Emerson CH Breaker Gateway Installation And Operation Manual

026-1710 Rev 1 05-15-07

CH Breaker Gateway

Installation and

Operation Manual

1640 Airport Road, Suite 104

Kennesaw, GA 31044

Phone: [phone]

Fax: [phone]

ALL RIGHTS RESERVED.

The information contained in this manual has been carefully checked and is believed to be accurate. However, Com­puter Process Controls, Inc. assumes no responsibility for any inaccuracies that may be contained herein. In no event will
Computer Process Controls, Inc. be liable for any direct, indirect, special, incidental, or consequential damages resulting
from any defect or omission in this manual, even if advised of the possibility of such damages. In the interest of continued
product development, Computer Process Controls, Inc. reserves the right to make improvements to this manual, and the
products described herein, at any time without notice or obligation.

Pow-R-Line and Pow-R-Command are a trademark of the Eaton Corporation. All rights reserved.

Table of Contents

1 OVERVIEW ................................................................................................................................................................... 1

1.1. T

HE CH BREAKER GATEWAY SYSTEM ........................................................................................................................ 1

1.2. T

HE CH BREAKER GATEWAY ...................................................................................................................................... 1

2 MOUNTING................................................................................................................................................................... 1

2.1. T

HE CH BREAKER GATEWAY ...................................................................................................................................... 1

3 POWER WIRING.......................................................................................................................................................... 2

3.1. CH B

REAKER GATEWAY POWER WIRING.................................................................................................................... 2

4 NETWORKING............................................................................................................................................................. 3

4.1. C

ONNECTING THE CH BREAKER GATEWAY TO THE BREAKER PANELS ...................................................................... 3

4.1.1. Terminating the MODBUS Network..................................................................................................................... 3

4.1.2. Setting the PRC100MOD Address ....................................................................................................................... 3

4.1.3. Setting the NET Switches ...................................................................................................................................... 4

4.2. C

ONNECTING THE GATEWAY TO THE RS485 I/O NETWORK ....................................................................................... 4

4.2.1. Gateway Board Numbering .................................................................................................................................. 4

4.2.2. Setting the Baud Rate Dip Switches ...................................................................................................................... 4

4.2.3. Setting the RS485 I/O Termination Jumpers......................................................................................................... 5

5 SITE CONTROLLER SOFTWARE SETUP ............................................................................................................. 5

5.1. REFLECS..................................................................................................................................................................... 5

5.2. E2

AND EINSTEIN ......................................................................................................................................................... 5

5.2.1. Board and Application Setup ................................................................................................................................ 5

5.2.2. Adding Lighting Schedule Applications ................................................................................................................ 6

5.2.3. Proof Inputs and Light Outputs Setup................................................................................................................... 6

5.2.3.1. Proof Inputs Setup ............................................................................................................................................................. 6

5.2.3.2. Light Outputs Setup ............................................................................................................................................................ 7

6 SOFTWARE SETUP..................................................................................................................................................... 7

6.1. CH B

REAKER GATEWAY (HHT) .................................................................................................................................. 7

6.1.1. HHT Screens ......................................................................................................................................................... 8

6.1.2. Configuration ........................................................................................................................................................ 8

6.1.3. Status..................................................................................................................................................................... 9

7 CHARTS/APPENDICES .............................................................................................................................................. 9

7.1. M

7.2. 8RO M

7.3. 16AI M

APPING BREAKER NUMBERS TO BOARD AND POINTS (BD:PT)................................................................................. 9

APPING TABLE ................................................................................................................................................ 10

APPING TABLE................................................................................................................................................ 10

APPENDIX A: WORKSHEETS .................................................................................................................................. 11

APPENDIX B: TROUBLESHOOTING...................................................................................................................... 14

CH Breaker Gateway and MultiFlex CHB I&O Manual Table of Contents • vi

1 Overview

The CH Breaker Gateway is designed to allow CPC’s
family of site controllers to interface directly with Cutler­Hammer Pow-R-Command PRC100 breaker control pan­els (equipped with PRC100MOD System Controllers) to
activate and deactivate loads.

A Pow-R-Command™ breaker panel features remotely
controllable circuit breakers, each of which may be flipped
from OFF to ON and from ON to OFF by commanding the
PRC100MOD System Controller. The E2, Einstein, and
REFLECS site controllers communicate with the
PRC100MOD by use of the CH Breaker Gateway. The
Gateway has one MODBUS channel that interconnects up
to 4 PRC100MOD System Controllers and one RS485 I/O
channel that connects the Gateway to the CPC site control­ler.

A CH Breaker Gateway controls up to 48 inputs and 48
digital outputs, and to the CPC controller the board appears
identical to 8RO (relay output) boards and 16AI (input)
boards. The Gateway can emulate up to 3 16AI and 6 8RO
boards, depending on the amount of breaker groups used.

1.1. The CH Breaker Gateway

System

Panel 1

Panel 2

Panel 3

Panel 4

1.2. The CH Breaker Gateway

5

9

1

Hand-Held Terminal Jack

2

RS485 I/O Network

3

RS485 Receiver Bus Net
I/O Net Term Jumpers

4
5

Receiver Bus Term Jumpers

6

General Status LED

LEGEND

7

Alarm Status LED
Dip Switch

8

Power Connector

9

I/O Net Status LED

10

Receiver Bus Status LED

11

7

4

11

3

10

2

1

68

26502044

Figure 1-2 - Gateway Board

The CH Breaker Gateway (Figure 1-2) allows you to
drive multiple breakers from a single virtual I/O point by
arranging them into breaker groups. Each group repre-
sents one output point (driven by a lighting control or
schedule application in the CPC site controller) and one in­put point (which sends a combined proof signal back to the
CPC site controller for proof checking).

The Gateway supports control of up to 48 breaker
groups, made up of breakers from up to 4 PRC100 panels,
each of which may have up to 48 breakers.

2 Mounting

PRC100MOD PRC100MOD PRC100MOD PRC100MOD

2.1. The CH Breaker Gateway

The Gateway is typically mounted in the same area as
the site controller, near the controller’s 16AI, 8RO, and
other RS485 Network peripherals. The Gateway is de-

Gateway
Board

MODBUS

NETWORK

I/O Network

signed to fit into a standard 3" snap track (supplied with the
board) or may be mounted in a panel or on stand-offs. Fol­low the dimensions in Figure 2-1 for panel mounting.

CPC
Controller

Figure 1-1 - Typical Layout of Panels, Gateway, and Controller

A typical layout of a CPC-controlled PRC100 network

configuration is shown in Figure 1-1.

The CH Breaker Gateway System Overview • 1

Figure 2-1 - Gateway Board Mounting Dimensions

The Gateway should be mounted in an environment
with ambient temperature between -40°F and 150°F, with a
non-condensing relative humidity between 5% and 95%.

Gateway boards are not supplied with an enclosure but
come with a snap-track for easy installation. The insulation
sheet and I/O board must be removed from the track before
the track is mounted. The snap-track is mounted using the

0.1875” mounting slots. Figure 2-2 shows this installation
procedure.

3 Power Wiring

3.1. CH Breaker Gateway Power
Wiring

Input Voltage 24VAC, Class 2, 50/60Hz

Power 5VA

Table 3-1 - Gateway Power Requirements

The Gateway requires 24VAC power from a Class 2

center-tapped transformer.

CPC supplies several sizes of center-tapped transform­ers for powering multiple 16AIs, 8ROs, and other RS485
peripheral boards of the E2, Einstein, and REFLECS sys­tems.

Refer to your controller’s user manual for information
on how to use the center-tapped transformers listed in Ta-
ble 3-1 to power multiple RS485 I/O devices for the US and
Canada.

Figure 3-1 shows how to connect the 56VA and 80VA
transformers to the Gateway power connector.

Figure 2-2 - Snap-Track Installation

Three-Board Six-Board

P/N

Power Rating

Table 3-1-US and Canada Power Ratings for CPC Transformers

Figure 3-1 - Pinout for the 56VA (640-0056) and 80VA (640-

0080) Transformers

640-0056 640-0080

56 VA 80 VA

2 • CH Breaker Gateway I&O Manual 026-1710 Rev 1 05-15-07

4 Networking

y

N

y

4.1. Connecting the CH Breaker
Gateway to the Breaker Pan­els

The Cutler-Hammer breaker panels connect to the
Gateway by MODBUS network connection. MODBUS is
a two-wire, polarity-sensitive network physically similar to
RS485. Using shielded, two-conductor 22AWG wire
(Belden #8761 or equivalent), connect all panels in a single
daisy-chain network configuration leading from the Gate­way to each of the breaker panels in series.

Figure 4-1 shows how to connect the wires to the
MODBUS connectors.

IMPORTANT! The polarity of the PRC100MOD con­nectors is the opposite of the Gateway board’s connector.
The wire color connected to the positive (+) terminal of the
Gateway board should be wired to the negative (-) terminal
on the breaker panels, and vice-versa.

(Figure 4-2). PRC100MOD boards have no on-board ter­mination and must be terminated with a 150-ohm resistor
across the + and - terminals (Figure 4-2).

TERMINATIO

TERMINATION

Gateway

Board

PRC100MOD PRC100MOD

TERMINATION

NO

TERMINATION

150

Ω

Figure 4-2 - MODBUS Network Termination

4.1.2. Setting the PRC100MOD Address

MODBUS
CONNECTORS

MODBUS
CONNECTOR

Gateway

Board

CONNECTOR

PRC100MOD PRC100MOD

GATEWAY

MODBUS

- (BLACK)

0V (SHIELD)

+ (WHITE)

+ (BLACK)

- (WHITE)

0V (SHIELD)

+ (BLACK)

- (WHITE)

0V (SHIELD)

PRC 100
MODBUS
CONNECTORS

NOTE: POLARITY
ON PRC 100
MODBUS
CONNECTORS
IS THE INVERSE
OF THE GATEWAY

WIRE + on Gatewa
to - on PRC100s
WIRE - on Gateway
to + on PRC100s

Figure 4-1 - MODBUS Connection Diagram

4.1.1. Terminating the MODBUS Net-

work

The two devices at the ends of the MODBUS network
must be terminated. If the Gateway board is one of the end
devices, terminate the network using the three termination
jumpers located next to the Gateway MODBUS Connector

The PRC100MOD controllers on the Cutler-Hammer
breaker panels have a switch used to set the MODBUS ad­dress. This switch must be used to give each PRC100MOD
a unique address from 1 through 4. Figure 4-3 shows the
switch location and positions for each MODBUS address.

MODBUS
CONNECTORS

MODBUS
CONNECTOR

Gateway

Board

CONNECTOR

Figure 4-3 - MODBUS Addressing Switch Positions

PRC100MOD PRC100MOD

GATEWAY

MODBUS

- (BLACK)

0V (SHIELD)

+ (WHITE)

+ (BLACK)

- (WHITE)

0V (SHIELD)

+ (BLACK)

- (WHITE)

0V (SHIELD)

PRC 100
MODBUS
CONNECTORS

NOTE: POLARITY
ON PRC 100
MODBUS
CONNECTORS
IS THE INVERSE
OF THE GATEWAY

WIRE + on Gatewa
to - on PRC100s
WIRE - on Gateway
to + on PRC100s

Connecting the CH Breaker Gateway to the Breaker Panels Networking • 3

4.1.3. Setting the NET Switches

The PRC100MOD controller has a pair of switches
that, when switched to the OFF position, breaks the MOD­BUS network connection. Verify that these switches are in
the ON position as shown in Figure 4-4 to enable MOD­BUS communication.

NET
SWITCHES

SET SWITCHES TO
"ON" POSITION
TO ENABLE
MODBUS NETWORK

Figure 4-4 - MODBUS Network Enable/Disable Switches

OFF

PUSH
ROCKER
UP

LEGEND

PUSH
ROCKER
DOWN

OFF

4.2. Connecting the Gateway to

the RS485 I/O Network

Using shielded two-conductor network cable (Belden
#8761 or equivalent), connect the RS485 I/O Network wire
to the three-terminal connector on the Gateway board as
shown in Figure 4-5. For further information about how
RS485 networks are configured, refer to your site control­ler’s user manual.

1. Plug the HHT into the HHT jack.

2. From the opening screen, press the DOWN
ARROW key to display the Board Addresses
screen (Figure 4-6).

#of Brk Grps: 2
ADDR Start End
16AI 1 - 1
8RO 1 - 1

Figure 4-6 - Starting Board Addresses Screen

3. Press RIGHT ARROW to move the cursor to
the # of Brk Grps field. Enter the total number
of breaker groups you will be controlling.
When finished, press RIGHT ARROW to
move the cursor to the 16AI Start field.

4. The end ranges for the 16AI and 8RO boards
will adjust based on the number you entered
in step 3. For every 16 breaker groups, anoth­er 16AI board number will be added to the
End range up to a maximum of 3. For every 8
breaker groups, another 8RO board number
will be added to the End range, up to a maxi­mum of 6.

5. Enter the 16AI board number that will be the
lowest in the Gateway’s Start-End range.
Press RIGHT ARROW. The End range value
will change to show the new Start-End range
of board numbers.

6. Enter the 8RO board number that will be the
lowest in the Gateway’s Start-End range.
Press RIGHT ARROW. The End range value
will change to show the new Start-End range
of board numbers.

Figure 4-5 - Connecting the Gateway to the RS485 Network

4.2.1. Gateway Board Numbering

The E2, Einstein, or REFLECS controller interprets the
Gateway board as one or more 16AI Analog Input boards
and one or more 8RO boards numbered in succession. Ad­dressing the “boards” represented by the Gateway is
achieved using the HHT.

4 • CH Breaker Gateway I&O Manual 026-1710 Rev 1 05-15-07

4.2.2. Setting the Baud Rate Dip Switch­es

Dip switches 6 and 7 control the baud rate at which the
Gateway communicates with the site controller on the
RS485 Network. These switches must be set to the same
baud rate setting as the E2, Einstein, or REFLECS (usually
9600 baud).

There is no dip switch to set the MODBUS baud rate.
Since the PRC100MOD control board is fixed at 9600
baud, the Gateway board also uses a fixed 9600 baud rate
for MODBUS.

5 Site Controller Soft-

GATEWAY

DIP SWITCH

I/O NETWORK OR
COM A AND D
BAUD RATE

2345678

1

I/O NET BAUD RATE SETTINGS

9600 19200

Figure 4-7 - Dip Switch Setting for Numbering Gateway

4.2.3. Setting the RS485 I/O Termi­nation Jumpers

As part of a site controller’s RS485 I/O (COM A or
COM D) Network, a Gateway must be terminated if it is the
end device of a daisy chain. Refer to the controller’s user
manual for information about daisy chain networks and
how they are terminated.

To terminate the Gateway, set the I/O Network Jumpers
to the RIGHT position as shown in Figure 4-8. To unter­minate the Gateway, set the jumpers to the LEFT position.

ware Setup

5.1. REFLECS

For backwards compatibility with REFLECS, the CH
Breaker Gateway behaves on the network identically to
16AI and 8RO boards. These devices should be set up and
addressed in the same way I/O boards are set up. Refer to
your controller’s manual for set up instructions.

5.2. E2 and Einstein

5.2.1. Board and Application Setup

Set up the number of boards on the I/O Network from
the Connected I/O screen. Press the
Main Menu and press:

 System Configuration

1.

2.

 Network Setup

3.

 Connected I/O Boards and Controllers

If using an Einstein controller, from the Main Status/
Home screen, press

Setup, and then

((Actions),  Network Status/

 Connected I/O Boards & Controllers.

Ikey to open the

Figure 4-8 - Gateway RS485 I/O Network Termination

REFLECS Site Controller Software Setup • 5

Figure 5-1 - Connected I/O Boards Screen

Add as many 16AIs and 8ROs as is necessary to cover
the entire Start-End range chosen in Section 4.2.1., Gate-

way Board Numbering. Press

Jto save and exit.

5.2.2. Adding Lighting Schedule Appli­cations

5.2.3. Proof Inputs and Light Outputs
Setup

For each group of breakers to be controlled separately,
set up a Lighting Schedule application from the Add New
Application screen.

1.

 Add/Delete Application

2.

 Add New Application

3. DLOOK UP to select Lighting Control.

Enter the number of desired applications in
the How Many? field.

If using an Einstein controller, from the Home screen or
Enhanced Lighting Status screen, press

((Actions),

(Control Appl Setup), and then  (Add Control Ap-

plication). Press

Lighting. Press

name. For example, PARKLIGHTS01 associates the
parking lot breakers with Group 1.

'(Look Up) to select Enhanced

)(Home) to return to the Home screen.

TRY THIS: When creating a name for your
Lighting application, incorporate the applica­tion’s corresponding group number into the

Once the Lighting Schedule applications have been
added, set up the proof inputs and light outputs for each
Lighting application. The outputs of a Lighting Schedule
cell control the breakers on the Cutler-Hammer panels, and
the inputs are the combined proofs of all the breakers that
are part of the group being controlled by the application.

5.2.3.1. Proof Inputs Setup

Set up 16AI board inputs in Proof Setup. To enable
proofing, set Enable Proofing to Yes for each Light­ing application by accessing the Lighting Control Setup
screen. From the Main Menu:

1. Press C(Lighting Sched) and select the a

Lighting application.

2. E(Setup) to go the Setup screen for that

Lighting application.

If using an Einstein controller, from the Home screen
or Enhanced Lighting Status screen, press

((Actions),

(Setup), and choose the S1:Setup tab. (Note that the

Proof tab is S8 and the Outputs tab is S9).

6 • CH Breaker Gateway I&O Manual 026-1710 Rev 1 05-15-07

Figure 5-2 - Setup Lighting Control

3. Under the C1:Setup tab, set Enable
Proofing to Yes. (C8:Proof tab be-

comes visible once you cursor across the tabs.
See Figure 5-3.)

4. Press B(Next Tab) or A(Prev Tab) to
cursor over to C8:Proof tab.

Figure 5-3 - Lighting Proof Setup Screen

5. Set Proof Type to ON Only. If the light
circuit is read as open when it should normal­ly be closed, the 16AI board will send a "fail"
input relay to the controller. The Gateway
proofs both ON and OFF so that the user can
select the desired proof type as ALL Val-
ues, ON Only, or OFF Only. If any break­er within a group fails the proof, the entire
group will fail the proof.

6. In the PROOF IN input, enter the virtual
board and point address of the proof input on
the gateway for the lighting group.

7. Set Proof Delay to a minimum of two
minutes. (0:02:00)

NOTE: Cycling power to all 48 breakers can
take up to 2 minutes. Choose a Proof Delay
that allows time for all breakers in the group
to switch ON and OFF.

8. Press B(Next Tab) or A(Prev Tab) to
cursor over to C9: Outputs tab.

Figure 5-4 - Lighting Outputs Setup Screen

For more information on setting up Lighting Schedules,

refer to your CPC site controller’s manual.

6 Software Setup

6.1. CH Breaker Gateway (HHT)

Connect the HHT to the Gateway board via the HHT
jack (refer to figure Figure 1-2 #1). Use the HHT to assign
individual breakers to a particular group.

NOTE: If a breaker is assigned to a group
that is not set up, a proof failure message will
occur.

5.2.3.2. Light Outputs Setup

The Lighting Outputs Setup screen is where you will set
up the 8RO board and point numbers for each group for all
Lighting applications.

Refer to Table 7-1 to associate the inputs and outputs
with their corresponding group, board and point numbers.

CH Breaker Gateway (HHT) Software Setup • 7

HHT Keys Function

F1 Home screen key

F2 Quick access to status information

Left and right arrow keys point to
the desired field to be configured

Up and down arrow keys scroll
through all breakers on panel
screens

Cancel Deletes number you have chosen

and changes it to zero, and cancels
overrides on selected field

Enter Saves changes (optional - use the

down arrow)

-

.

Table 6-1 - HHT Key Functions

Toggles between override ON and
OFF

Toggles between override ON and
OFF

6.1.1. HHT Screens

The Home screen is the first screen that appears. Press

F1 at any time to return to the Home screen.

OPTION: 0
1= STATUS
2= DIAGS
3= CONFIG

Figure 6-3 - Option Screen

Option No. Function

1 Status information that can be

overridden. (An asterisk "*" sig­nifies a proof failure)

2 Diagnostics for troubleshooting

3 Configuration settings

Table 6-2 - Option Choices Chart

6.1.2. Configuration

Use the left or right arrows to activate the OPTION:
field and choose 3 to start configuring each Panel’s break­ers to groups. Press DOWN ARROW to move to the next
screen.

CPC CH ModBus GW
810-3722
VER: 1.11F01
(PRESS )

Figure 6-1 - Home Screen

Press the down arrow key to move to the Starting Board

Addresses screen.

#of Brk Grps: 2
ADDR Start End
16AI 1 - 1
8RO 1 - 1

Figure 6-2 - Starting Board Addresses Screen

Next, arrow down to the Option screen.

PANEL 1
BRK 1 GRP 1
BRK 2 GRP 1
BRK 3 GRP 1

Figure 6-4 - Panel 1 Breakers to Group Screen

From this screen you can begin assigning breakers on
panels 1 through 4 to breaker groups. Refer to Table A-1
for a diagram of the breaker panel and the breaker number
to group assignment.

Use the number keys to enter the group number.
Change the group number to the group you want to associ­ate the breaker with (a maximum number of 48).

Press DOWN ARROW to scroll through all 48 break­ers on each of the four panels and set the group numbers as
you scroll through the breakers.

NOTE: If a breaker is assigned to a group
that is not set up, a proof failure message will
occur.

8 • CH Breaker Gateway I&O Manual 026-1710 Rev 1 05-15-07

6.1.3. Status

From the Option screen, select 1 for Status. The Status
screen shows the status of the 48 groups and shows the ON
or OFF state of each group and any proof failures (a proof
failure is indicated by "*" after the ON or OFF state). Press
the down arrow key to scroll through the groups. After the
groups are displayed, continue pressing the down arrow
key to see the ON or OFF state and any proof failures of
each of the 48 breakers and all panels.

If a group is not assigned or set to zero, a "-" will appear
as the breaker status.

OPTION: 1
1= STATUS
2= DIAGS
3= CONFIG

Figure 6-5 - Option Screen

7 Charts/Appendices

7.1. Mapping Breaker Numbers
to Board and Points (Bd:Pt)

Up to a maximum of 48 groups can be set up, but there
is no limitation to the number of breakers that may belong
to a single group.

Y represents the starting 16AI address and X represents
the starting 8RO address of the Gateway configured in Sec-
tion 6.1.1., HHT Screens.

Light

Sched-

ule

Group 16AI

1 Y 1 X 1

2 Y 2 X 2

3 Y 3 X 3

4 Y 4 X 4

5 Y 5 X 5

6 Y 6 X 6

7 Y 7 X 7

8 Y 8 X 8

9 Y 9 X+1 1

10 Y 10 X+1 2

11 Y 11 X+1 3

12 Y 12 X+1 4

13 Y 13 X+1 5

14 Y 14 X+1 6

15 Y 15 X+1 7

16 Y 16 X+1 8

17 Y+1 1 X+2 1

18 Y+1 2 X+2 2

19 Y+1 3 X+2 3

20 Y+1 4 X+2 4

21

22 Y+1 6 X+2 6

23 Y+1 7 X+2 7

24 Y+1 8 X+2 8

Proof

In

(Bd)

Addr

Y+1 5 X+2 5

Proof

In

(Pt)

16AI

Points

Lights

Output

(Bd)

8RO

Addr

Lights

Output

(Pt)

8RO

Points

Mapping Breaker Numbers to Board and Points (Bd:Pt) Charts/Appendices • 9

Table 7-1 - Mapping Group Numbers to Point Numbers

25 Y+1 9 X+3 1

26 Y+1 10 X+3 2

27 Y+1 11 X+3 3

28 Y+1 12 X+3 4

29 Y+1 13 X+3 5

30 Y+1 14 X+3 6

31 Y+1 15 X+3 7

32 Y+1 16 X+3 8

33 Y+2 1 X+4 1

34 Y+2 2 X+4 2

35 Y+2 3 X+4 3

36 Y+2 4 X+4 4

37 Y+2 5 X+4 5

38 Y+2 6 X+4 6

39 Y+2 7 X+4 7

40 Y+2 8 X+4 8

41 Y+2 9 X+5 1

42 Y+2 10 X+5 2

43 Y+2 11 X+5 3

44 Y+2 12 X+5 4

45

46 Y+2 14 X+5 6

47 Y+2 15 X+5 7

48 Y+2 16 X+5 8

Table 7-1 - Mapping Group Numbers to Point Numbers

Y+2 13 X+5 5

7.3. 16AI Mapping Table

Table 7-3 shows how the outputs of the 16AI Board are

connected to group numbers.

16AI

Board #

1 16 Inputs 1-16

2 16 Inputs 17-32

3 16 Inputs 33-48

Table 7-3 - 16AI Mapping

16AI Board

Inputs

Associated Group

Number

7.2. 8RO Mapping Table

Table 7-2 shows how the outputs of the 8RO Board are

connected to group numbers.

8RO

Board #

1 8 Outputs 1-8

2 8 Outputs 9-16

3 8 Outputs 17-24

4 8 Outputs 25-32

5 8 Outputs 33-40

6 8 Outputs 41-48

Table 7-2 - 8RO Mapping

10 • CH Breaker Gateway I&O Manual 026-1710 Rev 1 05-15-07

8RO Board

Outputs

Associated Group

Number

Appendix A: Worksheets

Use the workspace below to assign breakers to groups. Refer to Table A-2 for group number board and point assign-

ment.

Panel 1 Breakers Panel 2 Breakers Panel 3 Breakers Panel 4 Breakers

Group# Group# Group# Group# Group# Group# Group# Group#

1 ___ 25 ___ 1 ___ 25 ___ 1 ___ 25 ___ 1 ___ 25 ___

2 ___ 26 ___ 2 ___ 26 ___ 2 ___ 26 ___ 2 ___ 26 ___

3 ___ 27 ___ 3 ___ 27 ___ 3 ___ 27 ___ 3 ___ 27 ___

4 ___ 28 ___ 4 ___ 28 ___ 4 ___ 28 ___ 4 ___ 28 ___

5 ___ 29 ___ 5 ___ 29 ___ 5 ___ 29 ___ 5 ___ 29 ___

6 ___ 30 ___ 6 ___ 30 ___ 6 ___ 30 ___ 6 ___ 30 ___

7 ___ 31 ___ 7 ___ 31 ___ 7 ___ 31 ___ 7 ___ 31 ___

8 ___ 32 ___ 8 ___ 32 ___ 8 ___ 32 ___ 8 ___ 32 ___

9 ___ 33 ___ 9 ___ 33 ___ 9 ___ 33 ___ 9 ___ 33 ___

10 ___ 34 ___ 10 ___ 34 ___ 10 ___ 34 ___ 10 ___ 34 ___

11 ___ 35 ___ 11 ___ 35 ___ 11 ___ 35 ___ 11 ___ 35 ___

12 ___ 36 ___ 12 ___ 36 ___ 12 ___ 36 ___ 12 ___ 36 ___

13 ___ 37 ___ 13 ___ 37 ___ 13 ___ 37 ___ 13 ___ 37 ___

14 ___ 38 ___ 14 ___ 38 ___ 14 ___ 38 ___ 14 ___ 38 ___

15 ___ 39 ___ 15 ___ 39 ___ 15 ___ 39 ___ 15 ___ 39 ___

16 ___ 40 ___ 16 ___ 40 ___ 16 ___ 40 ___ 16 ___ 40 ___

17 ___ 41 ___ 17 ___ 41 ___ 17 ___ 41 ___ 17 ___ 41 ___

18 ___ 42 ___ 18 ___ 42 ___ 18 ___ 42 ___ 18 ___ 42 ___

19 ___ 43 ___ 19 ___ 43 ___ 19 ___ 43 ___ 19 ___ 43 ___

20 ___ 44 ___ 20 ___ 44 ___ 20 ___ 44 ___ 20 ___ 44 ___

21 ___ 45 ___ 21 ___ 45 ___ 21 ___ 45 ___ 21 ___ 45 ___

22 ___ 46 ___ 22 ___ 46 ___ 22 ___ 46 ___ 22 ___ 46 ___

23 ___ 47 ___ 23 ___ 47 ___ 23 ___ 47 ___ 23 ___ 47 ___

24 ___ 48 ___ 24 ___ 48 ___ 24 ___ 48 ___ 24 ___ 48 ___

Table A-1 - Assigning Breakers to Group Numbers

16AI Address = ____ Fill in the Gateway 16AI board address that you set with the HHT. For groups 17-32, add 1;

for groups 33-48, add 2.

8RO Address = ____Fill in the Gateway 8RO board address that you set with the HHT for Groups 1-8. For Groups

9-16, add 1; for 17-24, add 2; for 25-32, add 3; for 33-40, add 4; for 41-48, add 5.

Light

Sched-

ule

Group 16AI

111

222

333

444

555

666

777

888

991

10 10 2

11 11 3

12 12 4

13 13 5

14 14 6

15 15 7

16 16 8

17 1 1

18 2 2

19 3 3

20 4 4

21 5 5

22 6 6

23 7 7

24 8 8

25 9 1

26 10 2

27 11 3

28 12 4

29 13 5

30 14 6

31 15 7

32 16 8

Proof

In

(Bd)

Addr

Proof

In

(Pt)

16AI

Points

Lights

Output

(Bd)

8RO

Addr

Lights

Output

(Pt)

8RO

Points

Group Name

Table A-2 - Mapping Group Numbers to Point Numbers

33 1 1

34 2 2

35 3 3

36 4 4

37 5 5

38 6 6

39 7 7

40 8 8

41 9 1

42 10 2

43 11 3

44 12 4

45 13 5

46 14 6

47 15 7

48 16 8

Table A-2 - Mapping Group Numbers to Point Numbers

Appendix B: Troubleshooting

SYMPTOM POSSIBLE PROBLEM SOLUTION

Board Offline I/O Network Problems Check wiring polarity. Verify the

485+ uses one color and the 485­uses the other color throughout
the network.

Check each connector for any
loose wires or frayed strands
between connectors.

Termination Jumpers Set Incor­rectly

Board Not Receiving Power Refer to Figure 3-1 for the fol-

Dip Switches Set Incorrectly Check 8RO address, 16AI

Verify all three jumpers are set in
the UP position if the board is at
the end of a daisy chain, and that
all other boards are not termi­nated (jumpers in DOWN posi­tion).

lowing steps:

1. Verify proper transformer wir­ing. Check that the 28 VAC sec­ondary switch is in the ON
position.

2. Verify that the secondary
power is 28 VAC and the wires
are connected properly.

3. Check Fuses F5 and F6.

4. Verify line voltage is con­nected to high-line side of the
control power transformer.

address, and baud rate settings.
Refer to Section 4.2.1., Gateway

Board Numbering and Section

4.2.2., Setting the Baud Rate Dip

Switches.

Note: after changing dip switch
settings, cycle power to board
using the 28 VAC secondary
power switch (flip to the OFF
position and then to the ON posi­tion).

SYMPTOM POSSIBLE PROBLEM SOLUTION

HHT Home screen displays
FAIL: I/O NET.

Red Alarm Status LED is blink­ing once per second.

I/O Net Status LED is not blink­ing.

HHT Home screen displays
FAIL: COMM BUS.

The red Alarm Status LED is on
solid.

Communication has been lost
between the site controller and
the Gateway.

The Gateway is not configured
with at least one group. It must
be configured before the Gate­way will communicate with the
PRC100MODs on the MOD­BUS Network.

Communication has been lost
between the Gateway and the
PRC100MOD(s).

Check I/O Net wiring.

Check that 16AI and 8RO
addresses are set with the HHT,
and boards are defined in the site
controller.

If Receiver Bus Status LED is
not blinking, assign at least one
breaker to a group (1-16). If the
Group number is 0 (zero), it is
undefined.

If Receiver Bus Status LED is
blinking rapidly, check MOD­BUS wiring and PRC100MOD
addressing.