Emerson XJ200, PW-200J Installation And Operating Instructions Manual

technical bulletin

XJ200 Installation and Operating Instructions

General Description

The XJ200 wireless communication modules are radio communication systems for con­trolling and supervising units. The XJ200 consists of the XJ200 radio module P/N 318-5050
and its power supply PW-200J P/N 318-5051.

The XJ200 can cover a variety of functions within the monitoring network:

• Master: when it is connected to the X-WEB or E2 monitoring system.

• Slave/Repeater: when it is connected to the subnets of devices equipped with RS485.

• Repeater: when it is assigned the function as a simple bridge towards other subnets
that cannot be reached directly by the master.

The XJ200 modules enable 2-way communication between Dixell devices/modules
equipped with an RS485 output that are appropriately connected to each other and the X­WEB or E2 unit, thereby replacing the connection via an RS485 cable.

Up to 15 devices can be connected to the same XJ200 (communication between the module
and the devices is via RS485), thereby covering several workstations with the same commu­nication module. Up to 30 XJ200 modules can be connected to one (1) master XJ200.

The maximum distance possible between the XJ200 modules in an open space (with no
obstacles) is 200 meters (656 feet approx.). This distance can be remarkably reduced in the
presence of interference such as radio emitters, generators of electrical or magnetic fields or
solid objects that can affect the proper communication between the XJ200 modules.

The range of serial addresses allowed on the instruments connected to the XJ200 modules is
from 1 to 244.

Note that in order to work with the XJ200 modules, the instruments must be equipped with
an RS485 serial port and use MODBUS-RTU communication protocol.

Document Part # 026-4833 Rev 0 26-FEB-2013

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

General Warnings and Safety Precautions

CAUTION! Read the following precautions before using this manual:

•This bulletin forms an integral part of the product and must be kept near the device for quick
and easy reference.

•The device must not be used for purposes other than those described below and particularly, it
cannot be used as a safety device.

•Verify the limits of application before proceeding.

SAFETY PRECAUTIONS

•Verify that the connections comply with the instructions in this manual before connecting the
device.

•Do not expose the unit to water or humidity: use the device only within the stipulated working
limits, avoiding sudden changes in temperature and high atmospheric humidity in order to pre­vent condensation from forming.

•Caution: disconnect the electrical connections of the device before any maintenance.

•The module must never be opened.

•If the device is faulty or malfunctions, return it to the retailer or refer to the return address with
a precise description of the fault.

Front Panel LEDs

The XJ200 module has three LEDs on the front panel:

Figure 1 - XJ200

POWER Green - Flashing with a frequency of 1 Hz: the module is ON and running
RS485 Yellow - Data is being transmitted/received via RS485 by the module
RADIO Green - The module is transmitting via radio

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 2 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Installation and Assembly

Package Contents

Figure 2 - XJ200 Package Contents

Each XJ200 package contains the following components:

1. XJ200 radio device

2. Two self-tapping screws 3.9x6.5T to mount the XJ200 to the fixing bracket

3. Wall fixing bracket

4. Instruction manual

XJ200 Required Tools for Mounting

Mounting Directly

Parts required for assembly (not supplied)

Figure 3 - Parts Required For Assembly

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 3 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

1. To fix the module directly to the wall, use Figure 4 as a guide to make the two holes “B” at
the distance indicated in Figure 4.

Figure 4 - Dimensions (not to scale)

2. Insert the dowels and mount the screws with a maximum
distance of 8 mm from the head to the wall.

3. Fix the XJ200 to the head of the screws by rotating the con­tainer appropriately.

Fixing with the Use of Bracket

A suitable fastening bracket is included in every package to be used to:

• shelf mounting

• pipe mount fitting with appropriate retaining clamps (not supplied)

• wall mounting

As shown in the following pictures:

CAUTION!

Set the XJ200 in the desired place in a VERTICAL POSITION.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 4 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Avoid horizontal or slanting positions.

Figure 5 - Correct Mounting Positions

Parts required for assembly (not supplied)

1. Mount the XJ200 to the fixing bracket using the two screws in the package.

2. The two screws are to be entered in holes “A” as shown in Figure 4.

3. The bracket can be bent and fixed so that the XJ200 is installed in a vertical position.

Recommendations for Proper Installations

• If possible, place the module high up in order to guarantee enhanced data transmission
or reception.

• If possible, avoid intermediate obstacles such as barriers, walls, floors and counters
between the modules.

• If necessary, pass through the obstacle using the cable and install the module on the
opposite side in order to have it in direct view with the master module connected to
the X-WEB or E2.

• The maximum distance possible between the XJ200 modules in an open space (with no
obstacles) is 200 meters (656 feet approx.).

• If the installation spans over a number of floors, try to position all the modules on the
same floor and connect the devices via cable in order to prevent communication prob­lems due to obstacles caused by the floor or ceiling.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 5 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

• The allowed temperature range for correct functioning is between 0°C and 60°C (32°F
to 140°F). Avoid places subject to heavy vibrations, corrosive gas, excessive filth, or
humidity.

Connections

XJ200 Installation and Operating Instructions

Each module is supplied complete with a 1.5 meter
(4.9 feet approx.) cable to connect the serial com­munication line and the power line.

Figure 6 - XJ200 with Cable

The XJ200 is powered by 5V supplied by the PW­200J power supply. The PW-200J requires 24VAC
supply voltage input.

Figure 7 - PW-200J Power Supply

X-WEB - XJ200 Master Connection

Set the XJ200 to Master

The XJ200 connected to the X-WEB must be configured as master.

1. Remove the cover of the XJ200.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 6 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

2. Close the jumper found inside the XJ200 by inserting the micro switch as shown in the
picture below.

Figure 8 - Micro Switch

3. Close the cover of the XJ200 once again.

4. Connect the XJ200, PW200J and the X-WEB as shown in the connection diagram below.

Figure 9 - XJ200 and X-WEB Connection

NOTE: When using the XJ200 with an XR, XM, or XEV controller,

the XJ200 external power supply

must be used.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 7 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

XJ200 and X-WEB Connection

Remove the Phoenix-style connector (supplied with the PW-200J) and use as a junction for
the RS485 line. The connection between the XJ200 and X-WEB is then implemented as fol­lows:

1. Connect the GREEN wire of the XJ200 to the RS485 “+” terminal of the X-WEB.

2. Connect the PINK wire of the XJ200 to the RS485 “-” terminal of the X-WEB.

3. Power the X-WEB and the PW200J once again.

XJ200 Connection and Devices Equipped with a Serial Output

XJ200 and PW-200J Connection

1. Connect the white 5-pin connector to the “+5V supply” 5-pin connector of the PW-200J.

2. Connect the other devices to the RS485 serial line in compliance with the polarity.

3. Remove the Phoenix-style connector (supplied with the PW-200J) and use as a junction
for the RS485 line with the XJ200 as follows:

• Connect the GREEN wire of the XJ200 to the RS485 “+” terminal.

• Connect the PINK wire of the XJ200 to the RS485 “-” terminal.

Figure 10 - XJ200 and PW-200J Connection

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 8 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Device Equipped with a TTL Serial Output

Device with TTL Output but Not Capable of Powering the XJ200. Example Ranges: Prime

CX, Wing Basic New, XC400C and XC600C

XJ200 and PW-200J Connection

1. Connect the GREEN wire to the RS485 “+” terminal of the PW-200J.

2. Connect the PINK wire to the RS485 “-” terminal of the PW-200J.

3. Connect the white connector to the “+5V supply” connector of the PW-200J.

Controller Connection with TTL and PW-200J

1. Connect the other devices to the RS485 serial line in compliance with the polarity.

2. Connect the two TTL outputs of the PW-200J and the device.

3. Then connect the RS485 line to the PW-200J, in compliance with the polarity.

Figure 11 - XJ200 with TTL and PW-200J Connection

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 9 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

E2 and XJ200 Networking

XJ200 Wireless New Installation Procedure

E2-XJ200 Master Connection

In the new installation, you need to find a location in the store that has a direct line of sight
with at least one or two wireless modules (slave modules) on the sales floor. If the system
performs up to four hops, those in the indirect view can find their way to the master wireless
module location to them.

Figure 12 - XJ200 Wireless

From the designated position, run a communication cable (three conductors) and wiring to
handle 24VAC, and depending on the distance, the wire gauge needs to be calculated. The
master module needs a power supply that takes 24 VAC and powers the wireless module
with 5VDC.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 10 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Figure 13 - XJ200 Wireless with PW-200J Power Supply

To turn a wireless module into a master module, take off the cover and move the jumper over
both pins, otherwise the module remains a slave.

Figure 14 - Jumper Positions

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 11 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Connect the module’s MODBUS wires to the E2 MODBUS network. The MODBUS wires have
reversed polarities. The device can’t be used with the E2 right away. You may need to config­ure the device first and connect it to the E2.

Figure 15 - Dixell MODBUS Networking

NOTE: The wiring polarity between the XJ200 and E2 is reversed.

E2 Property Location E2 Property New Value

Menu-7-3-1-C7 MODBUSOffLnDly 00:02:00

Menu-7-3-1-C7 MOD1 Rsp Delay 800 ms

Menu-7-3-1-C7 MOD1 Msg Delay 30 ms

Table 1 - E2 MODBUS Delay Settings

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 12 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Note that the XJ200 requires E2 version 3.03F01/4.03F01 and higher.

Figure 16 - E2 MODBUS Delay Settings

The slave wireless modules on each case needs to be mounted upright, with enough clear­ance as possible (see Figure 17).

Figure 17 - Slave Wireless Module Case Mounting

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 13 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

XJ200 Installation and Operating Instructions

Commissioning a New Network

Once the master and slave modules are installed, wired and powered, you now may follow
these steps:

1. Press the service button on each slave module. This operation will have the slave module
send the master the list of nodes connected to it for the master to build a communication
path (during this phase all three LEDs flash every second).

2. After one to two minutes, each slave module provides a status using the “RADIO” or
“RS485” LED during the testing phase.

• If there is a good communication path, the “RADIO” will have a green LED.

• If there is a communication problem, the “RS485” will have a yellow LED. Try adjusting
the module and repeat the process by pressing the service button.

3. When the network is ready to operate, start the acquisition procedure on the E2. The
slaves and master modules will start to communicate when the E2 requires information
to the MODBUS modules and starts coming online.

Removing a Node from the Wireless Network

The master module can recognize if a node is removed from the network. If a node is
removed, the master module will act as follows:

1. The master module enters to “discovery phase” to find a new path to reach the offline
nodes. While in this phase, lasting up to three seconds, the master disregards the mes­sages coming from the E2.

2. After the three discovery phases (up to three seconds per phase), the master stops for 20
minutes in the discovery phase, and forwards the messages through the last known path.
Every 20 minutes a new discovery phase starts.

3. If the node is actually removed from the network, it must be deleted from the E2, to
avoid the master module to keep on starting the discovery phase.

4. To remove a slave module, unplug the E2 MODBUS from the master module and initiate a
discovery phase by pressing the service button, to create a new path.

Adding a Node to the Wireless Network

To add a node to the wireless network, refer to Commissioning a New Network.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 14 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

Troubleshooting

Problem Possible Cause Possible Solution

XJ200 Installation and Operating Instructions

Device does not appear on
supervisory controller.

Device appears on
supervisory controller, the
status goes “off line” but
returns to “on line” after a
few minutes.

Device appears on
supervisory controller but
status is “off line”.

All devices appear on
supervisory controller but
status is “off line”.

A slave module is removed
from the network but
other modules seem to go
“off line” with it.

A new slave module is
added to the network but
it does not appear as “on
line” on the supervisory
controller.

Device not commissioned in
supervisory controller.

Communication may have
been delayed to the
supervisory controller.

Master is not reporting slave
module to the supervisory
controller.

Master is not communicating
with Slave modules.

When a module is removed
from the network, the master
reconfigures the best
communication path to all
remaining slave modules.

Ensure the line of sight to the
master is not obstructed.

Follow commissioning procedures for
supervisor controller.

Check the supervisory controller’s
communication summary for percentage of
lost packets. If problem remains constant
with one particular module, reposition that
module or add a repeater.

Slave module is not communicating with the
master. Press Test button on slave module
and allow ample time to establish
communication. If the yellow LED remains
on, reposition the slave module to improve
line of sight with the master.

Ensure that you have followed the
installation steps in the proper order. A good
communication path needs to be
established between the master and slaves
before connecting the supervisory controller
and commissioning devices. Install the
master as high as possible to ensure optimal
coverage.

Allow ample time for the master to
reconfigure the communication path. If
other modules do not return “on line” press
the Test button on the slave module that is
“off line”. If the module does not return “on
line”, it is possible that communication is
blocked. If this is the case, reposition the
slave module or add a repeater between the
master and slave.

Press the Test button and allow ample time
for the master to establish a new
communication path.

Table 2 - Troubleshooting Guide for XJ200 Devices

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 15 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

Problem Possible Cause Possible Solution

XJ200 Installation and Operating Instructions

The Yellow RS485 LED
remains on.

The Green RADIO LED
remains on.

Unable to establish
communication between
Master and slave module.

A good communication path
has NOT been established
between the master and slave
module.

A good communication path
has been established between
the master and slave.

Obstacle blocking the radio
signal.

Ensure that the master and slave module
have both been powered up. Press the Test
button on the front of the XJ200 slave
module. Reposition the slave module for
better reception, and then press the Test
button again. Install another XJ200 module
between the master and slave module to act
as a repeater.

No problem.

Transmitters are not in line of sight. Position
the master module as high as possible.
Reposition the Slave module to a new
position. Install another XJ200 module
between the master and slave module to act
as a repeater.

Table 2 - Troubleshooting Guide for XJ200 Devices

How to Verify Connection Quality Between the XJ200 Master and
the Other XJ200s in the Network

The following must be implemented in order to verify the connection quality between an
XJ200 and the master connected to the X-WEB or E2:

1. Connect and power the XJ200 Master to the X-WEB or E2.

2. Set the XJ200 in place where it is to be installed.

3. Power the XJ200 and press the Test button for a couple of seconds.

4. A test cycle begins and lasts a few minutes.

5. At the end of the cycle, the following remains on:

• Good communication: the GREEN “RADIO” LED is on.

• Insufficient communication: the YELLOW “RS485” LED is on; in this case, try installing
the XJ200 in a better position or connect another XJ200 between the Master and the
XJ200 being tested.

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 16 of 17

©2013 Emerson Climate Technologies Retail Solutions, Inc. This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

technical bulletin

Technical Data

Operating Frequency Europe version: XJ200 -00000: 869.4 - 869.650 MHz

Container Self-extinguishing ABS

Format Front panel 80 x 80 mm; depth 5 mm

Power Supply XJ200 +5Vdc (from the controller or from the PW-200J module)

Power Consumption 0.30 VA max.

Operating Temperature From 0°C to 60 °C (32°F to 140°F)

Storage Temperature 25°C to 60°C (-13°F to 140°F)

Relative Humidity 20 - 85% (no condensation)

XJ200 Installation and Operating Instructions

AUS and USA version: XJ200 -10000: 922 MHz

Note: the PW200J feeder or any Dixell controllers that can power the
XJ200 are SELVtype. Max Power <18VA, DC current < 8A.

Table 3 - Technical Data

The XJ200 -0000 is compliant with the following standards:

• ETSI EN 300 220-2 V2.1.2 (2007-06)

• ETSI EN 301 489-3 V1.4.1 (2002-08)

• CEI EN 60950-1 (2007-02)

It therefore meets the essential requirements of the following Directives:

• Radio and telecommunications terminal equipment 99/5/EC

• Electromagnetic compatibility 2004/108/EC

• Low Voltage equipment 2006/95/EC

The XJ200 -1000 (922MHz) is compliant with the following standards and rules:
AS/NZS 4268: 2008:
Classification: Schedule 1: Item 45
FCC 15.247

Document Part # 026-4833 Rev 0 26-FEB-2013 Page 17 of 17

This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or

their use or applicability. Emerson Climate Technologies Retail Solutions, Inc. and/or its affiliates (collectively “Emerson”), reserves the right to modify the designs or specifications of such products at any time without notice.

Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any product remains solely with the purchaser and end-user.

026-4833 26-FEB-2013 Emerson is a trademark of Emerson Electric Co. ©2013 Emerson Climate Technologies Retail Solutions, Inc. All rights reserved.