bar
A detailed flow diagram for oxygen programming is provided at the end of Sec. 6 to guide you through all basic pro­gramming and configuration functions.
To configure the Oxygen measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to Oxygen. Press ENTER.
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
Description
Select ppm, mg/L, ppb, µg/L, % Sat, %O2-Gas, ppm Oxygen-Gas
Select mm Hg, in Hg. atm, kPa, mbar or bar for Partial pressure
Enter Salinity as ‰
Select pressure units: mm Hg, in Hg,. Atm, kPa, mbar, bar
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Type: Water/Waste
Units: ppm Partial Press: mmHg
Salinity: 00.0‰ Filter: 5sec Pressure Units: bar Use Press: At Air Cal Custom Setup
The following sub-sections show the initial display screen that appears for each configuration function. Use the flow diagram for oxygen programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
6.7.2 Oxygen Measurement application
The display screen for programming the measurement is shown. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to complete this function.
6.7.3 Units
The display screen for selecting units as ppm , mg/L, ppb, µg/L, % Saturation, %Oxygen in Gas, or ppm Oxygen in Gas is shown. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Type
Water/Waste Trace Oxygen BioRx-Rosemount BioRx-Other
Brewing Oxygen In Gas
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm
mg/L ppb µg/L
% Saturation Partial Pressure % Oxygen In Gas ppm Oxygen In Gas
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6.7.4 Partial Press
The display screen for selecting pressure units for Partial pressure is shown. This selection is needed if the specified measurement is Partial pressure. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to complete this function.
6.7.5 Salinity
The display screen for Entering the Salinity (as parts per thousand) of the process liquid to be measured is shown. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to complete this function. Enter Salinity as ‰
6.7.6 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Partial Press
mm Hg
in Hg atm kPa
mbar bar
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Salinity
00.0 ‰
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
05 sec
6.7.7 Pressure Units
The display screen for selecting pressure units for atmospheric pressure is shown. This selection is needed for the display of atmospheric pressure measured by the onboard pressure transducer on the Oxygen measurement board. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to complete this function.
6.7.8 Use Pressure
The display screen for selecting atmospheric pressure source. The default value is displayed in bold type. Refer to the Oxygen Programming flow diagram to com­plete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Pressure Units
mm Hg
in Hg atm kPa
mbar bar
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Use Pressure?
At Air Cal
mA Input
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6.8 Ozone Measurement Programming
6.8.1 Description
This section describes how to configure the 1056 analyzer for ozone measurement using amperometric ozone sen­sors. The following programming and configuration functions are covered:
TABLE 6-10. Ozone Measurement Programming
Measure Sec. Menu function: default
Ozone
6.8.2 Units: ppm
6.8.3 Filter: 5sec
6.8.4
Resolution: 0.001
A detailed flow diagram for ozone programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the Ozone measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to Ozone. Press ENTER.
The adjacent screen format will appear (factory defaults are shown). To program any displayed function, scroll to the desired item and press ENTER.
Description
Select units ppm, mg/L, ppb, µg/L
Override the default input filter, enter 0-999 seconds
Select 0.01or 0.001 for display resolution
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Units: ppm Filter: 5 sec Resolution: 0.001
The following sub-sections show the initial display screen that appears for each configuration function. Use the flow diagram for ozone programming at the end of Sec. 6 and the Model 1056 live screen prompts for each function to complete configuration and programming.
Note: Ozone measurement boards are detected automatically by the analyzer. No measurement selection is necessary.
6.8.2 Units
The display screen for selecting measurement units is shown. The default value is displayed in bold type. Refer to the Ozone Programming flow diagram to complete this function.
6.8.3 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the Ozone Programming flow diagram to complete this function.
6.8.4 Resolution
The display screen for selecting display resolution as
0.001 or 0.01 is shown. The default value is displayed in bold type. Refer to the Ozone Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm
mg/L ppb µg/L
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input filter
05 sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Resolution
0.001
0.01
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Section 6.0: Programming the Measurements
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6.9 Turbidity Measurement Programming
6.9.1 Description
This section describes how to configure the Model 1056 analyzer for Turbidity measurements. The following programming and configuration functions are covered.
TABLE 6-11 Turbidity Measurement Programming
Measure Sec. Menu function: default
Turbidity
*TSS: Total Suspended Solids
6.9.2 Measurement type: Turbidity
6.9.3 Measurement units: NTU
6.9.4 Enter TSS* Data:
6.9.5 Filter: 20 sec
6.9.6 Bubble Rejection: On
A detailed flow diagram for Turbidity programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the Turbidity measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to Turbidity. Press ENTER.
Description
Select Turbidity or TSS calculation (estimated TSS)
NTU, FTU, FNU
Enter TSS and NTU data to calculate TSS based on Turbidity
Override the default input filter, enter 0-999 seconds
Intelligent software algorithm to eliminate erroneous readings caused by bubble accumulation in the sample
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: Turbidity Units: NTU Enter TSS Data Filter: 20sec
The following screen format will appear (factory defaults are shown).
Bubble Rejection: On
To program Turbidity, scroll to the desired item and press ENTER.
The following sub-sections provide you with the initial display screen that appears for each programming routine. Use the flow diagram for Turbidity programming at the end of Sec. 6 and the live screen prompts to complete programming.
6.9.2 Measurement
The display screen for selecting the measurement is shown. The default measurement is displayed in bold type. Refer to the Turbidity Programming flow diagram to complete this function.
6.9.3 Units
The display screen for selecting the measurement units is shown. The default value is displayed in bold type. Refer to the Turbidity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Turbidity
Calculated TSS
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
NTU
FTU FNU
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Normal case: TSS is alw ays a pos itive num ber when Turbidity is a positive num ber.
Abnormal c ase: TSS can be a negative num ber when Turbidity is a pos itive num ber.
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Section 6.0: Programming the Measurements
March 2020
If TSS data (Total Suspended Solids) calculation is selected, the following screen will be displayed. Refer to the Turbidity programming flow diagram to complete this function.
6.9.4 Enter TSS Data
The display screen for entering TSS Data is shown. The default values are displayed. Refer to the Turbidity Programming flow diagram to complete this function
Note: Based on user-entered NTU data, calculating TSS as a straight line curve could cause TSS to go below zero. The following screen lets users know that TSS will become zero below a certain NTU value.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
ppm mg/L none
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN TSS Data
Pt1 TSS: 0.000ppm Pt1 Turbid: 0.000NTU Pt2 TSS: 100.0ppm Pt2 Turbid: 100.0NTU
Calculate
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN TSS Data
Calculation Complete Calculated TSS = 0 below xxxx NTU
The following illustration shows the potential for calculated TSS to go below zero
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When the TSS data entry is complete, press ENTER. The display will confirm the determination of a TSS straight line curve fit to the entered NTU/turbidity data by displaying this screen:
The following screen may appear if TSS calculation is unsuccessful. Re-entry of NTU and TSS data is required.
6.9.5 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the Turbidity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN TSS Data
Calculation Complete
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN TSS Data
Data Entry Error
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input Filter
020sec
6.9.6 Bubble Rejection
Bubble rejection is an internal software algorithm that characterizes turbidity readings as bubbles as opposed to true turbidity of the sample. With Bubble rejection enabled, these erroneous readings are elimi­nated from the live measurements shown on the dis­play and transmitted via the current outputs.
The display screen for selecting bubble rejection algo­rithm is shown. The default setting is displayed in bold type. Refer to the Turbidity Programming flow diagram to complete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Bubble Rejection
On
Off
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6.10 Flow Measurement Programming
6.10.1 Description
This section describes how to configure the 1056 analyzer for flow measurement when used with a compatible pulse flow sensor. The following programming and configuration functions are covered.
TABLE 6-12 Flow Measurement Programming
Measure Sec. Menu function: default
Flow
6.10.2 Measurement type Pulse Flow
6.10.3 Measurement units: GPH
6.10.4 Enter TSS* Data: 0 Sec
Description
Select Pulse Flow or mA Current Input
Select GPM, GPH, cu ft/min, cu ft/hour, LPM, L/hour, m3/hr
Override the default input filter, enter 0-999 seconds
To configure the flow measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to flow. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure Measure: Pulse Flow Units: GPM Filter: 5sec
The following screen format will appear (factory defaults are shown).
To program pulse flow, scroll to the desired item and press ENTER.
The following sub-sections provide you with the initial display screen that appears for each programming routine. Use the diagram for pulse flow programming at the end of Sec. 6 and the live screen prompts to complete programming.
6.10.2 Measurement
The display screen for selecting the measurement is shown. The default measurement is displayed in bold type. Refer to the pulse flow Programming diagram to complete this function.
6.10.3 Units
The display screen for selecting measurement units is shown. The default units are displayed in bold type. Refer to the pulse flow Programming diagram to com­plete this function.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Pulse Flow
mA Input
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
GPM
GPH cu ft/min cu ft/hour
6.10.4 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the pulse flow Programming dia­gram to complete this function.
L/min L/hour m3/hour
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input Filter
005sec
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Section 6.0: Programming the Measurements
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6.11 Current Input Programming
6.11.1 Description
This section describes how to configure the Model 1056 analyzer for current input measurement when wired to an external device that transmits 4-20mA or 0-20mA analog current output. The following programming and configu­ration functions are covered.
TABLE 6-13 Current Input Programming
Measure Sec. Menu function: default Current
Input
6.11.2 Measurement type mA input
6.11.3 mA Input Temperature
6.11.4 Measurement units: ºC
6.11.5 Input Range: 4-20mA
6.11.6 Low Value: 0.000ºC Enter the low measurement value to assign to 4mA
6.11.7
6.11.8
High Value: 100.0ºC Enter the high measurement value to assign to 20mA
Filter: 05 sec Override the default input filter, enter 0-999 seconds
A detailed flow diagram for current input programming is provided at the end of Sec. 6 to guide you through all basic programming and configuration functions.
To configure the current input measurement board:
1. Press MENU
2. Scroll down to Program. Press ENTER.
3. Scroll down to Measurement. Press ENTER.
4. Select Sensor 1 or Sensor 2 corresponding to current input. Press ENTER.
Note that factory default is Pulse Flow not mA Input. The user must override the factory default and select mA Input to enable the current input functionality. Upon selecting mA Input, the following menu screen will appear to allow complete programming of mA Current Input.
Description
Override the default (Flow) and select mA current input
Select Temperature, Pressure, Flow or Other
Select measurement units based on selected input device type
Select 4-20mA or 0-20mA
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Configure
Measure: mA Input mA Input: Temperature Units: ºC Input Range: 4-20mA
Low Value: 0.001% High Value : 100.0% Filter: 5sec
To program current input, scroll to the desired item and press ENTER.
The following sub-sections provide you with the initial display screen that appears for each programming routine. Use the flow diagram for current input programming at the end of Sec. 6 and the live screen prompts to complete programming.
6.11.2 Measurement
The display screen for selecting the signal board func­tionality is shown. The default value is displayed in bold type. Scroll down to select mA Input to enable the current input functionality. Refer to the current
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Measurement
Pulse Flow
mA Input
input Programming flow diagram to complete this func­tion.
6.11.3 mA Input
The display screen for selecting the type of measure­ment is shown. The default measurement type for mA Input is displayed in bold type. Refer to the current input Programming flow diagram to complete this function.
66
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN mA Input
Temperature
Pressure Flow Other
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6.11.4 Units
The display screen for selecting measurement units is shown. The default value for temperature is displayed in bold type. Refer to the current input Programming flow diagram to complete this function.
If Pressure is selected as the measurement type for mA Input, the following display screen is shown:
The current input board can also be used to accept a 4-20mA current input from a pulse flow sensor. If Flow is selected as the measurement type for the 4-20mA current input board, the following display screen is shown:
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
°C
ºF
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
mm Hg
in Hg atm kPa mbar bar
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
GPM
GPH cu ft/min cu ft/hour L/min L/hour m3/hour
Current input can serve as a universal measurement board. 4-20mA current input can be accepted from any device and assigned to represent a wide range of measurements. If Other is selected as the measure­ment type for the 4-20mA current input board, the fol­lowing display screen is shown:
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Units
%
% Saturation pH mV
Any of the following units can also be selected to represent the 4-20mA current input. Simply scroll down to identify and select the desired measurement units as listed in the table below.
µS/cm ppm µg/L NTU ft/sec
mS/cm ppb
MΩ-cm g/L FNU
kΩ-cm none
6.11.5 Input Range
The display screen for selecting the Input Range is shown. The default value for mA Input is displayed in bold type. Refer to the current input Programming flow diagram to complete this function.
mg/L FTU m/sec
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input Range
4-20mA
0-20mA
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6.11.6 Low Value
The display screen for entering the Low Value to be assigned to 4mA (or 0mA) current input is shown. The default value for temperature is displayed in bold type. Refer to the current input Programming flow diagram to complete this function.
6.11.7 High Value
The display screen for entering the High Value to be assigned to 20mA current input is shown. The default value for temperature is displayed in bold type. Refer to the current input Programming flow diagram to com­plete this function.
6.11.8 Filter
The display screen for entering the input filter value in seconds is shown. The default value is displayed in bold type. Refer to the current input Programming diagram to complete this function. .
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Low Value
0.000ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN High Value
100.0ºC
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Input Filter
005sec
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FIGURE 6-1 Configuring pH/ORP Measurements
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FIGURE 6-2 Configure Contacting Measurements
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FIGURE 6-3 Configure Toroidal Measurements
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FIGURE 6-5 Configure Oxygen Measurements
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FIGURE 6-4 Configure Chlorine Measurements
FIGURE 6-6 Configure Ozone Measurements
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FIGURE 6-7 Configure Turbidity Measurement
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FIGURE 6-8 Configure Flow Measurement
FIGURE 6-9 Configure mA Current Input Measurement
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7.1 Calibration – Introduction
7.2 Ph Calibration
7.3 Orp Calibration
7.4 Contacting Conductivity Calibration
7.5 Toroidal Conductivity Calibration
7.6 Chlorine Calibration
7.6.1 Free Chlorine
7.6.2 Total Chlorine
7.6.3 Monochloramine
7.6.4 pH-Independent Free Chlorine
7.7 Oxygen Calibration
Section 7.0: Calibration
March 2020
Section 7.0
Calibration
7.8 Ozone Calibration
7.9 Temperature Calibration
7.10 Turbidity Calibration
7.11 Flow Calibration
7.1 Calibration – Introduction
Calibration is the process of adjusting or standardizing the analyzer to a lab test or a calibrated laboratory instrument, or standardizing to some known reference (such as a commercial buffer).
The auto-recognition feature of the analyzer will enable the appropriate calibration screens to allow calibration for any single sensor configuration or dual sensor config­uration of the analyzer. Completion of Quick Start upon first power up enables live measurements but does not ensure accurate readings in the lab or in process. Calibration should be performed with each attached sensor to ensure accurate, repeatable readings.
This section covers the following programming and configuration functions:
1. Auto buffer cal for pH (pH Cal - Sec.7.2)
2. Manual buffer cal for pH (pH Cal - Sec.7.2)
3. Set calibration stabilization criteria for pH (pH Cal -
Sec.7.2)
4. Standardization calibration (1-point) for pH, ORP and Redox (pH Cal - Sec.7.2 and 7.3)
5. Entering the cell constant of a conductivity sensor (Conductivity Cal - Sec. 7.4 and 7.5)
6. Calibrating the sensor in a conductivity standard Conductivity Cal - Sec. 7.4 and 7.5)
7. Calibrating the analyzer to a laboratory instrument (Contacting Conductivity Cal - Sec.7.4)
8. Zeroing an chlorine, oxygen or ozone sensor (Amperometric Cal - Sec’s 7.6, 7.7, 7.8)
9. Calibrating an oxygen sensor in air (Oxygen Cal
- Sec’s 7.6)
10. Calibrating the sensor to a sample of known
concentration (Amperometric Cal - Sec’s 7.6, 7.7, 7.8)
11. Enter a manual reference temperature for temperature compensation of the process measurement
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7.2 pH Calibration
7.2.1 Description
New sensors must be calibrated before use. Regular recalibration is also necessary. Use auto calibration instead of manual calibration. Auto calibration avoids common pitfalls and reduces errors. The analyzer recognizes the buffers and uses temperature-corrected pH values in the calibration. Once the Model 1056 successfully completes the calibration, it calcu­lates and displays the calibration slope and offset. The slope is reported as the slope at 25°C.
THIS SECTION DESCRIBES HOW TO CALIBRATE THE MODEL 1056 WITH A pH SENSOR. THE FOLLOWING CALIBRATION ROUTINES ARE COVERED.
TABLE 7-1 pH Calibration Routines
Measure Sec. Menu function: default
pH
7.2.2 Auto Calibration - pH
7.2.3 Manual Calibration - pH
7.2.4 Entering A Known Slope Value - pH
7.2.5
Standardization - pH 1 point buffer calibration with manual buffer value entry
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate pH:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to pH. Press ENTER.
4. Select pH. Press ENTER.
Description
2 point buffer calibration with auto buffer recognition
2 point buffer calibration with manual buffer value entry
Slope calibration with manual entry of known slope value
The following screen will appear. To calibrate pH or Temperature scroll to the desired item and press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
pH Temperature
The following sub-sections show the initial display screen that appears for each calibration routine. Use the flow
diagram for pH calibration at the end of Sec. 7 and the live screen prompts to complete calibration.
7.2.2 Auto Calibration — pH
This screen appears after selecting pH calibration.
Note that pH auto calibration criteria can be changed. The following criteria can be adjusted:
The following screen will appear to allow adjustment of these criteria:
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Cal
Buffer Cal Standardize Slope: 59.16mV/pH Offset: 600 mV
Stabilization time (default 10 sec.)Stabilization pH value (default 0.02 pH) Type of Buffer used for AUTO CALIBRATION
(default is Standard, non-commercial buffers). The following commercial buffer tables are recognized by the analyzer:
Standard (NIST plus pH7)DIN 19267Ingold
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Setup
Stable Time: 10 sec Stable Delta: 0.02 pH Buffer: Standard
Merck
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The following screen will appear if the auto cal is successful. The screen will return to the pH Buffer Cal Menu.
The following screens may appear if the auto cal is unsuccessful.
1. A High Slope Error will generate this screen display:
Section 7.0: Calibration
March 2020
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Auto Cal
Slope: 59.16 mV/pH Offset: 60 mV
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Auto Cal
High Slope Error Calculated: 62.11 mV/pH Max: 62.00 mV/pH Press EXIT
2. A Low Slope Error will generate this screen display:
3. An Offset Error will generate this screen display:
7.2.3 Manual Calibration — pH
New sensors must be calibrated before use. Regular recalibration is also necessary. Use manual calibration if non-standard buffers are being used; otherwise, use auto calibration. Auto calibration avoids common pitfalls and reduces errors. The adjacent appears after selecting Manual pH calibra-
7.2.4 Entering A Known Slope Value — pH
If the electrode slope is known from other measure­ments, it can be entered directly in the Model 1056 ana­lyzer. The slope must be entered as the slope at 25°C.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Auto Cal
Low Slope Error Calculated: 39.11mV/pH Min: 40.00 mV/pH Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Auto Cal
Offset Error Calculated: 61.22mV Max: 60.00mV Press EXIT
tion.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Manual Cal
Buffer 1 Buffer 2
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN pH Slope@25ºC
59.16 mV/pH
7.2.5 Standardization — pH
The pH measured by the Model 1056 analyzer can be changed to match the reading from a second or referee instrument. The process of making the two readings agree is called standardization. During standardization, the difference between the two pH values is converted to the equivalent voltage. The voltage, called the reference offset, is added to all subsequent measured cell voltages before they are converted to pH. If a standardized sensor is placed in a buffer solution, the measured pH will differ from the buffer pH by an amount equivalent to the standardization offset.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Enter Value
07.00pH
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The following screen may appear if ORP Cal is unsuccessful. An Offset Error will generate this screen display:
If the ORP Cal is successful, the screen will return to the Cal sub-menu.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Standardize
Offset Error Calculated: 96mV Max: 60mV Press EXIT
7.3 ORP Calibration
7.3.1 Description
For process control, it is often important to make the measured ORP agree with the ORP of a standard solution. During calibration, the measured ORP is made equal to the ORP of a standard solution at a single point.
THIS SECTION DESCRIBES HOW TO CALIBRATE THE MODEL 1056 WITH AN ORP SENSOR. THE FOL­LOWING CALIBRATION ROUTINE IS COVERED.
TABLE 7-2 ORP Calibration Routine
Measure Sec. Menu function: default
ORP 7.3.2 Standardization — ORP
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate ORP:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to ORP. Press ENTER.
4. Select ORP. Press ENTER.
Description
1 point buffer calibration with manual buffer value entry
The following screen will appear. To calibrate ORP or Temperature, scroll to the desired item and press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
ORP
Temperature
The following sub-sections show the initial display screen that appears for each calibration routine. Use the flow
diagram for ORP calibration at the end of Sec. 7 and the live screen prompts to complete calibration.
7.3.2 Standardization — ORP
Cal sub-menu. For process control, it is often important to make the measured ORP agree with the ORP of a standard solution. During calibration, the measured ORP is made equal to the ORP of a standard solution at a single point. This screen appears after selecting ORP cali-
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Enter Value
+0600 mV
bration:
If the ORP Cal is successful, the screen will return to the
The following screen may appear if ORP Cal is unsuccessful.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Standardize
Offset Error Calculated: 61.22mV Max: 60.00mV Press EXIT
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7.4 Contacting Conductivity Calibration
standard solution. Use this method if the sensor can be easily
removed from the process piping and a standard is
7.4.1 Description
PLACING A NEW CONDUCTIVITY SENSOR IN SERVICE New conductivity sensors rarely need calibration. The cell constant printed on the label is sufficiently accurate for most applications. CALIBRATING AN IN-SERVICE CONDUCTIVITY SENSOR
1. After a conductivity sensor has been in service for a period of time, recalibration may be necessary. There are three
available. Be careful using standard solutions having
conductivity less than 100 µS/cm. Low conductivity standards
are highly susceptible to atmospheric contamination. Avoid
calibrating sensors with 0.01/cm cell constants against
conductivity standards having conductivity greater than 100
µS/cm. The resistance of these solutions may be too low for
an accurate measurement. Calibrate sensors with 0.01/cm
cell constant using method c. ways to calibrate a sensor.
c. To calibrate a 0.01/cm sensor, check it against a standard a. Use a standard instrument and sensor to measure the
conductivity of the process stream. It is not necessary to remove the sensor from the process piping. The temperature correction used by the standard instrument may not exactly match the temperature correction used by the Model 1056. To avoid errors, turn off temperature correction in both the analyzer and the standard instrument.
instrument and 0.01/cm sensor while both sensors are
measuring water having a conductivity between 5 and 10
µS/cm. To avoid drift caused by absorption of atmospheric
carbon dioxide, saturate the sample with air before making
the measurements.
To ensure adequate flow past the sensor during calibration,
take the sample downstream from the sensor. For best
results, use a flow-through standard cell. If the process b. Place the sensor in a solution of known conductivity and
make the analyzer reading match the conductivity of the
temperature is much different from ambient, keep
connecting lines short and insulate the flow cell.
THIS SECTION DESCRIBES HOW TO CALIBRATE THE MODEL 1056 WITH AN ATTACHED CONTACTING CONDUCTIVITY SENSOR. THE FOLLOWING CALIBRATION ROUTINES ARE COVERED.
TABLE 7-3 Contacting Conductivity Calibration Routines
Measure Sec. Menu function: default
Contacting
Conductivity
7.4.2 Cell K: 1.00000/cm
7.4.3 Zero Cal
7.4.4 In Process Cal
7.4.5
7.4.6
Meter Cal Calibrate the analyzer to a lab conductivity instrument
Cal Factor: 0.95000/cm Enter the Cal Factor for 4-Electrode sensors from the sensor tag
Description
Enter the cell Constant for the sensor
Zero the analyzer with the sensor attached
Standardize the sensor to a known conductivity
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines
To calibrate contacting conductivity:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to contacting conductivity. Press ENTER.
4. Select Conductivity. Press ENTER.
The adjacent screen will appear. To calibrate
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
Conductivity Temperature
Conductivity or Temperature, scroll to the desired item and press ENTER.
The following sub-sections show the initial display screen that appears for each calibration routine. Use the flow diagram for Conductivity calibration at the end of Sec. 7 and the live screen prompts for each rou­tine to complete calibration.
The adjacent screen appears after selecting
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibration
Zero Cal In Process Cal Meter Cal Cell K: 1.00000/cm
Conductivity calibration:
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7.4.2 Entering The Cell Constant
New conductivity sensors rarely need calibration. The cell constant printed on the label is sufficiently accurate for most applications. The cell constant should be entered:
• When the unit is installed for the first time
• When the probe is replaced
The display screen for entering a cell Constant for the sensor is shown. The default value is displayed in bold
type.
7.4.3 Zeroing The Instrument
This procedure is used to compensate for small offsets to the conductivity signal that are present even when there is no conductivity to be measured. This procedure is affected by the length of extension cable and should always be repeated if any changes in extension cable or sensor have been made. Electrically connect the
conductivity probe as it will actually be used and place the measuring portion of the probe in air. Be sure the probe is dry.
The adjacent screen will appear after selecting Zero Cal from the Conductivity Calibration screen:
Section 7.0: Calibration
March 2020
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Cell Constant
1.00000 /cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
In Air In Water
The adjacent screen will appear if zero Cal is successful. The screen will return to the conductivity Cal Menu.
The adjacent screen may appear if zero Cal is unsuccessful.
7.4.4 Calibrating The Sensor In A Conductivity Standard (In Process CAL)
This procedure is used to calibrate the sensor and analyzer against a solution of known conductivity. This is done by submerging the probe in the sample of known conductivity, then adjusting the displayed value, if necessary, to correspond to the conductivity value of the sample. Turn temperature correction off and use the conductivity of the standard. Use a calibrated ther­mometer to measure temperature. The probe must be cleaned before performing this procedure.
The adjacent screen will appear after selecting In Process Cal from the Conductivity Calibration screen:
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor Zero Done
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor Zero Fail Offset too high
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Wait for stable reading.
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The adjacent screen will appear if In Process Cal is suc­cessful. The screen will return to the conductivity Cal Menu.
The adjacent screen may appear if In Process Cal is unsuccessful. The screen will return to the conductivity Cal Men
7.4.5 Calibrating The Sensor To A Laboratory Instrument (Meter Cal)
This procedure is used to check and correct the conductivity reading of the Model 1056 using a laboratory conductivity instrument. This is done by submerging the conductivity probe in a bath and measuring the conduc­tivity of a grab sample of the same bath water with a separate laboratory instrument. The Model 1056 reading is then adjusted to match the conductivity reading of the lab instrument.
The adjacent screen will appear after selecting Meter Cal from the Conductivity Calibration screen:
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Updated cell constant:
1.00135/cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Calibration Error
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Meter Cal
Use precision resistors only
After pressing ENTER, the display shows the live value measured by the sensor
If the meter cal is successful the screen will return to the conductivity Cal Menu.
The adjacent screen will appear if Meter Cal is unsuccessful. The screen will return to the conductivity Cal Menu.
7.4.6 Cal Factor
Upon initial installation and power up, if 4-electrode was selected for the sensor type in the Quick Start menus, the user enters a Cell Constant and a “Cal Factor” using the instrument keypad. The cell constant is needed to convert measured conductance to conduc­tivity as displayed on the analyzer screen. The “Cal Factor” entry is needed increase the accuracy of the live conductivity readings, especially at low conductivity readings below 20uS/cm. Both the Cell Constant and the “Cal Factor” are printed on the tag attached to the 4-electrode sensor/cable.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Enter Value
xx.xx kΩ
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Meter Cal
Calibration Error
Press EXIT
The display screen for entering Cal Factor is shown. The default value is displayed in bold type. If neces­sary after initial installation and start-up, enter the “Cal Factor” as printed on the sensor tag.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Cal Factor
0.95000 /cm
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7.5 Toroidal Conductivity Calibration
7.5.1 Description
Calibration is the process of adjusting or standardizing the analyzer to a lab test or a calibrated laboratory instru­ment, or standardizing to some known reference (such as a conductivity standard). This section contains procedures for the first time use and for routine calibration of the Model 1056 analyzer.
THIS SECTION DESCRIBES HOW TO CALIBRATE THE MODEL 1056 WITH A N AT TA C H E D INDUC­TIVE/TOROIDAL CONDUCTIVITY SENSOR. THE FOLLOWING CALIBRATION ROUTINES ARE COVERED
TABLE 7-4 Toroidal Conductivity Calibration
Measure Sec. Calibration function: default value
Toroidal
Conductivity
7.5.2
7.5.3
7.5.4
Cell K: 3.00000/cm
Zero Cal
In Process Cal
Description
Enter the cell Constant for the sensor
Zeroing the analyzer with the sensor attached
Standardizing the sensor to a known conductivity
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate toroidal conductivity:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to Toroidal Conductivity. Press ENTER.
4. Select Conductivity. Press ENTER.
The adjacent screen will appear. To calibrate Toroidal Conductivity or Temperature, scroll to the desired item and press ENTER
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
Conductivity Temperature
The following sub-sections show the initial display screen that appears for each calibration routine. Use the flow diagram for Conductivity calibration at the end of Sec. 7 and the live screen prompts to complete calibration.
The a djacent screen a ppears after selecting
Conductivity calibration:
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibration
Zero Cal In Process Cal Cell K: 1.00000/cm
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7.5.2 Entering The Cell Constant
New conductivity sensors rarely need calibration. The cell constant printed on the label is sufficiently accurate for most applications. The cell constant should be entered:
• When the unit is installed for the first time
• When the probe is replaced
• During troubleshooting This procedure sets up the analyzer for the probe type connected to the analyzer. Each type of probe has a specific cell constant:
The display screen for entering a cell constant for the sensor is shown. The default value is displayed in bold
type.
7.5.3 Zeroing The Instrument
This procedure is used to compensate for small offsets to the conductivity signal that are present even when there is no conductivity to be measured. This procedure is affected by the length of extension cable and should always be repeated if any changes in extension cable or sensor have been made. Electrically connect the conductivity probe as it will actually be used and place the measuring portion of the probe in air.
The adjacent screen will appear after selecting Zero Cal from the Conductivity Calibration screen:
Section 7.0: Calibration
March 2020
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Cell Constant
3.00000 /cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
In Air In Water
The adjacent screen will appear if zero Cal is successful. The screen will return to the conductivity Cal Menu.
The adjacent screen may appear if zero Cal is unsuccessful.
7.5.4 Calibrating The Sensor In A Conductivity Standard (In Process Cal)
This procedure is used to check and correct the conductivity reading of the Model 1056 to ensure that the reading is accurate. This is done by submerging the probe in the sample of known conductivity, then adjusting the displayed value, if necessary, to correspond to the conductivity value of the sample. The probe must be cleaned before performing this procedure. The temper­ature reading must also be checked and standardized if necessary, prior to performing this procedure.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor Zero Done
.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor Zero Fail Offset too high
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Wait for stable reading.
The adjacent screen will appear after selecting In Process Cal from the Conductivity Calibration screen:
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The following screen will appear if In Process Cal is successful. The screen will return to the conductivity Cal Menu.
This screen may appear if In Process Cal is unsuccessful. The screen will return to the conductivity Cal Menu.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Updated cell constant:
3.01350/cm
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Calibration Error
Press EXIT
7.6 Calibration — Chlorine
With a Chlorine measurement board and the appropriate sensor, Model 1056 can measure any of four variants of Chlorine:
• Free Chlorine
• Total Chlorine
• Monochloramine
• pH-independent Free Chlorine
The section describes how to calibrate any compatible amperometric chlorine sensor. The following calibration routines are covered in the family of supported Chlorine sensors:
Air Cal
Zero Cal
In Process Cal
7.6.1 Calibration — Free Chlorine
7.6.1.1 Description
A free chlorine sensor generates a current directly proportional to the concentration of free chlorine in the sam­ple. Calibrating the sensor requires exposing it to a solution containing no chlorine (zero standard) and to a solu­tion containing a known amount of chlorine (full-scale standard). The zero calibration is necessary because chlo­rine sensors, even when no chlorine is in the sample, generate a small current called the residual current. The analyzer compensates for the residual current by subtracting it from the measured current before converting the result to a chlorine value. New sensors require zeroing before being placed in service, and sensors should be zeroed whenever the electrolyte solution is replaced. Either of the following makes a good zero standard:
• Deionized water containing about 500 ppm sodium chloride. Dissolve 0.5 grams (1/8 teaspoonful) of table salt in 1 liter of water. DO NOT USE DEIONIZED WATER ALONE FOR ZEROING THE SENSOR. THE CONDUCTIVITY OF THE ZERO WATER MUST BE GREATER THAN 50 μS/cm.
• Tap water known to contain no chlorine. Expose tap water to bright sunlight for at least 24 hours. The purpose of the In Process calibration is to establish the slope of the calibration curve. Because stable chlorine standards do not exist, the sensor must be calibrated against a test run on a grab sample of the process liquid. Several manufacturers offer portable test kits for this purpose. Observe the following precautions when taking and testing the grab sample.
• Take the grab sample from a point as close to the sensor as possible. Be sure that taking the sample does not alter the flow of the sample to the sensor. It is best to install the sample tap just downstream from the sensor.
• Chlorine solutions are unstable. Run the test immediately after taking the sample. Try to calibrate the sensor when the chlorine concentration is at the upper end of the normal operating range.
THIS SECTION DESCRIBES HOW TO CALIBRATE THE MODEL 1056 WITH A FREE CHLORINE SENSOR. THE FOLLOWING CALIBRATION ROUTINES ARE COVERED.
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TABLE 7-5 Free Chlorine Calibration Routines
Measure Sec. Calibration function: default value
Free Chlorine
7.6.1.2 Zero Cal Zeroing the sensor in solution with zero free chlorine
Section 7.0: Calibration
March 2020
Description
7.6.1.3
In Process Cal
Standardizing to a sample of known chlorine concentration
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate free chlorine:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to Free Chlorine. Press ENTER.
4. Select Free Chlorine. Press ENTER.
The adjacent screen will appear. To calibrate Free Chlorine or Temperature, scroll to the desired item and press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
Free Chlorine Temperature
The following sub-sections show the initial display screen that appears for each calibration routine. Use the flow diagram for Chlorine calibration at the end of Sec. 7 and the live screen prompts to complete cal­ibration.
The adjacent screen appears after selecting Free
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibration
Zero Cal In Process Cal
Chlorine calibration:
7.6.1.2 Zeroing the sensor
The adjacent screen will appear during Zero Cal. Be sure sensor has been running in zero solution for at least two hours before starting zero step.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Zeroing Wait
The adjacent screen will appear if In Zero Cal is successful. The screen will return to the Amperometric Cal Menu.
The adjacent screen may appear if In Zero Cal is unsuc­cessful. The screen will return to the Amperometric Cal Menu.
7.6.1.3 In Process Calibration
The adjacent screen will appear prior to In Process Cal
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero done
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero failed
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Wait for stable reading.
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March 2020
If the In Process Cal is successful, the screen will return to the Cal sub-menu. The adjacent screen may appear if In Zero Cal is unsuc­cessful. The screen will return to the Amperometric Cal Menu.
7.6.2 Calibration — Total Chlorine
7.6.2.1 Description
Total chlorine is the sum of free and combined chlorine. The continuous determination of total chlorine requires two steps. First, the sample flows into a conditioning system (TCL) where a pump continuously adds acetic acid and potassium iodide to the sample. The acid lowers the pH, which allows total chlorine in the sample to quantitatively oxidize the iodide in the reagent to iodine. In the second step, the treated sample flows to the sensor. The sensor is a membrane-covered amperometric sensor, whose output is proportional to the concentration of iodine. Because the concentration of iodine is proportional to the concentration of total chlorine, the analyzer can be calibrated to read total chlorine. Because the sensor really measures iodine, calibrating the sensor requires exposing it to a solution containing no iodine (zero standard) and to a solution containing a known amount of iodine (full-scale standard). The Zero calibration is necessary because the sensor, even when no iodine is present, generates a small current called the residual current. The analyzer compensates for the residual current by subtracting it from the measured current before converting the result to a total chlorine value. New sensors require zeroing before being placed in service, and sensors should be
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Calibration Error
Press EXIT
zeroed whenever the electrolyte solution is replaced. The best zero standard is deionized water.
The purpose of the In Process Calibration is to establish the slope of the calibration curve. Because stable total chlorine standards do not exist, the
sensor must be calibrated against a test run on a grab sample of the process liquid. Several manufac-
turers offer portable test kits for this purpose. Observe the following precautions when taking and testing the grab sample:
• Take the grab sample from a point as close as possible to the inlet of the TCL sample conditioning system. Be sure that taking the sample does not alter the flow through the TCL.
• Chlorine solutions are unstable. Run the test immedi­ately after taking the sample. Try to calibrate the sensor when the chlorine concentration is at the upper end of the normal operating range.
Note this measurement must be made using the Model TCL total chlorine sample conditioning system.
THIS SECTION DESCRIBES HOW TO CALIBRATE THE MODEL 1056 WITH AN ATTACHED TOTAL CH L OR I NE S E N S O R . TH E FO L L O W I N G CALIBRATION ROUTINES ARE COVERED.
TABLE 7- 6 Total Chlorine Calibration Routines
Measure Sec. Calibration function: default value
Total Chlorine
7.6.2.2 Zero Cal Zeroing the sensor in solution with zero total chlorine
7.6.2.3
In Process Cal
Description
Standardizing to a sample of known chlorine concentration
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate total chlorine:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to Total Chlorine. Press ENTER.
4. Select Total Chlorine. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
Total Chlorine
The adjacent screen will appear. To calibrate Total
Temperature
Chlorine or Temperature, scroll to the desired item and press ENTER
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The following sub-sections provide you with the initial display screen that appears for each calibration routine. Use the flow diagram for Chlorine calibration at the end of Sec. 7 and the live screen prompts to complete calibration.
This adjacent screen appears after selecting Total
Chlorine calibration:
7.6.2.2 Zeroing The Sensor
The adjacent screen will appear during Zero Cal. Be sure sensor has been running in zero solution for at least two hours before starting zero step.
The adjacent screen will appear if In Zero Cal is suc­cessful. The screen will return to the Amperometric Cal Menu.
The adjacent screen may appear if In Zero Cal is unsuccessful. The screen will return to the Amperometric Cal Menu.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibration
Zero Cal In Process Cal
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Zeroing Wait
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero done
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero failed
7.6.2.3 In Process Calibration
The adjacent screen will appear prior to In Process Cal
If the In Process Cal is successful, the screen will return to the Cal sub-menu.
The adjacent screen may appear if In Process Cal is unsuccessful. The screen will return to the Amperometric Cal Menu.
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Wait for stable reading.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Calibration error
Press EXIT
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7.6.3 Calibration - Monochloramine
Section 7.0: Calibration
March 2020
7.6.3.1 Description
A monochloramine sensor generates a current directly proportional to the concentration of monochloramine in the sample. Calibrating the sensor requires exposing it to a solution containing no monochloramine (zero standard) and to a solution containing a known amount of monochloramine (full-scale standard). The Zero
The purpose of the In Process calibration is to establish the slope of the calibration curve. Because stable monochloramine standards do not exist, the sensor
must be calibrated against a test run on a grab sample of the process liquid. Several manufacturers offer
portable test kits for this purpose. Observe the following precautions when taking and testing the grab sample.
calibration is necessary because monochloramine sensors, even when no monochloramine is in the sample, generate a small current called the residual or zero current. The analyzer compensates for the residual current by subtracting it from the measured current
• Take the grab sample from a point as close to the sen­sor as possible. Be sure that taking the sample does not alter the flow of the sample to the sensor. It is best to install the sample tap just downstream from the sensor.
before converting the result to a monochloramine value. New sensors require zeroing before being placed in service, and sensors should be zeroed whenever the electrolyte solution is replaced. The best zero standard is deionized water.
• Monochloramine solutions are moderately unstable. Run the test as soon as possible after taking the sam­ple. Try to calibrate the sensor when the monochlo­ramine concentration is at the upper end of the normal operating range.
THIS SECTION DESCRIBES HOW TO CALIBRATE T H E MODEL 1056 WITH AN AT TACH E D MONO­CHLORAMINE SENSOR. THE FOLLOWING CALIBRATION ROUTINES ARE COVERED.
TABLE 7-7 Monochloramine Calibration Routines
Measure Sec. Calibration function: default value
Monochloramine
7.6.3.2 Zero Cal Zeroing the sensor in solution with zero monochloramine
Description
7.6.3.3
In Process Cal
Standardizing to a sample of known chlorine concentration
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate monochloramine:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to Monochloramine. Press ENTER.
4. Select Monochloramine. Press ENTER.
The adjacent screen will appear. To calibrate Monochloramine or Temperature, scroll to the desired item and press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
Monochloramine Temperature
The following sub-sections provide you with the initial display screen that appears for each calibration routine. Use the flow diagram for Chlorine calibration at the end of Sec. 7 and the live screen prompts to complete calibration.
The adjacent screen appears after selecting
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibration
Zero Cal In Process Cal
Monochloramine calibration:
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7.6.3.2 Zeroing The Sensor
The adjacent screen will appear during Zero Cal. Be sure sensor has been running in zero solution for at least two hours before starting zero step.
The adjacent screen will appear if In Zero Cal is suc­cessful. The screen will return to the Amperometric Cal Menu.
The adjacent screen may appear if In Zero Cal is unsuccessful. The screen will return to the Amperometric Cal Menu.
7.6.3.3 In Process Calibration
The adjacent screen will appear prior to In Process Cal
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Zeroing Wait
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero done
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero failed
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Wait for stable reading.
If the In Process Cal is successful, the screen will return to the Cal sub-menu.
The adjacent screen may appear if In Process Cal is unsuccessful. The screen will return to the Amperometric Cal Menu.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Calibration Error
Press EXIT
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March 2020
7.6.4 pH-Independent Free Chlorine Measurement
The purpose of the In Process calibration is to establish the slope of the calibration curve. Because stable chlorine standards do not exist, the sensor must
7.6.4.1 Description
A free chlorine sensor generates a current directly proportional to the concentration of free chlorine in the sample. Calibrating the sensor requires exposing it to a solution containing no chlorine (zero standard) and to a solution containing a known amount of chlorine (full­scale standard). The zero calibration is necessary because chlorine sensors, even when no chlorine is in the sample, generate a small current called the residual current. The analyzer compensates for the residual current by subtracting it from the measured current before converting the result to a chlorine value. New sensors require zeroing before being placed in service, and sensors should be zeroed whenever the electrolyte solution is replaced. Either of the following makes a good zero standard:
• Deionized water.
• Tap water known to contain no chlorine. Expose tap
be calibrated against a test run on a grab sample of the process liquid.
Several manufacturers offer portable test kits for this purpose. Observe the following precautions when taking and testing the grab sample.
• Take the grab sample from a point as close to the sensor as possible. Be sure that taking the sample does not alter the flow of the sample to the sensor. It is best to install the sample tap just downstream from the sensor.
• Chlorine solutions are unstable. Run the test immediately after taking the sample. Try to calibrate the sensor when the chlorine concentration is at the upper end of the normal operating range.
Note: This measurement is made using the model 498CL-01 - pH-independent Free Chlorine sensor manufactured by Rosemount.
water to bright sunlight for at least 24 hours.
THIS SECTION DESCRIBES HOW TO CALIBRATE T H E M O D E L 1 0 5 6 W I T H A N AT TA C H E D PH­INDEPENDENT FREE CHLORINE SENSOR. THE FOLLOWING CALIBRATION R O UTINE S A R E COVERED.
TABLE 7- 8 pH-independent Free Chlorine Calibration Routines
Measure Sec. Calibration function: default value
pH-independent Free Chlorine
7.6.4.2 Zero Cal Zeroing the sensor in solution with zero free chlorine
7.6.4.3
In Process Cal
Description
Standardizing to a sample of known chlorine concentration
A detailed flow diagram is provided at the end of Sec. 7 to guide you through the calibration routines.
To calibrate pH-independent free chlorine:
1. Press the MENU button
2. Select Calibrate. Press ENTER.
3. Select Sensor 1 or Sensor 2 corresponding to
pH-independent free chlorine. Press ENTER.
4. Select pH Ind. Free Cl. Press ENTER.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibrate?
pH Ind. Free Cl
Temperature
The adjacent screen will appear. To calibrate pH-independent Free Chlorine or Temperature, scroll to the desired item and press ENTER.
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The following sub-sections provide you with the initial display screen that appears for each calibration rou tine . U se the f low diag ram f or Chlo rine calibration at the end of Sec. 7 and the live screen prompts to complete calibration.
The adjacent screen appears after selecting pH-inde-
pendent free chlorine calibration:
Section 7.0: Calibration
March 2020
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Calibration
Zero Cal In Process Cal
7.6.4.2 Zeroing The Sensor
The adjacent screen will appear during Zero Cal
The adjacent screen will appear if In Zero Cal is suc­cessful. The screen will return to the Amperometric Cal Menu.
The adjacent screen may appear if In Zero Cal is unsuccessful. The screen will return to the Amperometric Cal Menu.
7.6.4.3 In Process Calibration
The following screen will appear prior to In Process Cal
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Zeroing Wait
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero done
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN Zero Cal
Sensor zero failed
Press EXIT
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Wait for stable reading.
If the In Process Cal is successful, the screen will return to the Cal sub-menu.
The adjacent screen may appear if In Process Cal is unsuccessful. The screen will return to the Amperometric Cal Menu.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
SN InProcess Cal
Calibration Error
Press EXIT
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