How it Works
Emerson
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GFK-3002E
Quick Start Guide
37 pgs1.17 Mb0
Table of contents
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Emerson GFK-3002E, IC695CPE400, CPE400 Quick Start Guide

PACSystems™ IC695CPE400 RX3i 64 MB Rackless CPU with Field Agent Quick Start Guide
GFK-3002E Nov 2019
Contents
Front Panel Description ........................................................................... 1
User Features .......................................................................................... 2
Switches ................................................................................................. 5
Displays and Indicators (LEDs) .................................................................. 6
OLED Display .................................................................................................. 6
Front-Panel Ethernet Ports ............................................................................ 10
Serial COM Port ............................................................................................ 11
Video Display Port ........................................................................................ 11
Field Agent Port ............................................................................................ 11
Energy Pack Connector ................................................................................. 12
Input Power Connector ................................................................................. 12
Removable Data Storage Device (RDSD) ....................................................... 12
Hardware Installation ............................................................................ 13
Initial Checks ................................................................................................ 13
Installation ................................................................................................... 13
Installation in Hazardous Areas ..................................................................... 17
Connect to Power Supply .............................................................................. 17
Module Start-up .................................................................................... 20
Basic Start-up Steps ...................................................................................... 21
Configuration ....................................................................................... 22
Start the Embedded Field Agent (EFA) .................................................... 23
Log into the Web Console ............................................................................. 24
Redundancy Configuration ........................................................................... 31
Additional Information .......................................................................... 33
General Contact Information ........................................................................ 35

Front Panel Description

Figure 1: Display, Lights, and Connectors on the CPE400

User Features

The PACSystems™ RX3i CPE400, part of Emerson’s Industrial Internet Control System, is the industry’s first outcome optimizing controller. It
augments real-time deterministic control with Field Agent technology, delivering near real time advice through market analysis, fleet and enterprise data, or asset/process knowledge to optimize the outcomes that
today’s businesses require. The Predix™ enabled CPE400 provides reliable,
secure communication and analytics using either cloud-based or edge­based outcome optimizing apps. Controls can now be programmed to dynamically influence business outcomes, generate new forms of revenue, and improve profitability.
▪ The stand-alone CPE400 uses a quad-core microprocessor and real-time
hypervisor technology to run real time deterministic control applications concurrently with Field Agent technology without any adverse impact of one over the other.
o A built-in RX3i PLC:
o User may program in Ladder Diagram, Structured Text, Function Block
Diagram, or C.
o Contains 64Mbytes of configurable data and program memory.
o Supports auto-located Symbolic Variables that can use any amount of
user memory.
o Reference table sizes include 32k bits for discrete %I and %Q and up to
32k words each for analog %AI and %AQ. Bulk memory (%W) also supported for data exchanges.
o Supports up to 768 program blocks. Maximum size for a block is
128KB.
▪ Field Agent technology is a platform for securely applying Predix
applications and secure connectivity to the Predix Cloud as well as running
edge apps. Running the Field Agent concurrently with the real-time control applications allows the CPE400 to rapidly leverage external data. External monitoring may be used to analyze and optimize entire business operations. The analysis can then be used to dynamically adjust real-time industrial controls to align with changing business objectives in today’s Industrial Internet age.
▪ Supports four independent 10/100/1000 Ethernet LANs. Three are located
on the front panel, as shown in Figure 1. LAN1 attaches via the upper, dedicated RJ 45 connector. LAN2 and LAN3 each attach via a pair of internally-switched RJ 45 connectors. The fourth LAN, labeled EFA (Embedded Field Agent), is located on the underside and is specifically used for Field Agent connectivity (see Field Agent bullet just above).
▪ The embedded communications interface has dedicated processing
capability, which permits the CPU to independently support LAN1 and LAN2 with:
o up to 48 simultaneous SRTP Server connections;
o up to 16 simultaneous Modbus/TCP Server connections;
o 32 Clients are permitted; each may be SRTP or Modbus/TCP. o OPC UA Server with support for up to 5 concurrent sessions with up to
10 concurrent variable subscriptions and up to 12,500 variables;
o up to 255 simultaneous Class 1 Ethernet Global Data (EGD)
exchanges.
o DNP3 Outstation support with up to 8 master client connections
▪ The embedded PLC may use one or both of the Ethernet LAN2 ports to
support the embedded Simplex PROFINET I/O Controller. PROFINET supports up to 32 I/O devices with update rates of 1 – 512 ms. I/O device update rates of 8 ms and faster are possible with 16 or fewer devices. Update rates of 16 ms and higher result whenever more than 16 devices are configured.
▪ Media Redundancy Protocol (MRP) allows the CPE400 to participate in a
PROFINET I/O network with MRP ring technology. This eliminates the I/O network as a single point of failure. The CPE400 may be used as either a Media Redundancy Manager or Media Redundancy Client.
▪ Effective with firmware release 9.30, the CPE400 supports Hot Standby
Redundancy with PROFINET IO. In this configuration, LAN3 is used as a high­speed data synchronization link between the two redundant CPUs. Only the Primary and Secondary CPUs may be attached to LAN3. Two OLED menu items support Redundancy operation: RDN Info and RDN Command. The RACT and RBOK LEDs reflect the status of the Redundant CPUs.
▪ Effective with firmware release 9.30, the CPE400 supports two independent
Redundant IP addresses, one for LAN1 and one for LAN2. LAN2 Redundant IP is supported when configured for Ethernet mode only. Redundant IP is supported by the SRTP Server, Modbus TCP Server, and EGD protocols. It is not possible to use Redundant IP with the OPC UA Server or with the Ethernet firmware update web page.
▪ The CPE400 is secure by design, incorporating technologies such as Trusted
Platform Modules, secure boot, and encrypted firmware updates.
▪ Optional Energy Pack, IC695ACC403, allows CPE400 to instantly save user
memory to non-volatile storage in the event of loss of power.
▪ OPC UA Sweep Mode & Sweep Time: The CPE400’s sweep mode and
sweep time are available through the OPC UA server. The Sweep Mode variable reports the controller’s current mode: Stop Disabled, Run Enabled, Stop Enabled, Run Disabled, Stop Faulted, and Stop Halted. The Sweep Time variable reports the sweep time in seconds. These variables are located under Device Information -> PACSystems RX3i -> Controller.
▪ An OLED display that provides access to basic CPE400 status and control
information including each LAN’s configured IP Address.
▪ Operating temperature range -40 C to 70 C (-40 F to 158 F).
▪ Alternate panel-mount adaptor plate included.

Switches

All user-accessible switches are provided as pushbuttons on the front panel as described below.
Pushbutton
Function
DISP
Permits user to navigate menus in the OLED display.
SEL
Permits user to select the menu item on the OLED display.
RUN
Activates OLED Menu to select RUN/Enabled or RUN/Disabled Mode for the embedded PLC.
STOP
Activates OLED Menu to select STOP/Enabled or STOP/Disabled Mode for the embedded PLC.
PHY PRES
Not functional.
PWR
Hold down for brief period to induce CPU Reset. Note that this does not turn unit power off, but only holds unit in Reset

Displays and Indicators (LEDs)

OLED Display

The monochrome organic light-emitting diode (OLED) display is used to display CPE400 system menus. It interacts with the DISP pushbutton, which jogs the cursor from one menu item to the next, and with the SEL pushbutton, which activates the currently indicated menu item for further action.
The OLED display permits the user to:
▪ Display Ethernet LAN Settings: IPv4 address.
▪ Display the PLC firmware revision.
▪ Set/view PLC mode and view sweep time. ▪ Set the PLC mode to RUN/STOP with I/O Enabled/Disabled via the display.
Note: the RUN and STOP pushbuttons activate the PLC Mode menu items per section Switches.
▪ View whether all, some, or none of the PROFINET I/O devices are connected.
▪ Display EFA Settings: IPv4 address, subnet mask, gateway, MAC address,
IPv6 address.
▪ Issue Field Agent Commands: Enter/Exit Configuration mode, Clear
Configuration, Perform factory reset.
▪ View Field Agent Status: Off, Starting, Connecting, Connected, Connected-
ACT.
▪ View HSB Redundancy Mode and State (Release 9.30 and later)
▪ Command an HSB Redundancy Role Switch (Release 9.30 and later)

Status Indicators (LEDs)

LED
LED State
Operating State
PLC MODE
1
On Green
PLC is in RUN mode.
Off
PLC is in STOP mode. RUN
Blinking in unison
CPU is updating an internal programmable hardware device.
OE
PHY PRES
On Green
TPM Physical Presence (not functional).
Off
SSD On Green
Activity detected on Solid State Disk.
Off
No activity detected on Solid State Disk.
TEMP On Red
CPU Overtemperature condition detected.
Off
Overtemperature condition not detected.
OK
On Green
CPU has passed its power-up diagnostics and is functioning properly. (Following initialization sequence.)
Off
Power is not applied or CPU has a problem.
Blinking; All other LEDs off
PLC in STOP/Halt state; possible watchdog timer fault. If the programmer cannot connect, cycle power with charged Energy Pack attached and refer to fault tables.
OK
Blinking alternatel
CPU encountered a Secure Boot Error.
OE
1
This LED is located between the RUN and STOP pushbuttons. It indicates the PLC Mode.
LED
LED State
Operating State
OE On Green
Output scan is enabled.
Off
Output scan is disabled.
FRC On Yellow
One or more Overrides active in I/O Reference Table(s).
Off
No Overrides active in any I/O Reference Table.
FLT On Red
PLC is in STOP/Faulted mode: a fatal fault has occurred.
Off
No fatal faults detected.
IO On Green
PROFINET Connection Status = OK.
Off
PROFINET Connection Status not OK.
RACT On Green
Local Redundant CPU is Ready & Active.
Off
Local Redundant CPU is not Ready.
RBOK On Green
Remote Redundant CPU is Ready.
Off
Remote Redundant CPU is not Ready.
FAOK
On Green
Field Agent Running and Connected to Cloud.
Blinking Green
Blink at 0.5 Hz: Field Agent Starting. Blink at 1 Hz: Field Agent Running.
Off
Field Agent Off.
PWR
On Green
CPU running.
Blinking Green
Booting up – diagnostics in progress. On Red
Off
Off
Reset / Power not detected.
Front Ethernet Indicators (LAN1, LAN2, LAN3 RJ45 Built-in LEDs)
LED
LED State
Operating State
Link Status (upper)
On Green
The corresponding link has been established.
Blinking Green
Traffic is detected at the corresponding port. Off
No connection established at corresponding port.
Link Speed (lower)
On Green
Corresponding data speed is 1 Gbps or 100 Mbps. Off
Corresponding network data speed is 10 Mbps

Bottom Ethernet Indicators (EFA RJ45 Built-in LED)

LED
LED State
Operating State
Link Status (upper)
On Green
The corresponding link has been established.
Blinking Green
Traffic is detected at the corresponding port. Off
No connection established at corresponding port.
Link Speed (lower)
On Green
Corresponding network data speed is 1 Gbps.
On Yellow
EFA port only: network data speed is 100 Mbps Off
Corresponding network data speed is 10 Mbps
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