SEPARATOR OPTIMIZATION TO IMPROVE
SHALE OIL AND GAS PRODUCTION
ONE PRODUCER, USING AN EMERSON SOLUTION, REDUCED
MAINTENANCE FROM EVERY THREE WEEKS TO ZERO FAILURES IN
SIX MONTHS, SAVING $10,000 USD ANNUALLY ON EACH LEVEL LOOP.
REDUCE HEALTH,
SAFETY, AND
ENVIRONMENTAL
RISKS,
MAXIMIZE
PRODUCTION,
AND SPEND LESS
TIME IN THE FIELD
Page 2
Emerson is an established and
respected company in process
control. Highly reliable Fisher
products help you control,
monitor, and regulate your
process with certainty to help
solve your toughest challenges:
F
isher
PRODUCT GUIDE
SEPARATOR OPTIMIZATION
Strengthen your condence that your shale oil and gas
production forecast will yield the results you expect—and
more—with Emerson as the backbone of your separator
or heater treater solutions. Leveraging reliable control
using Fisher valves and instruments, you can mitigate
environmental concerns, improve production, and reduce
maintenance across your wellsite. Read on to learn more.
If you need an expanded Emerson solution beyond valves
and instruments, we have more technologies available
to regulate, measure, analyze, operate, and manage your
process. Solutions are easily customizable to your needs
and can be seamlessly integrated into your existing eld
structure. Visit EmersonProcess.com/SmartField to see the
full Emerson portfolio.
REDUCE HEALTH,
SAFETY, AND
ENVIRONMENTAL
RISKS,
MAXIMIZE
PRODUCTION,
AND SPEND
LESS TIME
IN THE FIELD
What if you could... Realize in-the-field improvements... With Emerson solutions and services...
ü Low or no gas consumption
ü Live-loaded valve packing for low emissions
ü Predictive diagnostics
ü US Quad “O”- compliant solutions
ü Failure mode upon loss of power and/or signal
ü Durable designs, even in rugged service, proven by
decades of oil and gas success
ü Software for optimizing level loops
ü Easy installation and maintenance
ü Cost-effective designs with eld-selectable functions
ü Accurate level, pressure, and backpressure control
ü Remote monitoring and conguration with remote
operations controllers
ü Dependable, eld-proven technology designed for
oil and gas applications
ü Easy installation and application versatility
ü Rugged, durable products
ü Local sales ofce expertise and eld support for your
individual shale oil and gas eld
ü Online product installation and conguration videos
Reduce health, safety, and
environmental risks?
Maximize production to
meet targets?
Spend less time in the field
checking and maintaining
separators?
• Achieve safer operations
• Comply with environmental regulations by
reducing emissions
• Maintain good relationships with adjacent,
populated areas
• Reduce disruptions to production
• Maintain correct level and ow control in
the separator
• Be condent in the longevity of equipment
even under the harshest eld conditions
• Volumetrically quantify liquids with precision
• Improve personnel safety
• Minimize equipment failures
• Utilize custom engineered solutions suited
to your unique process needs
• Control and diagnose problems remotely
2
Page 3
PROVEN CONVENTIONAL AND INNOVATIVE SOLUTIONS TO HELP YOUR UNCONVENTIONAL FIELD CHALLENGES
Pneumatic Solution
Low emissions
Time-tested Fisher products
Pneumatic/Electric Solution
Lower emissions
Time-tested Fisher products
FIELD
COMPUTER
Whatever your needs and wherever you are, Emerson can be your trusted advisor.
With strong and knowledgeable representation, Emerson stands ready with
resources and capabilities to help you improve shale oil and gas production.
Maintenance services are available when and where you need them to get the
most out of your investment in Emerson solutions. The Emerson
worldwide network of service personnel makes for an ideal
partnership over the life of your production facility. To learn
more about solutions for oil and gas, scan or click this QR code.
Electric Solution
Lowest emissions
Increased worker safety
Innovative electric Fisher products
Enhanced eld production insight
3
FIELD
COMPUTER
Page 4
HOW ARE Fisher VALVES AND INSTRUMENTS USED ON SEPARATORS?
Complete Automation Solutions from One Partner
LIQUID
LEVEL SWITCH
Pneumatic Solutions
TO
COMPRESSOR
BACKPRESSURE
CONTROL VALVE
TO LIQUIDS
PROCESSING
LIQUID DUMP
VALVE
LIQUID
LEVEL CONTROLLER
PRESSURE
TRANSMITTER
LIQUID LEVEL
CONTROLLER
LIQUID
LEVEL
SWITCH
LIQUID
LEVEL CONTROLLER
BACKPRESSURE
CONTROL VALVE
OIL
WATER
LIQUID LEVEL SWITCH
Pneumatic/Electric Solutions
TO COMPRESSOR
FIELD
COMPUTER
TO GATHERING/
STOR AGE
TO WATER
TREATMENT/
DISPOSAL
LIQUID DUMP
VALVE
Time-tested for simplicity and reliability, Fisher pneumatic devices offer
quick performance and durability, potentially eliminating the necessity of
a local power source.
PNEUMATIC BACKPRESSURE CONTROL VALVE
OR LIQUID DUMP VALVE
D4D4 and D3 easy-Drive™ ValvesD3
+ Provides backpressure control for stable
operating conditions
+ Ideal for throttling of gritty or sticky gases
or liquids
+ Live-loaded packing system to minimize gas loss
+ Tungsten carbide trim option for erosive
applications such as those found in shale
oil and gas production
Get the fast performance advantage of pneumatic technologies plus visibility
from a eld control system, using Fisher pneumatic/electric products.
This solution offers visibility into how much oil or gas is being produced and
shows the status of the separator.
ELECTRIC BACKPRESSURE CONTROL VALVE
OR LIQUID DUMP VALVE
+ Controls backpressure outow with low power, electrically
actuated valve and exible control signal interface
+ Low power consumption
+ Remote monitoring and conguration
+ Failure mode upon loss of signal
4
Page 5
PRESSURE
TRANSMITTER
LIQUID
LEVEL
SWITCH
OIL
WATER
LIQUID
LEVEL CONTROLLER
Electric Solutions
BACKPRESSURE
CONTROL VALVE
TO COMPRESSOR
FIELD
COMPUTER
LIQUID
LEVEL CONTROLLER
TO GATHERING/
STOR AGE
TO WATER
TREATMENT/
DISPOSAL
LIQUID DUMP
VALVE
C1
L2sj
PNEUMATIC PRESSURE CONTROLLER
+ Low consumption increases gas to
market
+ High output and easy tuning
+ US Quad “O” compliant
+ Can be paired with Fisher easy-e™
control valves
PNEUMATIC LEVEL CONTROLLER
+ Snap-acting or throttling control
+ Dependable control
performance
+ US Quad “O” compliant
PNEUMATIC LIQUID
DUMP VALVE
+ Field selectable ow rates
+ Live-loaded packing system to
minimize gas loss
+ Alloy 6 trim option for erosive
applications such as those found in
shale oil and gas production
Gain needed visibility to the health of your separator while remaining compliant with evolving
environmental regulations, using Fisher electric solutions. Without a doubt, these solutions,
will simplify your environmental compliance workload, provide new insight into your
processes, and allow your personnel to focus on optimization over reactive maintenance.
PNEUMATIC OR ELECTRIC
HI-LO LIQUID LEVEL SWITCH
+ Switching from high level to low level
is easy and can be done in the eld
without additional parts
+ Installation and application versatility
+ US Quad “O” compliant
5
L2e
ELECTRIC LEVEL CONTROLLER
+ Zero bleed
+ Simple zero and span tuning
for fast and easy setup
+ US Quad “O” compliant
2100/2100E4660
D2T
ELECTRO-PNEUMATIC TRANSDUCER
+ Designed and certied for natural gas
supply and resists plugging
+ Low consumption increases gas to
market
+ US Quad “O” compliant
i2P-100
PNEUMATIC HIGH-LOW
PRESSURE PILOT
+ Cost-effective design, one pilot
provides high-low function or a single
switch point
+ US Quad “O” compliant
Page 6
PARTNER WITH EMERSON
FOR SEPARATOR OPTIMIZATION
TO IMPROVE
SHALE OIL AND GAS PRODUCTION
Emerson solutions deliver what you need to maximize
production, spend less time in the eld, reduce risk, and
help reduce safety concerns.
BY REPLACING A PNEUMATIC WELLHEAD VALVE THAT WAS EXPERIENCING
PLUGGED AIR LINES, ONE OPERATOR INCREASED OIL AND GAS
PRODUCTION RATES BY $10,500 USD ANNUALLY.
http://www.Facebook.com/FisherValves
http://www.Twitter.com/FisherValves
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
Fisher, easy-e, and easy-Drive are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management,
Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, nothing herein is to be construed as a
warranty or guarantee, express or implied, regarding the products or services described herein or their use, performance, merchantability or fitness for a particular purpose. Individual
results may vary. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of our
products at any time without notice. Responsibility for proper selection, use and maintenance of any product or service remains solely with the purchaser and end user.
To learn more, scan or click this QR
code. Or go to Fisher.com/OilandGas
D352322X012 / MAA42 / Oct14
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