Emerson GFK-3002E, IC695CPE400, CPE400 Quick Start Guide
PACSystems™ IC695CPE400 RX3i 64 MB Rackless CPU with Field Agent Quick Start Guide
GFK-3002E
Nov 2019
Contents |
|
|
Front Panel Description ........................................................................... |
1 |
|
User Features.......................................................................................... |
2 |
|
Switches................................................................................................. |
5 |
|
Displays and Indicators (LEDs).................................................................. |
6 |
|
|
OLED Display .................................................................................................. |
6 |
|
Front-Panel Ethernet Ports............................................................................ |
10 |
|
Serial COM Port ............................................................................................ |
11 |
|
Video Display Port ........................................................................................ |
11 |
|
Field Agent Port............................................................................................ |
11 |
|
Energy Pack Connector................................................................................. |
12 |
|
Input Power Connector................................................................................. |
12 |
|
Removable Data Storage Device (RDSD) ....................................................... |
12 |
Hardware Installation ............................................................................ |
13 |
|
|
Initial Checks ................................................................................................ |
13 |
|
Installation ................................................................................................... |
13 |
|
Installation in Hazardous Areas ..................................................................... |
17 |
i |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Connect to Power Supply.............................................................................. |
17 |
Module Start-up.................................................................................... |
20 |
Basic Start-up Steps ...................................................................................... |
21 |
Configuration ....................................................................................... |
22 |
Start the Embedded Field Agent (EFA) .................................................... |
23 |
Log into the Web Console............................................................................. |
24 |
Redundancy Configuration ........................................................................... |
31 |
Additional Information .......................................................................... |
33 |
General Contact Information ........................................................................ |
35 |
ii |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Front Panel Description
Figure 1: Display, Lights, and Connectors on the CPE400
1 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
User Features
The PACSystems™ RX3i CPE400, part of Emerson’s Industrial Internet
Control System, is the industry’s first outcome optimizing controller. It augments real-time deterministic control with Field Agent technology, delivering near real time advice through market analysis, fleet and enterprise data, or asset/process knowledge to optimize the outcomes that today’s businesses require. The Predix™ enabled CPE400 provides reliable, secure communication and analytics using either cloud-based or edgebased outcome optimizing apps. Controls can now be programmed to dynamically influence business outcomes, generate new forms of revenue, and improve profitability.
▪The stand-alone CPE400 uses a quad-core microprocessor and real-time hypervisor technology to run real time deterministic control applications concurrently with Field Agent technology without any adverse impact of one over the other.
o A built-in RX3i PLC:
oUser may program in Ladder Diagram, Structured Text, Function Block Diagram, or C.
o Contains 64Mbytes of configurable data and program memory.
oSupports auto-located Symbolic Variables that can use any amount of user memory.
oReference table sizes include 32k bits for discrete %I and %Q and up to 32k words each for analog %AI and %AQ. Bulk memory (%W) also supported for data exchanges.
oSupports up to 768 program blocks. Maximum size for a block is 128KB.
▪Field Agent technology is a platform for securely applying Predix applications and secure connectivity to the Predix Cloud as well as running
2 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
edge apps. Running the Field Agent concurrently with the real-time control applications allows the CPE400 to rapidly leverage external data. External monitoring may be used to analyze and optimize entire business operations. The analysis can then be used to dynamically adjust real-time industrial controls to align with changing business objectives in today’s Industrial Internet age.
▪Supports four independent 10/100/1000 Ethernet LANs. Three are located on the front panel, as shown in Figure 1. LAN1 attaches via the upper, dedicated RJ 45 connector. LAN2 and LAN3 each attach via a pair of internally-switched RJ 45 connectors. The fourth LAN, labeled EFA (Embedded Field Agent), is located on the underside and is specifically used for Field Agent connectivity (see Field Agent bullet just above).
▪The embedded communications interface has dedicated processing capability, which permits the CPU to independently support LAN1 and LAN2 with:
o up to 48 simultaneous SRTP Server connections;
o up to 16 simultaneous Modbus/TCP Server connections;
o 32 Clients are permitted; each may be SRTP or Modbus/TCP.
oOPC UA Server with support for up to 5 concurrent sessions with up to 10 concurrent variable subscriptions and up to 12,500 variables;
oup to 255 simultaneous Class 1 Ethernet Global Data (EGD) exchanges.
oDNP3 Outstation support with up to 8 master client connections
▪The embedded PLC may use one or both of the Ethernet LAN2 ports to support the embedded Simplex PROFINET I/O Controller. PROFINET supports up to 32 I/O devices with update rates of 1 – 512 ms. I/O device update rates of 8 ms and faster are possible with 16 or fewer devices. Update rates of 16 ms and higher result whenever more than 16 devices are configured.
3 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
▪Media Redundancy Protocol (MRP) allows the CPE400 to participate in a PROFINET I/O network with MRP ring technology. This eliminates the I/O network as a single point of failure. The CPE400 may be used as either a Media Redundancy Manager or Media Redundancy Client.
▪Effective with firmware release 9.30, the CPE400 supports Hot Standby Redundancy with PROFINET IO. In this configuration, LAN3 is used as a highspeed data synchronization link between the two redundant CPUs. Only the Primary and Secondary CPUs may be attached to LAN3. Two OLED menu items support Redundancy operation: RDN Info and RDN Command. The RACT and RBOK LEDs reflect the status of the Redundant CPUs.
▪Effective with firmware release 9.30, the CPE400 supports two independent Redundant IP addresses, one for LAN1 and one for LAN2. LAN2 Redundant IP is supported when configured for Ethernet mode only. Redundant IP is supported by the SRTP Server, Modbus TCP Server, and EGD protocols. It is not possible to use Redundant IP with the OPC UA Server or with the Ethernet firmware update web page.
▪The CPE400 is secure by design, incorporating technologies such as Trusted Platform Modules, secure boot, and encrypted firmware updates.
▪Optional Energy Pack, IC695ACC403, allows CPE400 to instantly save user memory to non-volatile storage in the event of loss of power.
▪OPC UA Sweep Mode & Sweep Time: The CPE400’s sweep mode and sweep time are available through the OPC UA server. The Sweep Mode variable reports the controller’s current mode: Stop Disabled, Run Enabled,
Stop Enabled, Run Disabled, Stop Faulted, and Stop Halted. The Sweep Time variable reports the sweep time in seconds. These variables are located under Device Information -> PACSystems RX3i -> Controller.
▪An OLED display that provides access to basic CPE400 status and control information including each LAN’s configured IP Address.
▪Operating temperature range -40 C to 70 C (-40 F to 158 F).
▪Alternate panel-mount adaptor plate included.
4 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Switches
All user-accessible switches are provided as pushbuttons on the front panel as described below.
Pushbutton |
|
Function |
DISP |
|
Permits user to navigate menus in the OLED display. |
|
|
|
SEL |
|
Permits user to select the menu item on the OLED |
|
display. |
|
|
|
|
|
|
|
RUN |
|
Activates OLED Menu to select RUN/Enabled or |
|
RUN/Disabled Mode for the embedded PLC. |
|
|
|
|
|
|
|
STOP |
|
Activates OLED Menu to select STOP/Enabled or |
|
STOP/Disabled Mode for the embedded PLC. |
|
|
|
|
|
|
|
PHY PRES |
|
Not functional. |
|
|
|
|
|
Hold down for brief period to induce CPU Reset. |
PWR |
|
Note that this does not turn unit power off, but only holds |
|
|
unit in Reset |
|
|
|
5 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Displays and Indicators (LEDs)
OLED Display
The monochrome organic light-emitting diode (OLED) display is used to display CPE400 system menus. It interacts with the DISP pushbutton, which jogs the cursor from one menu item to the next, and with the SEL pushbutton, which activates the currently indicated menu item for further action.
The OLED display permits the user to:
▪Display Ethernet LAN Settings: IPv4 address.
▪Display the PLC firmware revision.
▪Set/view PLC mode and view sweep time.
▪Set the PLC mode to RUN/STOP with I/O Enabled/Disabled via the display. Note: the RUN and STOP pushbuttons activate the PLC Mode menu items per section Switches.
▪View whether all, some, or none of the PROFINET I/O devices are connected.
▪Display EFA Settings: IPv4 address, subnet mask, gateway, MAC address, IPv6 address.
▪Issue Field Agent Commands: Enter/Exit Configuration mode, Clear Configuration, Perform factory reset.
▪View Field Agent Status: Off, Starting, Connecting, Connected, ConnectedACT.
▪View HSB Redundancy Mode and State (Release 9.30 and later)
▪Command an HSB Redundancy Role Switch (Release 9.30 and later)
6 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Status Indicators (LEDs)
LED |
|
LED State |
|
Operating State |
|
PLC |
|
On Green |
|
PLC is in RUN mode. |
|
MODE |
|
|
|
|
|
|
Off |
|
PLC is in STOP mode. |
||
1 |
|
|
|
|
|
|
|
|
|
|
|
RUN |
|
Blinking |
|
CPU is updating an internal programmable |
|
OE |
|
in unison |
|
hardware device. |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
PHY |
|
On Green |
|
TPM Physical Presence (not functional). |
|
PRES |
|
|
|
|
|
|
Off |
|
|
|
|
|
|
|
|
|
|
SSD |
|
On Green |
|
Activity detected on Solid State Disk. |
|
|
|
|
|
|
|
|
|
Off |
|
No activity detected on Solid State Disk. |
|
|
|
|
|
|
|
TEMP |
|
On Red |
|
CPU Overtemperature condition detected. |
|
|
|
|
|
|
|
|
|
Off |
|
Overtemperature condition not detected. |
|
|
|
|
|
|
|
OK |
|
On Green |
|
CPU has passed its power-up diagnostics and is |
|
|
|
|
|
functioning properly. (Following initialization |
|
|
|
|
|
sequence.) |
|
|
|
|
|
|
|
|
|
Off |
|
Power is not applied or CPU has a problem. |
|
|
|
Blinking; |
|
PLC in STOP/Halt state; possible watchdog timer |
|
|
|
All other |
|
fault. If the programmer cannot connect, cycle |
|
|
|
LEDs off |
|
power with charged Energy Pack attached and |
|
|
|
|
|
refer to fault tables. |
|
|
|
|
|
|
|
OK |
|
Blinking |
|
CPU encountered a Secure Boot Error. |
|
OE |
|
alternatel |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 This LED is located between the RUN and STOP pushbuttons. It indicates the PLC Mode.
7 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
LED |
LED State |
Operating State |
OE |
On Green |
Output scan is enabled. |
|
|
|
|
Off |
Output scan is disabled. |
|
|
|
FRC |
On |
One or more Overrides active in I/O Reference |
|
Yellow |
Table(s). |
|
|
|
|
Off |
No Overrides active in any I/O Reference Table. |
|
|
|
FLT |
On Red |
PLC is in STOP/Faulted mode: a fatal fault has |
|
|
occurred. |
|
|
|
|
Off |
No fatal faults detected. |
|
|
|
IO |
On Green |
PROFINET Connection Status = OK. |
|
|
|
|
Off |
PROFINET Connection Status not OK. |
|
|
|
RACT |
On Green |
Local Redundant CPU is Ready & Active. |
|
|
|
|
Off |
Local Redundant CPU is not Ready. |
|
|
|
RBOK |
On Green |
Remote Redundant CPU is Ready. |
|
|
|
|
Off |
Remote Redundant CPU is not Ready. |
|
|
|
FAOK |
On Green |
Field Agent Running and Connected to Cloud. |
|
|
|
|
Blinking |
Blink at 0.5 Hz: Field Agent Starting. |
|
Green |
Blink at 1 Hz: Field Agent Running. |
|
|
|
|
Off |
Field Agent Off. |
|
|
|
PWR |
On Green |
CPU running. |
|
Blinking |
Booting up – diagnostics in progress. |
|
Green |
|
|
|
|
|
On Red |
Off |
|
|
|
|
Off |
Reset / Power not detected. |
|
|
|
8 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Front Ethernet Indicators (LAN1, LAN2, LAN3 RJ45 Built-in LEDs)
|
LED |
|
|
LED State |
|
|
Operating State |
|
|
|
|
|
|
|
|
|
|||
Link |
|
On |
|
The corresponding link has been established. |
|
||||
Status |
|
Green |
|
|
|
|
|||
(upper) |
|
|
|
|
|
|
|
||
|
Blinking |
|
Traffic is detected at the corresponding port. |
|
|||||
|
|
|
|
|
|
||||
|
|
|
|
Green |
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
Off |
|
No connection established at corresponding port. |
|
||
|
|
|
|
|
|
||||
Link |
|
On |
|
Corresponding data speed is 1 Gbps or 100 Mbps. |
|
||||
Speed |
|
Green |
|
|
|
|
|||
(lower) |
|
|
|
|
|
|
|
||
|
Off |
|
Corresponding network data speed is 10 Mbps |
|
|||||
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
Bottom Ethernet Indicators (EFA RJ45 Built-in LED)
|
LED |
|
|
LED State |
|
|
Operating State |
|
|
|
|
|
|
|
|
|
|||
Link |
|
On |
|
The corresponding link has been established. |
|
||||
Status |
|
Green |
|
|
|
|
|||
(upper) |
|
|
|
|
|
|
|
||
|
Blinking |
|
Traffic is detected at the corresponding port. |
|
|||||
|
|
|
|
|
|
||||
|
|
|
|
Green |
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
Off |
|
No connection established at corresponding port. |
|
||
|
|
|
|
|
|
||||
Link |
|
On |
|
Corresponding network data speed is 1 Gbps. |
|
||||
Speed |
|
Green |
|
|
|
|
|||
(lower) |
|
|
|
|
|
|
|
||
|
On |
|
EFA port only: network data speed is 100 Mbps |
|
|||||
|
|
|
|
|
|
||||
|
|
|
|
Yellow |
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
Off |
|
Corresponding network data speed is 10 Mbps |
|
||
|
|
|
|
|
|
|
|
|
|
9 |
IC695CPE400 Rackless CPU w/Field Agent Quick Start Guide |
GFK-3002E |
Loading...