Emerson Dixell XC645D Installing And Operating Instructions

XC645D
(v. 3.4)
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INDEX
2.2
SAFETY PRECAUTIONS 4
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1. BEFORE PROCEEDING
1.1 Check the sw rel. of the XC645D
1. Look at the SW rel. of XC64D printed on the label of the controller.
2. If the SW release is 3.4, proceed with this manual otherwise contact Dixell to get the right manual.
2. GENERAL WARNING
2.1 Please read before using this manual
This manual is part of the product and should be kept near the instrument for easy and quick
reference.
The instrument shall not be used for purposes different from those described hereunder. It
cannot be used as a safety device.
Check the application limits before proceeding.
Dixell Srl reserves the right to change the composition of its products, even without notice,
ensuring the same and unchanged functionality.
2.2
Safety Precautions
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits avoiding
sudden temperature changes with high atmospheric humidity to prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to “Dixell
S.r.l.” (See address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and far enough
from each other, without crossing or intertwining.
Fit the probe where it is not accessible by the end user.
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in
parallel with inductive loads could be useful.
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3. General description
The XC645D is designed to manage both compressors and fans in a condensing system such as a pack. The compressors can be digital scroll or Stream, simple, multistage. Control is by means of a neutral zone and is based on the pressure or temperature sensed in the LP suction (compressors) and HP (condenser) circuits. A special algorithm balances the run hours of the compressors to distribute the work load uniformly. The controllers can convert both LP and HP pressures and displays them as temperatures.
The front panel offers complete information on the system’s status by displaying the suction and
condenser pressure (temperatures), the status of the loads, possible alarms or maintenance conditions. Each load has its own alarm input that is able to stop it when activated. To guarantee the total
system’s safety, there are also two inputs for low and high pressure switches: when these are
activated, the system is stopped. By means of the HOT KEY the controller can be easy programmed at power on. The controller can be connected to the X-WEB, controlling and monitoring system, thanks to the RS485 serial output, using the standard ModBus RTU protocol.
4. COMPONENTS RELATED TO THE XC645D
Name
Description
Part number
4-20mA suction pressure transducer
PP11 (-0.5÷11bar)
BE009302 07
4-20mA condenser pressure transducer
PP30 (0÷30bar)
BE009302 04
Hot key for programming
HOT KEY 4K
DK00000100
4.1 PP07, PP11, PP30 PP50: 4÷20mA pressure transducers
PP07 2,0MT -0,5+7 bar rel FE cod BE009302 00 PP11 2,0MT -0,5+7 bar rel FE cod BE009302 07 PP30 2,0MT 0+30 bar rel FE cod BE009302 04 PP50 2,0MT 0+50 bar rel FE cod BE009002 05
4.2 NP4-67: pipe mounting temperature probe
The NP4-67 temperature probe
can be used on the discharge line to monitor the discharge temperature of the Digital Scroll compressor.
NP4-67 1.5MT NTC probe Measurement range: -40+110°C, Cable 1,5mt Code BN609001 52
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5. WIRING & ELECTRICAL CONNECTIONS
5.1 General warnings
Before connecting cables make sure the power supply complies with the instrument’s requirements.
Separate the probe cables from the power supply cables, from the outputs and the power connections. Do not exceed the maximum current allowed on each relay 5A resistive, in case of heavier loads use a suitable external relay.
5.2 Wiring connections
NOTE 120V version: use terminals 47-48 for power supply: Terminals 44-45-46 operate at 120V 90-260V version: use terminals 47-48 for power supply: Terminals 44-45-46 operate at the same
voltage 24V version: use terminals 47-48 for power supply; Short circuit terminal 1-2.
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5.3 Remote keyboard connection – Only for XC645D -7x0xx- or
XC645D -7x2xx-
**** ONLY FOR THE MODELS WITH 90-260Vac POWER SUPPLY IDENTIFIED BY THE FOLLOWING PART NUMBERS: XC645D -7x0xx- or XC645D -7x2xx-****
The VC660, remote keyboard for XC600D series, can be connected only to the models with the above part numbers. Use shielded 2 wires cable AWG 20, max allowed distance between controller and keyboard: 30m. Respect the polarity indications: as for the following table
XC645D -7x0xx- or XC645D -7x2xx-
VC660
Terminal:29 (+)
Terminal: 1 (+)
Terminal:30 (-)
Terminal: 3 (-)
5.4 Probes connection
5.4.1 General warnings
Pressure probe (4 - 20mA): respect the polarity. If using terminal ends be sure there are no bear parts which could cause short circuiting or introduce noise disturbance at high frequencies. To minimize the induced disturbances use shielded cables with the shield connected to earth. Temperature probe: it is recommended to place the temperature probe away from direct air streams to correctly measure the temperature.
5.4.2 Probe wirings
Low voltage side: Keep the cables away from the power cables. Use shielded cable to lengthen the cables.
NOTE1: The PIN 38 is the common line for the temperature probes NOTE2: The PIN 37 gives a 12Vdc supply for the 4-20mA pressure transducers
PP07 PP11, PP30, PP50 4÷20mA pressure transducers respect the polarity.
Suction (P1C = Cur)
Brown (+) to terminal 37; white (-) to terminal 40
Condenser (P2C = Cur)
Brown (+) to terminal 37; white (-) to terminal 41
Temperature probes (NTC 10K) Suction: 38-40 (P1C = NTC) Condenser: 38-41 (P2C =NTC) Pb3 (P3C = NTC): 38-42 Pb4 (P4C = NTC): 38-42
Ratiometric transducers (0.5÷4.5Vdc) Suction (P1C = 0-5)
40 (In); 38(+); 39 (gnd)
Condenser (P2C =0-5)
41 (In); 38(+); 39 (gnd)
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5.5 LOAD CONNECTIONS
!!!WARNING: Digital Scroll valve coil can operate at main voltage (230Vac or 115Vac) or 24Vac. In case of 24Vac short circuit terminals 1-2.
5.5.1 Connections for models at 230V or 115V and coil of digital valve at
115 or 230V.
5.5.2 Connections for models at 230V or 115V or 24V and coil of digital
valve at 24V.
5.6 SAFETY AND CONFIGURABLE DIGITAL INPUTS – FREE
VOLTAGE
5.6.1 Load safety inputs
Controller has 7 configurable digital inputs, free voltage. Each digital input can be set by the related parameter iF01,.. iF07. The first 4 digital inputs are factory pre-set to operate as safety input for loads. Each input must collect the status of the safety devices related to the compressor such as thermistors, pressure switches etc, when this input is activated the correspondence load is switched off and not considered for the regulation. The correspondence between loads (compressors or fans) and safety inputs is the following
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LOAD
TERM.
SAFETY INPUT
TERMINALS
SETTING
CONNECTION
Load 1 (digital)
5-6
Di1
13-14
iF01 = oA1 Load 2
7-8
Di2
13-15
iF02 = oA2
Load 3
9-10
Di3
16-17
iF03 = oA3
Load 4
11-12
Di4
16-18
iF04 = oA4
5.6.2 Additional Configurable digital inputs.
The controller XC645D is provided with 3 additional configurable digital inputs, one of them can operate also as probe. Their functions are set by the parameter iF05, iF07 and iF08 respectively. They can be used for liquid level monitoring, activate the energy saving function or silence mode from a external devices. The digital input connection is explain in the following table
Digital input
TERMINALS
Related parameter
CONNECTION
Digital input 5
19-20
iF05: function iP05: polarity
First configurable input/Probe 4
22-23 (i1F/Pb4)
iF07: function iP07: polarity
Second configurable d.i.
22-24 (i2F)
iF08: function iP08: polarity
5.7 HP – LP Pressure switches connection
!!!WARNING: controller is provided with both free voltage digital inputs, and main voltage inputs.!!!!
The main voltage inputs are designed for HP and LP pressure switches. The low pressure switch has to be connected to the terminal 44 (line)and 45 (common) The high pressure switch has to be connected to the terminal 45 (common) and 46 (line) as shown on the following wiring diagram.
NOTE: the main voltage is related to the voltage supply of the controllers.
Models at 115V or 230V the inputs operate at 115 or 230V. Models at 24V the inputs operate at 24V.
5.8 Analog output connection
The controller supply up to 2 analog outputs, terminals, kind of output and functionality are shown in the following table
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Terminals
Related parameter
Analog output 1
25[+] – 26[-].
AOC: Kind of signal (4-20mA/0-10V) AOF: function
Analog output 2
27[+] – 28[-].
2AOC: Kind of signal (4-20mA/0-10V) 2AOF: function
5.9 How to connect monitoring system - RS485 Serial line
The Adr parameter is the number to identify each electronic board. Address duplication is not permitted, in this case the communication with monitoring system is not guaranteed (the Adr is
also the ModBUS address).
1) Terminals [31] [+] and [32] [-].
2) Use shielded twisted cable. For example Belden® 8762 o 8772 or cat 5 cables.
3) Maximum distance 1Km.
4) Don’t connect the shield to the earth or to GND terminals of the device, avoid accidental contacts by using insulating tape.
6. Mounting & installation
The instruments are suitable only for internal use. Instrument XC645D shall be mounted on an omega DIN rail The ambient operating temperature range is between -10÷60°C. Avoid locations subject to heavy vibration, corrosive gases or excessive dirt. The same applies to the probes. Ensure ventilation around the instrument.
6.1 VC660 – KEYBOARD INSTALLATION
56
7
2
40
8
3
,
5
Keyboard VC660 shall be mounted on vertical panel, in a 72x56 mm hole, and fixed using screws 3 x 2mm. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RGW-V).
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7. First installation
At first installation, it’s necessary the following:
1. Select the kind of gas.
2. Set the range of the pressure probes.
In the following paragraph a short cut for the above operations. Chapters 11 Parameters programming and 17 will show in detail these operations.
7.1 How to set the kind of gas
The kind of gas is set by the parameter FtyP. The controller has memorized the relation between temperature and pressure for some gases.
The pre-set gas is: r404A. (FtyP=r404)
If another gas is used, act as in the following:
1. Enter the Programming mode by pressing the Set and DOWN key for 3s.
2. Select the “Pr2” parameter. Then enter the password 3 2 1 0.
3. Select the FtyP, kind of gas, parameter.
4. Press the “SET” key: the value of the parameter will start blinking.
5. Use “UP” or “DOWN” to change the gas among the following: r22= R22; r134=134, r404=R404A; - 407A = r407A; 407C= r407C; 407F= r407F; 410= r410; 507=R507; CO2=
CO2; r32 = r32; r290 = r290; r448 = r448A; r449 = r449A, r450 = r450A, r513= r513; 1234 = r1234ze Press “SET” to store the new value and move to the following parameter.
To exit: Press SET + UP or wait 30s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.
7.2 How to set the range of the pressure probes
If an instrument with the following part number is used: XC645D – xxxxF, it is pre-set to work with pressure probe with the following range: Suction Probe : -0.5 ÷11.0 bar (relative pressure); Discharge Probe : 0÷30.0 bar (relative pressure)
If the probes you’re using have a different range act as in the following: To set the pressure range of the Probe 1 (suction probe) use the parameter:
PA04: Adjustment of read out corresponding to 4mA (0.5V) PA20: Adjustment of read out corresponding to 20mA (4.5V)
To set the pressure range of the Probe 2 (Condenser probe) use the parameter: FA04: Adjustment of read out corresponding to 4mA (0.5V) FA20: Adjustment of read out corresponding to 20mA (4.5V)
Practically these parameters have to be set with the start and end scale of the probe range.
How to do:
1. Enter the Programming mode by pressing the Set and DOWN key for 3s.
2. Select the “Pr2” parameter. Then enter the password 3 2 1 0.
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3. Select the PA04, adjustment of read out corresponding to 4mA (0.5V), parameter.
4. Press the “SET” key: the value of the parameter will start blinking.
5. Set the lower value of the probe range.
6. Push the SET key to confirm the value. The PA20: adjustment of read out corresponding to 20mA (4.5V) parameter will be displayed.
7. Set the higher value of the range.
8. Push the SET key to confirm the value. Next parameter will be displayed.
Do the same things for the Probe 2, FA04, FA20 parameters.
8. User interface
8.1 Displaying
UPPER DISPLAY
LOWER DISPLAY
ICONS
Suction temperature or pressure
Discharge temperature or pressure
- Working loads
- Measurement unit
- Alarm or status Icons
8.2 Keyboard
SET (SET)
Standard visualization: to see or modify the set point. In programming mode it selects
a parameter or confirms an operation.
Alarm menu: By holding it pressed for 3s, the current alarm is erased.
o
(UP).
In programming mode: it browses the parameter codes or increases the displayed
value.
With Hot key inserted: it starts the Hot key programming procedure. To access the INFO menu: push and release it to access the INFO menu.
n (DOWN)
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In programming mode: it browses the parameter codes or decreases the displayed value.
Manual restart of loads: By holding it pressed for 3s, it switches on again loads
previous locked by a safety digital input alarm.
MAINTEINANCE/CLOCK: To display the loads running hours
By holding it pressed for 3s the Maintaining menu is entered
To enter the Alarm menu
KEY COMBINATIONS
o + n
To lock and unlock the keyboard.
SET + n To enter the programming mode. SET + o To exit the programming mode.
8.3 Icons
LED
FUNCTION
MEANING
ON
Celsius degrees
ON
Fahrenheit degrees
bar
ON
bar displaying
PSI
ON
PSI displaying
kPa
ON
KPA displaying
ON
Digital scroll compressor (DGS) on
Flashing
DGS is waiting to start (1HZ) or digital input alarm for DGS (2Hz). or DGS in maintenance status (2Hz).
ON
Load 2 on
Flashing
Load 2 is waiting to start (1HZ). or digital input alarm for Load 2 (2Hz). or Load 2 in maintenance status (2Hz).
ON
Load 3 on
Flashing
Load 3 is waiting to start (1HZ). or digital input alarm for Load 3 (2Hz). o Load 3 in maintenance status (2Hz).
ON
Load 4 on
Flashing
Load 4 is waiting to start (1HZ). or digital input alarm for Load 4 (2Hz). o Load 4 in maintenance status (2Hz).
ON
The valve of the Digital scroll compressor is energized
ON
The Maintenance menu has been entered
Flashing
One or more loads have been placed in maintenance status
LP
ON
Low pressure switch alarm
HP
ON
High pressure switch alarm
ON
Alarm is happening
ON
All the stored alarms have been seen.
Flashing
A new alarm has happened
ON
Energy saving activated
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9. How to see and modify the set point(s)
9.1 How to see the set point of compressors and/or fans
If the controller is managing both compressors and fans, both the set points are displayed in sequence, otherwise only the set point of the enabled section will be displayed.
1) Push and release the SET key;
2) The Lower display will show the “SEtC” label, will the Upper display will show its value.
3) To see the fan set point, push again the SET key.
4) The Lower display will show the “SEtF” label, will the Upper display will show the fan set point.
To exit: push the SET key or wait for 30 without pressing any keys.
9.2 How to modify the set point of compressors and/or fans
******WARNING: before setting the target set points for the first time, check and, if necessary, modify the type of refrigerant gas (par. FtyP) and the default unit of measurement (par. dEU) for compressors and fans **********
PRE-ACTION
1. Set the kind of refrigerant by means of the FtyP parameter (see 7.1 How to set the kind
of gas)
2. Set the measurement unit (dEU par.).
3. Check and if necessary modify the set point limits (LSE and HSE par.).
PROCEDURE
1. Push the SET key for more than 2 seconds;
2. The Lower display will show the “SEtC” label, will the Upper display will show its value flashing.
3. To change the Set value, push the o or n within 30s.
4. To memorize the new value and pass to the fan set point, push the SET key.
5. The Lower display will show the “SEtF” label, will the Upper display will show the fan set point flashing.
6. To change its value, push the o or n within 30s.
To exit: push the SET key or wait for 30 without pressing any keys.
10. The INFO menu
The controller can display some information directly from the main menu. The INFO menu is accessible by pushing and releasing the UP key:
Here below the list of the information that can be displayed: NOTE: this information is displayed only if the related function is enabled
P1t: temperature value of the P1 probe
P1P: pressure value of the P1 probe
P2t: temperature value of the P2 probe
P2P: pressure value of the P2 probe (if P2 present)
P3t: temperature value of the P3 probe (if P3 present)
P3P: pressure value of the P3 probe (if P3 present)
P4t: temperature value of the P4 probe (if P4 present)
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LInJ: status of the injection output (“On” – “OFF”), This information is available only if one relay, oA2 ÷oA4 is set as “Lin”.
SEtd: value of the Dynamic Set point. This information is available only if the Dynamic set point function is enabled (par. dSEP nP)
dStO: percentage of the PWM output driving the valve of the Digital Scroll compressor.
dSFr: value of temperature or pressure when the regulation filter of Digital Scroll compressor is enabled (par. dFE=YES). The “regulation filter” function calculates the average value of the pressure/temperature during a PWM cycle, and uses this value for the control algorithm
AO1 Percentage of the analog output 1 (4-20mA or 0-10V).
This information is always available
AO2: Percentage of the analog output 2 (4-20mA or 0-10V).
This information is always available
SSC1: Supervising Set for circuit 1, if supervising system is sending the set point
to the controller
SSC2: Supervising Set for circuit 2, if supervising system is sending the set point to the controller
SStF: Supervising Set for fan, if supervising system is sending the set point to the controller
SH: Superheat
EXIT: push the SET+UP keys together.
11. Parameters programming
11.1 How to enter the “Pr1” parameter list
To enter the “Pr1” parameter list, user accessible, operate as follows:
1. Hold pressed the SET and DOWN key for 3s.
2. The controller displays the name of the parameter in the Lower display, its value on the Upper display.
3. Press the “SET” key: the value of the parameter will start blinking.
4. Use “UP” or “DOWN” to change the value.
5. Press “SET” to store the new value and move to the following parameter.
To exit: Press SET + UP or wait 30s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.
11.2 How to enter in parameters list “Pr2”
The “Pr2” parameter list is protected by a security code (Password).
SECURITY CODE is 3210
To access parameters in “Pr2”:
1. Enter the “Pr1” level.
2. Select “Pr2” parameter and press the “SET” key.
3. The flashing value “0 ---” is displayed.
4. Use o or n to input the security code and confirm the figure by pressing “SET” key.
5. Repeat operations 2 and 3 for the other digits.
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NOTE: each parameter in “Pr2” can be removed or put into “Pr1” (user level) by pressing “SET” + n. When a parameter is present also in “Pr1” decimal point of the lower display is on.
11.3 How to change parameter values
1. Enter the Programming mode.
2. Select the required parameter with o or n.
3. Press the “SET” key the value start blinking.
4. Use o or n to change its value.
5. Press “SET” to store the new value and move to the following parameter.
To exit: Press SET + UP or wait 15s without pressing a key. NOTE: the new programming is stored even when the procedure is exited by waiting the time-
out.
12. How to disabled an output
To disabled an output during a maintenance session means to exclude the output from the regulation.
12.1 How to disabled an output during a maintenance session.
1. Push the MAINTENANCE/CLOCK ( ) key for 3s.
2. The LED’s of the first output is switched on, the Lower display shows the “StA” label, while
the Upper display shows the “On” label if the first output is enabled, or the “oFF” label if the output is disabled for a maintenance section. With compressor with more steps all the LED’s linked to the compressor and the valves are switched on..
3. Select the output by pressing the UP or DOWN key.
4. To modify the status of the output: push the SET key, the status of the output starts
flashing, then push the UP or DOWN to pass from “On” to “OFF” and vice versa.
5. Push the SET key to confirm the status and pass to the next output..
To exit: push the CLOCK key or wait 30 sec
12.2 Output disabled signaling.
If an output is disabled its led blinks (2 Hz)
12.3 Regulation with some outputs disabled.
If some outputs are disabled they don’t take part to the regulation, so the regulation goes on with the other outputs.
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13. Running hours of loads
13.1 How to display the running hours of a load.
The controller memorizes the running hours of each load. To see how long a load has been working follow this procedure:
1. Press and release the MAINTENANCE/CLOCK ( )” key.
2. The LED of the first output is switched on, the Upper Display shows the “HUr” label, while
the Lower Display shows the shows the running hours of the first output.
3. To see the running hours of the following load press the UP key .
To exit: push the key or wait 30 sec
13.2 How to reset the running hours of a load.
1. Display the running hour according to the above procedure.
2. Select the load by pressing the UP key.
3. Push the SET key (immediately on the lower display the rSt label is displayed).
4. Hold pushed the key for some seconds till the “rSt” label starts flashing and the lower display
shows zero.
To exit: push the CLOCK key or wait 30 sec NOTE: if the SET key is released within 2s, the controller reverts to display the running hours of
the selected loads..
14. Alarm Menu
The controller memorizes the last 20 alarms happened, together with their duration.. To see the alarm codes see par. par. 0.
14.1 How to see the alarms
1. Push the Alarm key.
2. The last alarm happened is showed on the Upper display, while the lower display shows its
number.
3. Push again the o key and the other alarm are displayed starting from the most recent.
4. To see the alarm duration and push the SET key.
5. By pushing again the o or SET key the next alarm is displayed.
Alarms erasing.
1. Enter the Alarm Menu.
2. To erase the displayed alarm push the “SET” key till the “rSt” label will be displayed in the
Lower Display,
NOTE the running alarms cannot be erased..
3. To erase the whole Alarm Menu, hold pressed the “SET” key for 10s.
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15. Keyboard locking
15.1 How to lock the keyboard
1. Keep the o and n keys pressed together for more than 3 s the o and n keys.
2. The “POF” message will be displayed and the keyboard is locked. At this point it is only
possible to view the set point or enter the HACCP menu.
15.2 To unlock the keyboard
Keep the o and n keys pressed together for more than 3s till the “POn” flashing message appears.
16. Use of the programming “HOT KEY “
16.1 How to program a hot key from the instrument (UPLOAD)
1. Program one controller with the front keypad.
2. When the controller is ON, insert the “Hot key” and push o key; the "uPL" message
appears followed a by flashing “End”
3. Push “SET” key and the End will stop flashing.
4. Turn OFF the instrument remove the “Hot Key”, then turn it ON again.
NOTE: the “Err” message is displayed for failed programming. In this case push again o key if you want to restart the upload again or remove the “Hot key” to abort the operation.
16.2 How to program an instrument using a hot key
(DOWNLOAD)
1. Turn OFF the instrument.
2. Insert a programmed “Hot Key” into the 5 PIN receptacle and then turn the Controller
ON.
3. Automatically the parameter list of the “Hot Key” is downloaded into the Controller memory,
the “doL” message is blinking followed a by flashing “End”.
4. After 10 seconds the instrument will restart working with the new parameters.
5. Remove the “Hot Key”..
NOTE the message “Err” is displayed for failed programming. In this case turn the unit off and then on if you want to restart the download again or remove the “Hot key” to abort the operation.
The unit can UPLOAD or DOWNLOAD the parameter list from its own E2 internal memory to the “Hot Key” and vice-versa.
17. List of parameters
17.1 Plant dimensioning and type of regulation.
The XC645D is pre-set to drive a Digital Scroll compressor. The relay oA1 (term. 5-6), is set to manage the Digital Scroll compressor, while the TRIAC output
1-3 drives its solenoid valve.
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oA2 (term. 7-8), oA3 (term. 9-10), oA4 (term. 11-12), outputs 2 3 4 configuration: by means of these parameters the plant can be dimensioned according to the number and type of compressors and/or fans and the number of steps for each one.
Each relay according to the configuration of the oA(i), where (i) = 1, 2, 3, 4, parameter can
work as:
- Not used: oA(i) = nu
- Compressor circuit1: oA(i) = cPr1,
- Step: oA(i) = StP
- Digital Scroll or Stream: oA(i) = dGS
- Blocked suction valve of Stream 6D: oA(i) = 6dG
- Fan: oA(i) = FAn
- Fan with inverter/ECI fan: oA(i) = InF
- Alarm: oA(i) = ALr
- Injection of cooling liquid: oA(i) = Lin
- Flood protection function: oA(i) = Liq
- Valve for hot gas injection in case of low superheat: oA(i) = HGi
NOTE: also the cPr2”, “InC1”, “InC2”, dGst” ” values are present. These values must not be used..
According to the oA1, oA2, oA3, oA4 configuration, 2 kinds of plant can be defined:
Rack with compressors only: all the oAi different from FAn Rack with compressors and fans: both FAn and CPr are used for oAi.
NOTE: COMPRESSOR WITH STEPS CONFIGURATION: the output of compressor has to be
set before the output of the step. ES. Compressor with 1 step: oA2 = cPr, oA3= StP.
If an oA(i) set as step without any previous oAi set as cPr the configuration alarm “CStP” will be activated.
PLANT CONFIGURATION EXEMPLES:
Plant with 2 compressors (one of them digital) e 2 fans default configuration with PP11, PP30 pressure transducers:
oA1 = dGS, oA2 = CPr, oA3 = FAn, oA4 = FAn, dGty = SCrL
Plant with 4 compressors without fans:
oA1 = dGS, oA2 = CPr, oA3 = CPr, oA4 = CPr, dGty = SCrL
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Plant with 4 compressors with inverter for fans:
oA1 = dGS, oA2 = CPr, oA3 = CPr, oA4 = CPr, dGty = SCrL AOC = tEn AOF = InF
dGty Kind of digital compressor SCrL = Digital Scroll: the range of capacity modulation starts from 10% to 100% StrM = Digital Stream: the range of capacity modulation starts from 0% to 100% StP Valve outputs (unloader) polarity: polarity of the outputs for capacity valves. It
determines the status of the relays associated with the capacity valves (only for homogeneous and stepped-capacity compressors)
oP=valve activated with open contacts of the relay; cL= valve activated with close contacts of the relay.
FtyP: Refrigerant type: set the kind of gas refrigerant used in the plant:
LABEL
REFRIGERANT
OPERATING RANGE
R22
r22
-50-60°C/-58÷120°F
r134
r134A
-70-60°C/-94÷120°F
r404A
r404A
-50-60°C/-58÷120°F
r407A
r407A
-50-60°C/-58÷120°F
r407C
r407C
-50-60°C/-58÷120°F
r407F
r407F
-50-60°C/-58÷120°F
r410
r410
-50-60°C/-58÷120°F
r507
r507
-70-60°C/-94÷120°F
CO2
r744 - Co2
-50-30°C/-58÷86°F
r32
r32
-70-60°C/-94÷120°F
r290
r290 – Propane
-50-60°C/-58÷120°F
r448
r448A
-45-60°C/-69÷120°F
r449
r449A
-45-60°C/-69÷120°F
r450
r450A
-45-60°C/-69÷120°F
r513
r513
-45-60°C/-69÷120°F
1234
r1234ze
-18÷50°C/0÷122°F
Sty Compressors rotation enabling YES = rotation enabled : this algorithm distributes the working time between the various
compressors to ensure even run times.
no = fixed sequence: the compressors are enabled and disabled in fixed sequence: first,
second etc.
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NOTE: The digital scroll compressor is always started as first and switched off as last.
In any case, if it is locked because of safety timers, it can be started to maintain the
pressure in the regulation band. See par. dGSP rot Fan rotation enabling YES = rotation enabled: this algorithm distributes the working time between the various
fans to ensure even run times. no = fixed sequence: the fans are enabled and disabled in fixed sequence: first, second
etc.
17.2 Probes configuration
Probes can be used in different ways according to plant features, as described in the following table:
17.2.1 Suction probe configuration
P1c: Suction probe setting (probe 1):
nP = not used: don’t set it;
Cur = 4 ÷ 20 mA pressure transducer; use term. 37(+), 40 (in); 39 (gnd) if present
tEn = 0.5÷4.5V ratiometric pressure transducer; use term. 38(+), 40 (in); 39 (gnd)
ntc = NTC 10K probe; use term. 38-40 PA04: Adjustment of read out for the Probe 1 (used only if P1c=Cur or tEn). Corresponding
to 4mA or 0.5V input signal, given by the suction probe (-1.0 ÷ PA20bar; -15÷PA20PSI;
-100 ÷ PA20KPA)
E.I. PP11 relative pressure transducer, range -0.5÷11.0 bar. PA04=-0.5; PA20=11.0 PP30 relative pressure transducer, range: 0÷30bar. PA04=0.0; PA20=30.0. PA20: Adjustment of read out for the Probe 1 corresponding to 20mA or 4.5V input signal,
given by the suction probe (PA04 ÷ 61.0BAR; PA04 ÷ 885PSI; PA04 ÷ 6100KPA). CAL: Probe 1 calibration: the range depends on the dEU parameter:
dEU=bar or °C: -12.0÷12.0;
dEU=PSI or °F: -200÷200;
dEU=kPA: -999÷999;
17.2.2 Condenser probe configuration
P2c: Condenser probe setting (probe 2):
nP = not used:
Cur = 4 ÷ 20 mA pressure transducer; use term. 37(+), 41 (in); 39 (gnd) if present
tEn = 0.5÷4.5V ratiometric pressure transducer; use term. 38(+), 41 (in); 39 (gnd)
ntc = NTC 10K probe; use term. 38- 41 FA04: Adjustment of read out for the Probe 2 (used only if P2c=Cur or tEn). corresponding
to 4mA or 0.5V input signal, given by the delivery probe
(-1.0 ÷ FA20bar; -15÷FA20PSI; -100 ÷ FA20KPA) FA20: Adjustment of read out for the Probe 2 corresponding to 20mA or 4.5V input signal,
given by the condensing probe (PA04 ÷ 61.0BAR; PA04 ÷ 885PSI; PA04 ÷ 6100KPA) FCAL: Probe 2 calibration the range depends on the dEU parameter:
dEU=bar or °C: -12.0÷12.0;
dEU=PSI or °F: -200÷200;
dEU=kPA: -999÷999;
17.2.3 Probe 3 configuration
P3c: Probe 3 setting:
nP = not used:
Cur = 4 ÷ 20 mA pressure transducer; use term. 37(+), 42 (in); 39 (gnd) if present
tEn = 0.5÷4.5V ratiometric pressure transducer; use term. 38(+), 42 (in); 39 (gnd)
nt10 = NTC 10K 38-42
nt86 = NTC 86K 38-42
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3P04: Adjustment of read out for the Probe 3 (used only if P3c=Cur or tEn). corresponding
to 4mA or 0.5V input signal, given by the delivery probe
(-1.0 ÷ FA20bar; -15÷FA20PSI; -100 ÷ FA20KPA) 3P20: Adjustment of read out for the Probe 3 corresponding to 20mA or 4.5V input signal,
given by the condensing probe (PA04 ÷ 61.0BAR; PA04 ÷ 885PSI; PA04 ÷ 6100KPA) O3: Probe 3 calibration the range depends on the dEU parameter:
dEU=bar or °C: -12.0÷12.0;
dEU=PSI or °F: -200÷200;
dEU=kPA: -999÷999;
17.2.4 Probe 4 configuration
P4c: Probe 4 setting (22-23):
nP = not used:
nt10 = NTC 10K 38-42
nt86 = NTC 86K 38-42 O4: Probe 4 calibration the range depends on the dEU parameter:
dEU= °C: -12.0÷12.0;
dEU= °F: -200÷200;
17.2.5 Probe selection for fan
FPb: Probe selection for condenser fan
nP = not used:
P1 = Probe 1
P2 = Probe 2
P3 = Probe 3
17.3 Configurable digital inputs configuration
iF01 Digital input 1 configuration (13-14)
nu = Not used: the digital input is disabled.
oA1= Safety digital input for load 1, term. 5-6; (Factory setting);
oA2 = Safety digital input for load 2, term. 7-8
oA3 = Safety digital input for load 3, term. 9-10
oA4 = Safety digital input for load 4, term. 11-12
inF = Safety digital input of inverter for fan, used when none relay is configured as inverter
for fans
ES = Energy saving;
oFF = instrument shut down;
LL = liquid level alarm
SIL = to enable the silence function
EAL = generic external alarm, it doesn’t affect the regulation
Co1 = running proof function for load 1, term. 5-6
Co2 = running proof function for load 2, term. 7-8
Co3 = running proof function for load 3, term. 9-10
Co4 = running proof function for load 4, term. 11-12
NOTE: also the following values oA5, oA6, LP1, LP2, HP, Co5, Co6 are present. These
values must not be used iF02 Digital input 2 configuration (13-15) – For the values see iF01; Factory setting oA2. iF03 Digital input 3 configuration (16-17) – For the value see iF01; Factory setting oA3 iF04 Digital input 4 configuration (16-18) – For the value see iF01; Factory setting oA4 iF05 Digital input 5 configuration (19-20) – For the value see iF01; Factory setting nu iF07 Digital input 7 configuration ( 22-23): – For the values see iF01; Factory setting ES.
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NB: THE ABOVE FUNCTIONALITIES ARE ENABLED ONLY WHEN P4C=NP. With
P4C = nt10 or nt86 this input is operating as a NTC 10K temperature sensor or NTC
86K temperature sensor iF08 Digital input 8 configuration (terminals 22-24): For the values see iF01; Factory setting
LL iP01 Digital input 1 polarity (13-14):
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP02 Digital input 2 polarity (13-15):
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP03 Digital input 3 polarity (16-17):
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP04 Digital input 4 polarity (16-18):
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP05 Digital input 5 polarity (19-20):
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP07 Digital input 7 polarity (22-23):
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP08 Digital input 8 polarity (22-24)
oP: the digital input is activated by opening the contact;
CL: the digital input is activated by closing the contact. iP09: Polarity of High pressure-switch alarm (terminals 45-46) oP =HP alarm is signaled without voltage presence
cL= HP alarm is signaled with voltage presence iP10: Polarity of Low pressure-switch alarm (terminals 44-45) oP =LP alarm is signaled without voltage presence
cL= LP alarm is signaled with voltage presence d1d Digital input set as oA1 or Co1 activation delay (0÷255s), This delay it is considered
when i1F or i2F or i3F or i4F or i5F or i7F or i8F is set as oA1 or Co1 d2d Digital input set as oA2 or Co2 activation delay (0÷255s), This delay it is considered
when i1F or i2F or i3F or i4F or i5F or i7F or i8F is set as oA2 or Co2 d3d Digital input set as oA3 or Co3 activation delay (0÷255s), This delay it is considered
when i1F or i2F or i3F or i4F or i5F or i7F or i8F is set as oA3 or Co3 d4d Digital input set as oA4 or Co4 activation delay (0÷255s), This delay it is considered
when i1F or i2F or i3F or i4F or i5F or i7F or i8F is set as oA4 or Co4 did Liquid level alarm, signaling delay: (enabled only if a digital input is set as LL)
0÷255min
didA External alarm, signaling delay: (enabled only if a digital input is set as EAL) 0÷255min ALMr Manual reset of alarms for compressors and fans.
no = automatic recover of alarm: regulation restart when the correspondent digital input
is disabled; yES = manual recover for the alarms of compressors and fans See also
par.20.1.2
17.4 Display and Measurement unit
The measurement unit of the parameters referred to temperature or pressure depends on the parameters dEU, CF and PMu.
NOTE: The controller automatically converts values of set points and parameters referred to the pressure/temperature when the dEU parameter is changed. In any case check the value of the parameters referred to temperature and pressure after changing dEU.
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dEU: Selection of the kind of measurement unit: pressure or temperature
dEU = tMP: the parameters referred to pressure/temperature will be expressed in
temperature according to the value of the CF parameter (°C or °F)
dEU = PrS: the parameters referred to pressure/temperature will be expressed in
pressure according to the value of the PMU parameter (bar, PSI or KPA) CF Measurement unit for temperature: it is used only with dEU = tMP, and it set the
measurement unit for parameters referred to temperature/pressure.
°C = Celsius degree °F = Fahrenheit degree PMU Measurement unit for pressure: it is used only with dEU = PrS, and it set the
measurement unit for parameters referred to temperature/pressure.
bar = bar
PSI = PSI
PA = kPA rES Resolution for °C and bar (in = integer; dE= decimal point) dFE Pressure filter enabling: YES = enabled; no = not enabled; This filter takes in account
the average value of the pressure during the last cycle for the regulation.
dEU1 Default visualization for upper display: PrS= Pressure; tPr= temperature dSP2 Probe selection for lower display: nu = display switched off - P1 = Probe 1 - P2 = Probe
2 - P3 = Probe 3 - P4 = Probe 4 - StC1 = Compressor Set Point - StC2 = NOT SET IT –
SetF = Fan set point dEU2 Default visualization for lower display: tPr= temperature, PrS= Pressure;
17.5 Compressor regulation
Pbd: Proportional band or neutral zone width (0.1÷5.0bar/0.5÷30°C or 1÷150PSI/1÷50°F)
The band (or zone) is symmetrical compared to the target set point, with extremes: set-
Pbd/2 ÷ set+Pbd/2. It is used as proportional band for PI algorithm.
The measurement unit depends on the dEU, CF, PMU par. rS Proportional band offset: PI band offset. It permits to move the proportional band of the
PI. With rS=0 the band is between Set-Pbd/2 ÷ Set+Pbd/2;
inC Integration time: (0 ÷ 999s) PI integration time dGSP Digital compressor always activated at first: no: other compressors if available are allowed to start when the digital compressor is
locked by safety timers. This allows the system to satisfy the cooling demand when the
digital compressor is unavailable. yES: the digital compressor is always started as first. If unavailable due to safety timers
the regulation will be locked till timers will be over.
SUt Start up time: The digital scroll valve is energized for the SUt when the compressor starts
(0÷3s) tdS Digital scroll cycle time: (10÷40s) it sets the cycle time for the digital scroll (DGS) valve
modulation. PM DGS minimum capacity (10÷PMA with dGty=ScrL; 0÷PMA = dGty=StrM): it sets the
minimum capacity allowed to the digital compressor.
If digital SCROLL is used dGt = SCrL the allowed range is 10÷PMA
If digital STREAM is used dGt = StrM the allowed range is 0÷PMA PMA DGS maximum capacity (PM÷100) it sets the maximum capacity allowed to the DGS ton DGS at maximum PMA capacity before starting a new load (0÷255s) toF DGS at minimum PM capacity before stopping a load (0÷255s) MinP Minimum allowed DGS capacity for poor lubrication monitoring (0÷100%; with 0
function excluded) If the DGS compressor works for the tMIn time with a capacity (in
percentage) equal or lower than MinP, it is forced to work at 100% for the tMAS time in
order to restore the right lubrication.
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tMin Maximum DGS functioning time at a capacity lower than MinP, before working at
full capacity (PMA) (1÷255min) tMAS Time of DGS functioning at maximum capacity (PMA) to restore the right
lubrication (1÷255min) ESC Energy saving value for compressors: (-20÷20bar; -50÷50°C) this value is add to the
compressor set point. onon: Minimum time between 2 following switching ON of the same compressor (0÷255
min).
oFon: Minimum time between the switching off of a compressor and the following
switching on. (0÷255min). Note: usually onon is greater than oFon. don: Time delay between the insertion of two different compressors (0÷99.5min; res.
10s). doF: Time delay between switching off of two different compressors (0÷99.5 min; res.
10s)
donF: Minimum time a stage stays switched ON (0÷99.5 min; res. 10s) Maon Maximum time for compressor ON (0 ÷ 24 h; with 0 this function is disabled.) If a
compressor keeps staying on for the MAon time, it’s switched off and it can restart after
the oFon standard time. FdLy: “don” delay enabled also for the first call. If enabled, the triggering of the step is delayed
for a “don” value, respect to the call. (no = “don” not enabled; yES=”don” enabled) FdLF doF” delay enabled also for the first switching off. It enables the “doF” delay between
the request of a release and the actual switching off. (no = “doF” not enabled; yES=”doF”
enabled) odo: Regulation delay on start-up: (0÷255s) on switching ON the instrument starts working
after the time delay imposed in this parameter. LSE: Minimum set point: The measurement unit depends on dEU parameter. It sets the
minimum value that can be used for the set point, to prevent the end user from setting
incorrect values. HSE: Maximum set point: The measurement unit depends on dEU parameter. It sets the
maximum acceptable value for set point.
17.6 Liquid injection thermostat
Lit: Set point ( °C) for cooling injection thermostat (0 ÷ 150°C) The reference probe is set
by LiPr parameter, the thermostat relay is given by the relay set as oAi = Lin. Lid: Differential for cooling injection thermostat (0.1 ÷ 10.0) The reference probe is set by
LiPr parameter
LiPr Probe for cooling injection thermostat:
nP: function disabled
P3: probe P3 (term. 38-42)
P4: probe P4 (term. 22-23)
17.7 Fans regulation
Pb Proportional band zone width (0.1÷30.0°C; 1÷50°F; 0.1÷10.0bar, 1÷150PSI;
10÷1000KPA).
NOTE: Set the dEU par. and the target set point for fans before setting this
parameter.
The band is symmetrical compared to the target set point, with extremes: SETF+Pb/2 ÷
SETF -Pb/2. The measurement unit depends on the dEU par. ESF Energy saving value for fans: (-20÷20bar; -50÷50°C) this value is add to the fans set
point. PbES Band offset for fan regulation in ES (-50.0÷50.0°C; -90÷90°F; -20.0÷20.0bar; -
300÷300PSI; -2000÷2000KPA). During energy saving
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Fon Time delay between the insertion of two different fans (0÷255sec). FoF Time delay between switching off of two different compressors (0÷255 sec) LSF Minimum set point for fan: The measurement unit depends on dEU parameter. It sets
the minimum value that can be used for the set point, to prevent the end user from setting
incorrect values. HSF Maximum set point for fan: The measurement unit depends on dEU parameter. It sets
the maximum acceptable value for set point.
17.8 Alarms – compressor section
PAo: Alarm probe exclusion at power on. it is the period starting from instrument switch on,
before an alarm probe is signaled. (0÷255 min). During this time if the pressure is out of
range all the compressor are switched on. LAL: Low pressure (temperature) alarm compressor section: The measurement unit
depends on dEU parameter: (PA04 ÷ HAL bar; -50.0÷HAL °C; PA04÷HAL PSI; -58÷HAL
°F) It’s independent from the set point. When the value LAL is reached the A03C alarm
is enabled, (possibly after the tAo delay time). HAL: High pressure (temperature) alarm compressor section: The measurement unit
depends on dEU parameter: (LAL ÷ PA20 bar; LAL÷150.0 °C; LAL÷PA20 PSI; LAL÷302
°F). It’s independent from the set point. When the value HAL is reached the A04C alarm
is enabled, (possibly after the tAo delay time). tAo: Low and High pressure (temperature) alarms delay compressor section: (0÷255
min) time interval between the detection of a pressure (temperature) alarm condition and
alarm signaling. ELP Electronic pressure switch threshold: (-50°C÷STC1; -58°F÷STC1; PA04÷STC1);
Pressure / Temperature value at which all the compressors are switched off. It has to be
set some degrees above the mechanical low pressure switch value, in order to prevent
mechanical low pressure activation. SEr: Service request: (1÷999 hours, res. 10h; 0 = alarm excluded ) number of running hours
after that the “A14” maintenance call is generated. PEn: Low pressure-switch intervention numbers: (0÷15). If the low pressure-switch is
enabled PEn times in the PEI interval, the controller is locked. Only the manually
unlocking is possible. See also the alarms table at paragraph 0. Every time the
pressure-switch is enabled all the compressor are turned off. PEI: Pressure-switch interventions time (0÷15 min) Interval, linked to the Pen parameter,
for counting interventions of the low pressure-switch..
SPr: number of steps engaged with faulty probe. (0÷6).
17.9 Alarms – DLT section
dtL Digital compressor discharge line temperature alarm (alarm referred to the probe set
in the par. dtLi) (0÷180°C; 32÷356°F). If the probe 3 is used to detect the temperature of
the discharge line of the DGS compressor, the compressor is switched off when this
threshold is reached. dLd Digital compressor discharge line temperature alarm delay (alarm always referred to
P3 probe) (0÷15min) dLH Digital compressor discharge line alarm reset differential (alarm always referred to
P3 probe) (0.1÷25.5°C; 1÷50°F)
dtLi Probe selection for the discharge line temperature monitoring:
nP: function disabled
P3: probe P3 (term. 38-42)
P4: probe P4 (term. 22-23)
dtLP Digital Compressor Capacity percentage in case of discharge line temperature alarm
(0÷80%; with 0 the compressor is stopped)
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17.10 Alarms – fans section
LAF: Low pressure alarm – fans section: The measurement unit depends on the dEU
parameter: (FA04 ÷ HAF bar; -50.0÷HAF °C; FA04÷HAF PSI; -58÷HAF °F) It’s
independent from the set point. When the value LAF is reached the LA2 alarm is enabled,
(possibly after the AFd delay time). HAF: High pressure alarm fans section: The measurement unit depends on the dEU
parameter: (LAF÷FA20 bar; LAF÷150.0 °C; LAF÷FA20 PSI; LAF÷302 °F). It’s
independent from the set point. When the value HAF is reached the HA2 alarm is enabled,
(possibly after the AFd delay time). AFd: Low and High pressure alarms delay fans section: (0÷255 min) time interval
between the detection of a pressure alarm condition in the fans section and alarm
signaling.
HFC Compressors off with high pressure (temperature) alarm for fans no = compressors are not influenced by this alarm
yES = compressors are turned off in case of high pressure (temperature) alarm of fans
HFdP Digital Compressor Capacity percentage in case of high condenser pressure
(temperature) alarm (0÷80%; with 0 the compressor is stopped)
dHF Interval between 2 compressors turning off in case of high pressure (temperature)
alarm for fans (0 ÷ 255 sec) PnF: High pressure-switch intervention numbers – fans section: (0÷15 with 0 the manually
unlocking is disabled) if the high pressure-switch is enabled PnF times in the PiF interval,
the controller is locked. It can be unlocked only manually. See paragraph 0. Every time
the pressure-switch is enabled all the compressors are turned off and all the fans are
turned on. PiF: Pressure-switch interventions time fans section (1÷15 min) Interval, linked to the
PEn parameter, for counting interventions of the high pressure-switch..
FPr Number of fans engaged with faulty probe. (0÷#fans).
17.11 Suction superheat
ASH0 Differential for low superheat pre-alarm. (0.1 to 30.0°C/ 1 to 60°F). The low superheat pre-alarm warning is sent when the superheat (SH) is lower than ASH2
(low superheat alarm threshold) + ASH0, possibly after the ASH1 delay. ASH1 Delay for signalling low superheat pre-alarm (0÷255sec)
If the superheat is below the ASH2+ASH0 threshold for ASH1 time the low superheat
pre-alarm warning is sent. ASH2 Low suction superheat alarm threshold (0.1÷15.0°C/ 1÷30°F). With SH < ASH2 the
low superheat alarm is sent, possibly after the ASH3 delay ASH3 Delay for signalling low superheat alarm (0÷255sec)
If the superheat is below the ASH2 threshold for ASH3 time the low superheat alarm
message is sent. ASH4 Switching off compressors with low superheat alarm (No, Yes) ASH4 = no: compressors keep on working even with low superheat alarm. ASH4 = yES: compressors are stopped in case of low superheat alarm.
ASH5 Differential to restart regulation after of low superheat alarm with compressor stop
(0.1 to 15.0°C/ 1 to 30°F). In case of regulation stop (ASH4= yES), it restarts when SH >
ASH2+ASH5 ASH6 Delay to restart regulation after superheat > ASH2+ASH5 (0÷255 min). If the
regulation is stopped because of low superheat alarm, it can restart when
SH>ASH2+ASH5 for the ASH6 time.
ASH7 Superheat value to enable hot gas injecting valve (0.1 to 15.0°C/ 1 to 30°F) With a relay set as hot gas injection valve, (oA2 or oA3 or oA4 = HGi), the relay is on with
SH < ASH7 – ASH8. ASH8 Differential for ASH7 (0.1 to 30.0°C/ 1 to 60°F)
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ASH9 Probe selection for superheat monitoring (nP, P3, P4) ASH9 = nP no superheat control ASH9 = P3 the probe to calculate the superheat (SH) is the probe P3 (term. 38-42) ASH9 = P4 the probe to calculate the superheat (SH) is the probe P4 (term. 22-23). In
this case also the parameter P4C must be set as nt10 or nt86.
17.12 Dynamic set point for fan
dSEP Dynamic set point reference probe
nP: no probe; function disabled
P3: probe P3 (term. 38-42)
P4: probe P4 (term. 22-23) dSES External temperature value to start dynamic regulation (-50÷150°C; -58÷302 °F) dSEb External band width for dynamic set point (-50.0 ÷ 50.0°C; -90 ÷ 90°F) dSEd Set point differential for dynamic set point: (-20.0÷20.0°C; -50.0÷50.0PSI; -
300÷300°F)
Fan 1 Set point
AUX Temperature
SETF+dSEd
dSES+dSEb
dSES
SEtF
17.13 Analog output (optional)
AoC Analog output setting tEn = 0÷10V output cUr = 4-20mA output AOF Analog output function
nu = analog output disabled;
Inc1= To drive inverter for suction frequency compressor ;
Inc2 = not set it
inF= to drive ECI fan or inverter for fan FrE = “Free”, proportional to the probe P3 and P4. AOP Reference probe for the analog output 1 It is used only if AOP=FrE nP = not probe P3 = probe P3 P4 = probe P4 LAO Temperature value associated to minimum value of analog output (AOM)
(-50.0÷150.0°C, -58÷302°F).
UAO Temperature value associated to the maximum value of analog output, 10V or
20mA (-50.0÷150.0°C, -58÷302°F). AOM Minimum value for analog output (0÷100%) AOt Time of analog output at max after the start (0÷15s) MPM Maximum % variation per minute: (nu; 1÷100) nu = not used: function disabled 1÷100 = it sets the maximum percentage variation per minute of the analog output. SAO Percentage of analog output in case of probe failure: (0 ÷ 100%) AOH Maximum analog output percentage when silence mode function is enabled (0÷100)
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17.14 Other
tbA Alarm relay silencing: by pushing one of the keypad buttons. no= alarm relay stays on;
yES= alarm relay is switched off by pushing any keys. OAP Alarm relay output polarity: cL=closed when activated; oP= opened when activated oFF Switching ON/OFF enabling from keyboard: (no = disabled; yES= enabled) It permits
the switching ON/OFF of the instrument by pressing the SET key for more than 4s. bUr Buzzer enabling no = the buzzer is not used in case of alarm yES = buzzer is used in case of alarm Adr: Serial address (1 –247) It is used in monitoring system. rEL Software release for internal use. Ptb Parameter table code: readable only. Pr2 Access to Pr2 parameter level
18. Type of regulation
18.1 DIGITAL COMPRESSOR REGULATION
18.1.1 Digital scroll: main parameters set up
EG: Plant with 2 compressors (one of them digital) e 2 fans default configuration with PP11, PP30 pressure transducers:
oA1 = dGS
oA2 = CPr,
oA3 = FAn,
oA4 = FAn,
dGty = SCrL
The pressure is adjusted by a PI regulation.
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18.1.2 Regulation Start: increasing capacity
a. The regulation starts when the suction pressure (temperature) increases and reaches
the value SET-Pbd/2+(Pbd*PM)/100. At first, if available, the digital compressor is powered, and it is modulated in PWM mode. NOTE: At start up the valve is energized for SUt seconds.
b. Within the adjustment range (SET–Pbd/2 ÷ SET+Pbd/2) the digital scroll compressor is
activated in PWM mode in accordance with the value of the control variable. (NOTE: When the TRIAC is on the compressor is discharged; when the TRIAC is off the compressor is operative).
c. When the pressure is greater than [SET + Pbd/2] and the TRIAC output is already at
maximum, another compressor is started after the “ton” delay time.
d. Then, if additional capacity is required (pressure higher than [SET + Pbd/2] another
compressor starts after the “don” time.
NOTE: If the pressure exceeds the value SET+Pbd/2 and the DGS compressor is not available (blocked by onon, oFon, safety digital input), another compressor is started (if available) in order to meet the adjustment request.
18.1.3 Decreasing capacity and regulation stop
a. When the pressure is lower than [SET - Pbd/2], the DGS compressor is still modulated
to minimum capacity for the toF time
b. At the end of the toF time the load with more working hours is shut down. If the load
must stay on because the donF time is not over yet, the next load is considered, and so on until a load that can be shut down is found or becomes available.
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c. This procedure continues with all active loads, with the shutdowns spaced out by the
doF time setting.
d. When only the DGS remains on, at the end of the doF time the DGS is shut down too.
18.1.4 Digital Stream: Main parameters set up
EG: Plant with 2 compressors Stream 6D and 2 fans default configuration with PP11, PP30 pressure transducers:
oA1 = dGS
oA2 = 6dG
oA3 = FAn,
oA4 = FAn,
dGty = StrM
The pressure is adjusted by a PI regulation, following the same logic of the digital scroll see previous paragraphs: 18.1.2 and 18.1.3
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18.1.5 Limitation of digital compressor capacity by parameters PM and PMA
The capacity of the DGS compressor can be limited by the PM and PMA parameters, as shown in the following diagram.
The capacity of the DGS compressor is limited by the PM and PMA parameters, where PM: in percentage, it sets the minimum capacity of the DGS activation during a period tdS. For
instance with tdS = 20s and PM = 20, the minimum activation of the DGS is 4s.
NOTE For digital scroll (dGty = SCrL) the minimum allowed value of PM is 10 For digital stream (dGty = StrM) the minimum allowed value of PM is 0
NOTE: for a proper functioning of the DGS, it’s recommend a minimum activation time of 2s. PMA: it limits the percentage of the DGS activation during a tdS period according to the
formula: ((Pbd * PMA) / 100) * tdS.
18.2 Proportional Band regulation - only for fans
The fan regulation band Pb is divided by the number of fans: The numbers of fans switched ON is proportional to the value of the input signal: when this
distances itself from the target set point and enters the various bands, the compressors are switched ON, to be then turned OFF when the signal brings near the set point.
In this way if the pressure is greater than regulation band, all the fans are on, if the pressure (temperature) is lower than the regulation band all the fans are off. Naturally also for this regulations all the delays (Fon and FoF) are valid.
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Regulation according to the running hours The algorithm switch on and off the loads according to the running hours of each load. In this way the running hours are balanced.
Example 4 Fans: oA2 =FAn; oA3 = FAn; oA4 = FAn; oA6 = FAn:
rot = yES rotation enabled
F1
F2
F3
F4
SETF
Set+Pb/2
Set-Pb/2
ZIC
Set+Pb/4
Set-Pb/4
Fon FoF
ALL LOADS ON
ALL LOADS OFF
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18.3 Condenser with Inverter or Ec Fans–Analog Output Setting
This configuration is used when all fans of the condensing group are ECI fans or driven by one inverter or a chopped phase driver. The capacity used by the inverter is proportional to the delivery pressure value inside the regulation band (SETF-Pb/2÷ SETF+Pb/2).
18.3.1 Condenser fan configurations and Parameters
Parameter
Description
Action
oA(i) = inF
Set 1 relay for inverter
One relay is used to enable the action of the inverter.
AoC = tEn
Analog output setting
Set the output as 0-10V
AoF = InF
Analog output function
Set the output to drive ECI or inverter fan
AOM =0
Minimum value for analog output
The minimum voltage is 0V. NOTE: verify on the inverter of ECI fan of chopped phase driver that with this input a proper output is supplied to the fan.
AOt = 5
Time of analog output at max after the start
To start the fan the controller supplies 10V output for 5s, then starts standard regulation
MPM = 100
Maximum % variation per minute
The analog output takes 1 min to move from the min to the maximum
18.3.2 How to set it
Parameters involved: oA(i) = inF; AoC = tEn, AoF = InF, Aot = 0, AOM = 30, MPM = 100
P2
Volt
10
0
AOM
100
10
P2
SETF-Pb/2 SETF+ Pb/2
On
OAi = inF
SETF-Pb/2 SETF- Pb 100-2AOM
2 100
a. If required, set a relay to drive the invert (is used to signal to the inverter to start and stop the
regulation), by setting: oA(i) = inF inverter for fans
b. Set the kind of signal of the analog output current (4-20ma) or voltage (0-10V) by the
Analog output setting parameter AoC: tEn = 0÷10V output; cUr = 4-20mA output c. Set the function of the analog output: AoF = InF d. Set the time of the analog output at max after start up EI: Aot = 3s e. Set the max % variation per min (MP) f. At last set also the percentage of analog output in case of probe failure: (0 ÷ 100%)SAO
18.4 Analog output “free”
This setting is used to link the analog output 1 to a temperature probe. The analog output will take values proportional to the temperatures detected by the probe P3 or P4, according to the setting.
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18.4.1 Analog output “free” configurations and Parameters
Parameter
Description
Action
AoC = tEn
Analog output setting
Set the output as 0-10V
AoF = FrE
Analog output function
Set the output to drive for instance a de­superheater
AOP = P3
Reference probe for the analog output 1 (used only if AOP=FrE)
It’s possible to set only P3 or P4 probes. P3 must be set as temperature probe: P3C = nt10 (NTC 10K) or nt86 (NTC 86K)
LAO = 20
Temperature value associated to minimum value of analog output AOM.
It’s the start scale of the analog output
UAO = 40
Temperature value associated to the maximum value of analog output (10V)
It’s the end scale of the analog output
AOM =0
Minimum value for analog output
The minimum voltage is 0V. NOTE: verify on the inverter of ECI fan of chopped phase driver that with this input a proper output is supplied to the fan.
AOt = 5
Time of analog output at max after the start
With AOt = 5 the controller supplies 10V output for 5s at fan start, then starts standard regulation
MPM = 100
Maximum % variation per minute
The analog output takes 1 min to move from the min to the maximum
18.4.2 How to set it
Parameters involved: AoC = tEn, AoF = FrE, AOP = P3: LAO = 20; UAO = 40; Aot = 0, AOM = 30, MPM = 100
P3
Volt
10
0
AOM
100
10
LAO
UAO
LAO + (UAO-LAO)*AOT 100
a. Set the kind of signal of the analog output current (4-20ma) or voltage (0-10V) by the Analog
output setting parameter “AoC”: tEn = 0÷10V output; cUr = 4-20mA output
b. Set the function of the analog output: AoF = FrE c. Set the time of the analog output at max after start up EI: Aot = 3s d. Set the start scale temperature by LAO parameter, at which correspond the AOM value of
analog output
e. Set the end scale temperature by UAO parameter, at which correspond the maximum value
of analog output
f. Set the max % variation per min (MPM) g. At last set also the percentage of analog output in case of probe failure: (0 ÷ 100%)SAO
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19. Additional functions
19.1 Compressor running proof function
The digital inputs are normally used to signal a compressor or fan failure It’s also possible to set the digital inputs for running proof signalling. That means when compressor relay is activated, after a configurable delay the digital input related to the compressor should goes on too (usually a contact from compressor contactor) and the controller has the
“confirmation” that compressor is running. If it doesn’t, that means something is wrong between the controller and the compressor itself.
19.1.1 Parameters and settings
The parameters involved are:
- iF01, iF02, iF03, iF04, iF05, iF07, iF08: configuration of digital input 1, 2, 3, 4, 5, 7, 8 with the related polarity:
- iP01, iP02, iP03, iP04, iP05, iP07, iP08: polarity of digital input 1, 2, 3, 4, 5, 7, 8 with the related delay before alarm signalling:
- d1d, d2d, d3d, d4d,: delay before signalling alarm with digital input set respectively as oA1
or Co1, oA2 or Co2, oA3 or Co3, oA4 or Co4.
19.1.2 Alarms related
Label
Meaning
Reaason
Action
Reset
FC01… FC04
Running proof alarm with automatic recover
The digital input set as Co1.. Co6 has not been activated by d1d, … d4d time
The compressor 1..4 is switched off and the safety timers start
Automatic – when safety timers are over
LC01… LC04
Running proof alarm with manual recover
5 running proof alarms happened in a hour.
The compressor 1..4 is switched off
Manual by means:
- Controller off-on
- Reset by keyboard
- Reset by monitoring system
19.1.3 Example
EI:
Rack with 2 compressors, with compressor safeties and running proof circuit for each compressor: Compressor 1 on relay 1: oA1 = CPr1 Compressor 2 on relay 2: oA2 = CPr1 Safety for compressor 1 on digital input 1: iF01 = oA1 Safety for compressor 2 on digital input 2: iF02 = oA2 Running proof circuit for compressor 1 on digital input 3: iF03 = Co1 Running proof circuit for compressor 2 on digital input 4: iF04 = Co2 2 seconds delay before signalling alarm and stopping the compressor 1: d1d = 2 2 seconds delay before signalling alarm and stopping the compressor 2: d2d = 2
When the compressor 1 (or 2) starts, if by 2sec the digital input 3 (or 4) is not activated (running proof function) the FC01 alarm is signalled and the compressor is stopped.
Alarm recover as soon as the safety timers of the compressor (onon, ofon) are over and compressor come back available for regulation. After 5 consecutive alarms, the alarms move from automatic restart to manual restart and it must be reset by Keyboard, of by switching off and on the controller.
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19.2 Flood protection function
To ensure the maximum safety of the plant, a relay is activated when the compressors can’t be switched on since they are blocked due to safety times or for other issues or stopped for maintenance. This output can be used to block the liquid injection to the cabinets to avoid to flood the suction collectors. The relay will be disabled once the compressors can restart (see scheme ).
To enable this function set one relay by the parameters oA2 or oA3 or oA4, as flood protection, EI oA4 = Liq, and then connect it to the external device that blocks the cabinet injection. NOTE: the relay set as flood protection is automatically activated even when the controller is in stand-by mode.
NOTE
If the compressors are activated in fix sequence, (Sty = no), and the compressor that has to be activated is locked by safety timers, the relay set as flood protection is switched on till the safety timers are over.
19.3 Suction superheat monitoring
Controller can monitor the suction superheat, and signal situations of low superheat, with a pre­alarm and alarm thresholds. According to the settings, compressors can be stopped in case of low superheat alarm, to preserve compressor integrity.
1
1
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19.3.1 Suction Superheat detecting
To detect the suction superheat an auxiliary probe among P3 (term. 38-42) or P4 (term. 22-
23) has to be set as superheat temperature probe. To do this set ASH9 = P3 or P4. Controller automatically calculates the suction superheat using the value of the suction probe P1 and the probe set in the parameter ASH9. The SH is available after 1 minute since at least
one compressor is running.
19.3.2 Low superheat signalling and actions
Controller can signal low superheat pre-alarm, only warning, and low superheat alarm, warning and regulation according to parameter ASH4.
The alarm messages and the regulation are described in the following table
Label
Meaning
Cause
Action
Recovery
PrSH
Low superheat Pre-allarm
The superheat is less than: SH< ASH2 + ASH0 for ASH1 time
Only warning
Automatic: when superheat: SH>ASH0+ASH2+1°C(2°F)
ALSH
Low superheat allarm
The superheat is less than: SH< ASH2 for ASH3 time
Regulation depends on ASH4: ASH4 = no: regulation not affected. ASH4 = yes: regulation is stopped.
Automatic: when superheat: SH> ASH5 + ASH2
19.4 Hot gas injection valve
Controller can manage a hot gas injection valve to increase suction superheat. See above figure.
19.4.1 Parameters
A relay must be set as hot gas valve: oA2 or oA3 or oA4 = HGi, and an auxiliary probe among P3 (term. 38-42) or P4 (term. 22-23) has to be set as superheat temperature probe ASH9 = P3 or P4. Then the following parameters:
ASH7 Superheat value to enable hot gas injecting valve (0.1 to 15.0°C/ 1 to 30°F) ASH8 Differential for ASH7 (0.1 to 30.0°C/ 1 to 60°F)
19.4.2 Regulation:
The regulation respects the following schema: Superheat < ASH7 – ASH8 HGi on
Superheat > ASH7 HGi off
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ASH7 < Superheat < ASH7 – ASH8 Status. Dove SH = valore di SH
19.4.3 Special conditions
a. With ASH9 = nP: none probe set as SH probe and one relays set as HGi (valve for hot
gas injection) the configuration error is displayed no Probe For SH, and the relay set as HGi is never activated..
b. If the probe used to calculate the SH is in error the related probe fault alarm is
generated (P3 or P4) and the HGi relay is not activated.
20. Alarm list
Usually alarm conditions are signaled by means of:
1. Activation of alarm output 0-12V
2. Buzzer activation
3. Message on proper display
4. Log of alarm: code and duration. The table at paragraph 20.3
20.1 Types of alarms and signaling managed
20.1.1 A12: Configuration alarm
The following configuration parameters are checked after each modification:
OA2 OA6
Outputs 2- 6 configuration
P2P
Second probe presence
AOP
Probe for analog output
When these parameters are set in wrong way an alarm message is generated: the label A12 is shown on the upper display, while the lower display the following messages are shown:
Mess.
Errata
Corrige
Too Many dGS
output
More than one oAi has been set as dGs (digital scroll)
Check the oAi parameters and set them different from dGS.
Too Many dGSt
output
One oAi has been set as dGst (triac for digital scroll)
Check the oAi parameters and set them different from dGSt.
Too Many 6dG
output
More than one oAi has been set as 6dG (blocked suction valve for digital stream 6D)
Check the oAi parameters and set them different from 6dG.
6dG bEForE dGS ConFig
Error
oAi configured as 6dG before the dGS
Check the oAi parameters and set 6dG after dGS.
dGSt OutPut
Error
One oAi has been set as dGst (triac for digital scroll)
Check the oAi parameters and set them different from dGSt.
dGS not
PrESEnt
One oAi has been set as dGs (digital scroll)
Check the oAi parameters and set them different from dGS.
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Mess.
Errata
Corrige
StEP ConFiG
Error
Load (step) configuration error
A relay oA(i) has been set as compressor without a previous relay oA(i-1) has been set as compressor. EI oA1 = StP
no P3 ProbE
PrESEnt
The P3 probe is requested for a function, but it’s not present
Check the parameters P3C
no LoAdS For
rEGuLAtion
None oA(i) is set as compressors or fans
Check the setting of oA2, oA3, oA4, oA6 parameters
AOP2
P2 probe not available for the 4÷20mA output
P2 probe not available P2P =no. Enable the probe setting: P2P =yES
The second probe P2 is used to control the temperature of the engine of screw compressors. Check CtyP and set it different from Scr.
no FAn ProbE
P2 probe not available for fan regulation
P2 probe not available P2P =no. Enable the probe setting: P2P =yES
The second probe P2 is used to control the temperature of the engine of screw compressors. Check CtyP and set it different from Scr.
too MAnY InC1
More than one oAi has been set as inC1 (inverter for suction 1)
Check the oAi parameters and set only 1 as “inC1”.
No AnALoGuE
out For InC1
None analogue output has been set as “inC1”
Check AoF and 2AoF and set one of them as “inC1”
too MAnY InF
More than one oAi has been set as inF (inverter for fan)
Check the oAi parameters and set only 1 as “inF”.
No AnALoGuE
out For InF
None anlogue output has been set as “inF”
Check AoF and 2AoF and set one of them as “inF”
CPr Circuit
conFiG Error
The kind of outputs are not compatible with the 2 suction circuits
Check parameters oA(i) , CtyP and set CtyP different from Scr.
AO1 And AO2
SAME
Function
AoF and 2AoF have the same setting
Set AoF and 2AoF properly.
no Probe For
SH
One relay is set as hot gas injection valve (oA2 or oA3 or oA4 = HGi), but the probe to detected th superheat is missed: ASH9 = nP
Set a probe to detect the superheat by the parameter ASH9 = P3 or P4.
If the hot gas injection valve is not present, set oA2 or oA3 or oA4 different from HGi.
20.1.2 E01L, Electronic Pressure switch alarm, suction section
Parameters ELP: Electronic pressure switch threshold: (-50°C÷SETC; -58°F÷SETC; PA04÷SETC);
Pressure / Temperature value at which all the compressors are switched off. It has to be set some degrees above the mechanical low pressure switch value, in order to prevent mechanical low pressure activation.
Actions
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Electronic low pressure: every time the suction temperature/pressure is less than ELP value all the compressors are switched off. The instrument restarts the standard operating mode when pressure/ temperature increases.
20.1.3 E0H1, E0L1 Pressure switch alarm, suction and condensing sections
Terminals WARNING: THESE TERMINALS REQUIRE A MAIN OF VOLTAGE CONNECTION
Low pressure switch input: 44-45, high pressure switch input: [45-46].
Parameters iP10: Low pressure switch polarity: It establishes if the input is activated by giving (iP10=cL)
or by removing (iP10=oP) main voltage to the terminals. iP09: High pressure switch polarity: It establishes if the input is by giving (iP09=cL) or by removing (iP09=oP) main voltage to the terminals.
Actions Low pressure: every time the inputs are activated all the compressors are switched off. The
instrument restart the standard operating mode when the input is disabled. If there are PEn activation in the PEi time, only manual resetting is allowed, by pressing the DOWN key for 3s or by turning off and on the instrument. High pressure: every time the inputs are activated all the compressors are switched off and fans are switched on. The instrument restart the standard operating mode when the input is disabled. If there are PnF activation in the PiF time, only manual resetting is allowed, by pressing the DOWN key for 3s or by turning off and on the instrument.
20.1.4 EA1÷EA4: Compressors and fans safeties alarm.
Terminals WARNING: THESE TERMINALS REQUIRE A FREE OF VOLTAGE CONNECTION.
The terminals (from 13 TO 18) really used depends on the number of loads. The protections regarding the compressors and fans are connected to these inputs. If one of these protections is enabling (E.I. for lack of oil or overheating, etc,) the corresponding load is turn off.
Parameters iP01, iP02, iP03, iP04: establish if the input is activated by closing (cL) or by opening (=oP) the
terminals. Actions
Every time one input is activated the corresponding output is turned off.
Recovery
Recovery depends on ALMr parameter: With ALMr = no The instrument restart the standard operating mode when the input is disabled. With ALMr = yES manual recover for the alarms of compressors and fans. Push the DOWN key for 3s.
20.1.5 P1, P2; P3,P4: probe failure alarm
It is generated by failure in the probe P1, P2 , P3 or P4. In case of P1 fault, number of steps engaged depends on the SPr parameter
In case of P2 fault, number of fans engaged depends on the FPr parameter
If the P3 or P4 probes are used for dynamic set point
The function is disabled and only the standard set point is used.
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Recovery
Automatic as soon as probe restarts working.
20.1.6 C1HA, C1LA, F-HA, F-LA High and low pressure (temperature) alarms for compressors or fans
This alarm signals that the pressure (temperature) is out of limits established by parameters LAL and HAL for compressors and LAF –HAF for fans. The tAo and AFd parameters set the delay between alarm condition and alarm signaling.
Action The alarm is signaled with standard action. The outputs are unchanged.
20.2 Buzzer muting
Press any buttons to silence the buzzer during an alarm condition. Hold pressed for more than 3 seconds switch off the alarm relay during an alarm condition
20.3 Alarm conditions – summary table
Code
Description
Cause
Action
Reset
E01L
Low electronic pressure­switch alarm
Pressure/temper ature less than ELP value
All compressors are turned off. Fans unchanged.
Automatically when the pressure/temperature increases more than ELP value
E0L1
Low pressure­switch alarm
Low pressure switch input enabled
All compressors are turned off. Fans unchanged.
Automatically (if the number of activation are less than PEn in the PEi time) when the input is disable.
- The compressors restarts working according to
the working algorithm.
Manually (if PEn activation happened in the PEi time) When the input is disable:
a. hold pressed the Restart(DOWN)key for 3s or b. turn off and on the instrument..
- The compressors restarts working according to
the working algorithm.
E0H
High pressure switch alarm
High pressure switch input enabled
- All
compressor s are turned off.
- All fans are
turned on.
Automatically (if the number of activation are less than PEn in the PEi time) when the input is disable.
- Compressors and fans restart working according
to the working algorithm.
Manually (if PEn activation happened in the PEi time) When the input is disable:
- hold pressed the Restart(DOWN) key for 3s or
- turn off and on the instrument.
Compressors and fans restarts working according to the working algorithm.
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Code
Description
Cause
Action
Reset
P1
P1 probe failure alarm
Probe failure or out of range
The
compressors are activated according to the SPr or PoPr parameters.
Automatically as soon as the probe restarts working.
P2
P2 probe failure alarm
Probe failure or out of range
The fans are
activated according to the FPr parameters.
Automatically as soon as the probe restarts working. P3
P3 probe failure alarm
Probe 3 failure or out of range
The functions
related to the third probe are disabled.
Automatically as soon as the probe restarts working.
P4
P4 probe failure alarm
Probe 4 failure or out of range
The functions
related to the fourth probe are disabled.
Automatically as soon as the probe restarts working.
EA1 EA2 EA3 EA4
Load safeties alarm
Safeties compressor/fan input activation. NOTE: with step compressors 1 input for each compressor has to be used.
the
correspondin g load is turned off. (with step compressors all relays referred to the input are disabled).
Recovery depends on ALMr parameter: With ALMr = no The instrument restart the standard operating mode when the input is disabled. With ALMr = yES manual recover for the alarms of compressors and fans. Push the DOWN key for 3s.
C1-LA
Minimum pressure (temperature) alarm compressors section
Suction pressure or temperature lower than LAL value
signaling only
Automatically: as soon as the pressure or temperature reaches the (LAL+ differential) value. (differential = 0.3bar or 1°C)
F-LA
Minimum pressure (temperature) alarm fans section
Condensing pressure or temperature lower than LAF value
signaling only
Automatically: as soon as the pressure or temperature reaches the (LAF+ differential) value. (differential = 0.3bar or 1°C)
C1-HA
Maximum pressure (temperature) alarm compressors section
Suction pressure or temperature higher than HAL value
signaling only
Automatically: as soon as the pressure or temperature reaches the (HAL - differential) value. (differential = 0.3bar or 1°C)
F-HA
Maximum pressure (temperature) alarm fans section
Condensing pressure or temperature higher than HAF value
Depends on the parameter HFC
Automatically: as soon as the pressure or temperature reaches the (HAF - differential) value. (differential = 0.3bar or 1°C)
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Code
Description
Cause
Action
Reset
A5
Liquid level alarm
Input enabled
signaling only
Automatically as soon as the input is disabled
A12
Configuratio n alarms
See par. 18.1
A14
Load maintenance alarm
A load has worked for the hour set in the SEr parameter
- signaling only
Manually: reset the running hour of the compressor (see par.0
Running hours of loads)
dtL
Discharge Line Temperature
Pb3 or Pb4 Temperature Higher than
dtL for the dLd time
delay
Digital Scroll switched off reduced capacity
Automatically as soon as the temperature becomes lower than dtL.
EA
External alarm
The configurable dig. Input set as EA is activated
signaling only
Automatically as soon as the input is disabled
InF
Inverter fan alarm
The configurable dig. Input set as EA is activated
The analog out set as INF is switched off
Automatically as soon as the input is disabled
FC01 FC04
Running proof alarm with automatic recover
The digital input set as Co1.. Co6 has not been activated by d1d, … d4d time
The compressor
1..4 is switched off and the safety timers start
Automatic – when safety timers are over
LC01 LC04
Running proof alarm with manual recover
5 running proof alarms happened in a hour.
The compressor
1..4 is switched off
Manual by means:
- Controller off-on
- Reset by keyboard
- Reset by monitoring system
PrSH
Low superheat Pre-allarm
The superheat is less than: SH< ASH2 + ASH0 for ASH1 time
Only warning
Automatic: when superheat: SH>ASH0+ASH2+1°C(2°F)
ALSH
Low superheat allarm
The superheat is less than: SH< ASH2 for ASH3 time
Regulation depends on ASH4: ASH4 = no: regulation not affected. ASH4 = yes: regulation is stopped.
Automatic: when superheat: SH> ASH5 + ASH2
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21. Technical features
Housing: Self extinguishing ABS. Case: 4 DIN modules 70x135mm with male and female connectors; depth 60mm. Mounting: DIN RAIL mounted in an omega (3) din rail. Protection: IP20. Connections: pluggable screw terminal block 2.5 mm2 wiring. Power supply: 230Vac ±10%. 50-60Hz, or 115Vac ±10%. 50-60Hz or 24Vac ±10%. 50-60Hz or
90÷260Vac 50-60Hz,
Power absorption: 6VA max. Display: 4 digits red led and 4 digit orange led. Inputs: 4 NTC probes, or 4 PTC probes or 2 4÷20mA or 0.5÷4.5Vdc transducer. Digital inputs: up to 8 free voltage, 2 inputs main voltage Relay outputs: 4 relay SPST, Rating according to the UL60730
Resistive 3A, 240VAC 50K cycles Inductive (G.P.) 3A, 240VAC 30K cycles Motor Load 240VAC, 1/8 hp (1.9FLA/11.4LRA), 30K cycles Pilot Duty 180VA, 240VAC 30K cycles
Triac output: Pilot Duty 20W, 24Vac and 830mA max
Pilot Duty 20W, 230Vac and 87mA max
Analogue output: 2 x 4÷20mA or 0÷10V, SELV, Limited Energy circuit <15W Serial output : RS485 standard Communication protocol: ModBus – RTU Data storing: on the non-volatile memory (EEPROM). Kind of action: 1B; Pollution grade: normal; Software class: A. Operating temperature: -10÷60 °C.; Storage temperature: -25÷80 °C. Relative humidity: 2085% (no condensing) Measuring range: NTC probe: -40÷110°C. Resolution: 0,1 °C; 1°F; 0.1bar; 1 PSI; Accuracy (ambient temp. 25°C): ±0,7 °C ±1 digit
VC660 keyboard Housing: self extinguishing ABS. Case: facia 64x164 mm; depth 23mm Mounting: panel mounting in a 56x72 mm panel cut-out with two screws.  3x2mm. Distance
between the holes 40mm
Protection: IP20; Frontal protection: IP65 Power supply: from XC645D power module, 12V, 100mA max, SELV, Limited Energy circuit
<15W
Display: : 4 digits red led and 4 digit orange led; Optional output: buzzer
22. Parameters – Default values
Label
Value
Menù
Description
Range
StC1
-10.0
Pr1
Set point for compressors
LSE÷HSE
SEtF
30.0
Pr1
Set point for fans
LSF÷HSF
OA1
dGS
Pr2
Load 1 configuration
nu - CPr1 - CPr2 - StP - dGS - 6dG -
dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –
Liq - HGi
OA2
CPr1
Pr2
Load 2 configuration
nu - CPr1 - CPr2 - StP - dGS - 6dG -
dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –
Liq - HGi
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Label
Value
Menù
Description
Range
OA3
FAn
Pr2
Load 3 configuration
nu - CPr1 - CPr2 - StP - dGS - 6dG -
dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –
Liq - HGi
OA4
FAn
Pr2
Load 4 configuration
nu - CPr1 - CPr2 - StP - dGS - 6dG -
dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –
Liq - HGi
dGty
SCrL
Pr2
Kind of digital compressor : Scroll or Stream
SCrL - StrM
StP
oP
Pr2
Valve output polarity
OP - CL
FtyP
404
Pr2
Refrigerant gas type
r22= R22; r134=134, r404=R404A; - 407A = r407A; 407C= r407C; 407F= r407F; 410= r410; 507=R507; CO2= CO2; r32 = r32; r290 = r290; r448 = r448A; r449 = r449A, r450 = r450A, r513= r513; 1234 = r1234ze
Sty
yES
Pr2
Compressor rotation
no - yES
rot
yES
Pr2
Fan rotation
no - yES
P1C
Cur
Pr2
P1 probe setting (4/20mA, 0-5V, ntc)
nP - Cur - tEn - ntc
PA04
-0.5
Pr2
4mA or 0.5V readout for P1 probe
(-1.0 ÷ PA20)BAR; (-15 ÷ PA20)PSI; (-100 ÷
PA20)KPA
PA20
11.0
Pr2
20mA or 4.5V readout for P1 probe
(PA04 ÷ 61.0)BAR; (PA04 ÷
885)PSI; (PA04 ÷ 6100)KPA
CAL
0.0
Pr2
P1 probe offset
-12.0÷12.0(°C); -20÷20 (°F); 12.0÷12.0 (bar);
- 200÷200 (PSI) -999÷999 (kPA)
P2C
Cur
Pr2
P2 probe setting (4/20mA, 0-5V, ntc)
nP - Cur - tEn - ntc
FA04
0.0
Pr2
4mA or 0.5V readout for P2 probe
(-1.0 ÷ FA20)BAR; (-15 ÷ FA20)PSI; (-100 ÷
FA20)KPA
FA20
30.0
Pr2
20mA or 4.5V readout for P2 probe
(PA04 ÷ 61.0)BAR; (PA04 ÷
885)PSI; (PA04 ÷ 6100)KPA
FCAL
0.0
Pr2
P2 probe offset
-12.0÷12.0(°C); -20÷20 (°F); 12.0÷12.0 (bar);
- 200÷200 (PSI) -999÷999 (kPA)
P3C
nP
Pr2
P3 probe setting (4/20mA, 0-5V, ntc)
nP - Cur - tEn - nt10 - nt86
3P04
-0.5
Pr2
4mA or 0.5V readout for P3 probe
(-1.0 ÷ FA20)BAR; (-15 ÷ FA20)PSI; (-100 ÷
FA20)KPA
3P20
11.0
Pr2
20mA or 4.5V readout for P3 probe
(PA04 ÷ 61.0)BAR; (PA04 ÷
885)PSI; (PA04 ÷ 6100)KPA
O3
0.0
Pr2
P3 probe offset
-12.0÷12.0(°C); -20÷20 (°F); 12.0÷12.0 (bar);
- 200÷200 (PSI) -999÷999 (kPA)
P4C
nP
Pr2
P4 probe setting (NTC 10K, NTC 86K)
nP - nt10 - nt86
O4
0.0
Pr2
P4 probe offset
-12.0÷12.0(°C); -20÷20 (°F)
FPb
P2
Pr2
Probe setting for fan
nP - P1 - P2 - P3
iF01
oA1
Pr2
Configurable digital input 1 function (terminals 13-14)
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
iF02
oA2
Pr2
Configurable digital input 2 function (terminals 13-15)
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
iF03
oA3
Pr2
Configurable digital input 3 function (terminals 16-17)
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
iF04
oA4
Pr2
Configurable digital input 4 function (terminals 16-18)
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
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Label
Value
Menù
Description
Range
iF05
nu
Pr2
Configurable digital input 5 function (terminals 19-20)
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
iF07
ES
Pr2
Configurable digital input 7 function (terminals 22-23)
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
iF08
LL
Pr2
Configurable digital input 8 function (terminals 22-24):
nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 ­InF - LP1 - LP2 - HP - ES - OFF - LL - SIL – EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6
iP01
cL
Pr2
Safety input for Load 1 polarity (13-14):
OP - CL
iP02
cL
Pr2
Safety input for Load 2 polarity (13-15):
OP - CL
iP03
cL
Pr2
Safety input for Load 3 polarity (16-17):
OP - CL
iP04
cL
Pr2
Safety input for Load 4 polarity (16-18):
OP - CL
iP05
cL
Pr2
Safety input for Load 5 polarity (19-20):
OP - CL
iP07
cL
Pr2
Configurable digital input i1F polarity (22-23):
OP - CL
iP08
cL
Pr2
Configurable digital input i2F polarity (22-24)
OP - CL
iP09
cL
Pr2
Polarity of High pressure-switch alarm (terminals 45-46)
OP - CL
iP10
cL
Pr2
Polarity of Low pressure-switch alarm (terminals 44-45)
OP - CL
d1d
0
Pr2
Dig. input set as oA1 or Co1 activation delay
0 ÷ 255 (sec)
d2d
0
Pr2
Dig. input set as oA2 or Co2 activation delay
0 ÷ 255 (sec)
d3d
0
Pr2
Dig. input set as oA3 or Co3 activation delay
0 ÷ 255 (sec)
d4d
0
Pr2
Dig. input set as oA4 or Co4 activation delay
0 ÷ 255 (sec)
did
20
Pr2
Liquid level alarm, signaling delay
0 ÷ 255 (min.)
didA
20
Pr2
External alarm, signaling delay:
0 ÷ 255 (min.)
ALMr
no
Pr2
Manual reset for compressor/fan alarms
no - yES
dEU
tPr
Pr2
Displaying measurement unit: pressure or temperature
tMP - PrS
CF
°C
Pr2
Measurement unit for temperature
°C - °F
PMU
Bar
Pr2
Measurement unit for pressure
BAr - PSI - PA
rES
dE
Pr2
Resolution for display and parameters
in - dE
dFE
no
Pr2
Pressure filter enabling
no - yES
dEU1
tPr
Pr2
Upper display: pressure or temperature selection
tMP - PrS
dSP2
P2
Pr2
Lower display default visualization
nu - P1 - P2 - P3 - P4 - StC1 - StC2 - SEtF
dEU2
tPr
Pr2
Lower display: pressure or temperature selection
tMP - PrS
Pbd
5.0
Pr2
Proportional band for compressors regulation
0.1÷30.0(°C); 1÷50 (°F); 0.1÷10.0(BAR); 1÷150(PSI) 10÷1000(KPA)
rS
0.0
Pr2
Band offset
-12.0÷12.0(°C) -20÷20(°F) -
12.0÷12.0(BAR) -200÷ 200(PSI) ­999÷999(KPA)
inC
500
Pr2
Integral time
0 ÷ 999 sec
dGSP
no
Pr2
Digital compressor always activated as first compressor
no - yES
SUt
2
Pr2
Digital input valve on at start up
0÷3s
tdS
15
Pr2
Cycle time for digital compressor
10÷40s
PM
30
Pr2
Minimum capacity for digital compressor
10÷PMA(dGty=ScrL) 0÷PMA(dGty=StrM)
PMA
100
Pr2
Maximum capacity for digital compressor
PM÷100
ton
60
Pr2
Time with digital compr. at PMA value before starting a load
0÷255s
toF
30
Pr2
Time with digital compr. at PM before turning off a load
0÷255s
MinP
0
Pr2
Minimum capacity threshold to start the safety lubrication function
0÷100
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Label
Value
Menù
Description
Range
tMin
180
Pr2
Max time at MinP to start the safety lubrication function
1÷255min
tMAS
3
Pr2
Time at PMA for digital compressor to restore the right lubrication
1÷255min
ESC
0.0
Pr1
Energy saving for compressors regulation
-50.0÷50.0(°C) -90÷90(°F) -
20.0÷20.0(BAR) -300÷300(PSI) ­2000÷2000(KPA)
OnOn
5
Pr2
Minimum delay between 2 switching on of the same compressor
0 ÷ 255 (min.)
OFOn
1
Pr2
Delay between the switching off and on of the same compressor
0 ÷ 255 (min.)
don
01:00
Pr2
Time delay between the insertion of two different loads
0 ÷ 99.5 (min.10sec)
doF
00:30
Pr2
Time delay between switching off of two different compressors
0 ÷ 99.5 (min.10sec)
donF
1:00
Pr2
Minimum time a stage stays ON
0 ÷ 99.5 (min.10sec)
MAon
0
Pr2
Maximum time a stage stays switched ON
0 ÷ 24 (hour)
FdLy
no
Pr2
'don' delay enabled also for the first request
no - yES
FdLF
no
Pr2
'doF' delay enabled also for the first switching off
no - yES
odo
20
Pr2
Regulation delay at power on
0 ÷ 255 (sec.)
LSE
-40.0
Pr2
Minimum set point (compressors)
-50.0÷HSE(°C) -58.0÷HSE(°F) PA04÷HSE(BAR,PSI,KPA)
HSE
10.0
Pr2
Maximum set point (compressors)
LSE÷150.0(°C) LSE÷302(°F) LSE÷PA20(BAR , PSI , KPA)
Lit
90.0
Pr2
Set point for liquid injection
0.0 ÷ 180.0°(°C) 32 ÷ 356(°F)
Lid
10.0
Pr2
Differential for liquid injection
0.1 ÷ 25.5° (°C) 1 ÷ 50° (°F)
LiPr
nP
Pr2
Probe selection for liquid injection
nP - P3 - P4
Pb
5.0
Pr2
Proportional band for fan regulation
0.1÷30.0(°C) 1÷50 (°F) 0.1÷10.0(BAR) 1÷150(PSI) 10÷1000(KPA)
ESF
0.0
Pr2
Energy saving differential for fan regulation
-50.0÷50.0(°C) -90÷90(°F) -
20.0÷20.0(BAR) -300÷300(PSI) ­2000÷2000(KPA)
PbES
0.0
Pr2
Band offset for fan regulation in ES
-50.0÷50.0(°C) -90÷90(°F) -
20.0÷20.0(BAR) -300÷300(PSI) ­2000÷2000(KPA)
Fon
30
Pr2
Time delay between the insertion of two different fan
0 ÷ 255 (sec)
FoF
15
Pr2
Time delay between switching off of two different fan
0 ÷ 255 (sec)
LSF
10.0
Pr2
Minimum set point (fan)
-50.0÷HSF(°C) -58.0÷HSF(°F)
FA04(FPb)÷HSF(BAR , PSI , KPA)
HSF
50.0
Pr2
Maximum set point (fan)
LSF÷150.0(°C) LSF÷302(°F) LSF÷FA20
(BAR , PSI , KPA)
PAO
30
Pr2
Alarm probe delay at power on
0 ÷ 255 (min.)
LAL
-40.0
Pr1
Pressure alarm set low limit (compressors)
-50.0÷HAL(°C); -58÷HAL(°F); PA04÷HAL(BAR , PSI , KPA)
HAL
10.0
Pr1
Pressure alarm set high limit (compressors)
LAL÷150.0(°C); LAL÷302(°F);
LAL÷PA20(BAR , PSI , KPA)
tAo
15
Pr1
Pressure/temperature alarm delay (compressors)
0 ÷ 255 (min.)
ELP
-45.0
Pr2
Electronic pressure switch threshold
-50.0÷STC1(°C) -58÷STC1(°F) PA04÷STC1(BAR , PSI , KPA)
SEr
999
Pr2
Working hour alarm set (tenth of ours)
1 ÷ 999 (0= disabled) (10 hour)
PEn
5
Pr2
Pressure switch maximum activations
0 ÷ 15
PEI
60
Pr2
Pressure switch activations time
0 ÷ 255 (min.)
SPr
1
Pr2
Compressors ON with faulty probe
0 ÷ 6
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Label
Value
Menù
Description
Range
dtL
110.0
Pr2
DLT high temperature alarm threshold
0÷180°C 32÷356°F
dLd
5
Pr2
DLT high temperature alarm delay
0÷15min
dLH
15.0
Pr2
DLT high temperature alarm differential for recovery
0.1÷25.5°C 1÷50°F
dtLi
nP
Pr2
Probe selection for DLT control
nP - P3 - P4
dtLP
50
Pr2
Digital Compressor Capacity percentage in case of discharge line temperature alarm
0÷80(%)
LAF
0.0
Pr1
Low pressure alarm set (fan)
-50.0÷HAF(°C); -58÷HAF(°F);
FA04÷HAF(BAR , PSI , KPA)
HAF
60.0
Pr1
High pressure alarm set (fan)
LAF÷150.0(°C) LAF÷302(°F)
LAF÷FA20(BAR , PSI , KPA)
AFd
5
Pr2
Pressure alarm delay
0 ÷ 255 (min)
HFc
YES
Pr2
Compressor off with high pressure (temperature) alarm
no - yES
HFdP
50
Pr2
Digital Compressor Capacity percentage in case of high pressure (temperature) alarm
0÷80(%)
dHF
5
Pr2
Interval between 2 compressors turning off with high pressure (temperature) alarm
1÷24 (sec.)
PnF
5
Pr2
Fan pressure switch maximum activations
0 ÷15
PiF
60
Pr2
Fan pressure switch activations time
0 ÷ 255 (min)
FPr
1
Pr2
Fan ON with faulty probe
0 ÷ 6
ASH0
5
Pr2
Differential for low superheat pre-alarm
0.1 to 30.0°C/ 1 to 60°F
ASH1
240
Pr2
Delay for signalling low superheat pre-alarm
0÷255 sec
ASH2
5
Pr2
Low suction superheat alarm threshold
0.1÷15.0°C/ 1÷30°F
ASH3
120
Pr2
Delay for signalling low superheat alarm
0÷255 sec
ASH4
no
Pr2
Switching off compressors with low superheat alarm
No, Yes
ASH5
5
Pr2
Differential to restart regulation after of low superheat alarm with compressor stop
0.1÷15.0°C/ 1÷30°F
ASH6
1
Pr2
Delay to restart regulation after superheat > ASH2+ASH5
0÷255 min
ASH7
10
Pr2
Superheat value to enable hot gas injecting valve
0.1÷30.0°C/ 1÷60°F
ASH8
2
Pr2
Differential for ASH7
0.1÷15.0°C/ 1÷30°F
ASH9
nP
Pr2
Probe selection for superheat monitoring
nP(0) - P3(1) - P4(2)
dSEP
nP
Pr2
Dynamic Set point function enabled
nP - P3 - P4
dSES
35.0
Pr2
External temperature set for DYNAMIC SET POINT function
-50.0 ÷ 150.0 (°C) -58 ÷ 302 (°F)
dSEb
-20.0
Pr2
Proportional band DYNAMIC SET POINT
-50.0 ÷ 50.0(°C) -90 ÷ 90 (°F)
dSEd
5.0
Pr2
Differential for DYNAMIC SET POINT
-50.0÷50.0°C; -90÷90(°F) -20.0÷20.0(BAR)
-300÷300(PSI) -2000÷2000(KPA)
AOC
Cur
Pr2
Analogue output working mode
Cur – tEn
AOF
nu
Pr2
Analog output 1 function
nu - InC1 – InC2 – InF
AOP
nP
Pr2
Reference probe for the analog output 1
nP(0) - P3(1) - P4(2)
LAO
0
Pr2
Temperature value associated to minimum value of analog output (AOM)
-50.0÷150.0(°C) -58÷302(°F)
UAO
100
Pr2
Temperature value associated to the maximum value of analog output, 10V or 20mA
-50.0÷150.0(°C) -58÷302(°F)
AOM
40
Pr2
Minimum value of analogue output
0 ÷ 100 (%)
AOt
5
Pr2
Time with analog output at max when after exceeding AOM
0÷15s
MPM
100
Pr2
Maximum % variation per minute
nu, 1 ÷ 100%
SAO
80
Pr2
Percentage of analog output in case of probe failure
0 ÷ 100 (%)
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Label
Value
Menù
Description
Range
AOH
70
Pr2
Maximum analog output percentage when silence mode function is enabled
0 ÷ 100 (%)
tbA
YES
Pr1
Alarm relay silencing
no – yES
OAP
cL
Pr2
Polarity alarm relay
OP – CL
oFF
no
Pr2
off function enabled
no – yES
bUr
YES
Pr2
Buzzer enabled
no – yES
Adr
1
Pr2
Serial address
1 ÷ 247
rEL
3.4
Pr2
Release firmware
Readable only
Ptb
Pr2
Parameter table code
Readable only
Pr2
-
Pr1
Pr2 access
Readable only
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