Emerson Clarity II Instruction Manual

Clarity II™ Turbidimeter
Turbidity Measurement System
Instruction Manual
PN 51-T1055/rev.I February 2006
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
• Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.
• For clarification of instructions, contact your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electri­cal and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protective covers must be in place unless qualified personnel are performing maintenance.
• If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
WARNINGS
RISK OF ELECTRICAL SHOCK
Equipment protected throughout by double insulation.
• Installation of cable connections and servicing of this product require access to shock hazard voltage levels.
• Main power and relay contacts wired to separate power source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bush­ings and jumper wires.
• Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental pro­tection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front and rear panels fastened and in place over terminal area.
• Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.
Proper relay use and configuration is the responsibility
of the user.
CAUTION
This product generates, uses, and can radiate radio fre­quency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interference. As temporarily permitted by reg­ulation, this unit has not been tested for compliance within the limits of Class A computing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.
WARNING
This product is not intended for use in the light industrial, residential or commercial environments per the instrument’s certification to EN50081-2.
Emerson Process Management
Rosemount Analytical Inc.
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2006
C
QUICK START GUIDE
FOR CLARITY II TURBIDIMETER
1. Refer to Section 2.0 for installation instructions.
2. The sensor cable is pre-wired to a plug that inserts into a receiving socket in the analyzer. The cable also passes through a strain relief fitting. To install the cable…
a. Remove the wrenching nut from the strain relief fitting.
b. Insert the plug through the hole in the bottom of the enclosure nearest the sensor socket. Seat the fitting in the
hole.
c. Slide the wrenching nut over the plug and screw it onto the fitting.
d. Loosen the cable nut so the cable slides easily.
e. Insert the plug into the appropriate receptacle on the circuit board.
f. Adjust the cable slack in the enclosure and tighten the cable nut. For the wall/pipe mount version, be sure to
leave sufficient cable in the enclosure to avoid stress on the cable and connections.
g. Plug the cable into the back of the sensor.
h. Place the sensor in either the measuring chamber or the calibration cup. The sensor must be in a dark place
when power is first applied to the analyzer.
3. Make power, alarm, and output connections as shown in the drawing below.
CONTINUED ON THE FOLLOWING PAGE
Power, Alarm, and Output Connections
Panel Mount version
The release clip on the sensor plug
faces the top of the analyzer enclosure.
Wall/Pipe Mount version
The release clip on the sensor
plug faces the user.
D
6. Choose the desired language. Move the cursor to >> and press ENTER to show more choices.
7. Choose the number of sensors. This screen will be displayed only for dual input analyzers.
8. Choose Turbidity or TSS (total suspended solids). If you choose TSS you must enter a calibration curve. Refer to Section 6.5.
9. Choose units for turbidity (NTU, FTU, FNU) or TSS (ppm, mg/L, none).
10. If you have a dual input analyzer the screen at left appears. Repeat steps 8 and 9 for the second sensor.
11. The main display appears. The initial turbidity reading will be 0.000 NTU. Over the next 60 seconds the reading will gradually reach a final value. The error in the displayed value may be as great as 20%. For best results, the sensor must be calibrated. See Section 6.0.
The outputs and alarms are assigned to default values. To change settings, refer to Section 5.0, Programming the Analyzer. To reinstall factory settings and return to Quick Start, see Section 5.9.
# of sensors?
One
TTwwoo
Sensor2 is for:
TTuurrbbiiddiittyy
TSS
Sensor1 is for:
TTuurrbbiiddiittyy
TSS
Units?
NNTTUU
FTU FNU
Units?
ppppmm
mg/L none
4. Once connections are secured and verified, apply power to the analyzer.
5. When the analyzer is powered up for the first time Quick Start screens appear. Using Quick Start is easy.
a. A blinking field shows the position of the cursor.
b. Use the  or  key to move the cursor left or right. Use the  or  key to increase or decrease the value of a
digit. Use the  or  key to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT also returns the
display to the language selection screen.
EEnngglliisshh
Fran ais
Espa ol >>
QUICK REFERENCE GUIDE
MENU TREE FOR TURBIDITY/TSS MEASUREMENTS
About This Document
This manual contains instructions for installation and operation of the Clarity II Model T1055 Turbidimeter.
The following list provides notes concerning all revisions of this document.
Rev
. Level
Date Notes
A 5/04 This is the CD-launch version containing only installation
information.
B 6/04 This is the electronic launch version, which added more detail
instructions for programming and troubleshooting.
C 11/04 This is the initial full release of the product manual. The manual
has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering.
D 1/05 Updated ordering matrix, added lamp calibration section,
revised information screens section.
E 3/05 Revised panel mount drawing.
F 7/05 Revised text on pp. 32 & 34; revised text & figure on page 46.
G 10/05 Revised text on pp 9 & 47 and drawings on pp. 10 & 48 to
show new molded debubbler; revised debubbler specifications. Addition of agency-required warnings to pp. 12, 43, 45, & 48.
H 1/06 Revised Analyzer Enclosure Specifications - page 2.
I 2/06 Added FM and CSA Non-Incendive approval ratings to
Specifications - Analyzer, page 2.
Added FM and CSA Non-Incendive installation control drawings to section 3.0 - Wiring, pp. 12-15.
i
MODEL CLARITY II TABLE OF CONTENTS
MODEL CLARITY II TURBIDIMETER
TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS .............................................................................. 1
1.1 Features and Applications...................................................................................................... 1
1.2 Specifications ......................................................................................................................... 2
2.0 INSTALLATION...................................................................................................................... 3
2.1 Unpacking and Inspection ...................................................................................................... 3
2.2 Installation — Analyzer........................................................................................................... 3
2.3 Installation — Flow Chamber and Debubbler......................................................................... 7
2.4 Installation — Sensor ............................................................................................................. 9
2.5 Sample Point .......................................................................................................................... 9
3.0 WIRING .................................................................................................................................. 10
3.1 Preparing Conduit Openings .................................................................................................. 10
3.2 Power, Alarm, Output, and Sensor Connections ................................................................... 10
3.3 Non-Incendive Installation Control Drawings ......................................................................... 12
4.0 DISPLAY AND OPERATION ................................................................................................. 16
4.1 Display.................................................................................................................................... 16
4.2 Keypad ................................................................................................................................... 16
4.3 Programming and Calibrating the Solu Comp II - Tutorial...................................................... 17
4.4 Security .................................................................................................................................. 18
4.5 Using Hold.............................................................................................................................. 18
5.0 PROGRAMMING THE ANALYZER....................................................................................... 19
5.1 General................................................................................................................................... 19
5.2 Changing StartUp Settings..................................................................................................... 19
5.3 Configuring and Ranging the Outputs .................................................................................... 22
5.4 Configuring Alarms and Assigning Setpoints.......................................................................... 23
5.5 Choosing Turbidity or Total Suspended Solids ....................................................................... 26
5.6 Choosing Single Sensor or Dual Sensor Input....................................................................... 29
5.7 Setting a Security Code.......................................................................................................... 30
5.8 Noise Rejection ...................................................................................................................... 30
5.9 Resetting Factory Default Settings......................................................................................... 31
5.10 Selecting a Default Screen, Language, and Screen Contrast................................................ 32
6.0 CALIBRATION ....................................................................................................................... 34
6.1 Introduction............................................................................................................................. 34
6.2 Calibrating Against a User-Prepared Standard ...................................................................... 34
6.3 Calibrating Against a Commercial Standard........................................................................... 37
6.4 Calibrating the Turbidity Sensor Against a Grab Sample ....................................................... 39
6.5 Lamp Calibration .................................................................................................................... 41
6.6 Using the Dry Check Standard............................................................................................... 42
6.7 Entering a Turbidity to TSS Conversion Equation.................................................................. 43
6.8 Calibrating Current Outputs.................................................................................................... 45
7.0 MAINTENANCE .................................................................................................................... 46
7.1 SoluComp II Analyzer............................................................................................................. 46
7.2 Sensor .................................................................................................................................... 48
7.3 Debubbler and Measuring Chamber ...................................................................................... 49
7.4 List of Replacement Parts ...................................................................................................... 50
8.0 TROUBLESHOOTING........................................................................................................... 51
8.1 Overview ................................................................................................................................ 51
8.2 Troubleshooting Using Fault Codes ....................................................................................... 51
8.3 Troubleshooting Calibration Problems ................................................................................... 53
8.4 Troubleshooting Other Problems............................................................................................ 54
8.5 Information Screens ............................................................................................................... 56
9.0 RETURN OF MATERIAL ...................................................................................................... 58
MODEL CLARITY II TABLE OF CONTENTS
LIST OF FIGURES
Number Title Page
2-1 Panel Mount Installation ........................................................................................... 4
2-2 Pipe Mount Installation ............................................................................................. 5
2-3 Surface Mount Installation........................................................................................ 6
2-4 Opening the Supporting Clamps .............................................................................. 7
2-5 Debubbler and Flow Chamber ................................................................................. 7
2-6 Sensor ...................................................................................................................... 9
2-7 Sampling for Turbidity............................................................................................... 9
3-1 Removing the Knockouts ......................................................................................... 10
3-2 Wiring Diagram for Model T1055-10 analyzer (panel mount version)...................... 10
3-3 Wiring Diagram for Model T1055-11 analyzer (wall/pipe mount version) ................. 10
3-4 Non-Incendive Field Wiring (FM) T1055-10 ............................................................. 12
3-5 Non-Incendive Field Wiring (FM) T1055-11.............................................................. 13
3-6 Non-Incendive Field Wiring (CSA) T1055-10 ........................................................... 14
3-7 Non-Incendive Field Wiring (CSA) T1055-11 ........................................................... 15
4-1 Displays During Normal Operation........................................................................... 16
4-2 Solu Comp II Keypad ............................................................................................... 16
5-1 Assigning Outputs 1 and 2 in a dual input instrument ............................................. 17
5-2 High Alarm Logic ..................................................................................................... 19
5-3 Low Alarm Logic ....................................................................................................... 19
5-4 Turbidity Sensor — General..................................................................................... 22
5-5 Turbidity Sensor — EPA 180.1................................................................................. 22
5-6 Turbidity Sensor — ISO 7027................................................................................... 23
6-1 Calibration Against a User-Prepared Standard ........................................................ 30
6-2 Converting Turbidity to TSS ..................................................................................... 39
6-3 Lowest Turbidity (TSS) ............................................................................................. 39
7-1 Exploded View of Solu Comp II (Panel Mount Version) ........................................... 42
7-2 Exploded View of Solu Comp II (Pipe/Surface Mount Version) ................................ 43
7-3 Replacing the Lamp/LED Board............................................................................... 44
LIST OF TABLES
Number Title Page
5-1 Default Settings ........................................................................................................ 20
7-1 Replacement Parts for Solu Comp II (Panel Mount Version) ................................... 46
7-2 Replacement Parts for Solu Comp II (Pipe/Surface Mount Version) ........................ 47
APPENDIX
APPENDIX .............................................................................................................. 59
ii
1
MODEL CLARITY II SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0.
DESCRIPTION AND SPECIFICATIONS
• COMPLETE SYSTEM includes single or dual input analyzer, sensor(s), and debub­bler assembly
• CHOOSE U.S. EPA METHOD 180.1 or ISO METHOD 7027 compliant sensors
• RANGE 0-200 NTU
• RESOLUTION 0.001 NTU
• FULL FEATURED ANALYZER with fully scalable analog outputs and optional fully programmable alarms
• INTUITIVE, USER-FRIENDLY MENU in six languages makes setup and calibration easy
Clarity II is a trademark of Emerson Process Management.
FEATURES AND APPLICATIONS
The Clarity II turbidimeter is intended for the determi­nation of turbidity in water. Low stray light, high stabili­ty, efficient bubble rejection, and a display resolution of
0.001 NTU make Clarity II ideal for monitoring the tur-
bidity of filtered drinking water. Because it measures turbidity as high as 200 NTU, Clarity II is also suitable for most raw waters. The Clarity II turbidimeter can be used in applications other than drinking water treat­ment. Examples are monitoring wastewater dis­charges, condensate returns, and clarifiers.
Both USEPA 180.1 and ISO 7027-compliant sensors are available. USEPA 180.1 sensors use a visible light source. ISO 7027 sensors use a near infrared LED. For regulatory monitoring in the United States, USEPA
180.1 sensors must be used. Regulatory agencies in
other countries may have different requirements.
The Clarity II turbidimeter consists of an analyzer, which accepts either one or two sensors, the sensors themselves, and a debubbler/measuring chamber and cable for each sensor. The cable plugs into the sensor and the analyzer, making setup fast and easy. Sensors can be located as far as 50 ft (15.2 m) away from the analyzer.
The Clarity II turbidimeter incorporates the popular and easy to use Solu Comp II analyzer. Menu flows and prompts are so intuitive that a manual is practical­ly not needed. Analog outputs are fully scalable. An optional alarm board with three relays is also avail­able. Alarms are fully programmable for high/low logic and dead band. To simplify programming, the analyzer automatically detects whether an EPA 180.1 or ISO 7027 sensor is being used.
Clarity II is available in an optional configuration in which the analyzer, sensor(s), and debubbling flow cell(s) are mounted on a single back plate. The sensor cables are pre-wired to the analyzer, so setup is exceptionally fast and easy. All the user does is mount the unit on a wall, bring in power and sample, and pro­vide a drain. To order this option, consult the factory.
A dry check is also available to periodically confirm Clarity II operation.
2
MODEL CLARITY II SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.2 SPECIFICATIONS — ANALYZER
Enclosure: ABS (panel mount), polycarbonate (pipe/wall
mount); NEMA 4X/CSA 4 (IP65)
Dimensions:
Panel mount version: 6.10 X 6.10 X 3.72 in (155 X 155 X
94.5 mm)
Pipe/ Wall mount version: 6.23 X 6.23 X 3.23 in (158 X 158 X
82 mm)
Conduit openings: Accepts PG 13.5 or ½-in fittings. Display: Two line, 16-character back lit display. Character
height 4.8 mm. Display can be customized to meet individ­ual requirements.
Security Code: 3-digit code prevents accidental or unautho-
rized changes in instrument settings and calibration.
Languages: English, German, Spanish, Italian, French,
Portuguese
Units: Turbidity (NTU, FTU, or FNU); total suspended solids
(mg/L, ppm, or no units)
Display resolution-turbidity: 4 digits; decimal point moves
from x.xxx to xxx.x
Display resolution-TSS: 4 digits; decimal point moves from
x.xxx to xxxx
Calibration methods: user-prepared standard, commercially
prepared standard, or grab sample. For total suspended solids user must provide a linear calibration equation.
Ambient temperature and humidity: 0 to 50°C, (32 to 122°F);
RH 10 to 90% (non-condensing)
Power: 85 to 265 Vac, 47.5 to 65.0 Hz. Maximum current with-
out option -60 alarm board: 1.0 amp, with option -60 alarm board: 1.3 amp.
Equipment protected by double insulation.
Hazardous Location:
Class I, Div. 2, Groups A, B, C, & D: T3C Tamb 0°-50°C Suitable for use in Class II and III, Division 2, Groups E, F and G. Enclosure Type 4/4X
Install in accordance with control drawing no. 1400311 or 1400312 (FM).
Install in accordance with control drawing no. 1400313 or 1400314 (CSA).
(Ordinary Location only)
Inputs: Choice of single or dual input RFI/EMI: EN-61326 LVD: EN-61010-1 Outputs: Single input analyzer has single output. Dual input
analyzer has dual outputs. Outputs are 0-20 mA or 4-20 mA isolated. Maximum load is 600 ohms. Output dampen­ing with 5 sec time constant is user-selectable.
Output Accuracy: 0.05 mA Alarms: Optional alarm relay board includes three alarms.
Alarm 3 can be configured as a fault alarm in-stead of a process alarm. Each relay can be configured independent­ly. Alarm logic (low or high) and dead band are user-pro­grammable.
Relays: Form C, single pole, double throw, epoxy sealed. Alarm Board Ratings:
Field wiring terminals: removable terminal blocks for power,
analog outputs, and sensors
SPECIFICATIONS — SENSOR
Method: EPA 180.1 or ISO 7027 (using 860 nm LED source).
Must be specified when ordering.
Incandescent lamp life: two years LED life: five years Wetted materials: Delrin1, glass, EPDM Accuracy after calibration at 20.0 NTU:
0 - 1 NTU: ±2% of reading or ±0.015 NTU, whichever is greater.
0 - 20 NTU: ±2% of reading
Cable: 20 ft (6.1 m) or 50 ft (15.2 m). Maximum 50 ft
(15.2 m). Connector is IP65.
Maximum Pressure: 30 psig (308 kPa abs) Temperature: 40 - 95°F (5 - 35°C)
1
Delrin is a registered trademark of DuPont Performance Elastomers.
SPECIFICATIONS — DEBUBBLER AND FLOW CHAMBER
Dimensions: 18.1 in. x 4.1 in. diam. (460 mm x 104 mm diam.)
(approx.)
Wetted materials: ABS, EPDM Inlet: compression fitting accepts 1/4 in. OD tubing; fitting can
be removed to provide 1/4 in. FNPT
Drain: barbed fitting accepts 3/8 in. ID tubing; fitting can be
removed to provide 1/4 in. FNPT. Must drain to atmos­phere.
Sample temperature: 40 - 95°F (5 - 35°C) Minimum inlet pressure : 3.5 psig (125 kPa abs). 3.5 psig will
provide about 250 mL/min sample flow.
Maximum inlet pressure: 30 psig (308 kPa abs). Do not block
drain tube.
Recommended sample flow: 250 - 750 mL/min Response Time: The table shows the time in minutes to per-
cent of final value following a step change in turbidity.
SPECIFICATIONS — MISCELLANEOUS
Weight/shipping weight:
Sensor: 1 lb/2 lb (0.5 kg/1.0 kg) Analyzer: 2 lb/3 lb (1.0 kg/1.5 kg) Debubbler: 3 lb/4 lb (1.5 kg/2.0 kg)
(rounded to the nearest lb or 0.5 kg)
Specifications subject to change without notice.
Resistive Inductive 115 Vac 5.0 A 3.0 A 230 Vac 5.0 A 1.5 A
reponse time (minutes)
% response following
4 gph 12 gph
step change
(250 mL/min) (750 mL/min)
10 2.0 0.5
50 2.5 1.0
90 4.5 2.5
99 7.0 4.0
SECTION 2.0.
INSTALLATION
2.1 UNPACKING AND INSPECTION
The Clarity II Turbidimeter is a complete system for the determination of turbidity in drinking water. The system consists of the analyzer, sensor(s), cable(s), and flow chamber/debubbler(s). Consult the table to verify that you have received the parts for the option you ordered.
(1)
The analyzer model number is printed on a label attached to the side of the instrument. For example, if you
ordered a panel mount, dual input analyzer, with alarm board, the label should read: T1055-10-22-60.
2.2 INSTALLATION — ANALYZER
2.2.1 General Information
1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem­peratures.
2. Install the analyzer in an area where vibrations and electromagnetic and radio frequency interference are min­imized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. Do not run AC power and relay wiring through the top conduit openings. Keep AC power and relay wiring separate from other wiring in the analyzer after installation.
5. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.
6. See Section 3.1 for removal of conduit knockouts.
7. To reduce the likelihood of stress on wiring connections, remove the hinged front panel (-11 models) from the base during wiring installation. Allow sufficient wire length to avoid stress on conductors.
Item Model/part number
(1)
Analyzer-panel mount
(1)
T1055-[10]-[ ] Analyzer-pipe/wall mount T1055-[11]-[ ] Analyzer-single input T1055-[ ]-[21] Analyzer-dual input T1055-[ ]-[22] Analyzer- alarm board input T1055-[ ]-[ ]-[60] Sensor-EPA standard 8-0108-0002-EPA Sensor-ISO standard 8-0108-0003-ISO Cable-3 ft (0.9 m) 24138-00 Cable-20 ft (6.1 m) 24097-00 Cable-50 ft (15.2 m) 24098-00 Calibration cup 24101-00 Molded chamber/debubbler 24170-00
Type of Mounting Section
Panel 2.2.2
Pipe 2.2.3
Surface 2.2.4
MODEL CLARITY II SECTION 2.0
INSTALLATION
3
4
MODEL CLARITY II SECTION 2.0
INSTALLATION
FIGURE 2-1. Panel Mount Installation
Access to the wiring terminals is through the rear cover. Four screws hold the cover in place.
2.2.2 Panel Mounting.
MILLIMETER
INCH
FIGURE 2-2. Pipe Mount Installation
The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.
2.2.3 Pipe Mounting.
MILLIMETER
INCH
MODEL CLARITY II SECTION 2.0
INSTALLATION
5
6
MODEL CLARITY II SECTION 2.0
INSTALLATION
FIGURE 2-3. Surface Mount Installation
The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.
2.2.4 Surface Mounting.
MILLIMETER
INCH
2.3 INSTALLATION — DEBUBBLER ASSEMBLY
See Figure 2-4 for installation.
Connect the sample line to the inlet fitting. The fitting accepts 1/4-inch OD tubing. See Section 2.6 for recom­mended installation of the sample port.
Attach a piece of 3/8 inch ID soft tubing to the drain fitting. The debubbler must drain to atmosphere.
NOTE
During operation, the debubbler is under pressure. A 0.040 inch (1 mm) orifice in the outlet pro­vides the pressure. Back pressure helps prevent outgassing, which can lead to bubbles accu­mulating on the sensor face resulting in erroneous readings. DO NOT EXCEED 30 psig (308 kPa abs) inlet pressure.
The amount of pressure in the debubbler can be estimated from the flow rate. See Table 2-1.
To control and monitor sample flow, a valved rotameter with fittings is available (PN 24103-00). Attach the rotameter to the debubbler outlet. The rotameter can also be used to increase back pressure on the debubbler if additional pressure is needed to prevent outgassing.
MODEL CLARITY II SECTION 2.0
INSTALLATION
CAUTION
BEFORE REMOVING THE SENSOR, be absolutely certain the process pressure is reduced to 0 psig and the process temperature is at a safe level.
TABLE 2-1. Approximate debubbler pressure
as a function of flow (0.040 inch outlet orifice)
gph psig
21
43
68
814
10 21
11 26
12 31
——
mL/min kPa abs
100 110
200 120
300 140
400 160
500 190
600 240
700 280
800 340
7
8
FIGURE 2-4. Debubbler and Flow Chamber
INCH
MILLIMETER
MODEL CLARITY II SECTION 2.0
INSTALLATION
9
2.4 INSTALLATION — SENSOR
Unscrew the nut on the side of the debubbler. Insert the sensor in the mouth of the measuring chamber. Be sure the pin on the debubbler lines up with the hole in the sensor. Replace the nut. Remove the protective cap from the sensor and screw the cable onto the receptacle. The plug and receptacle are keyed for proper alignment.
2.5 SAMPLE POINT
Locate the sample tap to minimize pickup of sediment or air. See Figure 2-6. If possible, install a sampling port that extends one or two inches (25 - 50 mm) into the pipe. Use ¼ inch OD rigid plastic tubing. Avoid soft plastic tubing if possible. To reduce sample lag time, install the debubbler and flow chamber as close to the sample tap as possible.
FIGURE 2-6. Sampling for Turbidity
FIGURE 2-5. Sensor
INCH
MILLIMETER
DWG. NO. REV.
40T105501 A
MODEL CLARITY II SECTION 2.0
INSTALLATION
1010
MODEL CLARITY II SECTION 3.0
WIRING
SECTION 3.0.
WIRING
3.1 PREPARING CONDUIT OPENINGS
The analyzer enclosure has five conduit openings. Two are open and three are knockouts.
Conduit openings accept 1/2-inch conduit fittings or PG 13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs.
NOTE
Use watertight fittings and hubs that comply with the requirements of UL514B. Connect the conduit hub to the conduit before attaching the fitting to the analyzer (UL508-26.16).
Figure 3-1 shows how to remove the knockouts. The knock­out grooves are on the outside of the case. Place the screw­driver blade on the inside of the case and align it approxi­mately along the groove. Rap the screwdriver sharply with a hammer until the groove cracks. Move the screwdriver to an uncracked portion of the groove and continue the process until the knockout falls out. Use a small knife blade to remove the flash from the inside of the hole.
3.2 POWER, ALARM, OUTPUT, AND SENSOR CONNECTIONS
3.2.1 General Information
The analyzer is available in two mounting configurations.The positions of the power, alarm, output, and sensor ter­minal blocks are different in each. See Figure 3-2 (panel mount) or Figure 3-3 (pipe/wall mount).
To reduce the likelihood of stress on wiring connections, keep the hinged front panel (-11 option only) attached to the back cover while installing wiring. Be sure there is sufficient cable within the analyzer enclosure to avoid stress on conductors and connections.
For ease of wiring, connections for power, outputs, and alarms are removable.
FIGURE 3-1. Removing the Knockouts
FIGURE 3-2. Wiring Diagram for Model T1055-10
analyzer (panel mount version)
The release clip on the sensor plug faces
the top of the analyzer enclosure.
FIGURE 3-3. Wiring Diagram for Model T1055-11
analyzer (wall/pipe mount version)
The release clip on the sensor plug faces the user.
3.2.2 Sensor
The sensor cable is pre-wired to a plug that inserts into a receiving socket in the analyzer. See Figures 3-2 and 3-3 for the locations of the sockets. If you are using a single input analyzer, be sure to plug the sensor into the SENSOR 1 receptacle. The cable also passes through a strain relief fitting. To install the cable…
1. Remove the wrenching nut from the strain relief fitting.
2. Insert the plug through the hole in the bottom of the enclosure nearest the sensor socket. Seat the fitting in the hole.
3. Slide the wrenching nut over the cable plug and screw it onto the fitting.
4. Loosen the cable nut so the cable slides easily.
5. Insert the plug into the appropriate receptacle. To remove the plug, squeeze the release clip and pull straight out.
6. Adjust the cable slack in the enclosure and tighten the cable nut. Be sure to allow sufficient slack to avoid plac­ing stress on the cable and connections.
7. Plug the cable into the back of the sensor.
8. Place the sensor in either the measuring chamber or the calibration cup. The sensor must be in a dark place
when power is first appled to the analyzer.
3.2.3 Power, Alarm, and Ouput
AC wiring should be 14 gauge or greater. Provide a switch or breaker to disconnect the analyzer from the main power supply. Install the switch or breaker near the analyzer and label it as the disconnecting device for the analyzer.
Keep sensor and output signal wiring separate from power wiring. Do not run sensor and power wiring in the same conduit or close together in a cable tray.
For best EMI/RFI protection use shielded output signal cable enclosed in an earth-grounded metal conduit. Connect the shield to earth ground.
Do not apply power to the analyzer until all connections are secured and verified.
3.2.4
The sensor cable is rated as Non-Incendive field wiring by FM and CSA.
The AC power wiring, analog output wiring, and alarm wiring (optional configuration) is not
rated as Non-Incendive and must be installed in metal conduit. Refer to the FM and CSA control drawings herein, Figures 3-4 through 3-7, for proper installation in hazardous areas.
WARNING: RISK OF ELECTRICAL SHOCK
AC connections and grounding must be in compliance with UL 508 or local electrical code. DO NOT apply power to the analyz­er until all electrical connections are verified and secure.
MODEL CLARITY II SECTION 3.0
WIRING
WARNING!
Explosion hazard. Do not disconnect equipment when a flammable or combustible atmosphere is present.
WARNING!
Exposure to some chemicals may degrade the sealing properties of materials used in the following device: PN AZ8-1CH-6DSEA (Zettler Inc.)
11
12
MODEL CLARITY II SECTION 3.0
WIRING
FIGURE 3-4. Non-Incendive Field Wiring (FM) T1055-10
1400311
C
CHECKED/APPROVED
DATE
1
BY
REVISION
WARNING
!
2
LTR ECO DESCRIPTION
PROCESS MEDIA ONLY
FOR USE W IT H NON-FLAMMABLE
C
TURBIDITY
CLARITY II
SENSOR #2
(OPTIONAL)
6 5
TURBIDITY
CLARITY II
B
REV
REV
REV
REV
REV
REV
FM C
THIS DOCUMENT IS
CERTIFIED BY
SENSOR #1
6 5
AREA
SENSOR CABLE
IS SHIELDED
SENSOR CABLE
IS SHIE LDED
UNCLASSIFIED
A
C
REV
ANALYTICAL
ROSEMOUNT
W/O AGENCY APPROVAL
REVISIONS NOT PERMITTED
T1055-10
SHEET 1 OF 1
12
1400311
NON INCENDIVE FIELD
Emerson
PROCESS MAN A GE M EN T
TITLE
DATE
1/5/05
12/7/04
B. JOHNSON
J. FLOCK
APPROVALS
DRAWN
CHECKED
NONE
DWG NO
WIRING INSTALLATION (FM)
SIZE
SCALE: WEIGHT:
C
1/5/05
J. FLOCK
THIS FILE CREATED USING
SOLID EDGE
ENG APVD
C9160
REV
ECO NORELEASE DATE
AUG 1, 2005
WIRING (VAC)
(OPTIONAL)
T1055-10
CLAS S II, III, DIV 2, G PS E-G
HAZARDOU S AREA
CLASS I, DIV. 2, GPS A-D, 0 - 50  C
3
ALARM
ANGLES – 1/2.
.XX – .03 .XXX – .010
DIMENSIONS ARE IN INCHES
NOMINAL SURFACE FINISH: 125
MACHINE FILLET RADII .020 MAX
REMOVE BURRS & SHARP EDGES
FINISH
MATERIAL
3
NEC (ANSI-NFPA 70 )
3
ANALOG OUTPUT
4
METAL CONDUIT
METAL CONDUIT
VAC
115/230
POWER SUPPLY
METAL CO N DUIT
AREA
4
UNCLASSIFIED
Rosemount Analytical, and is not to be made available
to those who may compete with Rosemount Analytical.
This document contains information proprietary to
D
C
3 GROUND CONNECT ION MA Y BE MAD E IN HAZARDOUS A REA.
2. SEAL REQUIRED AT EACH C ONDUIT ENTRANCE.
6 NON INCENDIVE FIELD WIRING IS ALLOWED.
5 MAX CABLE LENGT H IS 50 FEET.
4. NO REVISION TO DRAWING WITHOUT FM APPROVAL.
B
A
1. INSTALLATION MUST CONFORM TO THE NOTES: UNLESS OTHERWISE SPECIFIED
MODEL CLARITY II SECTION 3.0
WIRING
13
FIGURE 3-5. Non-Incendive Field Wiring (FM) T1055-11
1400312
C
CHECKED/APPROVED
DATE
1
BY
REVISION
C
TURBIDITY
CLARITY II
SENSOR #2
(OPTIONAL)
6 5
TURBIDITY
CLARITY II
B
C
REV
REV
REV
REV
REV
REV
FM
THIS DOCUMENT IS
CERTIFIED BY
SENSOR #1
6 5
WARNING
!
2
PROCESS MEDIA ONLY
FOR USE W IT H NON-FLAMMABLE
SENSOR CABLE
IS SHIE LDED
SENSOR CABLE
IS SHIELDED
AREA
UNCLASSIFIED
A
REV
C
ANALYTICAL
ROSEMOUNT
W/O AGENCY APPROVAL
REVISIONS NOT PERMITTED
T1055-11
SHEET 1 OF 1
12
1400312
NON INCENDIVE FIELD
Emerson
PROCESS MAN A GE M EN T
TITLE
DATE
1/5/05
12/8/04
B. JOHNSON
J. FLOCK
APPROVALS
DRAWN
CHECKED
NONE
DWG NO
WIRING INSTALLATION (FM)
SIZE
SCALE: WEIGHT:
C
1/5/05
J. FLOCK
THIS FILE CREATED USING
SOLID EDGE
ENG APVD
LTR ECO DESCRIPTION
ANGLES – 1/2.
.XX – .03 .XXX – .010
DIMENSIONS ARE IN INCHES
NOMINAL SURFACE FINISH: 125
MACHINE FILLET RADII .020 MAX
REMOVE BURRS & SHARP EDGES
FINISH
MATERIAL
ECO NORELEASE DATE
C9160
REV
AUG 1, 2005
3
WIRING (VAC)
(OPTIONAL)
T1055-11
CLAS S II, III, DIV 2, G PS E-G
HAZARDOU S AREA
CLASS I, DIV. 2, GPS A-D, 0 - 50  C
NEC (ANSI-NFPA 70 )
3
ALARM
3
ANALOG OUTPUT
METAL CONDUIT
4
Rosemount Analytical, and is not to be made available
to those who may compete with Rosemount Analytical.
This document contains information proprietary to
D
METAL CONDUIT
VAC
115/230
POWER SUPPLY
C
METAL CO N DUIT
AREA
4
UNCLASSIFIED
3 GROUND CONNECT ION MA Y BE MAD E IN HAZARDOUS A REA.
2. SEAL REQUIRED AT EACH C ONDUIT ENTRANCE.
6 NON INCENDIVE FIELD WIRING IS ALLOWED.
5 MAX CABLE LENGT H IS 50 FEET.
4. NO REVISION TO DRAWING WITHOUT FM APPROVAL.
B
A
1. INSTALLATION MUST CONFORM TO THE NOTES: UNLESS OTHERWISE SPECIFIED
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