Emerson GFK-3053B Quick Start Guide

PACSystems™ IC695CPL410 RX3i 64 MB

Rackless CPU with Field Agent Quick Start Guide

GFK-3053B

November 2019

Contents
Front Panel Description ...........................................................................		2
User Features..........................................................................................		3
Switches.................................................................................................		7
Displays and Indicators (LEDs)..................................................................		8
	USB Ports .....................................................................................................	12
	Front-Panel Ethernet Ports............................................................................	12
	Linux Port .....................................................................................................	13
	Serial COM Port ............................................................................................	14
	Video Display Port ........................................................................................	14
	Energy Pack Connector.................................................................................	14
	Input Power Connector.................................................................................	15
	Removable Data Storage Device (RDSD) .......................................................	15
Hardware Installation ............................................................................		15
	Initial Checks ................................................................................................	15
	Installation ...................................................................................................	16
	Installation in Hazardous Areas .....................................................................	19
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	Connect to Power Supply..............................................................................	19
Module Start-up....................................................................................		22
	You Will Need:..............................................................................................	22
	Basic Start-up Steps ......................................................................................	23
CPL410 PLC Configuration .....................................................................		24
	Backwards Compatibility ..............................................................................	24
	PROFINET Controller Configuration...............................................................	25
	Redundancy Configuration ...........................................................................	26
CPL410 Linux ........................................................................................		27
	Start Linux ....................................................................................................	27
	Remote Login...............................................................................................	27
Network configuration ..........................................................................		30
	DHCP ...........................................................................................................	30
Linux Software ......................................................................................		32
	Pre-installed Editors......................................................................................	32
	Additional Installed Packages........................................................................	32
	Packages/SW by Emerson .............................................................................	33
	Install or Update Packages ............................................................................	33
CPL410 File Exchange ............................................................................		35
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Sample Web Page .................................................................................	35
Data Exchange with PLC - OPC-UA.................................................................	39
Factory Reset ...............................................................................................	45
SQLite Demonstration Database ...................................................................	46
GPOK LED.....................................................................................................	48
Additional Information ..........................................................................	49
General Contact Information ................................	Error! Bookmark not defined.

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Front Panel Description

Figure 1: Display, Lights, and Connectors on the CPL410

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User Features

The PACSystems™ RX3i CPL410 deploys with an integrated Linux server. The CPL410 augments real-time deterministic control with an Ubuntu 16.04 Server Linux, open to modifications and enhancements. With this product, customers can implement custom data processing like Edgeor Cloud-based analytics, Cloud storage, WEB visualization and many more. Full Linux root access is granted, allowing the user to enhance CPL410 in a virtually limitless manner, thereby achieving outcomes that today’s businesses require. Use cloud services which best fit your application; install freely-available data visualization tools and analytics programs or use professional software to customize the CPL410 controller. CPL410 can be programmed to dynamically influence business outcomes, generate new forms of revenue, and improve profitability. The stand-alone CPL410 uses a quad-core microprocessor and real-time hypervisor technology to run real time deterministic control applications concurrently with an Ubuntu Server Linux 16.04 LTS. Hypervisor technology ensures the separation of the realtime and Linux world security; performance-wise, each is independent of the other. OPC UA industry standard protocol allows data exchange between the controls and the Linux application.

•A built-in RX3i PLC:

o User may program in Ladder Diagram, Structured Text, Function Block Diagram, or C.

o Contains 64 Mbytes of configurable data and program memory.

o Supports auto-located Symbolic Variables that can use any amount of user memory.

o Reference table sizes include 32k bits for discrete %I and %Q and up to 32k words each for analog %AI and %AQ. Bulk memory (%W) also supported for data exchanges.

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-Supports up to 768 program blocks. Maximum size for a block is 128KB.

-For a more extensive feature list of the RX3i PLC please consult the PACSystems Reference Manual, GFK-2222

•A built in Ubuntu 16.04 Server LTS:

o Ubuntu is a free, open source operating system. It is very well known and in widespread use. For CPL410 the Ubuntu Server variant has been selected as it includes multiple network utilities and protocols and has a smaller footprint than the Desktop version. In contrast to the latter, the Server version offers a purely textbased user interface, unlike the graphical desktop. LTS (Long Term Support) indicates availability of updates till 2021. Running Ubuntu Server concurrently with the real-time control applications allows the CPL410 to rapidly leverage external data. External monitoring may be used to analyze and optimize entire business operations. The analysis can then be used to dynamically adjust real-time industrial controls to align with changing business objectives in today’s Industrial Internet age.

•Supports four independent 10/100/1000 Ethernet LANs. The three Ethernet ports located on the front panel, are exclusively assigned to the RX3i PLC: LAN1 attaches via the upper, dedicated RJ-45 connector. LAN2 and LAN3 each attach via a pair of internally-switched RJ-45 connectors.

The fourth LAN, labeled ETH, is located on the underside (Figure 2), and is exclusively used for Linux connectivity.

•The embedded communications interface has dedicated processing capability, which permits the CPU to independently support LAN1 and LAN2 with:

o up to 48 simultaneous SRTP Server connections;

o up to 16 simultaneous Modbus/TCP Server connections;

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o 32 Clients are permitted; each may be SRTP or Modbus/TCP.

oOPC UA Server with support for up to 5 concurrent sessions with up to 10 concurrent variable subscriptions and up to 12,500 variables;

oup to 255 simultaneous Class 1 Ethernet Global Data (EGD) exchanges.

o DNP3 Outstation support with up to 8 master client connections.

•The embedded PLC may use one or both Ethernet LAN2 ports to support the embedded PROFINET® I/O Controller. PROFINET supports up to 32 I/O devices with update rates of 1 – 512 ms. I/O device update rates of 8 ms and faster are possible with 16 or fewer devices. Update rates of 16 ms and higher result whenever more than 16 devices are configured.

•Media Redundancy Protocol (MRP) allows the CPL410 RX3i PLC to participate in a PROFINET I/O network with MRP ring technology. This eliminates the I/O network as a single point of failure. The RX3i PLC may be used as either a Media Redundancy Manager or Media Redundancy Client.

•The CPL410 RX3i PLC supports Hot Standby Redundancy with PROFINET IO. In this configuration, LAN3 is used as a high-speed data synchronization link between the two redundant CPUs. Only the Primary and Secondary CPUs may be attached to LAN3. Two OLED menu items support Redundancy operation: RDN Info and RDN Command. The RACT and RBOK LEDs reflect the status of the Redundant CPUs.

•The CPL410 RX3i PLC supports two independent Redundant IP addresses, one for LAN1 and one for LAN2. LAN2 Redundant IP is supported when configured for Ethernet mode only. Redundant IP is supported by the SRTP Server, Modbus TCP Server, and EGD protocols. It is not possible to use Redundant IP with the OPC UA Server or with the Ethernet firmware update web page.

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•The real-time part of CPL410 is secure by design, incorporating technologies such as Trusted Platform Modules, secure boot, and encrypted firmware updates. It is neither accessible or modifiable by customers nor intruders, thus guaranteeing the integrity of the controller.

As the Linux part of the CPL410 is open to modifications, this security cannot be provided for Linux. Customer must take care about sealing Linux to the degree necessary for the actual use case. Emerson provides a Secure Deployment Guide to support customers in this task.

•Optional Energy Pack, IC695ACC403, allows the RX3i PLC of CPL410 to instantly save user memory to non-volatile storage in the event of loss of power.

•OPC UA Sweep Mode & Sweep Time: The RX3i PLC’s sweep mode and sweep time are available through the OPC UA server. The Sweep Mode variable reports the controller’s current mode: Stop Disabled,

Run Enabled, Stop Enabled, Run Disabled, Stop Faulted, and Stop Halted. The Sweep Time variable reports the sweep time in seconds. These variables are located under Emerson

Device Information -> PACSystems RX3i -> Controller.

•An OLED display that provides access to basic CPL410 status and control information including each LAN’s configured IP Address.

•Operating temperature range -40 C to 70 C (-40 F to 158 F).

•Alternate panel-mount adaptor plate included.

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Switches

All user-accessible switches are provided as pushbuttons on the front panel as described below.

Pushbutton		Function
DISP		Permits user to navigate menus in the OLED display.
SEL		Permits user to select the menu item on the OLED
		display.
RUN		Activates OLED Menu to select RUN/Enabled or
		RUN/Disabled Mode for the embedded PLC.
STOP		Activates OLED Menu to select STOP/Enabled or
		STOP/Disabled Mode for the embedded PLC.
PHY PRES		Not functional.
		Hold down for brief period to induce CPU Reset.
PWR		Note that this does not turn unit power off, but only holds
		unit in Reset

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Displays and Indicators (LEDs)

OLED Display

The monochrome organic light-emitting diode (OLED) display is used to display CPL410 system menus. It interacts with the DISP pushbutton, which jogs the cursor from one menu item to the next, and with the SEL pushbutton, which activates the currently indicated menu item for further action.

The OLED display permits the user to:

▪Display Ethernet LAN Settings: IPv4 address.

▪Display the PLC firmware revision.

▪Set/view PLC mode and view sweep time.

▪Set the PLC mode to RUN/STOP with I/O Enabled/Disabled via the display. Note: the RUN and STOP pushbuttons activate the PLC Mode menu items per section switches

▪View whether all, some, or none of the PROFINET I/O devices are connected.

▪Display EFA Settings: IPv4 address, subnet mask, gateway, MAC address, IPv6 address.

▪Issue Field Agent Commands: Enter/Exit Configuration mode, Clear Configuration, Perform factory reset.

▪View Field Agent Status: Off, Starting, Connecting, Connected, ConnectedACT.

▪View HSB Redundancy Mode and State (Release 9.30 and later)

▪Command an HSB Redundancy Role Switch (Release 9.30 and later)

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Status Indicators (LEDs)

LED		LED State		Operating State
PLC		On Green		PLC is in RUN mode.
MODE
		Off		PLC is in STOP mode.
1
RUN		Blinking		CPU is updating an internal programmable
OE		in unison		hardware device.
PHY		On Green		TPM Physical Presence (not functional).
PRES
		Off
SSD		On Green		Activity detected on Solid State Disk.
		Off		No activity detected on Solid State Disk.
TEMP		On Red		CPU Overtemperature condition detected.
		Off		Overtemperature condition not detected.
OK		On Green		CPU has passed its power-up diagnostics and is
				functioning properly. (Following initialization
				sequence.)
		Off		Power is not applied, or CPU has a problem.
		Blinking;		PLC in STOP/Halt state; possible watchdog timer
		All other		fault. If the programmer cannot connect, cycle
		LEDs off		power with charged Energy Pack attached and
				refer to fault tables.
OK		Blinking		CPU encountered a Secure Boot Error.
OE		alternatel

1 This LED is located between the RUN and STOP pushbuttons. It indicates the PLC Mode.

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LED	LED State	Operating State
OE	On Green	Output scan is enabled.
	Off	Output scan is disabled.
FRC	On	One or more Overrides active in I/O Reference
	Yellow	Table(s).
	Off	No Overrides active in any I/O Reference Table.
FLT	On Red	PLC is in STOP/Faulted mode: a fatal fault has
		occurred.
	Off	No fatal faults detected.
IO	On Green	PROFINET Connection Status = OK.
	Off	PROFINET Connection Status not OK.
RACT	On Green	Local Redundant CPU is Ready & Active.
	Off	Local Redundant CPU is not Ready.
RBOK	On Green	Remote Redundant CPU is Ready.
	Off	Remote Redundant CPU is not Ready.
GPOK	Blinking	Blink at 1 Hz: Linux Running.
	Green
	Off	Linux not running.
PWR	On Green	CPU running.
	Blinking	Booting up – diagnostics in progress.
	Green
	On Red	Off
	Off	Reset / Power not detected.

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Front Ethernet Indicators (LAN1, LAN2, LAN3 RJ45 Built-in LEDs)

	LED			LED State			Operating State
Link				On			The corresponding link has been established.
Status				Green
(upper)
				Blinking			Traffic is detected at the corresponding port.
				Green
				Off			No connection established at corresponding port.
Link				On			Corresponding data speed is 1 Gbps or 100 Mbps.
Speed				Green
(lower)
				Off			Corresponding network data speed is 10 Mbps

Bottom Ethernet Indicators (EFA RJ45 Built-in

LED)

	LED			LED State			Operating State
Link				On			The corresponding link has been established.
Status				Green
(upper)
				Blinking			Traffic is detected at the corresponding port.
				Green
				Off			No connection established at corresponding port.
Link				On			Corresponding network data speed is 1 Gbps.
Speed				Green
(lower)
				On			EFA port only: network data speed is 100 Mbps
				Yellow
				Off			Corresponding network data speed is 10 Mbps
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USB Ports

On the front panel CPL410 features 2 USB 3.0 ports, labeled USB1 and USB2.

•USB1 is assigned to Linux and can be used for keyboards, memory sticks or other memory devices. For other USB devices an appropriate Linux driver will need to be installed.

•USB2 is assigned to the Controller run time PACS.

Front-Panel Ethernet Ports

LAN1 connects to the uppermost RJ45 connector. It is not switched.

LAN2 connects to the middle two RJ45 connectors. These two ports are switched internally.

LAN3 connects to the two lower RJ45 connectors. These two ports are switched internally. LAN3 may only be used to supply a high-speed synchronization link between the Primary and Secondary CPUs in Hot Standby Redundancy. Both ports are typically used, as described in the

PACSystems Hot Standby CPU Redundancy User Manual, GFK-2308 (revision L or later).

Each of the embedded Ethernet interfaces automatically senses the data rate (10 Mbps or 100 Mbps or 1 Gbps), communications mode (half-duplex or full-duplex), and cabling arrangement (straight-through or crossover) of the attached link. LEDs embedded in each RJ45 connector provide indications per the table above.

LAN1 or LAN2 may be used to communicate with the PME programming software using the Service Request Transport Protocol (SRTP).

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To establish Ethernet communications between the PME programming and configuration software and the CPU, you first need to know the target IP address. Use the OLED menu function to check the IP Address. The factoryshipped default settings are:

	CPL410 LAN1	CPL410 LAN2	CPL410 LAN3
IP Address:	192.168.0.100	10.10.0.100	N/A
Subnet	255.255.255.0	255.255.255.0	N/A
Mask:
Gateway:	0.0.0.0	0.0.0.0	N/A

Linux Port

The RJ45 port, marked ETH, is located on the underside of the CPL410, as shown in Figure 2. This Ethernet port is exclusively assigned to Linux. By default, this port is configured to use the DHCP protocol to receive a valid IP Address. Therefore, a DHCP server is needed to make first use of this port and to access Linux.

The GPOK LED, located on the front panel, indicates the status of the Linux interface. Green blinking indicates Linux running and ready for login.

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Serial COM Port

The RJ45 port marked Serial	Figure 2: Underside Ports & Connections
COM is located on the
underside of the CPL410, as
shown in Figure 2. Effective
with firmware release 9.40,
the CPL410 supports the
serial port. This port
supports Serial IO protocol.

Video Display

Port

The Display Port is located on the underside of the CPL410, as shown in Figure 2. It provides signals for connecting either a suitable monitor or video adapter to the unit. This port is not currently supported.

Energy Pack Connector

The CPL410 compatible Energy Pack, IC695ACC403, is supplied with a purpose-built cable, IC695CBL003, which installs in the 24 VDC In and Energy Pack Control & Status connectors shown in Figure 2. Use of the

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