Emerson Rosemount 1056 Reference Manual

Reference Manual
00809-0100-3156
Rev. AD
March 2020
Rosemount
1056
Dual-Input Intelligent Analyzer
READ THIS PAGE BEFORE PROCEEDING!
WARNING
RISK OF ELECTRICAL SHOCK
Your instrument purchase from Emerson is one of the finest available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowl­edge of the user in operating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installa­tion, commissioning, operation, and maintenance of this instrument. If this equipment is used in a man­ner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
• Failure t o follow th e proper in st ru ct ions may ca use an y one o f the f ollow ing si tuation s to occur: Loss of life; personal injury; property dam­age; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.
• For c la rification of i nstructions, con ta ct your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protec­tive covers must be in place unless qualified per­sonnel are performing maintenance.
Equipment protected throughout by double insulation.
• Installation and servicing of this product may expose personel to dangerous voltages.
• Main power wired to separate power source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.
• Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front panel fastened and in place.
• Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.
Proper use and configuration is the responsibility of the
user.
CAUTION
This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer­ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A comput­ing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facili­ty.
Quick Start Guide
Rosemount 1056 Dual-Input Intelligent Analyzer
1. Refer to Section 2.0 for mechanical installation instructions.
2. Wire sensor(s) to the signal boards. See Section 3.0 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make current output, alarm relay and power connections.
3. Once connections are secured and verified, apply power to the analyzer.
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
4. When the analyzer is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as follows:
a. A backlit field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down
or to increase or decrease the value of a digit use the keys above and below the ENTER key . Use the left or right keys to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during Quick
Start returns the display to the initial start-up screen (select language).
5. Complete the steps as shown in the Quick Start Guide flow diagram, Fig. A on the following page.
6. After the last step, the main display appears. The outputs are assigned to default values.
7. To change output, and temperature-related settings, go to the main menu and choose Program. Follow the prompts. For a general guide to the Program menu, see the Quick Reference Guide, Fig.B.
8. To return the analyzer to the default settings, choose Reset Analyzer under the Program menu.
Figure A. Quick Start Guide
Quick Start Guide
Figure B. Model 1056 Menu Tree
Quick Reference Guide
Reference Manual
00809-0100-3156
MODEL 1056
DUAL INPUT INTELLIGENT ANALYZER
TABLE OF CONTENTS
QUICK START GUIDE QUICK REFERENCE GUIDE TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1
2.0 INSTALLATION ....................................................................................................... 11
2.1 Unpacking and Inspection........................................................................................ 11
2.2 Installation................................................................................................................ 11
3.0 WIRING.................................................................................................................... 21
3.1 General .................................................................................................................... 21
3.2 Preparing Conduit Openings.................................................................................... 21
3.3 Preparing Sensor Cable .......................................................................................... 22
3.4 Power, Output, Alarms and Sensor Connections ..................................................... 22
4.0 DISPLAY AND OPERATION ................................................................................... 29
4.1 User Interface .......................................................................................................... 29
4.2 Instrument Keypad................................................................................................... 29
4.3 Main Display ............................................................................................................ 30
4.4 Menu System ........................................................................................................... 31
5.0 PROGRAMMING – BASICS ................................................................................... 33
5.1 General .................................................................................................................... 33
5.2 Changing the StartUp Settings ................................................................................ 33
5.3 Choosing Temperature units and Automatic/Manual Temperature Compensation .. 34
5.4 Configuring and Ranging the Current Outputs......................................................... 34
5.5 Setting a Security Code ........................................................................................... 36
5.6 Security Access........................................................................................................ 37
5.7 Using Hold ............................................................................................................... 37
5.8 Resetting Factory Defaults – Reset Analyzer .......................................................... 38
5.9 Alarm Relays............................................................................................................ 39
6.0 PROGRAMMING - MEASUREMENTS ................................................................... 43
6.1 Programming Measurements – Introduction ........................................................... 43
6.2 pH ............................................................................................................................ 44
6.3 ORP ......................................................................................................................... 45
6.4 Contacting Conductivity .......................................................................................... 47
6.5 Toroidal Conductivity ................................................................................................ 50
6.6 Chlorine.................................................................................................................... 53
6.6.1 Free Chlorine .................................................................................................. 53
6.6.2 Total Chlorine ................................................................................................. 55
6.6.3 Monochloramine ............................................................................................ 56
6.6.4 pH-independent Free Chlorine ....................................................................... 57
6.7 Oxygen..................................................................................................................... 59
6.8 Ozone ...................................................................................................................... 60
Table of Contents
March 2020
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6.9 Turbidity ................................................................................................................... 62
6.10 Flow ......................................................................................................................... 65
6.11 Current Input ............................................................................................................ 66
7.0 CALIBRATION ...................................................................................................... 77
7.1 Calibration – Introduction ......................................................................................... 77
7.2 pH Calibration .......................................................................................................... 78
7.3 ORP Calibration ....................................................................................................... 80
7.4 Contacting Conductivity Calibration ......................................................................... 81
7.5 Toroidal Conductivity Calibration ............................................................................. 84
7.6 Chlorine Calibration ................................................................................................. 86
7.7 Oxygen Calibration .................................................................................................. 94
7.8 Ozone Calibration .................................................................................................... 97
7.9 Temperature Calibration........................................................................................... 99
7.10 Turbidity ................................................................................................................... 100
7.11 Pulse Flow ............................................................................................................... 102
8.0 RETURN OF MATERIAL ........................................................................................ 115
Table of Contents
March 2020
TABLE OF CONTENTS CONT’D
7.6.1 Free Chlorine .................................................................................................. 86
7.6.2 Total Chlorine .................................................................................................. 88
7.6.3 Monochloramine ............................................................................................. 90
7.6.4 pH-Independent Free Chlorine ....................................................................... 92
Warranty................................................................................................................... 115
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Section 1.0: Description and Specification
March 2020
Section 1.0
Description and Specifications
• MULTI-PARAMETER INSTRUMENT – single or dual input. Choose from pH/ORP/ISE, Resistivity/Conductivity, % Concentration, Chlorine, Oxygen, Ozone, Temperature, Turbidity, Flow, and 4-20mA Current Input.
• LARGE DISPLAY – large easy-to-read process measurements.
• EASY TO INSTALL – modular boards, removable connectors, easy to wire power, sensors, and outputs.
• INTUITIVE MENU SCREENS with advanced diagnostics and help screens.
• SEVEN LANGUAGES included: English, French, German, Italian, Spanish, Portuguese, and Chinese.
®
• HART
AND PROFIBUS®DP Digital Communications options
1.1 Features and Applications
The 1056 dual-input analyzer offers single or dual sen­sor input with an unrestricted choice of dual measure­ments. This multi-parameter instrument offers a wide range of measurement choices supporting most indus­trial, commercial, and municipal applications. The modular design allows signal input boards to be field replaced making configuration changes easy. Conveniently, live process values are always displayed during programming and calibration routines.
Quick Start Programming: Exclusive Quick Start screens appear the first time the 1056 is powered. The instrument auto-recognizes each measurement board and prompts the user to configure each sensor loop in a few quick steps for immediate deployment.
Digital Communications: HART and Profibus DP dig­ital communications are available. The 1056 HART units communicate with the Model 375 HART held communicator and HART hosts, such as AMS Intelligent Device Manager. Model 1056 Profibus units are fully compatible with Profibus DP networks and Class 1 or Class 2 masters. HART and Profibus DP configured units will support any single or dual measurement configuration of Model 1056.
®
hand-
Menus: Menu screens for calibrating and programming are simple and intuitive. Plain language prompts and help screens guide the user through these procedures.
Dual Sensor Input and Output: The 1056 accepts single or dual sensor input. Standar d 0/4-20 mA curr e n t ou t puts c a n be programmed to corre­spond to any measurement or temperature.
Enclosure: The instrument fits standard ½ DIN panel cutouts. The versatile enclosure design supports panel-mount, pipe-mount, and surface/wall-mount installations.
Isolated Inputs: Inputs are isolated from other signal sources and earth ground. This ensures clean signal inputs for single and dual input configurations. For dual input configurations, isolation allows any combi­nation of measurements and signal inputs without cross-talk or signal interference.
Temperature: Most measurements require tempera­ture compensation. The 1056 will automatically recog­nize Pt100, Pt1000 or 22k NTC RTDs built into the sensor.
Security Access Codes: Two levels of security access are available. Program one access code for routine cal­ibration and hold of current outputs; program another access code for all menus and functions.
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Section 1.0: Description and Specification
March 2020
Diagnostics: The analyzer continuously monitors itself and the sensor(s) for problematic conditions. The display flashes Fault and/or Warning when these conditions occur.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Diagnostics Faults Warnings Sensor 1 Sensor 2
Out 1: 12.05 mA Out 2: 12.05 mA 1056-01-20-32-HT Instr SW VER: 2.12 AC Freq. Used: 60Hz
Information about each condition is quickly accessible by pressing DIAG on the keypad. User help screens are displayed for most fault and warning conditions to assist in troubleshooting.
Display: The high-contrast LCD provides live meas­urement readouts in large digits and shows up to four additional process variables or diagnostic parame­ters. The display is back-lit and the format can be cus­tomized to meet user requirements.
LOCAL LANGUAGES:
Rosemount extends its worldwide reach by offering seven local languages – English, French, German, Italian, Spanish, Portuguese, and Chinese. Every unit includes user programming menus; calibration routines; faults and warnings; and user help screens in all seven languages. The displayed language can be easily set and changed using the menus.
Special Measurements: The Model 1056 offers measuring capabilities for many applications.
l
Single or Dual Turbidity: Ideal in municipal appli­cations for measurement of low-NTU filtered drinking water. Must be used with Clarity II sensor, sensor cable and debubbler.
Model T1056
Clarity®II
Turbidimeter
System
l
4-Electrode Conductivity:
The 1056 is compa tible with Rosem ount 4-elec­trode Model 410VP in the PUR-SENSE family of conductivity sensors. This sensor supports a wide array of applications and is capable of measuring a large range of conductivity with one geometric configuration. Wired to the 1056, this sensor can measure 2µS/cm to 300mS/cm with an accuracy of 4% of reading throughout the entire range.
l
4-20mA Current Input: Accepts any analog current input from an external device for temperature compen­sation of measurements and atmospheric pressure input for partial pressure correction of oxygen.
l
Selective Ions: The analyzer is able to measure ammonia and fluoride using commercially available ion-selective electrodes. All analyzers with installed pH boards can be programmed to measure selective ions.
l
Inferential pH: The analyzer is able to derive and display inferred pH (pHCalc) using two contacting con­ductivity signal boards and the appropriate contacting conductivity sensors. This method will calculate the pH of condensate and boiler water from conductivity and cation conductivity measurements.
l
Differential Conductivity: Dual input conductivity configurations can measure differential conductivity. The analyzer can be programmed to display dual conductivity as ratio, % rejection, or % passage.
CURRENT OUTPUTS: Two 4-20 mA or 0-20 mA current outputs are electrically isolated. Outputs are fully scalable and can be programmed to linear or logarithmic modes. Output dampening can be enabled with time constants from 0 to 999 seconds. Output 1 includes digital signal 4-20 mA superimposed HART (option -HT only)
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Section 1.0: Description and Specification
March 2020
1.2 Specifications - General
Enclosure: Polycarbonate. Type 4X, IP65.
Note: To ensure a water-tight seal, tighten all four front panel
screws to 6 in-lbs of torque
Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10 x 5.15 in.). Cutout: 1/2 DIN 139mm x 139mm (5.45 x 5.45 in.)
Conduit Openings: Accepts 1/2” or PG13.5 conduit fittings
Display: Monochromatic graphic liquid crystal display.
128 x 96 pixel display resolution. Backlit. Active display area: 58 x 78mm (2.3 x 3.0 in.).
Ambient Temperature and Humidity: 0 to 55 °C
(32 to 131°F). Turbidity only: 0 to 50°C (32 to 122°F), RH 5 to 95% (non-condensing)
Hazardous Location Approvals -
Options for CSA: 01, 02, 03, 20, 21, 22, 24, 25, 26, 27, 30, 31, 32, 34, 35, 36, 37, 38, AN, DP and HT.
Class I, Division 2, Groups A, B, C, & D Class Il, Division 2, Groups E, F, & G
Class Ill T4A Tamb= 50 °C
Type 4X, IP66 Enclosure
Non-Incendive Field Wiring (NIFW) may be used when installed per drawing 1400325. The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S. respectively. Evaluated to CSA Standard 22.2 No. 0-10, 0.4-04, 25-1996, 94-M1991, 142-M1987, 213-M1987, 60529-2005/2015. ANSI/IEC 60529-2004/2011. ANSI/ISA 12.12.01:2007. UL No. 50, 11th Ed., 508 17th Ed.
Options for FM: 01, 02, 03, 20, 21, 22, 24, 25, 26, 30, 31, 32, 34, 35, 36, 38, AN, and HT. 01 power supply not available with turbidity sensor options.
Class I, Division 2, Groups A, B, C, & D Class Il & lll, Division 2, Groups E, F, & G T4A -20°C ≤ Tamb ≤ +50°C Enclosure Type 4X
Non-Incendive Field Wiring (NIFW) may be used when installed per drawing 1400324. Evaluated to FM standards 3600:1998, 3611:2004, 3810:2005,ANSI/NEMA 250:2003.
Storage Temperature Effect: -20 to 60 ºC (-4 to 140 °F)
POLLUTION DEGREE 2: Normally only non-conductive
pollution occurs. Occasionally, however, a temporary con­ductivity caused by condensation must be expected. Altitude: for use up to 2000 meter (6562 ft.)
Power: Code -01: 115/230 VAC ±15%, 50/60 Hz. 10W.
Note: Code -02 and -03 power supplies include four
EMI/RFIEffect
Note 1
During EMI disturbance, the maximum allowable deviation is ±0.004 ppm (4 ppb) for model options 24, 25, 26, 35, 35, and
36.
LVD: EN 61010-1
Alarms relays*: Four alarm relays for process measure-
ment(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed with interval timer settings.
Relays: Form C, SPDT, epoxy sealed
Inductive load: 1/8 HP motor (max.), 120/240 VAC
*Relays only available with 02 power supply (20 - 30 VDC) or 03 switching power supply (85 - 265 VAC)
Inputs: One or two isolated sensor inputs
Outputs: Two 4-20 mA or 0-20 mA isolated current
Current Output Accuracy: ±0.05 mA @ 25 ºC
Code -02: 20 to 30 VDC. 15 W.
Code -03: 85 to 265 VAC, 47.5 to 65.0 Hz, switching. 15 W.
programmable relays
Equipment protected by double insulation
Meets all industrial requirements of EN 61326.
HART Analog and Digital Communication
No effect on the values being given if using 4-20 mA analog or HART digital signal with shielded, twisted pair wiring.
Profibus DP Digital Communication
No effect on the values being given if using Profibus DP digital signal
Maximum Relay Current
Resistive
28 VDC 115 VAC 230 VAC
5.0 A
5.0 A
5.0 A
CAUTION
RISK OF ELECTRICAL SHOCK
WARNING
WARNING
Exposure to some chemicals may degrade the sealing properties used in the following devices: Zettler Relays (K1-K4) PN AZ8-1CH-12DSEA
outputs. Fully scalable. Max Load: 550 Ohm.
Output 1 has superimposed HART signal
(1056-0X-2X-3X-HT only)
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Section 1.0: Description and Specification
March 2020
Terminal Connections Rating:
Powe r con nector (3-leads): 24-12 AWG wire size. Signal board terminal blocks: 26-16 AWG wire size. Current output connectors (2-leads): 24-16 AWG wire size.
Alarm rela y termi nal b locks: 24- 12 AW G wire si ze (­02 24 VDC power supply and -03 85-265VAC power sup­ply)
Weight/Shipping Weight:
(rounded up to nearest lb or nearest 0.5 kg): 3 lbs/4 lbs (1.5 kg/2.0 kg)
Measures conductivity in the
range 0 to 600,000 µS/cm (600mS/cm).
1.3 Contacting Conductivity (Code -20 and -30)
Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five com­mon solutions (0-12% NaOH, 0-15% HCl, 0-20% NaCl, and 0-25% or 96-99.7% H2SO4).
The conductivity concentration algorithms for these solutions are fully temperature compensated. Three temperature compensation options are available: manual slope (X%/°C), high purity water (dilute sodium chloride), and cation conductivity (dilute hydrochloric acid). Temperature compensation can be disabled, allowing the analyzer to display raw conductivity. For more information concerning the use and operation of the contacting conductivity sensors, refer to the product
data sheets.
Note: When two contacting conductivity sensors are used, Model 1056 can derive an inferred pH value called pHCalc. pHCalc is calculated pH, not directly measured pH.(Model 1056-0X-20-30-AN required)
Note: Selected 4-electrode, high-range contacting conductivity sensors are compatible with Model 1056.
Input filter: time constant 1 - 999 sec, default 2 sec.
Response time: 3 seconds to 100% of final reading
Salinity: uses Practical Salinity Scale
Total Dissolved Solids: Calculated by multiplying
conductivity at 25 ºC by 0.65
Temperature Specifications:
Temperature range 0-150ºC
Temperature Accuracy, Pt-1000, 0-50 ºC
Temperature Accuracy,
Pt-1000, Temp. > 50 ºC
± 0.1ºC
± 0.5ºC
Recommended Sensors For Conductivity
All Rosemount ENDURANCE Model 400 series conduc­tivity sensors (Pt 1000 RTD) and Model 410 sensor.
Performance Specifications
Recommended Range – Contacting Conductivity
Cell 0.01µS/cm 0.1µS/cm 1.0µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm Constant
0.01
0.1
1.0
4-electrode
4
0.01µS/cm to 200µS/cm
0.1µS/cm to 2000µS/cm
1 µS/cm to 20mS/cm
200µS/cm to 6000µS/cm
2000µS/cm to 60mS/cm
20mS/cm to 600mS/cm
2 µS/cm to 300mS/cm
Cell Constant Linearity
±0.6% of reading in recommended range
+2 to -10% of reading outside high recommended range
±5% of reading outside low recommended range
±4% of reading in recommended range
Reference Manual
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Section 1.0: Description and Specification
March 2020
1.4 Toroidal Conductivity (Code -21 and -31)
Measures conductivity in the range of 1 (one) µS/cm to 2,000,000 µS/cm (2 S/cm), Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five common solutions (0-12% Na OH, 0- 15% HCl, 0-20% NaCl, and 0-2 5% or 96-99.7% H2SO4). The conductivity concentration algorithms for these solutions are fully temperature compensated. For other solutions, a simple-to-use menu allows the customer to enter his own data. The analyzer accepts as many as five data points and fits either a linear (two points) or a quadratic function (three or more points) to the data. Two temperature compensation options are available: manual slope (X%/°C) and neutral salt (dilute sodium chloride). Temperature compensation can be disabled, allowing the analyzer to display raw conductivity. Reference temperature and linear temper­ature slope may also be adjusted for optimum results. For more information concerning the use and operation of the toroidal conductivity sensors, refer to the product data sheets.
Repeatability: ±0.25% ±5 µS/cm after zero cal
Input filter: time constant 1 - 999 sec, default 2 sec.
Response time: 3 seconds to 100% of final reading
Salinity: uses Practical Salinity Scale
Total Dissolved Solids: Calculated by multiplying
conductivity at 25ºC by 0.65
Temperature Specifications:
Temperature range -25 to 210ºC (-13 to 410ºF)
Temperature Accuracy,
Pt-100, -25 to 50 ºC
Temperature Accuracy,
Pt-100,. 50 to 210ºC
± 0.5ºC
± 1ºC
Recommended Sensors
All Rosemount submersion/immersion and flow­through toroidal sensors.
High performance toroidal conductivity sensors
Models 226 and 225
Performance Specifications
Recommended Range - Toroidal Conductivity
Model 1µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm 2000mS/cm
226
225 & 228
242
222 (1in & 2in)
5 µS/cm to 500mS/cm
15 µS/cm to 1500mS/cm
100 µS/cm to 2000mS/cm
500 µS/cm to 2000mS/cm
LOOP PERFORMANCE (Following Calibration)
Model 226: ±1% of reading ±5 µS/cm in recommended range Models 225 & 228: ±1% of reading ±10 Models 222,242: ±4% of reading in recommended range
Model 225, 226 & 228: ±5% of reading outside high recommended range
Model 226: ±5 Models 225 & 228: ±15 µS/cm outside low recommended range
µS/cm outside low recommended range
µS/cm in recommended range
500mS/cm to 2000mS/cm
1500mS/cm to 2000mS/cm
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1.5 pH/ORP/ISE (Code -22 and -32)
For use with any standard pH or ORP sensor. Measurement choices are pH, ORP, Redox, ammonia, fluoride or custom ISE. The automatic buffer recognition feature uses stored buffer values and their temperature curves for the most common buffer standards available worldwide. The analyzer will recognize the value of the buffer being measured and perform a self stabilization check on the sensor before completing the calibration. Manual or automatic temperature compensation is menu selectable. Change in pH due to process temper­ature can be compensated using a programmable tem­perature coefficient. For more information concerning the use and operation of the pH or ORP sensors, refer to the product data sheets.
Model 1056 can also derive an inferred pH value called pHCalc (calculated pH). pHCalc can be derived and displayed when two contacting conductivity sensors are used. (Model 1056-0X-20-30-AN)
Section 1.0: Description and Specification
March 2020
Performance Specifications (ORP Input)
Measurement Range [ORP]: -1500 to +1500 mV
Accuracy: ± 1 mV
Temperature coefficient: ±0.12mV / ºC
Input filter: time constant 1 - 999 seconds, default 4
seconds.
Response time: 5 seconds to 100% of final reading
RECOMMENDED SENSORS FOR pH:
All standard pH sensors.
RECOMMENDED SENSORS FOR ORP:
All standard ORP sensors.
Performance Specifications (pH Input)
Measurement Range [pH]: 0 to 14 pH
Accuracy: ±0.01 pH
Diagnostics: glass impedance, reference impedance
Temperature coefficient: ±0.002pH/ ºC
Solution temperature correction: pure water, dilute
base and custom.
Buffer recognition: NIST, DIN 19266, JIS 8802, BSI,
DIN19267, Ingold, and Merck.
Input filter: time constant 1 - 999 seconds, default 4
seconds.
Response time: 5 seconds to 100%
Temperature Specifications:
Temperature range 0-150 ºC
Temperature Accuracy, Pt-100, 0-50 ºC ± 0.5 ºC
Temperature Accuracy, Temp. > 50 ºC ± 1 ºC
General purpose and high performance pH sensors
Models 396PVP, 399VP and 3300HT
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Section 1.0: Description and Specification
March 2020
1.6 Flow (Code -23 and -33)
For use with most pulse signal flow sensors, the 1056 user-selectable units of measurement include flow rates in GPM (Gallons per minute), GPH (Gallon per hour), cu ft/min (cubic feet per min), cu ft/hour (cubic feet per hour), LPM (liters per minute), LPH (liters per hour), or m3/hr (cubic meters per hour), and velocity in ft/sec or m/sec. When configured to measure flow, the unit also acts as a totalizer in the chosen unit (gallons, liters, or cubic meters).
Dual flow instruments can be configured as a % recovery, flow difference, flow ratio, or total (combined) flow.
Performance Specifications
Frequency Range: 3 to 1000 Hz
Flow Rate: 0 - 99,999 GPM, LPM, m3/hr, GPH, LPH,
cu ft/min, cu ft/hr.
1.7 4-20mA Current Input (Code -23 and -33)
For use with any transmitter or external device that transmits 4-20mA or 0-20mA current outputs. Typical uses are for temperature compensation of live meas­urements (except ORP, turbidity and flow) and for continuous atmospheric pressure input for determina­tion of partial pressure, needed for compensation of live dissolved oxygen measurements. External input of atmospheric pressure for DO measurement allows continuous partial pressure compensation while the Model 1056 enclosure is completely sealed. (The pressure transducer component on the DO board can only be used for calibration when the case is open to atmosphere.)
Externally sourced current input is also useful for calibration of new or existing sensors that require temperature measurement or atmospheric pressure inputs (DO only).
For externally sourced temp or pressure compensation, the user must program the 1056 to input the 4-20mA current signal from the external device.
In addition to live continuous compensation of live measurements, the current input board can also be used simply to display the measured temperature. or the calculated partial pressure from the external device.
Totalized Flow: 0 – 9,999,999,999,999 Gallons or m3, 0 – 999, 999,999,999 cu ft.
Accuracy: 0.5%
Input filter: time constant 0-999 sec., default 5 sec.
Recommended Sensors*
+GF+ Signet 515 Rotor-X Flow sensor
* Input voltage not to exceed ±36V
This feature leverages the large display variables on the Model 1056 as a convenience for technicians. Temperature can be displayed in degrees C or degrees F. Partial pressure can be displayed in inches Hg, mm Hg, atm (atmospheres), kPa (kiloPascals), bar or mbar.
The current input board can be used with devices that do not actively power their 4-20mA output signals. The Model 1056 actively powers to the + and – lines of the current input board to enable current input from a 4-20mA output device.
Note: this Model 1056 signal input board (23, 33 model option code) also includes flow measurement function­ality. The signal board, however, must be configured to measure either mA current input or flow.
PERFORMANCE SPECIFICATIONS
Measurement Range *[mA]: 0-20 or 4-20
Accuracy: ±0.03mA
Input filter: time constant 0-999 sec., default 5 sec.
*Current input not to exceed 22mA
7
Reference Manual
00809-0100-3156
Section 1.0: Description and Specification
March 2020
1.8 Chlorine (Code -24 and -34)
Free and Total Chlorine
The 1056 is compatible with the 499ACL-01 free chlorine sensor and the 499ACL-02 total chlorine sensor. The 499ACL-02 sensor must be used with the TCL total chlorine sample conditioning system. The 1056 fully compensates free and total chlorine readings for changes in membrane permeability caused by temper­ature changes. For free chlorine measurements, both automatic and manual pH correction are available. For automatic pH correction select code 32 and an appropri­ate pH sensor. For more information concerning the use and operation of the amperometric chlorine sensors and the TCL measurement system, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA Automatic pH correction (requires Code P): 6.0 to
10.0 pH
Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensors
Rosemount Model 499ACL-03 Monochloramine sensor
Recommended Sensors*
Chlorine: Model 499ACL-01 Free Chlorine or Model
499ACL-02 Total Residual Chlorine
pH: The following pH sensors are recommended for
automatic pH correction of free chlorine readings: Models: 399-09-62, 399-14, and 399VP-09
Monochloramine
The Model 1056 is compatible with the Model 499A CL-03 Monochloramine sensor. The Model 1056 fully compensates readings for changes in membrane permeability caused by temperature changes. Because monochloramine measurement is not affected by pH of the process, no pH sensor or correction is required. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
µA
8
Reference Manual
00809-0100-3156
Section 1.0: Description and Specification
March 2020
1.9 Dissolved Oxygen (Code -25 and -35)
The 1056 is compatible with the 499ADO, 499ATrDO, Hx438, and Gx438 dissolved oxygen sensors and the 4000 percent oxygen gas sensor. The 1056 displays dissolved oxygen in ppm, mg/L, ppb, µg/L, % satura­tion, % O2in gas, ppm O2in gas. The analyzer fully compensates oxygen readings for changes in mem­brane permeability caused by temperature changes. An atmospheric pressure sensor is included on all dis­solved oxygen signal boards to allow automatic atmos­pheric pressure determination at the time of calibration. If removing the sensor from the process liquid is imprac­tical, the analyzer can be calibrated against a standard instrument. Calibration can be corrected for process salinity. For more information on the use of ampero­metric oxygen sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.01 ppm; 0.1 ppb for 499A TrDO sensor
(when O2<1.00 ppm); 0.1%
Input Range: 0 nA – 100 Temperature Compensation: Automatic (via RTD) or
manual (0-50 °C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
µA
1.10 Dissolved Ozone (Code -26 and -36)
The 1056 is compatible with the Model 499AOZ sen­sor. The 1056 fully compensates ozone readings for changes in membrane permeability caused by temper­ature changes. For more information concerning the use and operation of the amperometric ozone sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 Temperature Compensation: Automatic (via RTD) or
manual (0-35°C)
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensor
Rosemount Model 499A OZ ozone sensor
µA
Recommended Sensors
Rosemount amperometric membrane and
steam-sterilizable sensors listed above
Dissolved Oxygen sensor with Variopol connection
Model 499ADO
Dissolved Ozone sensors with Polysulfone body
Variopol connection and cable connection
Model 499AOZ
9
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Section 1.0: Description and Specification
March 2020
1.11 Turbidity (Code 27 and 37)
The 1056 instrument is available in single and dual tur­bidity configurations for the Clarity II®turbidimeter. It is intended for the determination of turbidity in filtered drinking water. The other components of the Clarity II turbidimeter – sensor(s), debubbler/measuring cham­ber(s), and cable for each sensor must be ordered separately or as a complete system with the Model
1056.
The 1056 turbidity instrument accepts inputs from both USEPA 180.1 and ISO 7027-compliant sensors
When ordering the Model 1056 turbidity instrument, the 02 (24VDC power supply) or the 03 (switching 115/230VAC power supply) are required. Both of these power supplies include four fully programmable relays with timers.
Note: Model 1056 Turbidity must be used with Clarity II sensor, sensor cable and debubbler.
Performance Specifications
Units: Turbidity (NTU, FTU, or FNU); total suspended
solids (mg/L, ppm, or no units)
Display resolution-turbidity: 4 digits; decimal point moves from x.xxx to xxx.
Display resolution-TSS: 4 digits; decimal point moves from x.xxx to xxxx
Calibration methods: user-prepared standard, com­mercially prepared standard, or grab sample. For total suspended solids user must provide a linear calibration equation.
Inputs: Choice of single or dual input, EPA 180.1 or ISO 7027 sensors.
Field wiring terminals: removable terminal blocks for sensor connection.
Accuracy after calibration at 20.0 NTU:
0-1 NTU ±2% of reading or 0.015 NTU, whichever is greater.
0-20 NTU: ±2% of reading.
10
Clarity ll Turbidimeter
Reference Manual
00809-0100-3156
Section 2.0: Installation
March 2020
Section 2.0 Installation
2.1 Unpacking and Inspection
2.2 Installation
2.1 Unpacking and Inspection
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Emerson immediately.
2.2 Installation
2.2.1 General Information
1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem­peratures.
2. Install the analyzer in an area where vibration and electromagnetic and radio frequency interference are min­imized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.
Type of Mounting Figure
Panel 2-1
Wall and Pipe 2-2
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
11
Figure 2-1 Panel Mounting Dimensions
MILLIMETER
INCH
154.9
6.1
154.9
6.1
17.13
1.1
126.4
5.0
101.6
4.00
(
126.4
5.0
Front View
Side View
)
76.2
3.0
41.4
1.6
Bottom View
152.73
6.0
Note: Panel mounting seal integrity (4/4X) for outdoor applications is the responsibility of the end user.
12
Figure 2-2 Pipe and Wall Mounting Dimensions
(Mounting bracket PN:23820-00)
187
7.4
154.9
6.1
MILLIMETER
INCH
154.9
6.1
102
4.0
Wall / Surface Mount
130
5.1
232
9.1
33.5
1.3
165
6.5
108.9
4.3
80.01
3.2
45.21
1.8
Front View
Bottom View
Pipe Mount
Side View
130
5.1
Side View
232
9.1
33.5
1.3
165
6.5
71.37
2.8
The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
13
Reference Manual
00809-0100-3156
FIGURE 2-3. CSA Non Incendive Field Wiring Installation
Section 2.0: Installation
March 2020
Reference Manual
O R
O R
2
2
PO W ER SUPPLY
ALARM
W IRING (VAC)
(O PTIO NAL)
AN ALO G O UTPUT
10
IF A C URRENT LO O P INPUT IS USED W ITH C URREN T/FLO W O PTIO N S (23/33), THE M A XIM U M A LLO W ED VA LUES O F THE INPUTS
ARE: 28 VO LTS, 22mA AN D 616mW AN D THE PO W ER SO URC E M UST BE FM A PPRO VED FO R C LASS 1 DIV ISIO N 2.
9. W H EN INSTALLIN G IN CLASS II AN D III LO C ATIO NS, USE A CLASS II A ND III W IRING M ETHOD
8
M O DEL 222, 225, 226, 228, 242 A ND 245 TORO IDAL C O NDUC TIVITY SENSORS H AV E BEEN A PPRO VED BY FM FO R USE W ITH THE 1056.
O RP SENSORS W ITH A PPRO VED PREAM PS M A Y BE USED IN 1056 C LASS I D IVISIO N 2 INSTALLA TIO N S. W HEN SELECTED W ITH O RP AN D
A PPRO VED PREAM P 23546-00. O RP SENSO RS W ITHO UT PREAM PS A RE SIM PLE A PPARATUS.
SENSO RS W HICH A RE FM A PPRO VED FO R C LASS I D IVISIO N 2, O R A RE SIM PLE APPA RATUS M A Y BE USED W ITH THE 1056.
SIM PLE APPA RATUS IS DEFINED A S AN ELECTRIC A L DEVICE THAT DO ES N O T G ENERATE M O RE
THAN 1.5V, 100m A , AN D 25 m W O R A PASSIVE C O M PO NENT THAT DO ES N O T D ISSIPA TE
M O RE THAN 1.3W . CONTAC TIN G C O ND UC TIV ITY SENSO RS AND pH SENSO RS W ITHO UT
PREAM PS M A Y BE A SIM PLE APPA RATUS, VERIFY THIS W ITH THE SENSO R M ANUFACTURER.
6
THE EPA A ND ISO CLARITY II TURBIDITY SENSORS ARE A PPRO VED FO R C LASS 1, D IVISIO N 2
5 4. NO REVISIO N TO DRA W ING W ITHO UT FM APPRO VA L. THIS IS AN A G ENC Y CO NTRO LLED D O C UM EN T.
3
G RO UN D C O N NEC TIO N M AY BE M A DE IN HAZARDO US AREA.
2
W H EN C O ND UIT IS USED, A SEAL IS REQUIRED AT EAC H C O NDUIT ENTRAN C E.
M ETAL C O N D UIT
M ETAL C O N D UIT
M ETAL C O N D UIT
M ETAL C O N D UIT
5
6
SENSO R CA BLE
IS SHIELDED
SENSO R CA BLE
IS SHIELDED
M ETAL C O N D UIT
3
SENSO R 1
8
5 6
C LARITY II
TURBID ITY
(O PTIO NAL)
C LARITY II
TURBID ITY
8
UNCLASSIFIED
AREA
UNCLASSIFIED
AREA
1056
HAZARDOUS
AREA
C LASS I, DIV. 2, G PS A-D, 0 - 50C
C LASS II, III, D IV 2, G PS E-G
10
10
NO TES: UNLESS O THERW ISE SPECIFIED
SCALE: NO NE
W EIG HT:
SIZE
D
DW G NO
SHEET 1 O F 1
1400324
REV
E
AG ENC Y C O N TROLLED DRA W ING
AN Y C HAN G E W ILL REQ UIRE
C ERTIFIC A TIO N AG ENC Y
SUBM ITTA L / APPRO VA L
00809-0100-3156
FIGURE 2-3. FM Non Incendive Field Wiring Installation
Section 2.0: Installation
March 2020
15
Reference Manual
M YLAR AG ENCY
LABEL SEE SHEET 2
2X PO LYCA RBO NATE
10 PIN RIBBO N C ABLE
PO W ER SUPPLY
PCB ASSY
115/230V O R
24VDC O R
85-265VA C
PO LYCA RBO NA TE
TRAN SFORM ER C LAM P
2
PO LYCA RBO NA TE W IRIN G INSULATOR,
USED W ITH 24VD C PO W ER SUPPLY O PTIO N
W HEN O RDERED W ITH UL O PTIO N
M A IN PCB A SSY
W ITH LCD DISPLAY
NEO PRENE G ASKET
PO LYCA RBO NA TE
ENC LOSURE
SENSOR 1
SIG NA L PC B ASSY
SENSOR 2
SIG NA L PC B ASSY
(O PTIO NAL)
PO LYCA RBO NA TE
14 PIN RIBBO N C ABLE
SS G RO UND ING
PLATE
NEO PRENE G ASKET
PO LYCA RBO NA TE
FRON T CO VER
PO LYESTER OVERLAY
SS HING E W IRE
NO TES: UNLESS O THERW ISE SPECIFIED
1. ALL INSULATING MA TERIALS HA VE C TI
2
USED W ITH U L O PTIO N O N LY.
3
INFO RM A TIO N FRO M OTHER AG ENC IES (NO T RATIFIED BY C SA)M AY OPTIO NA LLY APPEAR HERE.
2
PO LYCA RBO NA TE W IRIN G INSULATOR
USED W ITH 85-265VA C SW ITCH ING PO W ER SUPPLY O PTIO N
W HEN O RDERED W ITH UL O PTIO N
PO LYCA RBO NA TE
PCB IN SULATO R
154.9
6.1
6.1
129.1
5.1
NO N-INCEND IVE C LASS 1, D IVISIO N 2 G RO UPS A , B, C & D
T4A Tam b 0-50C
DUST-TIG HT CLASS II D IVISIO N 2, G RO UPS E, F & G
C LASS III ENCLO SURE TYPE 4X
FOR USE IN THE FOLLOW ING
HAZARDOUS (CLASSIFIED) AREAS:
SCALE: 1:2
W EIG HT:
SIZE
D
DW G NO
SHEET 1 O F 2
H
1700629
REV
AG ENC Y C O N TROLLED DO C UM ENT
C ERTIFIC A TIO N A G ENC Y
SUBM ITTA L / A PPRO VA L
00809-0100-3156
FIGURE 2-3. CSA NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
March 2020
16
Reference Manual
W ARNING
C
US
LISTED
R
U
L
AG ENC Y LABEL
TO P EDG E
TIPS O F SENSORS W ITH EXPO SED ELECTRODES SUCH A S THE M O DEL
100 SERIES CONTAC TIN G C O ND UC TIV ITY SENSO RS
200 SERIES TO RO ID AL C O N DUCTIVITY SENSORS
300 SERIES pH SENSO RS
400 SERIES CONTAC TIN G C O ND UC TIV ITY SENSO RS
498CL C HLO RINE SENSO R
499A SERIES AM PERO M ETRIC SENSO RS
3000 SERIES pH SENSO R
SEE DRAW IN G 1400325 FO R N O NINC ENDIV E FIELD W IRIN G (N IFW ) INSTALLATIO N
(C LASSIFIED) AREA S
ALL ALLO W A BLE SENSOR C O NFIG URATIO NS M UST PRO VIDE CA BLE PRO TECTIO N
PROVISIO N S (i.e. M ETAL CO ND UIT O R RAC EW A YS) IN C O M PLIAN C E W ITH THE
CA NAD IAN ELEC TRIC A L CO DE
M O D EL O PTIO N C O DE EXAM PLES:
1056-02-24-38-HT-UL
1056-03-22-38-HT
M O D EL O PTIO N STRING
SERIA L N UM BER
ASSEMBLY LOCA TIO N
IF O PTIO N UL, PRINT THIS
3
IF O PTIO N 01, PRINT:
ELSE, IF O PTIO N 02 PRIN T:
PO W ER: --- 24 VDC , (20-30VDC ), 15W
ELSE, IF O PTIO N 03 PRIN T:
BAR CODE
W ARNING
C
US
WARNING
AVERTISSEMENT
ORDINARY LOCATION:
HAZARDOUS LOCATION:
DESIG N AUTHO RITY LOC A TIO N
C O DE
PO W ER SUPPLY
01
02
24VDC
03
C O DE
M EASUREMENT 2 30 C O NTAC TIN G CO ND UC TIVITY31 TORO IDA L CO ND UC TIV ITY32 pH/O RP/ISE34 C HLO RINE35 DISSO LVED O XYG EN36 O ZONE37 TURBID ITY (W HEN IN STALLED PER DRA W ING 1400325)33 FLO W /CU RRENT INPUT38 NONE
C O DE
O UTPUTSAN ANA LOG 4-20m AHT HA RT 4-20m ADP PRO FIBUS DP PRO TOC O L
C O DE
M EASUREMENT 1 20 C O NTAC TIN G CO ND UC TIVITY21 TORO IDA L CO ND UC TIV ITY22 pH/O RP/ISE24 C HLO RINE25 DISSO LVED O XYG EN26 O ZONE27 TURBID ITY (W HEN IN STALLED PER DRA W ING 1400325)23 FLO W /CU RRENT INPUT
C O DE
UL APPROVAL (BLA NK IF NO NE SELECTED)UL UL O RD INA RY LO C ATIO NS A PPRO VAL
REV
1700629
H
SHEET 2 O F 2
DW G NO
D
SIZE
W EIG HT:
SCALE: 1:2
NO TES: UNLESS O THERW ISE SPECIFIED
00809-0100-3156
FIGURE 2-3. CSA NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
March 2020
17
Reference Manual
M YLAR
AG ENC Y LABEL
SEE SHEET 2
2X PO LYCA RBO NATE
10 PIN RIBBO N
C ABLE
PO W ER SUPPLY ASSY
O R
O R
O R
PO LYCA RBO NA TE
TRAN SFORM ER C LAM P
O R
2
PO LYCA RBO NA TE W IRIN G INSULATOR
M A IN PCB A SSY
W ITH LC D DISPLA Y
NEO PRENE G ASKET
PO LYCA RBO NA TE
ENC LOSURE
SENSOR 1
SIG NA L PC B ASSY
SENSOR 2
SIG NA L PC B ASSY
PO LYCA RBO NA TE
SS G RO UND ING
PLATE
NEO PRENE G ASKET
PO LYCA RBO NA TE
FRON T CO VER
PO LYESTER O VERLAY
SS HING E W IRE
NO TES: UNLESS O THERW ISE SPECIFIED
1. ALL INSULATIN G M ATERIALS HAVE C TI
2
USED W ITH UL O PTIO N O NLY.
3
PO LYCA RBO NA TE W IRIN G INSULATOR
2
PO LYCA RBO NA TE
PCB IN SULATOR
O VERA LL DIM ENSIO N S
PRO FIBUS BO ARD
RIBBO N C ABLE
SEE SHEET 2
6.1
6.1
129.1
5.1
NO N-INC END IVE C LASS 1, D IVISIO N 2 G RO UPS A, B, C & D
DUST-TIG HT C LASS II D IVISIO N 2, G RO UPS E, F & G
FOR USE IN THE FOLLOW ING
HAZARDOUS (CLASSIFIED) AREAS:
SCALE: 1:2
W EIG HT:
SIZE
D
DW G NO
SHEET 1 O F 2
1700630
REV
J
AG ENC Y C O N TROLLED DO C UM ENT
C ERTIFIC A TIO N AG ENC Y
SUBM ITTA L/ APPRO V AL
00809-0100-3156
Section 2.0: Installation
March 2020
FIGURE 2-3. FM NonIncendive Class I, Division 2 Certified product for selected configurations
18
Reference Manual
W ARNING
C
US
LISTED
R
U
L
AG ENC Y LABEL
TO P EDG E
TIPS O F SENSORS W ITH EXPO SED ELECTRODES SUCH A S THE M O D EL
100 SERIES C O NTAC TIN G CO ND UC TIVITY SENSORS
200 SERIES TO RO ID AL C O N DU CTIVITY SENSORS
300 SERIES p H SENSO RS
3000 SERIES pH SENSO R
IF NO NINC END IVE FEILD W IRING M ETHO D S ARE NO T USED, THEN:
NA TIO N AL ELECTRIC AL C O D E
1056 O PTIO N C O DE EXAM PLES:
1056PP03ANKC
1056CL02HTN5
M O D EL O PTIO N STRING
SERIA L NUM BER
ASSEMBLY LOCA TIO N
PRINTED IF O PTIO N UL
3
IF O PTIO N 01, PRINT:
ELSE, IF O PTIO N 02 PRIN T:
ELSE, IF O PTIO N 03 PRIN T:
BAR CODE
W ARNING
C
US
WARNING
AVERTISSEMENT
ORDINARY LOCATION:
HAZARDOUS LOCATION :
C HIN A RoHS LO G O M AY BE PRINTED H ERE
DESIG N AUTHORITY A DD RESS
CODE
POW ER SUPPLY
010203
CODE
MEASUREMENT 2
30
C O NTAC TIN G CO ND UC TIVITY31 TORO IDAL C O NDUC TIVITY32 pH/O RP/ISE
C HLO RINE35 DISSO LVED O XYG EN36 O ZO NE37 TURBID ITY33 FLO W /CURRENT INPUT38 NO NE
CODE
OUTPUTS
AN
HT
DP
PRO FIBUS DP PRO TOC O L
CODE
M EASUREMENT 1
20
C O NTAC TIN G CO ND UC TIVITY21 TORO IDAL C O NDUC TIVITY22 pH/O RP/ISE
C HLO RINE25 DISSO LVED O XYG EN36 O ZO NE27 TURBID ITY23 FLO W /CURRENT INPUT
CODE
UL APPROVAL (BLANK IF NONE SELECTED)
UL
UL O RD INARY LO C ATIO NS A PPRO VAL
REV
1700630
SHEET 2 O F 2
DW G NO
D
SIZE
W EIG HT:
SCALE: 1:2
NO TES: UNLESS O THERW ISE SPECIFIED
J
00809-0100-3156
FIGURE 2-3. FM NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
March 2020
19
Reference Manual
00809-0100-3156
Section 2.0: Installation
March 2020
20
Reference Manual
00809-0100-3156
Section 3.0: Wiring
March 2020
Section 3.0
Wiring
3.1 General
3.2 Preparing Conduit Openings
3.3 Preparing Sensor Cable
3.4 Power, Output, and Sensor Connections
3.1 General
The 1056 is easy to wire. It includes removable connectors and slide-out signal input boards. The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
3.1.1. Removable connectors and signal input boards
Model 1056 uses removable signal input boards and communication boards for ease of wiring and instal­lation. Each of the signal input boards can be partially or completely removed from the enclosure for wiring. The Model 1056 has three slots for placement of up to two signal input boards and one communication
board.
Slot 1-Left Slot 2 – Center Slot 3 – Right
Comm. board Input Board 1 Input Board 2
3.1.2 Signal Input Boards
Slots 2 and 3 are for signal input measurement boards. Wire the sensor leads to the measurement board following the lead locations marked on the board. After wiring the sensor leads to the signal board, carefully slide the wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland. Tighten the cable gland nut to secure the cable and ensure a sealed enclosure.
3.1.3 Digital Communication Boards
HART and Profibus DP communication boards will be available in the future as options for Model 1056 digital communication with a host. The HART board supports Bell 202 digital communications over an analog 4-20mA current output. Profibus DP is an open communications protocol which operates over a dedicated digital line to the host.
3.1.4 Alarm Relays
Four alarm relays are supplied with the switching power supply (85 to 265VAC, 03 order code) and the 24VDC power supply (20-30VDC, 02 order code). All relays can be used for process measurement(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed as an interval timer, typically used to activate pumps or control valves. As process alarms, alarm logic (high or low activation or USP*) and deadband are user-programmable. Customer-defined failsafe operation is supported as a programmable menu function to allow all relays to be energized or not-energized as a default condition upon powering the analyzer. The USP* alarm can be programmed to activate when the conductivity is within a user-selectable percentage of the limit. USP alarming is available only when a contacting conductivity measurement board is installed.
3.2 Preparing Conduit Openings
There are six conduit openings in all configurations of Model 1056. (Note that four of the openings will be fitted with plugs upon shipment.)
Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs.
NOTE: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the analyzer.
21
Reference Manual
00809-0100-3156
Section 3.0: Wiring
March 2020
3.3 Preparing Sensor Cable
The 1056 is intended for use with all Rosemount sensors. Refer to the sensor installation instructions for details on preparing sensor cables.
3.4 Power, Output, and Sensor Connections
3.4.1 Power Wiring
Three Power Supplies are offered for Model 1056:
a. 115/230 VAC Power Supply (-01 ordering code)
b. 24 VDC (20 – 30V) Power Supply (-02 ordering code)
c. 85 – 265 VAC Switching Power Supply (-03 ordering code)
AC mains (115 or 230 V) leads and 24 VDC leads are wired to the Power Supply board which is mounted vertical­ly on the left side of the main enclosure cavity. Each lead location is clearly marked on the Power Supply board. Wire the power leads to the Power Supply board using the lead markings on the board.
The grounding plate is connected to the earth terminal of power supply input connector TB1 on the -01 (115/230 VAC) and -03 (85-265 VAC) power supplies. The green colored screws on the grounding plate are intended for connection to some sensors to minimize radio frequency interference. The green screws are not intended to be used for safety purposes.
115/230 VAC Power Supply (-01 ordering code) is shown below:
CAUTION
AC Power switch shipped in the 230 VAC position. Adjust switch upwards to 115 VAC position
for 110 VAC – 120 VAC operation.
Figure 3-1
24 VDC Power Supply (-02 ordering code) is shown below:
This power supply automatically detects DC power and accepts 20 VDC to 30 VDC inputs.
Four programmable alarm relays are included.
Figure 3-2
Switching AC Power Supply (-03 ordering code) is shown below:
22
This power supply automatically detects AC line condi­tions and switches to the proper line voltage and line frequency.
Four programmable alarm relays are included.
Figure 3-3
Reference Manual
00809-0100-3156
Section 3.0: Wiring
March 2020
3.4.2 Current Output Wiring
All instruments are shipped with two 4-20 mA current outputs. Wiring locations for the outputs are on the Main board which is mounted on the hinged door of the instrument. Wire the output leads to the correct posi­tion on the Main board using the lead markings (+/positive,
-/negative) on the board. Male mating connectors are provided with each unit.
Note
Twisted pairs are required to minimize noise pickup in
Figure 3-4 4-20 mA current outputs. For high EMI/RFI environ­ments, shielded sensor wire is required and recom­mended in all other installations.
3.4.3 Alarm Relay Wiring
Four alarm relays are supplied with the switching power supply (85 to 265VAC, -03 order code) and the 24VDC power supply (20-30 VDC, -02 order code). Wire the relay leads on each of the independent relays to the correct position on the power supply board using the printed lead markings (NO/Normally Open, NC/Normally Closed, or Com/Common) on the board. See Fig 3-4.
NO1
RELAY 1COM1
NC1
NO2
RELAY 2COM2
NC2
NO3
RELAY 3COM3
NC3
NO4
RELAY 4COM4
NC4
Figure 3-5 Alarm Relay Wiring for Model 1056 Switching Power Supply (-03 Order Code)
3.4.4 Sensor Wiring to Signal Boards
Wire the correct sensor leads to the measurement board using the lead locations marked directly on the b o a r d . After wiring the sensor leads to the signal board, carefully slide the wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland.
For best EMI/RFI protection use shielded output signal cable enclosed in an earth-grounded metal conduit. Connect the shield to earth ground. AC wiring should be 14 gauge or greater. Provide a switch or breaker to dis­connect the analyzer from the main power supply. Install the switch or breaker near the analyzer and label it as the disconnecting device for the analyzer.
Keep sensor and output signal wiring separate from power wiring. Do not run sensor and power wiring in the same­conduit or close together in a cable tray.
NOTE:
Twisted pairs are required to minimize noise pickup in the flow and current sensor inputs. For high EMI/RFI environments, shielded sensor wire is required and recommended in all other installations.
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