
XEV23D
DRIVER FOR STEPPER ELECTRONIC EXPANSION
VALVES
--- MANUAL FOR RELEASE 1.2 ---
1. GENERAL WARNING.........................................................................................................................1
2. GENERAL DESCRIPTION..................................................................................................................1
3. WIRING CONNECTIONS ...................................................................................................................1
4. VALVE CONNECTIONS AND CONFIGURATION.............................................................................1
5. ABSOLUTE MAXIMUM POWER........................................................................................................1
6. FRONT PANEL ...................................................................................................................................2
7. USER INTERFACE.............................................................................................................................2
8. PARAMETER LIST .............................................................................................................................2
9. DIGITAL INPUTS ................................................................................................................................3
10. FORCED OPENING............................................................................................................................3
11. ELECTRICAL CONNECTIONS...........................................................................................................3
12. RS485 SERIAL LINE...........................................................................................................................3
13. HOW TO: USE THE HOT-KEY...........................................................................................................3
14. DISPLAY MESSAGES........................................................................................................................4
15. TECHNICAL DATA..............................................................................................................................4
16. STANDARD VALUES .........................................................................................................................4
1. GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and quick
reference.
The instrument shall not be used for purposes different from those described hereunder. It cannot
be used as a safety device.
Check the application limits before proceeding.
1.2 SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits avoiding
sudden temperature changes with high atmospheric humidity to prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
Fit the probe where it is not accessible by the End User. The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.”
(see address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and far enough from
each other, without crossing or intertwining.
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in
parallel with inductive loads could be useful.
2. GENERAL DESCRIPTION
The XEV23D module is able to drive a large variety of stepper electronic expansion valves. XEV23D
permits to regulate the superheat (SH) of the fluid that runs into refrigerating unit in order to obtain
optimized performance and a functioning of the evaporator independent by climatic or load conditions.
XEV23D modules are equipped with two probe inputs, one for 4 to 20mA or 0 to 5V pressure transducer
and another one for NTC-EU or NTC-US temperature probe. There are also two configurable digital
inputs, the first one is free of voltage and the other ones is free of voltage to pass from the chilling to
the heat-pump model. With the useful display it’s possible to see the value of superheat (SH), the
degree of opening of the valve or the probe values, the local keyboard allows to program the instrument
without any other devices. To complete instrument equipment, a RS485 serial link permits to connect
XEV23D to dIXEL monitoring and supervising systems.
3. WIRING CONNECTIONS
The superheat regulation is performed only when the cooling digital input is enabled. The following
scheme shows how the device takes the request of cooling:
4. VALVE CONNECTIONS AND CONFIGURATION
WARNINGS
1. To avoid possible problems, before connecting the valve configure the driver by making the
right changes on the parameters. Select the kind of motor (tEU parameter) and check if the
valve is present in tEP parameter table reported here below.
2. The max distance between an XM controller and a valve must not exceed 10 m. To avoid
any problems, use only shielded cables with section greater than or equal to 0.325 mm²
(AWG22).
If you can see your valve on the table, please select the valve through tEP parameter. In this way, you
can be sure of a right configuration.
About the connection, please pay attention to the following table to have a quick reference on the
connection mode for valves of different manufacturer. In any case, the unique and valid reference has
to be considered the datasheet made by manufacturer of the valve:
4 WIRES VALVES (BIPOLAR)
5-6 WIRES VALVES (UNIPOLAR)
Please see the following scheme to make the right wirings. With "First Level" are indicated the
connections on the floor of the 4 DIN module and, of course, with "Second Level" the connections of the
1st floor that are only for the stepper motor of the valve and for HOT-KEY.
AFTER MAKING THE CONNECTION, PLEASE SWITCH OFF AND ON THE XEV CONTROLLER IN
ORDER TO BE SURE OF THE RIGHT POSITIONING OF THE VALVE.
5. ABSOLUTE MAXIMUM POWER
XEV23D is able to drive a wide range of stepper valves, in the following table are indicated the
maximum values of current that the actuator can supply to the stepper wiring. The dIXEL transformer to
use is the TF20D.
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NOTE: the electrical power absorption of the valve can be unrelated to refrigeration power that valve
UNIPOLAR VALVES
(5-6 wires)
To display and to modify the set point.
In programming mode it selects a
parameter or it confirms a value.
By pressing and releasing this key, it’s
possible to see the values of the
probes.
In programming mode it slides the
codes of the parameters or it
increases their values.
In programming mode it slides the
codes of parameters or it decreases
their values.
To lock or to unlock
the keyboard
To enter
programming mode.
Maximum Operating Pressure alarm
Valve is completely closed
Valve is completely opened
Serial communication present
Serial communication absent
To enter in “Pr1” level menu:
1) Pressing SET+ DOWN buttons for about 3 seconds.
2) Instruments shows first parameter in Pr1 menu
To enter to “Pr2” parameters list:
1. Enter to “Pr1”.
2. Select “Pr2” parameter and press SET.
3. The “PAS” label will be shown, then “0--” with
0 blinking.
4. Insert “321” password through UP and
DOWN buttons, then press SET to confirm.
To change the parameter’s value operate as
follows:
1. Enter the Programming mode by pressing
the Set and DOWN button for about 3s.
2. Select the required parameter.
3. Press the SET button to display the value.
4. Use UP or DOWN to change the value.
5. Press SET to store the new value and move to the following parameter.
To exit: Press SET + UP or wait 30s without pressing any button.
NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.
SH Set point in Chill mode (0,0 ÷ 24,0°C - 0 ÷ 43 °F)
SH Set point in Heat Pump mode (0,0 ÷ 24,0°C - 0 ÷ 43 °F)
Kind of gas: (R22, 134, 404, 407, 410, 507, CO2) type of gas used by plant. This is a
fundamental parameter for correct functioning of all system.
Probe Error opening percentage: (0 to 100%) if a temporary probe error occurs, valve
opening percentage is PEo until PEd time is elapsed. If PEO is different from 0 it
assures cooling also with probe error, because even if the device cannot calculate
superheat the valve can work at PEo percentage.
Probe Error delay before stopping regulation: (0 to 239sec; 240=On=unlimited) if
probe error duration is higher than PEd, valve will close completely and “Pf” message
will be showed. With PEd=on, valve opening is PEo until probe error finishes.
Type of Stepper motor: (UP; bP) it permits to select the kind of valve. UP = 5-6 wires
unipolar valves; bP = 4 wires bipolar valves. !!!!! WARNING !!!!! by changing this
parameter the valve has to be reinitialized.
Predefined valve selection: (0 to 13) if tEP=0 the user has to modify all the parameters
of configuration in order to use the valve. If tEP is different from 0 the device performs a
fast configuration of the following parameters: LSt, USt, Sr, CPP, CHd. To select the
right number please read the following table:
If tEP is different from 0, previous configuration of LSt, uSt, Sr, CPP and CHd will be overwritten.
Kind of motor movement: (HAF; FUL)
HAF = half step. Use this setting for the unipolar valve.
FUL = half step. Use this setting for the bipolar valve.
Minimum number of steps: (0 to USt (*10)) it permits to select the minimum number of
steps. At this number of steps the valve should be closed. So it’s necessary the reading
of manufacturer datasheet to set correctly this parameter. It’s the minimum number of
steps to stay in advised range of functioning. !!!!! WARNING !!!!! after changing this
parameter the valve will have to be reinitialized. The device performs this
procedure automatically and restarts its normal functioning when the
programming mode ends.
Maximum number of steps: (LSt to 800 (*10)) it permits to select the maximum number
of steps. At this number of steps the valve should be completely opened. Read the
datasheet provided by manufacturer of the valve to set correctly this parameter. It’s the
maximum number of steps to stay in advised range of functioning. !!!!! WARNING !!!!!
after changing this parameter the valve will have to be reinitialized. The device
performs this procedure automatically and restarts its normal functioning when
the programming mode ends.
Extra step in closing phase: (0 to 255 (*10)) it sets the number of extra steps the
controller performs, when the valve is closed at start up, to force the closure of the valve.
Step rate: (10 to 600 step/sec) it is the maximum speed to change step without losing
precision (=losing steps). It’s advised to stay under the maximum speed.
Current per phase (only bipolar valves): (0 to 100 (*10mA)) it is the maximum current
per phase used to drive valve. It’s used only with bipolar valves.
Holding current per phase (only bipolar valves): (0 to 100 (*10mA)) it is the current
per phase when the valve is stopped for more than 4 minutes. It’s used only with
bipolar valves.
Start opening Percentage: (0 to 100%) opening valve percentage when start function is
active and during post defrost phase. This phase duration is SFd time.
Start Function duration: (0.0 to 42min 00s, res. 10s) it sets start function duration and
post-defrost duration. During this phase the alarms are neglected.
Maximum opening percentage at normal Functioning: (0 to 100%) during regulation
it sets the maximum valve opening percentage.
has. Before using the actuator, please read the technical manual of the valve supplied by the
manufacturer and check the maximum current used to drive the valve in order to verify that they are
lower than those indicated below.
6. FRONT PANEL
6.1 XEV23D LEDS
On display there are some luminous dots. Their meaning is described in the following table:
7.6 HOW TO: CHANGE A PARAMETERS VALUE
8. PARAMETER LIST
NOTE: All pressure parameters are relatives or absolutes depending on the PrM parameter
REGULATION
7. USER INTERFACE
7.1 HOW TO: SEE THE READ-ONLY VALUES
1) Press and release UP button.
2) First read-only label is showed;
3) Brows parameter labels with UP or DOWN buttons.
4) Press SET to see read-only value. To change parameter, press SET.
5) To leave the fast access menu, press and release SET+UP or wait for time-out to expire (about 3
minutes).
7.2 HOW TO: SEE THE SET POINT
1) Press the SET buttons until the set point will be showed.
2) To come back to see temperature, wait about 5s or press newly SET key.
7.3 HOW TO: MODIFY THE SET POINT
To change the set point value operate as follows:
1) Press the SET button until the set point will be showed.
2) Use UP or DOWN buttons to change its value.
3) Press SET button to store the new value.
7.4 HOW TO: ENTERING “PR1” PARAMETER MENU
7.5 HOW TO: ENTERING “PR2” PARAMETER MENU
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Forced Opening percentage: (0 to 100; nU) if FoP=nU valve works with regulation
algorithm. If FoP is different from nU the valve stays at FoP opening percentage. This
function could be useful during plant starting or during service operations.
PID PARAMETERS (trained staff)
Proportional band in chill
mode:
(0.1 to 50.0°C; 1 to 90°F)
PI proportional band. A value
bigger than 5°C is advised.
Band Offset:
(-12.0 to 12.0°C; -21 to 21°F)
PI band offset. It permits to
move the proportional band of
the PI. With rS=0 the band is
between [SEt to SEt+Pb].
Integration time in chill mode: (0 to 255s) PI integration time.
Derivative time in chill mode: (0 to 255s) PID derivative time.
Proportional band in heat-pump mode:
(0.1 to 50.0°C; 1 to 90°F)
PI proportional band. A value bigger than 5°C is advised.
Integration time in heat-pump mode: (0 to 255s) PI integration time.
Derivative time in heat-pump mode : (0 to 255s) PID derivative time.
Dead band: (0.0 ÷ 25.5 °C; 0 ÷ 45°F) if the superheat is inside the band SH-db/2÷
SH+db/2 the position of the valve is not updated
Type of Pressure transducer: (420; 5V) it sets type of pressure transducer to use. 420
= 4 to 20mA pressure transducer; 5V = 0 to 5V ratiometric transducer.
Probe value at 4mA or at 0V: (-1.0 to P20 bar; -14 to P20 psi) pressure value
measured by probe at 4mA or at 0V (related to PrM parameter).
Probe value at 20mA or at 5V: (PA4 to 50.0 bar; PA4 to 725 psi) pressure value
measured by probe at 20mA or at 5V (related to PrM parameter).
Pressure probe calibration: -12.0 to 12.0 bar; -174 to 174 psi.
Type of temperature probe: (PtM; ntC) it allows to set the kind of probe used by the
instrument: PtM = PT1000 probe, ntC = NTC-US probe.
Temperature probe calibration: -12.0 to 12.0°C; -21 to 21°F.
Digital Input 1 (Free of voltage) digital input polarity: (cL, oP) CL = activated when
closed; oP = activated when opened.
Digital Input 1 (Free of voltage) digital input function: (CCL, rL)
- CCL = cooling call;
- rL = digital input activates relay.
Digital Input 1 (Free of voltage) activation delay: (0 to 255 min) this activation delay is
used only if digital input is configured as rL.
Digital Input 2 (Free of voltage) digital input polarity: (CL, oP) CL = activated when
closed; oP = activated when opened.
Digital Input 2 (Free of voltage) digital input function: (CCL, P-C)
- CCL = cooling call;
- P-C = Switch form chiller to heat pump mode.
Digital Input 2 (High voltage) activation delay: (0 to 255 min) this activation delay is
used only if digital input is configured as rL.
Alarm delay after restarting regulation: (0.0 to 42min 00s, res. 10s) time between
digital input activation (configured as CCL) and alarm signalling. The LSH alarm is
always signalled also during this time.
Type of alarm signalled by relay: (ALL, SH, PrE, di) ALL = all alarm; SH = superheat
alarm; PrE = pressure alarm; di = activation only when digital input configured as rL is
active.
Lower Pressure Limit for superheat regulation: (PA4 to P20 bar; PA4 to P20 psi)
when suction pressure comes down to LPL, the regulation is performed with a LPL fixed
value for pressure. When suction pressure comes back to LPL, the normal pressure
value is used (related to PrM parameter).
Maximum Operating Pressure threshold: (LoP to P20bar; LoP to P20 psi) if suction
pressure exceeds maximum operating pressure value, the instrument signals this
situation with an alarm LED (related to PrM parameter).
Lowest Operating Pressure: (PA4 to MoP bar; PA4 to MoP psi) if the suction pressure
comes down to this value, a low pressure alarm will be signalled with an alarm LED
(related to PrM parameter).
Pressure alarm Hysteresis: (0.1 to 5.0 bar, 1 to 72 psi) pressure hysteresis to disable
alarm signalling.
Delta MoP-LoP: (0 to 100%) when a MoP alarm occurs valve will close of the dML
percentage every one second until MoP alarm is active. When LoP occurs, valve will
open of the dML percentage every one second until LoP alarm is active.
Maximum SuperHeat alarm: (LSH to 80.0°C; LSH to 144°F) when superheat exceeds
this value, an high superheat alarm will be signalled after interval SHd.
Lowest SuperHeat alarm: (0.0 to MSH°C; 0 to MSH°F) when superheat goes down to
this value a low superheat alarm is signalled after interval SHd.
SuperHeat alarm Hysteresis: (0.0 to 25.5°C; 1 to 77°F) hysteresis for superheat alarm
deactivation.
SuperHeat alarm activation delay: (0 to 255 s) when a superheat alarm occurs, the
delay time SHd have to expire before signalling this alarm.
Fast-recovery Constant: (0 to 100 s) permits to increase integral time when SH is
below the set-point. If FrC=0 fast recovery function is disabled.
Local display: (SH; PEr; P1; P2) SH = superheat; PEr = valve opening percentage;
P1 = value of temperature measured; P2 = pressure measured by P2 probe.
Temperature measurement units: (°C; °F) °C = Celsius degree; °F = Fahrenheit
degree. NOTE: by changing measurement unit, the regulation parameters have to be
correctly changed.
Pressure Measurement units: (bAr, PSi) bAr = bar; PSi = psi. NOTE: by changing
measurement unit, the regulation parameters have to be correctly changed.
Resolution (only °C): (dE; in) dE = decimal format; in = integer format.
Pressure visualization Mode: (rEL; AbS) rEL = relative pressure; AbS = absolute
pressure. All pressure parameters depend on this parameter.
Cooling Percentage (read only): Display the cooling percentage.
Temperature Probe value (read only): it shows temperature probe value from P1.
Pressure probe value (read only): it shows pressure probe value. The value depends
on PrM.
Temperature from P2 (read only): it shows temperature obtained from conversion of
pressure value.
Opening Percentage (read only): it shows the actual opening percentage of the valve.
Free of voltage digital input State (read only): it shows the free of voltage digital input.
High voltage digital input State (read only): it shows the high voltage digital input
state.
ModBus: (AdU; Std) AdU = (Only for XWEB systems) in this case XEV and
thermostatic controller are considered an alone instrument (it requires a custom library
for XWEB); Std = to use XEV in stand-alone mode, in this case normal Modbus-RTU
protocol is used.
RS485 Serial Address: (1 to 247) Identifies the instrument address when connected to a
ModBUS compatible monitoring system.
Parameters map: (read only) it identifies parameters map written by factory.
Release Firmware: (read only) it shows firmware release.
Temperature probe placement: between hour 3 and 9 respect to horizontal pipe section. For suction
pressure probe there aren’t any particular prescriptions
PROBE PARAMETERS
DIGITAL INPUTS
DISPLAY
9. DIGITAL INPUTS
The device is provided with two digital inputs.
The first one (13-15) is free of voltage and is used to enable the regulation
The second one (8-9) is free of voltage and is used to switch form chiller to heat-pump mode.
One of these inputs must be configured as cooling call.
10. FORCED OPENING
If necessary, by changing FoP parameter it’s possible to force the valve opening. For example, by
setting FoP=50 the valve will be open at half of full scale. To disable this function it’s necessary to
set FoP=nU (default value). The valve opening is enabled only when CCL digital input is enabled.
11. ELECTRICAL CONNECTIONS
The instrument is provided with pluggable screw terminal block to connect cables with a cross section
up to 2.5 mm2. Heat-resistant cables have to be used. Before connecting cables make sure the power
supply complies with the instrument’s requirements. Separate the probe cables from the power supply
cables, from the outputs and the power connections. Do not exceed the maximum current allowed on
each relay, in case of heavier loads use a suitable external relay.
11.1 PROBES
12. RS485 SERIAL LINE
All models can be connected to the monitoring and supervising system XWEB3000. If Mod=Std
standard ModBUS-RTU protocol is used, if Mod=AdU custom XWEB library is required. This last
configuration makes possible to use the same serial address of the thermostat that gives the cooling
ALARM
request to XEV. In this way, it’s possible to reduce the number of addresses used.
13. HOW TO: USE THE HOT-KEY
13.1 PROGRAM A HOT-KEY FROM THE INSTRUMENT (UPLOAD)
1) Program one controller with the front keypad.
2) When the controller is ON, insert the HOT-KEY and push UP button; the “uPL” message
appears followed a by flashing “End”.
3) Push SET button and the “End” will stop flashing.
4) Turn OFF the instrument, remove the HOT-KEY and then turn it ON again.
NOTE: the “Err” message is displayed in case of any failed programming operation. In this case, push
again UP button if you want to restart the upload again or remove the HOT-KEY to abort the operation.
13.2 PROGRAM AN INSTRUMENT USING A HOT KEY (DOWNLOAD)
1) Turn OFF the instrument.
2) Insert a pre-programmed HOT-KEY into the 5-PIN connector and then turn the Controller ON.
3) Automatically the parameter list present into the HOT-KEY will be downloaded into the Controller
memory. The “doL” message will blink during this operation, followed a by a flashing “End” label.
4) After 10 seconds the instrument will restart working with the new parameters.
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5) Remove the HOT-KEY.
NOTE: the “Err” message is displayed in case of any failed programming operation. In this case, push
again UP button if you want to restart the upload again or remove the HOT-KEY to abort the operation.

14. DISPLAY MESSAGES
None of digital inputs configured as CCL are
activated
The Ped time is elapsed and the regulation is
stopped
Valve closed after PEd. There is a probe
error
According to PEo and PEd.
Pressure transducer fault
According to PEo and PEd.
Maximum Operating Pressure
Lowest Operating Pressure
Regulation stop caused by Std and Sti
SH set point in chiller mode
SH set point in heat pump mode
R22; 134; 404; 407;
410; 507; Co2
Probe Error opening percentage
Probe Error delay before stopping regulation
Automatic Valve configuration
Extra steps in closing phase
Current per phase (only bipolar valves)
Holding current per phase (only bipolar
valves)
0.0 to 42min 00s, res. 10s
Maximum opening percentage
PI PARAMETERS (trained staff)
Proportional band, chiller mode
[0.1 to 50.0°C]
[1 to 90°F]
[-12.0 to 12.0°C]
[-21 to 21°F]
Integration time chiller mode
Derivative time chiller mode
Proportional band. Heat pump mode
[0.1 to 50.0°C]
[1 to 90°F]
Integration time Heat pump mode
Derivative time Heat pump mode
[0.1 to 50.0°C]
[1 to 90°F]
Type of pressure transducer
Probe value at 4mA or at 0V (related to PrM
parameter)
[-1.0 to P20 bar]
[-14 to P20 psi]
Probe value at 20mA or at 5V (related to PrM
parameter)
[ PA4 to 50.0 bar]
[PA4 to 725 psi]
Pressure probe calibration
[-12.0 to 12.0 bar]
[-174 to 174 psi]
type of temperature probe
Temperature probe calibration
[-12.0 to 12.0°C]
[-21 to 21°F]
Free of voltage digital input polarity
Free of voltage digital input function
Digital input 1 (free of voltage) activation delay
Main voltage digital input polarity
Main voltage digital input function
Digital input 2 (Main voltage) activation delay
Alarm delay after restarting regulation
0.0 to 42min 00s, res. 10s
Type of alarm signalled by relay
Lower pressure limit for superheat regulation
(related to PrM parameter)
[PA4 to P20 bar]
[PA4 to P20 psi]
Maximum operating pressure threshold
(related to PrM parameter)
[LoP to P20 bar]
[LoP to P20 psi]
Minimum suction pressure limit (related to PrM
parameter)
[PA4 to MoP bar]
[PA4 to MoP psi]
Pressure alarm Hysteresis
[0.1 to 5.0 bar]
[1 to 72 psi]
[LSH to 80.0°C]
[LSH to 176°F]
[0.0 to MSH°C]
[0 to MSH°F]
[0.1 to 25.5°C]
[1 to 77°F]
Superheat alarm activation delay
Temperature measurement units
Pressure measurement unit
Type of pressure (Absolute / relative)
Temperature converted from pressure probe
Acutal Opening percentage
Free of voltage digital input state
Main voltage digital input state
14.1 ALARM RECOVERY
Probe alarms “P1”, “P2” start few seconds after the fault in the probe; they automatically stop few
seconds after the probe restarts normal operation. Check connections before replacing the probe. Max.
And min. Alarms “HSH”, “LSH”, “MoP” and “LoP” automatically stop as soon as the variable returns to
normal values.
The instrument is provided with an internal check verifying memory integrity. Alarm “EE” will flash when
a failure in the internal memory is detected. In such case call the service.
15. TECHNICAL DATA
Housing: self extinguishing ABS.
Case: 4 DIN modules 70x135mm with male and female connectors; depth 60mm.
Mounting: DIN RAIL mounted in an omega (3) din rail.
Protection: IP20.
Connections: pluggable screw terminal block 2.5 mm2wiring.
Power supply: 24Vac/dc ±10%.
Power absorption: depending on connected valve 20VA max.
Display: three digits with icons, red LEDs, height 14.2 mm.
Inputs: 1 temperature probe:
PT1000 probe: -50 to 110°C (-58 to 230°F).
NTC probe: -40 to 110°C (-40 to 230°F).
1 pressure transducer: 4 to 20mA or 0 to 5V.
Digital inputs: Digital input 1 (15-13): free of voltage.
Digital input 2 (8-9): free of voltage.
Outputs for valve: bipolar or unipolar valves.
Data storage: on the non-volatile memory (EEPROM).
Kind of action: 1B.
Pollution degree: normal.
Software Class: A.
Operating temperature: 0 to 55°C (32 to 131°F).
Storage temperature: -25 to 60°C (-13 to 140°F).
Relative humidity: 20 to 85% (no condensing).
Resolution: 0.1°C or 1°F.
Precision a 25°C (77°F): ±0.7°C ±1digit.
16. STANDARD VALUES
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