User’s Manual
from Emerson Network Power
Embedded Computing
™
PmPPC7448: PowerPC™-Based Processor PMC Module
September 2007
The information in this manual has been checked and is believed to be accurate and reliable. HOWEVER, NO RESPONSIBILITY IS ASSUMED BY EMERSON NETWORK POWER,
EMBEDDED COMPUTING FOR ITS USE OR FOR ANY INACCURACIES. Specifications are subject to change without notice. EMERSON DOES NOT ASSUME ANY LIABILITY ARISING OUT
OF USE OR OTHER APPLICATION OF ANY PRODUCT, CIRCUIT, OR PROGRAM DESCRIBED
HEREIN. This document does not convey any license under Emerson patents or the rights of
others.
The Emerson PmPPC7448 meets the requirements set forth by the Federal Communications Commission (FCC) in Title 47 of the Code of Federal Regulations. The following information is provided as required by this agency.
Thi s devi ce compli es wit h part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
FCC RULES AND REGULATIONS — PART 15
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected
• Consult the dealer or an experienced radio/TV technician for help
Caution: Making changes or modifications to the PmPPC7448 hardware without the explicit consent
of Emerson Network Power could invalidate the user’s authority to operate this equipment.
EMC COMPLIANCE
The electromagnetic compatibility (EMC) tests used a PmPPC7448 model that includes a
front panel assembly from Emerson Network Power.
Caution: For applications where the PmPPC7448 is provided without a front panel, or where the
front panel has been removed, your system chassis/enclosure must provide the required
electromagnetic interference (EMI) shielding to maintain EMC compliance.
10006757-02PmPPC7448 User’s Manual
i
Regulatory Agency Warnings & Notices (continued)
EC Declaration of Conformity
According to EN 45014:1998
Manufacturer’s Name:Emerson Network Power
Embedded Computing
Manufacturer’s Address:8310 Excelsior Drive
Madison, Wisconsin 53717
Declares that the following product, in accordance with the requirements of 2004/108/EEC, EMC
Directive and 1999/5/EC, RTTE Directive and their amending directives,
Product: PowerPC™-Based Processor PMC Module
Model Name/Number:PmPPC7448/10005277-xx
has been designed and manufactured to the following specifications:
EN55022:1998 Information Technology Equipment, Radio disturbance characteristics, Limits and
methods of measurement
EN55024:1998 Information Technology Equipment, Immunity characteristics, Limits and methods
of measurement
EN300386 V.1.3.1 Electromagnetic compatibility and radio spectrum matters (ERM);
Telecommunication network equipment; EMC requirements
As manufacturer we hereby declare that the product named above has been designed to comply
with the relevant sections of the above referenced specifications. This product complies with the
essential health and safety requirements of the EMC Directive and RTTE Directive. We have an internal production control system that ensures compliance between the manufactured products and
the technical documentation.
The Emerson PmPPC7448 module is a Processor PCI Mezzanine Card (PPMC). It is based on
the Freescale® Semiconductor PowerPC™ MPC7448 central processor unit and provides
additional processing power for the baseboard, which must be compatible with PPMC
architecture. The PmPPC7448 module supports various memory configurations, programmable user Flash memory, a PCI bridge/controller, three Ethernet interfaces, two serial
ports, as well as a real-time clock, and EEPROM.
COMPONENTS AND FEATURES
The following is a brief summary of the PmPPC7448 hardware components and features:
CPU: The Freescale MPC7448 RISC PowerPC microprocessor has an internal speed of up to 1.4
GHz and 166 MHz local bus speed. The MPC7448 includes 32 kilobytes separate level-one
(L1) data and instruction caches and 1 megabyte L2 cache. Standard power supply is 3.3
volts, with a configuration option for both 3.3 and 5 volts.
System Controller/PCI Bridge:
Section 1
The Marvell® MV64460 (Discovery™III) is a single-chip solution that provides one PCI-X
bus, three integrated gigabit Ethernet Medium Access Control (MAC) controllers, twomegabit integrated Synchronous Random Access Memory (SRAM), four Independent
Direct Memory Access (IDMA) engines and two XOR Direct Memory Access (DMA) engines.
The 64-bit PCI interface can operate up to 66 MHz (60X) or 133 MHz (PCI-X).
SDRAM: The PmPPC7448 includes a 32M x 72-bit Double Data Rate (DDR) Synchronous Dynamic
Random Access Memory (SDRAM) Small-Outline Dual In-line Memory Module (SO-DIMM).
Options include 256 megabytes, 512 megabytes, 1 gigabyte, and 2 gigabytes. The interface implements eight additional bits to permit the use of error-correcting code (ECC). The
MV64460 bridge acts as the memory controller.
Flash: The PmPPC7448 includes Flash configuration options of 32 or 64 megabytes. The
PmPPC7448 is capable of booting from either an 8-bit, 32-pin PLCC ROM socket on the
Development Mezzanine Card (DMC) or from 32-bit soldered Flash (default).
Serial I/O: The PmPPC7448 includes up to two EIA-232 ports operating between 9600 and 115,200
baud. Serial port one is always routed to the Development Mezzanine Card (DMC) serial
connector; build options include connections to the front panel serial connector, or the P14
connector. When routed to P14, the port has the option of either EIA-232 or TTL signaling
levels. Serial port two is routed to P14 with the same signaling options.
Ethernet: The PmPPC7448 includes three Ethernet ports. Two Broadcom BCM5461S gigabit PHY
devices route Ethernet (ports 0 and 1) through connector P14. The Micrel KSZ8721CL
10/100 PHY device routes Ethernet (port 2) through a mini-USB connector on the front
panel. The Broadcom and Micrel devices are IEEE 802.3-compliant.
10006757-02PmPPC7448 User’s Manual
1-1
Overview: Components and Features
Note: GbE ports (0 and 1) are routed through the PHYs directly to connector P14. Therefore, magnetics are
required on the Rear Transition Module (RTM) or baseboard.
CPLD: The PmPPC7448 uses a Complex Programmable Logic Device (CPLD) to implement various
memory-mapped registers and to control access to the Flash, ROM socket, and enumeration of Monarch/non-Monarch systems.
RTC: The real-time clock is an ST®Microelectronics M41T00 Serial Access Timekeeper®.
Development Mezzanine Card (DMC):
The DMC is a custom, optional plug-on card mounted on the back of the PmPPC7448. This
card facilitates hardware and software development. See Chapter 10.
1-2
PmPPC7448 User’s Manual10006757-02
Overview: Functional Overview
Motorola
MPC7448
Microprocessor
Flash
32/64 MB
10/100
Magnetics
10/100
PHY
GbE
PHY
GbE
PHY
Device
CPLD
EIA-232
Tranceivers
Marvell
Config.
SEEPROM
NVRAM
SEEPROM
8 KB
ST Micro
M41T00
RTC
DDR SDRAM
256 MB, 512 MB,
1 GB, 2 GB
SROM
P11
P12
P13
P14
512 K
Socketed
Flash
COP Debug
Jumpers
PLD JTAG
LEDs (4)
Development
Mezzanine Card
(DMC)
MPX Bus
up to 166 MHz
DMC Connector
MII
Device Bus
MPP Bits
DRAM Bus
133 MHz
Mini USB
Connector
Marvell
MV64460
System
Controller
Port 2
(portdbg)
Port 1
(portb)
Port 0
(porta)
GMII
GMII
Serial1
Serial2
I2C
PCI 0
1.1 V
Supply
1.25 V
Supply
1.8 V
Supply
1.5 V
Supply
2.5 V
Supply
3.3 V
Supply
Mini-USB
P2
Mini-USB
P1
Front Panel
PCI/PCI-X 64-bit PMC
(3.3 V only)
GPIO
FUNCTIONAL OVERVIEW
The following block diagram provides a functional overview for the PmPPC7448:
Figure 1-1: General System Block Diagram
10006757-02PmPPC7448 User’s Manual
1-3
8000,0000
C000,0000
F810,0000
E800,0000
F800,0000
E9FF,FFFF
EBFF,FFFF
F820,0000
F830,0000
FFFF,FFFF
Hex Address
0000,0000
PCI 0
Memory
I/O
MV64460
CPLD
ROM Socket
Boot Mirror
Reserved
Reserved
Flash
32 MB
Flash
64 MB
FF80,0000
Hex Address
F820,0000
Board Configuration Register 3
Reset Event Register
Reset Command Register
Interrupt Enable Register
Board Configuration Register 0
Board Configuration Register 1
DMC LED Register
PLD Version Register
Hardware Version Register
Jumper Settings Register
EREADY Register
Product ID Register
F820,1000
F820,2000
F820,4000
F820,5000
F820,6000
F820,7000
F820,8000
F820,9000
F820,A000
F820,B000
F820,C000
F820,D000
F820,E000
PCI Reset Out Enable Register
Reserved
Reserved
MV64460 SRAM
F850,0000
F854,0000
Interrupt Pending Register
F820,3000
SDRAM
256 MB
SDRAM
512 MB
SDRAM
1 GB
0FFF,FFFF
1FFF,FFFF
3FFF,FFFF
Reserved
B000,0000
Reserved
SDRAM
2 GB
Overview: Physical Memory Map
PHYSICAL MEMORY MAP
Fig. 1-1 illustrates the PmPPC7448 memory map:
Figure 1-2: PmPPC7448 Memory Map
1-4
PmPPC7448 User’s Manual10006757-02
Overview: Physical Memory Map
Table 1-1 summarizes the physical addresses for the PmPPC7448 and provides a reference
1.If Monarch, read only; if non-Monarch, write only.
2.Depends on Flash size.
10006757-02PmPPC7448 User’s Manual
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Overview: Additional Information
ADDITIONAL INFORMATION
This section lists the PmPPC7448 hardware regulatory certifications and briefly discusses
the terminology and notation conventions used in this manual. It also lists general technical
references.
Mean time between failures (MTBF) has been calculated at 309,632 hours using Telcordia
Issue 1 Method I Case 3.
Product Certification
The PmPPC7448 hardware has been tested to comply with various safety, immunity, and
emissions requirements as specified by the Federal Communications Commission (FCC),
Industry Canada (IC), Underwriters Laboratories (UL), and the European Union Directives
(CE mark). The following table summarizes this compliance:
Table 1-2: Regulatory Agency Compliance
Type:Specification:
SafetyUL60950-1, CSA C22.2 No. 60950-1-03, 1st Edition – Safety of
Information Technology Equipment, including Electrical Business
Equipment (Bi-National)
IEC60950/EN60950 – Safety of Information Technology Equipment
(Western Europe)
AS/NZS 60950– Safety Standard for Australia and New Zealand
EMCFCC Part 15, Class B – Title 47, Code of Federal Regulations, Radio
Note: EMC testing was performed without the front panel serial or Ethernet cables installed. These ports are for
debug purposes only. Also, EMC testing was not performed for the configuration with the taller heatsink (for
15 mm connector stackup). This configuration is designed for use on a customer’s proprietary carrier that
can support 15 mm PCI mezzanine cards. It is the customer’s responsibility to test this PmPPC7448 configuration in their system.
Emerson maintains test reports that provide specific information regarding the methods
and equipment used in compliance testing. Unshielded external I/O cables, loose screws, or
a poorly grounded chassis may adversely affect the PmPPC7448 hardware’s ability to comply with any of the stated specifications.
Frequency Devices
ICES 003, Class B – Industry Canada Interference-causing Equipment
Standard for Digital Apparatus, Radiated and Conducted Emissions
AS/NZS 3548 003, Class A – Standard for radiated and conducted
emissions for Australia and New Zealand
EN55022, Class B – Information Technology Equipment, Radio
Disturbance Characteristics, Limits and Methods of Measurement
EN55024 – Information Technology Equipment, Immunity
Characteristics, Limits and Methods of Measurement
EN300386-2 – Electromagnetic Compatibility and Radio Spectrum
Matters (ERM); Telecommunication Network Equipment;
Electromagnetic Compatibility (EMC) Requirements
VCCI, Class 2 – Radiated and Conducted Emissions (Japan)
UL Certification
The UL web site at ul.com has a list of Emerson’s UL certifications.
1 To find the list, search in the online certifications directory using Emerson’s UL file number,
E190079.
2 There is a list for products distributed in the United States, as well as a list for products
shipped to Canada. To find the PmPPC7448, search in the list for the model name and/or
number. The PmPPC7448 is a Processor PCI Mezzanine Card (PPMC). The model number is
PmPPC7448’s Printed Circuit Board (PCB) artwork number, which is 10005277-xx (xx
changes with each artwork revision).
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Overview: Additional Information
RoHS Compliance
The PmPPC7448 is compliant with the European Union’s RoHS (Restriction of Use of Hazardous Substances) directive created to limit harm to the environment and human health
by restricting the use of harmful substances in electrical and electronic equipment. Effective July 1, 2006, RoHS restricts the use of six substances: cadmium (Cd), mercury (Hg),
hexavalent chromium (Cr (VI)), polybrominated biphenyls (PBBs), polybrominated diphenyl ethers (PBDEs) and lead (Pb). Configurations that are RoHS compliant are built with
lead-free solder. Configurations that are 5-of-6 are built with tin-lead solder per the lead-insolder RoHS exemption.
To obtain a certificate of conformity (CoC) for the PmPPC7448, send an e-mail to
sales@artesyncp.com or call 1-800-356-9602. Have the part number(s) (e.g., C000######) for your configuration(s) available when contacting Emerson.
Terminology and Notation
Active low signals: An active low signal is indicated with an asterisk * after the signal name.
Byte, word: Throughout this manual byte refers to 8 bits, word refers to 16 bits, long word refers to 32
bits, and double long word refers to 64 bits.
MAC: This manual uses the acronym MAC to refer to both a medium access control address and
the media-specific access control protocol within IEEE 802 specifications.
PLD: This manual uses the acronym PLD as a generic term for programmable logic device (also
known as FPGA, CPLD, EPLD, etc.).
Radix 2 and 16: Hexadecimal numbers either end with a subscript 16 or begin with 0x. Binary numbers are
shown with a subscript 2.
Technical References
Further information on basic operation and programming of the PmPPC7448 components
can be found in the following documents:
Table 1-3: Technical References
Device / Interface:Document:
CPUMPC7450 RISC Microprocessor Family User’s Manual
(Intel, Order Number: 306666 Revision: 002 August 2005)
http://www.intel.com
®
(ST
Microelectronics, July 2001)
http://www.st.com
32M X 72 Bits (256MB) 200-Pin DDR SDRAM SO-DIMM with ECC
(SimpleTech, Inc. Doc. Part Number 61000-01906-101 June 2001)
http://www.simpletech.com
(PCI Special Interest Group, Revision 2.2, December 18, 1998)
PCI-X Addendum to the PCI Local Bus Specification
(PCI Special Interest Group, Revision 1.0a, July 24, 2000)
http://www.pcisig.com
2001
(IEEE: New York, NY)
IEEE Standard for Physical and Environmental Layers for PCI Mezzanine Cards:
IEEE Std 1386.1-2001
(IEEE: New York, NY)
http://www.ieee.org
Revision 1.0a / 29 April 2003
(VITA: Scottsdale, AZ)
http://www.vita.com
3
StrataFlash® Embedded Memory (P30) Datasheet
®
M41T00
(continued)
3.Frequently, the most current information regarding addenda/errata for specific documents may be found on
the corresponding web site.
10006757-02PmPPC7448 User’s Manual
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(blank page)
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PmPPC7448 User’s Manual10006757-02
Setup
!
Section 2
This chapter describes the physical layout of the boards, the setup process, and how to
check for proper operation once the boards have been installed. This chapter also includes
troubleshooting, service, and warranty information.
ELECTROSTATIC DISCHARGE
Before you begin the setup process, please remember that electrostatic discharge (ESD)
can easily damage the components on the PmPPC7448 hardware. Electronic devices, especially those with programmable parts, are susceptible to ESD, which can result in operational failure. Unless you ground yourself properly, static charges can accumulate in your
body and cause ESD damage when you touch the board.
Caution: Use proper static protection and handle PmPPC7448 boards only when absolutely
necessary. Always wear a wriststrap to ground your body before touching a board. Keep
your body grounded while handling the board. Hold the board by its edges–do not touch
any components or circuits. When the board is not in an enclosure, store it in a staticshielding bag.
To ground yourself, wear a grounding wriststrap. Simply placing the board on top of a
static-shielding bag does not provide any protection–place it on a grounded dissipative
mat. Do not place the board on metal or other conductive surfaces.
PMPPC7448 CIRCUIT BOARD
The PmPPC7448 is a fourteen-layer circuit board that conforms to the IEEE 1386 Common
Mezzanine Card (CMC) standard. It has the following physical dimensions:
The PmPPC7448 has fifteen green light-emitting diodes (LEDs) on the back side of the
board (see
Figure 2-3: LED Locations, Bottom
Fig. 2-3).
10006757-02PmPPC7448 User’s Manual
2-5
Setup: PmPPC7448 Circuit Board
!
Ethernet
Reset
Serial
P1 Ethernet connector
P2 serial connector
SW1
Front Panel
The PmPPC7448 has a single-wide PPMC front panel with an Electromagnetic Interference
(EMI) gasket.
Note: The electromagnetic compatibility (EMC) tests used a PmPPC7448 model that includes a
front panel assembly from Emerson.
Caution: For applications where the PmPPC7448 is provided without a front panel, or where the
front panel has been removed, your system chassis/enclosure must provide the required
electromagnetic interference (EMI) shielding to maintain EMC compliance.
Figure 2-4: Front Panel
2-6
PmPPC7448 User’s Manual10006757-02
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