Emerson GFK-3053B Quick Start Guide
PACSystems™ IC695CPL410 RX3i 64 MB
Rackless CPU with Field Agent Quick Start
Guide
GFK-3053B
November 2019
i IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
Contents
Front Panel Description ........................................................................... 2
User Features .......................................................................................... 3
Switches ................................................................................................. 7
Displays and Indicators (LEDs) .................................................................. 8
USB Ports ..................................................................................................... 12
Front-Panel Ethernet Ports ............................................................................ 12
Linux Port ..................................................................................................... 13
Serial COM Port ............................................................................................ 14
Video Display Port ........................................................................................ 14
Energy Pack Connector ................................................................................. 14
Input Power Connector ................................................................................. 15
Removable Data Storage Device (RDSD) ....................................................... 15
Hardware Installation ............................................................................ 15
Initial Checks ................................................................................................ 15
Installation ................................................................................................... 16
Installation in Hazardous Areas ..................................................................... 19
ii IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
Connect to Power Supply .............................................................................. 19
Module Start-up .................................................................................... 22
You Will Need: .............................................................................................. 22
Basic Start-up Steps ...................................................................................... 23
CPL410 PLC Configuration ..................................................................... 24
Backwards Compatibility .............................................................................. 24
PROFINET Controller Configuration ............................................................... 25
Redundancy Configuration ........................................................................... 26
CPL410 Linux ........................................................................................ 27
Start Linux .................................................................................................... 27
Remote Login ............................................................................................... 27
Network configuration .......................................................................... 30
DHCP ........................................................................................................... 30
Linux Software ...................................................................................... 32
Pre-installed Editors ...................................................................................... 32
Additional Installed Packages ........................................................................ 32
Packages/SW by Emerson ............................................................................. 33
Install or Update Packages ............................................................................ 33
CPL410 File Exchange ............................................................................ 35
iii IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
Sample Web Page ................................................................................. 35
Data Exchange with PLC - OPC-UA ................................................................. 39
Factory Reset ............................................................................................... 45
SQLite Demonstration Database ................................................................... 46
GPOK LED ..................................................................................................... 48
Additional Information .......................................................................... 49
General Contact Information ................................ Error! Bookmark not defined.
2 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
Front Panel Description
Figure 1: Display, Lights, and Connectors on the CPL410
3 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
User Features
The PACSystems™ RX3i CPL410 deploys with an integrated Linux server.
The CPL410 augments real-time deterministic control with an Ubuntu
16.04 Server Linux, open to modifications and enhancements. With this
product, customers can implement custom data processing like Edge- or
Cloud-based analytics, Cloud storage, WEB visualization and many more.
Full Linux root access is granted, allowing the user to enhance CPL410 in a
virtually limitless manner, thereby achieving outcomes that today’s
businesses require. Use cloud services which best fit your application; install
freely-available data visualization tools and analytics programs or use
professional software to customize the CPL410 controller. CPL410 can be
programmed to dynamically influence business outcomes, generate new
forms of revenue, and improve profitability. The stand-alone CPL410 uses a
quad-core microprocessor and real-time hypervisor technology to run real
time deterministic control applications concurrently with an Ubuntu Server
Linux 16.04 LTS. Hypervisor technology ensures the separation of the realtime and Linux world security; performance-wise, each is independent of
the other. OPC UA industry standard protocol allows data exchange
between the controls and the Linux application.
• A built-in RX3i PLC:
o User may program in Ladder Diagram, Structured Text, Function
Block Diagram, or C.
o Contains 64 Mbytes of configurable data and program memory.
o Supports auto-located Symbolic Variables that can use any amount
of user memory.
o Reference table sizes include 32k bits for discrete %I and %Q and up
to 32k words each for analog %AI and %AQ. Bulk memory (%W) also
supported for data exchanges.
4 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
- Supports up to 768 program blocks. Maximum size for a block
is 128KB.
- For a more extensive feature list of the RX3i PLC please consult
the PACSystems Reference Manual, GFK-2222
• A built in Ubuntu 16.04 Server LTS:
o Ubuntu is a free, open source operating system. It is very well
known and in widespread use. For CPL410 the Ubuntu Server
variant has been selected as it includes multiple network utilities
and protocols and has a smaller footprint than the Desktop version.
In contrast to the latter, the Server version offers a purely textbased user interface, unlike the graphical desktop. LTS (Long Term
Support) indicates availability of updates till 2021. Running Ubuntu
Server concurrently with the real-time control applications allows
the CPL410 to rapidly leverage external data. External monitoring
may be used to analyze and optimize entire business operations.
The analysis can then be used to dynamically adjust real-time
industrial controls to align with changing business objectives in
today’s Industrial Internet age.
• Supports four independent 10/100/1000 Ethernet LANs. The three
Ethernet ports located on the front panel, are exclusively assigned to
the RX3i PLC: LAN1 attaches via the upper, dedicated RJ-45 connector.
LAN2 and LAN3 each attach via a pair of internally-switched RJ-45
connectors.
The fourth LAN, labeled ETH, is located on the underside (Figure 2), and
is exclusively used for Linux connectivity.
• The embedded communications interface has dedicated processing
capability, which permits the CPU to independently support LAN1 and
LAN2 with:
o up to 48 simultaneous SRTP Server connections;
o up to 16 simultaneous Modbus/TCP Server connections;
5 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
o 32 Clients are permitted; each may be SRTP or Modbus/TCP.
o OPC UA Server with support for up to 5 concurrent sessions with up
to 10 concurrent variable subscriptions and up to 12,500 variables;
o up to 255 simultaneous Class 1 Ethernet Global Data (EGD)
exchanges.
o DNP3 Outstation support with up to 8 master client connections.
• The embedded PLC may use one or both Ethernet LAN2 ports to
support the embedded PROFINET® I/O Controller. PROFINET supports
up to 32 I/O devices with update rates of 1 – 512 ms. I/O device update
rates of 8 ms and faster are possible with 16 or fewer devices. Update
rates of 16 ms and higher result whenever more than 16 devices are
configured.
• Media Redundancy Protocol (MRP) allows the CPL410 RX3i PLC to
participate in a PROFINET I/O network with MRP ring technology. This
eliminates the I/O network as a single point of failure. The RX3i PLC may
be used as either a Media Redundancy Manager or Media Redundancy
Client.
• The CPL410 RX3i PLC supports Hot Standby Redundancy with
PROFINET IO. In this configuration, LAN3 is used as a high-speed data
synchronization link between the two redundant CPUs. Only the
Primary and Secondary CPUs may be attached to LAN3. Two OLED
menu items support Redundancy operation: RDN Info and RDN
Command. The RACT and RBOK LEDs reflect the status of the
Redundant CPUs.
• The CPL410 RX3i PLC supports two independent Redundant IP
addresses, one for LAN1 and one for LAN2. LAN2 Redundant IP is
supported when configured for Ethernet mode only. Redundant IP is
supported by the SRTP Server, Modbus TCP Server, and EGD protocols.
It is not possible to use Redundant IP with the OPC UA Server or with
the Ethernet firmware update web page.
6 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
• The real-time part of CPL410 is secure by design, incorporating
technologies such as Trusted Platform Modules, secure boot, and
encrypted firmware updates. It is neither accessible or modifiable by
customers nor intruders, thus guaranteeing the integrity of the
controller.
As the Linux part of the CPL410 is open to modifications, this security
cannot be provided for Linux. Customer must take care about sealing
Linux to the degree necessary for the actual use case. Emerson provides
a Secure Deployment Guide to support customers in this task.
• Optional Energy Pack, IC695ACC403, allows the RX3i PLC of CPL410 to
instantly save user memory to non-volatile storage in the event of loss
of power.
• OPC UA Sweep Mode & Sweep Time: The RX3i PLC’s sweep mode and
sweep time are available through the OPC UA server. The Sweep Mode
variable reports the controller’s current mode: Stop Disabled,
Run Enabled, Stop Enabled, Run Disabled, Stop Faulted, and
Stop Halted. The Sweep Time variable reports the sweep time in
seconds. These variables are located under Emerson
Device Information -> PACSystems RX3i -> Controller.
• An OLED display that provides access to basic CPL410 status and
control information including each LAN’s configured IP Address.
• Operating temperature range -40 C to 70 C (-40 F to 158 F).
• Alternate panel-mount adaptor plate included.
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Switches
All user-accessible switches are provided as pushbuttons on the front panel
as described below.
Pushbutton
Function
DISP
Permits user to navigate menus in the OLED display.
SEL
Permits user to select the menu item on the OLED
display.
RUN
Activates OLED Menu to select RUN/Enabled or
RUN/Disabled Mode for the embedded PLC.
STOP
Activates OLED Menu to select STOP/Enabled or
STOP/Disabled Mode for the embedded PLC.
PHY PRES
Not functional.
PWR
Hold down for brief period to induce CPU Reset.
Note that this does not turn unit power off, but only holds
unit in Reset
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Displays and Indicators (LEDs)
OLED Display
The monochrome organic light-emitting diode (OLED) display is used to
display CPL410 system menus. It interacts with the DISP pushbutton, which
jogs the cursor from one menu item to the next, and with the SEL
pushbutton, which activates the currently indicated menu item for further
action.
The OLED display permits the user to:
▪ Display Ethernet LAN Settings: IPv4 address.
▪ Display the PLC firmware revision.
▪ Set/view PLC mode and view sweep time.
▪ Set the PLC mode to RUN/STOP with I/O Enabled/Disabled via the display.
Note: the RUN and STOP pushbuttons activate the PLC Mode menu items
per section switches
▪ View whether all, some, or none of the PROFINET I/O devices are connected.
▪ Display EFA Settings: IPv4 address, subnet mask, gateway, MAC address,
IPv6 address.
▪ Issue Field Agent Commands: Enter/Exit Configuration mode, Clear
Configuration, Perform factory reset.
▪ View Field Agent Status: Off, Starting, Connecting, Connected, Connected-
ACT.
▪ View HSB Redundancy Mode and State (Release 9.30 and later)
▪ Command an HSB Redundancy Role Switch (Release 9.30 and later)
9 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
Status Indicators (LEDs)
LED
LED State
Operating State
PLC
MODE
1
On Green
PLC is in RUN mode.
Off
PLC is in STOP mode.
RUN
Blinking
in unison
CPU is updating an internal programmable
hardware device.
OE
PHY
PRES
On Green
TPM Physical Presence (not functional).
Off
SSD
On Green
Activity detected on Solid State Disk.
Off
No activity detected on Solid State Disk.
TEMP
On Red
CPU Overtemperature condition detected.
Off
Overtemperature condition not detected.
OK
On Green
CPU has passed its power-up diagnostics and is
functioning properly. (Following initialization
sequence.)
Off
Power is not applied, or CPU has a problem.
Blinking;
All other
LEDs off
PLC in STOP/Halt state; possible watchdog timer
fault. If the programmer cannot connect, cycle
power with charged Energy Pack attached and
refer to fault tables.
OK
Blinking
alternatel
CPU encountered a Secure Boot Error.
OE
1
This LED is located between the RUN and STOP pushbuttons. It indicates the PLC Mode.
10 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
LED
LED State
Operating State
OE
On Green
Output scan is enabled.
Off
Output scan is disabled.
FRC
On
Yellow
One or more Overrides active in I/O Reference
Table(s).
Off
No Overrides active in any I/O Reference Table.
FLT
On Red
PLC is in STOP/Faulted mode: a fatal fault has
occurred.
Off
No fatal faults detected.
IO
On Green
PROFINET Connection Status = OK.
Off
PROFINET Connection Status not OK.
RACT
On Green
Local Redundant CPU is Ready & Active.
Off
Local Redundant CPU is not Ready.
RBOK
On Green
Remote Redundant CPU is Ready.
Off
Remote Redundant CPU is not Ready.
GPOK
Blinking
Green
Blink at 1 Hz: Linux Running.
Off
Linux not running.
PWR
On Green
CPU running.
Blinking
Green
Booting up – diagnostics in progress.
On Red
Off
Off
Reset / Power not detected.
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Front Ethernet Indicators (LAN1, LAN2, LAN3 RJ45 Built-in LEDs)
LED
LED State
Operating State
Link
Status
(upper)
On
Green
The corresponding link has been established.
Blinking
Green
Traffic is detected at the corresponding port.
Off
No connection established at corresponding port.
Link
Speed
(lower)
On
Green
Corresponding data speed is 1 Gbps or 100 Mbps.
Off
Corresponding network data speed is 10 Mbps
Bottom Ethernet Indicators (EFA RJ45 Built-in
LED)
LED
LED State
Operating State
Link
Status
(upper)
On
Green
The corresponding link has been established.
Blinking
Green
Traffic is detected at the corresponding port.
Off
No connection established at corresponding port.
Link
Speed
(lower)
On
Green
Corresponding network data speed is 1 Gbps.
On
Yellow
EFA port only: network data speed is 100 Mbps
Off
Corresponding network data speed is 10 Mbps
12 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
USB Ports
On the front panel CPL410 features 2 USB 3.0 ports, labeled USB1 and
USB2.
• USB1 is assigned to Linux and can be used for keyboards, memory
sticks or other memory devices. For other USB devices an
appropriate Linux driver will need to be installed.
• USB2 is assigned to the Controller run time PACS.
Front-Panel Ethernet Ports
LAN1 connects to the uppermost RJ45 connector. It is not switched.
LAN2 connects to the middle two RJ45 connectors. These two ports are
switched internally.
LAN3 connects to the two lower RJ45 connectors. These two ports are
switched internally. LAN3 may only be used to supply a high-speed
synchronization link between the Primary and Secondary CPUs in Hot
Standby Redundancy. Both ports are typically used, as described in the
PACSystems Hot Standby CPU Redundancy User Manual, GFK-2308 (revision L
or later).
Each of the embedded Ethernet interfaces automatically senses the data
rate (10 Mbps or 100 Mbps or 1 Gbps), communications mode (half-duplex
or full-duplex), and cabling arrangement (straight-through or crossover) of
the attached link. LEDs embedded in each RJ45 connector provide
indications per the table above.
LAN1 or LAN2 may be used to communicate with the PME programming
software using the Service Request Transport Protocol (SRTP).
13 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
To establish Ethernet communications between the PME programming and
configuration software and the CPU, you first need to know the target IP
address. Use the OLED menu function to check the IP Address. The factoryshipped default settings are:
CPL410 LAN1
CPL410 LAN2
CPL410 LAN3
IP Address:
192.168.0.100
10.10.0.100
N/A
Subnet
Mask:
255.255.255.0
255.255.255.0
N/A
Gateway:
0.0.0.0
0.0.0.0
N/A
Linux Port
The RJ45 port, marked ETH, is located on the underside of the CPL410, as
shown in Figure 2. This Ethernet port is exclusively assigned to Linux. By
default, this port is configured to use the DHCP protocol to receive a valid
IP Address. Therefore, a DHCP server is needed to make first use of this port
and to access Linux.
The GPOK LED, located on the front panel, indicates the status of the Linux
interface. Green blinking indicates Linux running and ready for login.
14 IC695CPL410 Rackless CPU w/Field Agent Quick Start Guide GFK-3053C
Serial COM Port
The RJ45 port marked Serial
COM is located on the
underside of the CPL410, as
shown in Figure 2. Effective
with firmware release 9.40,
the CPL410 supports the
serial port. This port
supports Serial IO protocol.
Video Display
Port
The Display Port is located
on the underside of the
CPL410, as shown in Figure
2. It provides signals for
connecting either a suitable
monitor or video adapter to
the unit. This port is not
currently supported.
Figure 2: Underside Ports & Connections
Energy Pack Connector
The CPL410 compatible Energy Pack, IC695ACC403, is supplied with a
purpose-built cable, IC695CBL003, which installs in the 24 VDC In and
Energy Pack Control & Status connectors shown in Figure 2. Use of the
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