Emerson easy-Drive, Fisher D3 FloPro Installation Instructions
Errata Sheet
E103460X012
D3 easy-Drive Electric Actuator
June 2013
Errata Sheet
for
Fisherr D3 Control Valve with easy-Drive™ Electric
Actuator, Instruction Manual, dated June 2013
This errata sheet provides information for the Fisher easy-Drive electric actuator. Use this in conjunction with
information provided in the (Fisher D3 Control Valve with easy-Drive Electric Actuator) instruction manual
(D103460X012) dated June 2013.
Important technical notice for easyDrive electric actuator
When using the easyDrive electric actuator with a 420mA control signal, the unit should always have 12/24VDC
power present on the power input terminals prior to applying the 420mA signal, unlessanexternal250Ω resistor is in
place across the analog control input terminals. Failure to do so could result in damage to the analog input circuitry.
Thefollowinginstallationandconfigurationprocedureshouldbeobservedtoensurereliableoperation.
1. Configure the local analog input control signal to 15V. This can be accomplished by the configuration software or
by setting Modbus register 40043 to 0.
2. Install a 1/4 or 1/2 watt, 250Ω resistor between terminals 3 and 4 (Analog+ and Analog )whenlandingthe420mA
control wiring on those terminals. A 220Ω or 270Ω resistor may be used as well if a 250Ω resistor is not readily
available.
Figure 1. Wiring Diagram
-continued-
www.Fisher.com
D3 easy-Drive Electric Actuator
June 2013
Errata Sheet
E103460X012
3. Apply a 100% signal to the actuator with the resistor in place and calibrate the analog input to 100% through the
configuration software or by sending a value of 1 to register 40005.
4. Apply a 0% signal to the actuator with the resistor in place and calibrate the analog input to 0% through the
configuration software or by sending a value of 1 to register 40004.
The result of not following these installation instructions could result in permanent damage to the analog input
circuitry. This damage can result in the inability of the controller to see the control signal, resulting in the actuator
moving the valve plug to the loss of signal position.
This configuration works by providing the 420mA signal a path to follow through the resistor whether primary power
to the actuator is on or off, which prevents the voltage on the analog input terminals from rising high enough to
damage the circuitry.
Note
Do not configure the actuator to 4-20 mA with the external resistor in place, as improper operation will result.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility forthe selection, use or maintenance
of anyproduct. Responsibility forproper selection, use,and maintenance of any product remains solely with the purchaser and end user.
Fisher andeasy-Drive aremarks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available uponrequest. Wereserve theright to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
2
E 2012, 2013 Fisher Controls International LLC. All rights reserved.
Instruction Manual
D103460X012
D3 Valve with easy-Drive Actuator
Fisherr D3 Control Valve with easy-Drive™
Electric Actuator
November 2013
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 3.................................
Specifications 3...............................
Educational Services 3.........................
Installation 3..................................
Special Instructions for “Safe Use” and Installations
in Hazardous Locations 4.....................
Startup Overview 5............................
Important Technical Notice for easy-Drive
Electric Actuator 8..........................
Default Input Signals 9.........................
Configuration 9...............................
Input Configuration 9......................
Changing the Inputs from Default Settings 9...
Modbus Setup 9..............................
Calibration Instructions 11..................
Setting the Valve Flow Adjuster 15................
Troubleshooting 14.............................
Maintenance 16................................
Valve Plug and Seat Ring Maintenance 18.........
Packing Maintenance 20........................
Parts Ordering 22...............................
Parts Kits 22...................................
Parts List 22...................................
Appendix A - Modbus 25.........................
Figure 1. Fisher D3 Control Valve with easy-Drive
Electric Actuator
W9795-4
Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the Fisher D3 control valve with
easy-Drive electric actuator.
Do not install, operate, or maintain a D3 valve with easy-Drive electric actuator without being fully trained and
qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or
property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all
safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process
Management sales office before proceeding.
www.Fisher.com
D3 Valve with easy-Drive Actuator
November 2013
Table 1. Specifications
Instruction Manual
D103460X012
Valve Body Sizes, End Connection Styles, and Port
Diameters
VALVE
SIZE,
NPS
X = Availableconstruction.
Maximum Inlet Pressures and Temperatures
VALVE BODY SIZE
Maximum Shutoff Pressure Drops
Port Size,
mm (inch)
Flow Up 155 (2250) 105 (1518) 75 (1089)
Flow Down 155 (2250) 155 (2250) 130 (1889)
(1)
PORT
DIAMETER,
(INCHES)
1 0.375, 0.75,1 X X
2 0.375, 0.75,1 X X
MAXIMUM INLET
NPS 1 NPT
CL900
NPS 2 NPT
CL900
NPS 1 RF
CL600
NPS 2 RF
CL600
MAXIMUM nPBAR (PSI) PER PORT SIZE
9.5 (0.375) 19.1 (0.75) 25.4 (1.00)
THREADED
CL900 CL600
PRESSURE
bar (psig) _C(_F)
155 (2250) -46to93(-50to200)
150 (2185) 93 to 149 (200 to 300)
155 (2250) -46to93(-50to200)
150 (2185) 93 to 149 (200 to 300)
103 (1500) -46to93(-50to200)
100 (1455) 93 to 149 (200 to 300)
103 (1500) -46to93(-50to200)
100 (1455) 93 to 149 (200 to 300)
RAISED FACE
(RF) FLANGED
TEMPERATURE RANGE
(1)
(1)
Shutoff Classification per ANSI/FCI 70-2
and IEC 60534-4
Class IV
Flow Characteristic / Valve Plug Style
Equal percentage / Micro-Form Valve Plug
Maximum Travel
15 mm (0.6 inch)
Available Actuator Configurations
On/off (snap acting)
Positioning (flow or pressure control)
Power Requirements
12 or 24VDC, minimum 4 amp power supply required
(fuse to 5 amps)
Maximum Current Draw
4amps
Idle Current Draw
38 mA
Conduit Connections
Two 3/4 NPT connections
Stroke Length
FloPro controlled between 10mm (0.4 inch) and
15mm (0.6 inch)
Nominal Stroke Speed
(2)
3.9 mm/s (0.15 inch/s) at 24 VDC
2.2 mm/s (0.09 inch/s) at 12 VDC
Hazardous Area Approvals
CSA (C/US): ExplosionProof Class I, Division 1,
GroupsCandD,T6,ExdIIAT6,ClassI,Zone1,AExd
IIA T6
ATEX Flameproof - Gas:
II 2 G ,Ex d IIA T6
IECEx Flameproof - Gas: Ex d IIA T6
Enclosure Rating
Type 4X and IP66
Material Temperature Capabilities
Valve Body Assembly:
(1)
Duty Cycle
50% maximum
Standard Bonnet O-Ring: -40 to 135C(-40to275F)
Electric Actuator Assembly: -20 to 70C
(-4 to 158F), < 90% non-condensing humidity
Flow Direction
Flow up (standard), Flow down (optional)
1. The pressure ortemperature limitsin the referenced tables and any applicable ASMEcode limitations should not be exceeded.
2. 10% variation can be expected, based on temperature and pressure of application.
2
Enclosure Material
Cast aluminum alloy with powder coat paint
Approximate Weight:
18 - 27 kg (39 - 60 lbs), depending upon construction
Instruction Manual
D103460X012
D3 Valve with easy-Drive Actuator
November 2013
Description
The Fisher D3 with easyDrive electric actuator technology (figure 1) is a globe valve with electric actuator specifically
designed for upstream, low power applications. The easyDriveoperateswith12or24VDCineitheron/offor
Positioning configurations.
The on/off configuration has 2 different states; opened or closed, which are ideal for dump or snap acting applications.
The Positioning configuration extends the functionality to intermediate positions for flow and pressure control
applications.
Specifications
Table 1 lists specifications for the D3 control valve. Some of the specifications for a given control valve as it originally
comes from the factory are stamped on a nameplate located on the lower actuator housing.
Educational Services
For information on available courses for the Fisher D3 control valve with easy-Drive electric actuator, as well as a
variety of other products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1
Marshalltown, IA 50158-2823
Phone: 800-338-8158 or
Phone: 641-754-3771
FAX: 641-754-3431
e-mail: education@emerson.com
st
Ave.
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Toavoidpersonalinjuryorpropertydamagecausedbyburstingofpressure-retainingpartsorbyuncontrolledprocess
fluid, be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1. Use
pressure-relieving devices required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
WARNING
For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator.
Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover
removed in a hazardous area.
3
D3 Valve with easy-Drive Actuator
November 2013
For explosion-proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 inches) from the
actuator. Personal injury or property damage may result from explosion if the seal is not installed.
Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and
temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage
from fire or explosion.
Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.
Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or
explosion.
Instruction Manual
D103460X012
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,
pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve
materials with process media rests solely with the purchaser and end-user. Since some body/trim material combinations
are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first
contacting your Emerson Process Management sales office.
To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have
collected in the valve body. Also remove any pipe scale, welding slag, or other foreign material from the pipeline.
1. Before installing the control valve assembly, inspect it for any damage and for any foreign material that may have
collected in the valve body.
2. Clean out all pipelines to remove scale, welding slag, and other foreign materials.
3. The control valve assembly may be installed in any orientation, but normally the actuator is vertical above the valve.
Installthevalvesotheflowdirectionarrowonthesideofthevalveindicatesthedirectionoftheprocessflow.
4. Install the valve following local and national piping codes when they apply to the application. For screwed
connections, treat the external pipe threads with a good grade pipe compound. For flanged connections, use
suitable gaskets between valve and pipeline flanges.
5. If continuous operation is required during inspection or maintenance, install a three-valve bypass around the
control valve assembly.
Special Instructions for “Safe Use” and Installations in Hazardous
Locations
ATEX/IECEx
WARNING
To avoid static discharge from the enclosure, do not rub or clean the enclosure with solvents. To do so could result in an
explosion. Clean with a mild detergent and water only.
The enclosure is nonconducting and may generate an ignitioncapable level of electrostatic charges under certain extreme
conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external
conditions (such as highpressure steam) which might cause a buildup of electrostatic charges on nonconducting surfaces.
Additionally, cleaning of the equipment shall only be done with a damp cloth.
To avoid damage to the enclosure, when screws are fully tightened into blind holes in enclosure walls, with no washer
fitted, at least one full thread shall remain free at the base of the hole.
4
Instruction Manual
D103460X012
Startup Overview
Figure 2. Flowchart
ARE YOU USING MODBUS
TO MONITOR REGISTERS?
YES
YES
WIRE PER WIRING
INSTRUCTIONS ON
PAGES 6-8
IS YOUR CONTROL
METHOD LISTED IN
TABLE 2ON PAGE 9?
D3 Valve with easy-Drive Actuator
November 2013
NO
PROCEED TO
MODBUS SETUP
SECTION ON
PAGE 9
NO
PROCEED TO
MODBUS SETUP
SECTION ON
PAGE 9
CHANGE INPUTS
PER INSTRUCTIONS
ON PAGE 11
PROCEED TO
STARTUP SECTION
ON PAGE 13
5
D3 Valve with easy-Drive Actuator
November 2013
Figure 3. Fisher D3 Valve with easy-Drive Actuator Wiring Diagram
CONTROLLER
POWER AND
CONTROL TERMINAL
MOTOR / GEARBOX ASSY
(GE48474)
GE47302-7
Instruction Manual
D103460X012
FIELD WIRING CONNECTIONS
TOP VIEW CONTROLLER
Power Requirements
Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the
application. A 4 amp (minimum) power supply is required. Use of a 36 volt transient voltage suppressor is highly
recommended.
Wiring Instructions
1. Observe local wiring requirements for hazardous location usage.
2. Conduit seals within 450 mm (18 inches) of the enclosure port are required for explosionproof installation.
3. 22AWG (0.33mm
2
)to12AWG(3.31mm2) wire size required.
4. Fuse system to 5A.
5. Connect enclosure and analog signal shields.
6. Ensure power is turned off before connecting the wires.
Power
1. Connect 12 or 24 VDC reference to: —
2. Connect 12 or 24 VDC positive to: +
3. Be sure to tighten terminals sufficiently to ensure solid mechanical connection.
6
Instruction Manual
D103460X012
Figure 4. Wiring - Analog Input
D3 Valve with easy-Drive Actuator
November 2013
(420mA: 40033=1, 40034=1, 40043=0
Analog Input
1. Connect signal to terminal 3
2. Connect reference to terminal 4
3.Connect 250 ohm resistorbetween
terminals 3 and 4 as shown.
NOTE:
1. 40043=0 SETS ANALOG INPUT TO 1-5V AND ASSUMES USE OFRECOMMENDED EXTERNAL 250 OHM RESISTOR.
IF NO EXTERNAL RESISTOR ISUSED, SET 40043=1.
(1)
)
Figure 5. Wiring - L2e
L2e (dual dry contact:
40033=0, 40034=0, 40043=0)
1. Connect L2e brown wire to terminal 1 (COMM (com))
2. Connect L2e red wireto terminal 2 (N.O. (OPEN))
3. Connect L2e blue wireto terminal 3 (N.C. (CLOSE))
Your actuator may be labelled:
1. COMM
2. N.O.
3. N.C.
or
1. com
2. OPEN
3. CLOSE
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D3 Valve with easy-Drive Actuator
November 2013
Figure 6. Wiring - Single Dry Contact
Dry Contact (single dry contact:
40033=0, 40034=0, 40043=1)
1. Connect one side of contact switch to terminal 1 (COMM)
2. Connect other side of contact switch to terminal 2 (N.O.)
Instruction Manual
D103460X012
Figure 7. Wiring - Modbus Input
Modbus Input: 40033=1
1. Connect Channel A (T+) to terminal 5
2. Connect Channel B (T-) to terminal 6
Modbus Defaults
Address 1
9600 Baud
Even parity
1StopBit
Important Technical Notice for easyDrive Electric Actuator
When using the easyDrive electric actuator with a 420mA control signal, the unit should always have 12/24VDC
power present
on the power input terminals prior to applying the 420mA signal, unless an external 250 ohm resistor
is installed per figure 4. Failure to do so could result in damage to the analog input circuitry.
It is strongly recommended to place an external 250 ohm resistor between terminals 3 and 4 when using a 4-20mA
signal to control the actuator. When the actuator is configured to 1-5V input with an external 250 ohm resistor in
place, a 4-20mA signal may be safely used without danger to input circuitry.
8
Instruction Manual
D103460X012
D3 Valve with easy-Drive Actuator
November 2013
This order of operation must always be maintained when powering the unit on if no external 250 ohm resistor is used:
1. 12/24VDC power on
2. 420mAcontrolsignalengaged
This order of operation must always be maintained when poweringthe unit off:
1. 420mAcontrolsignaldisengaged
2. 12/24VDC power off
The result of not following this order of operation could result in permanent damage
to the analog input circuitry. This
damage can result in the inability of t he controller to see the control signal, resulting in the actuator moving the valve
plug to the loss of signal position.
Default Input Signals
TheD3witheasyDrive comes from the factory calibrated and ready for use with the following default input signals
shownintable2.
Table 2. D3 easy-Drive Default Input Signals
CONFIGURATION ON/OFF POSITIONING
Input Signal L2e (dual dry contact) 4-20 mA
If the input signal of the application matches table 2, proceed to the Wiring Instructions section. If the input signal of
the application does not match table 2, proceed to the Configuration section.
Configuration
Input Configuration
There are 2 functional configurations available for the easyDrive electric actuator: On/Off and Positioning. It is not
possible to change an actuator from On/Off to Positioning after it has been delivered from the factory. Version 4.21
and higher firmware will allow a positioning unit to be changed to on/off.
All available input signals are shown in table 3.
Table3.AllAvailableInputSignals
CONFIGURATION ON/OFF POSITIONING
Control Source Modbus Local Modbus Local
Input Signal Modbus
L2e DualDry
Contact (default)
Single Dry Contact Modbus 4-20 mA (default) 1-5 V
If you are using the default inputs signals, and the valve has not been disassembled or adjusted in any way, there is no
need to recalibrate the assembly. You can proceed directly to Startup (page 12).
Changing the Inputs from Default Settings
All configuration within the valve is done by setting values in Modbus registers. This can be done using any Modbus
master (flow computer, PLC, PC). Configuration software, providing a visual interface to the registers, is available
through your Emerson local business partner or the Fisher website.
Modbus setup
Use the instructions in the instruction manual for the Modbus master to initiate the connection. The D3 with
easyDrive electric actuator Modbus factory defaults are Address 1, 9600 baud, even parity, 1 stop bit.
9
D3 Valve with easy-Drive Actuator
November 2013
Instruction Manual
D103460X012
When a connection has been achieved, theactuatormaybeconfiguredtoaccepttheinputsignalovertheModbus
link (ignoring the physical inputs) and the Modbus settings may be changed to accommodate the network to which it
is attached. Other changes to functionality are possible, such as:
D Low level cutoff: 40037 (default is 5%)
D Position upon loss of signal: 40035 (default is 0%)
See Appendix A for a full map of Modbus registers and their functions.
Figure 8. Fisher easy-Drive Configuration Software
Connecting using the Fisher easyDrive configuration software
The Fisher easyDrive configuration software allows configuration and diagnosing of the Fisher easyDrive electric
actuator with a graphical interface. Connect a PC to the actuator using a USB or serial device to Modbus RTU converter
using the wiring instructions above. The USB or serial device will be visible in the drop menu under Serial Port Settings.
Baud rate and parity should be set to the Modbus settings of the actuator. Default actuator settings are 9600 baud and
Even parity.
Use the Fisher easyDrive configuration software (figure 8) to make the desired changes, or register values may be
changed to allow different functionality. Modbus register 40034 dictates whether the unit will respond to a physical
10
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