Emerson CF935AB02, CF935BC02, CF935GLG02, CF935ORB02, CF935PW02 Owner's Manual

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CF935GLG02
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CF935SCB02
1. Check to see that you have received the following parts:
a. Fan motor assembly b. One switch housing assembly c. Five fan blades d. One ceiling cover e. Five blade flanges f. One hanger ball/downrod assembly g. One hanger bracket h. One coupling cover i. One loose parts bag containing:
1. Sixteen M5 x 6 washer head blade screws
2. Sixteen blade washers
3. One M6 x 14 flange screw
4. One wood pendant
5. One coupling
6. Three wire connectors
7. Two threaded studs
8. Two lockwashers
9. Two knurled knobs
10. One clevis pin
11. One hairpin clip
This Manual Is Designed to Make it as Easy as Possible for You to
Assemble, Install, Operate and Maintain Your Ceiling Fan
T ools Needed for Assembly
One Phillips head screwdriver One stepladder One 1/4” blade screwdriver One wire stripper Three wire connectors (supplied).
MA TERIALS
Wiring outlet box and box connectors must be of type required by the local code. The minimum wire would be a 3-conductor (2-wire with ground) of following size:
3
Installed Wire Length Wire Size A.W.G.
Up to 50 ft. 14
50-100 ft. 12
Unpacking Instructions
For your convenience, check-off boxes are provided next to each step. As each step is completed, place a check mark in the box. This will insure that all steps have been completed and will be helpful in finding your place should you be interrupted.
NOTE: Place the parts from the loose parts bags in a small container to keep them from being lost. If any parts are missing, contact your local retail­er or catalog outlet for replacement before pro­ceeding.
2. Remove the fan assembly from the protective plas-
tic bag. Place the fan assembly into the upper foam pad with the top of the motor facing up.
The upper foam pad serves as a holder for the fan during the first stages of assembly.
COUPLING COVER
LOOSE PARTS BAG
HANGER BALL/ DOWNROD ASSEMBLY
HANGER BRACKET
FAN BLADES
FAN MOTOR ASSEMBLY
CEILING COVER
BLADE FLANGES
SWITCH CUP ASSEMBLY
Before assembly your ceiling fan, refer to section on proper method of wiring your fan (page 7). If you feel you do not have enough wiring knowledge or experi­ence, have your fan installed by a licensed electrician.
WARNING
!
Do not install or use fan if any part is damaged or missing. Call Toll-Free:
1-800-654-3545
This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Electric Co. Substitution of parts or acces­sories not designated for use with this product by Emerson Electric Co. could result in personal injury or property damage.
WARNING
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WARNING
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1. Remove the hanger ball by loosening the setscrew in the hanger ball until the ball falls freely down the downrod (Figure 1). Remove the pin from the downrod, then remove the hanger ball. Retain the pin and hanger ball for reinstallation in step 5.
2. Separate, untwist and unkink the three 80” motor leads. Route the motor lead wires through the downrod.
3. Remove the setscrew (Figure 2) from the motor coupling. Align the clevis pin holes in the downrod with the holes in the motor coupling. Install the cle­vis pin and secure with the hairpin clip (Figure 2). The clevis pin must go through the holes in the motor coupling and the holes in the downrod. Be sure to push the straight leg of the hairpin clip through the hole near the end of the clevis pin until the curved portion of the hairpin clip snaps around the clevis pin. The hairpin clip must be properly installed to prevent the clevis pin from working loose. Pull on the downrod to make sure the clevis pin is properly installed.
4. Reinstall the setscrew in the motor coupling. While pulling up on the hanger ball, securely tighten the setscrew.
NOTE: The setscrew must be properly installed as described above, or fan wobble could result.
5. Make sure the grommet is properly installed in the
coupling cover, then slide the coupling cover on the downrod until it rests on the motor housing. Place the ceiling cover over the downrod. Be sure that the ceiling cover and the coupling cover are both oriented correctly (Figure 3).
6. Reinstall the hanger ball (Figure 4) on the downrod as follows. Route the three 80” motor leads through the hanger ball. Position the pin through the two holes in the downrod and align the hanger ball so the pin is captured in the groove in the top of the hanger ball. Pull the hanger ball up tight against the pin and securely tighten the setscrew in the hanger ball. A loose setscrew could create fan wobble.
7. The fan comes with blue, black and white leads that are 80-inches long. Before installing the fan, measure up approximately 6 to 9-inches above top of hanger ball/downrod assembly. Cut off excess leads and strip back insulation 1/2-inch from end of leads.
8. Mount blade flanges to fan blades using three M5 x 6 washer head screws and three blade washers (Figure 5).
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How to Put Your Ceiling Fan Together
HANGER BALL
DOWNROD
CLEVIS PIN
SETSCREW
Figure 1
SETSCREW
PIN
CEILING COVER
DOWNROD
HANGER BALL
Figure 4
CEILING COVER
GROMMET
DOWNROD
COUPLING COVER
Figure 3
DOWNROD
MOTOR COUPLING
HAIRPIN CLIP
SETSCREW
CLEVIS PIN
HAIRPIN CLIP
CLEVIS PIN
SETSCREW
MOTOR COUPLING
Figure 2
It is critical that the clevis pin in the motor coupling is properly installed and the setscrews securely tightened. Failure to verify that the pin and setscrews are properly installed could result in the fan falling.
WARNING
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It is critical that the pin in the hanger ball is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are proper­ly installed could result in the fan falling.
WARNING
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NOTE: Take care not to scratch fan housing when installing blades.
9. Turn the fan assembly upside down in preparation
for mounting the fan blade assemblies.
NOTE: Remove and discard the five shipping spacers and screws from the motor hub.
10. Rotate the motor hub until the flange screw hole
is next to the cutout in the switch housing plate. Loosely attach one blade assembly to the motor hub using two M6 x 14 flange screws preassem­bled in flange. Make sure the screws are NOT tightened. (Figure 6.) Repeat this procedure for the other four blade assemblies.
11. The blade flanges have an interlocking feature that must be fully engaged before tightening the screws. Make sure all the flanges are properly engaged and then tighten the flange screws in a clockwise sequence. If one of the flanges does not seat properly on the motor hub, loosen the adjacent flange screws, re-engage and reseat the flanges, then tighten the screws again.
12. Engage the connector of the switch housing assembly with the motor connector (Figure 7). The two connectors are keyed and color-coded and must be mated correctly (color-to-color) before they can be engaged. Make sure the con­nector latch closes properly.
13.Remove the three switch housing mounting
screws (Figure 7) from the switch housing plate. Position the switch housing assembly on the switch housing plate and align the holes in the switch housing assembly with the holes in the plate. Secure the switch housing assembly by installing the three mounting screws (Figure 8).
NOTE: Do not pinch wires between the switch housing assembly and the switch housing plate.
14. You have now completed the assembly of your
new ceiling fan. You can now proceed with hang­ing and wiring your fan.
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FAN BLADE
BLADE FLANGE
M5 x 6 WASHER HEAD SCREWS (3)
BLADE WASHERS (3)
Figure 5
BLADE FLANGE
SWITCH HOUSING PLATE
PREASSEMBLED M6 x 14 FLANGE SCREW (2)
MOTOR HUB
Figure 6
SWITCH HOUSING MOUNTING SCREW (3)
SWITCH HOUSING ASSEMBLY
Figure 8
SWITCH HOUSING MOUNTING SCREW (3)
SWITCH HOUSING CONNECTOR
MOTOR CONNECTOR
SWITCH HOUSING ASSEMBLY
Figure 7
To reduce the risk of personal injury, do not bend the blade flange when installing the blade flanges, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
WARNING
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1. Securely attach the hanger bracket to the outlet
box using the two screws supplied with the outlet box. (Figure 10.)
How to Hang
Your Ceiling Fan
TWO SCREWS SUPPLIED WITH OUTLET BOX
HANGER BRACKET
TAB
OUTLET BOX
AT LEAST
7'
CEILING
FLOOR
OUTLET BOX
HANGER BRACKET
HANGER BALL/ DOWNROD ASSEMBLY
NOTE: CEILING COVER, SUPPLY WIRES AND FAN WIRES OMITTED FOR CLARITY.
Figure 9
Figure 10
Figure 11
2. Carefully lift the fan and seat the hanger ball/ downrod assembly on the hanger bracket that was just attached to the outlet box (Figure 11). Be sure the groove in the ball is lined up with tab on the hanger bracket (Figure 10).
The fan must be hung with at least 7' of clearance from floor to blades (Figure 9).
WARNING
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Hanger bracket must seat firmly against outlet box. If the outlet box is recessed, remove wall board until bracket contacts box. If bracket and/or outlet box are not securely attached, the fan could wobble or fall.
WARNING
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To avoid possible fire or shock, do not pinch wires between the hanger ball/downrod assembly and hanger bracket.
WARNING
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Failure to seat tab in groove could cause damage to electrical wires and possible shock or fire hazard.
WARNING
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To reduce the risk of fire, electric shock, or personal injury, mount fan to outlet box marked “Acceptable for Fan Support”, and use screws supplied with outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician in in doubt.
WARNING
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The outlet box and joist must be securely mounted and capable of supporting at least 50 lbs. Use only a U.L. outlet box listed as “Acceptable for Fan Support”.
WARNING
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Electrical Requirements
The outlet box must be securely anchored and capa­ble of withstanding a load of at least 50 pounds.
If your fan is to replace an existing ceiling light fixture, turn electricity off at the main fuse box at this time and remove the existing light fixture.
Your new ceiling fan will require a grounded electrical supply line of 120 volts AC, 60 Hz, 15 amp circuit.
To avoid fire or shock, follow all wiring instructions carefully.
Any electrical work not described in these instruc­tions should be done or approved by a licensed electrician.
WARNING
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To reduce the risk of fire, electric shock, or personal injury, mount fan to outlet box marked “Acceptable for Fan Support”, and use screws supplied with outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician in in doubt.
WARNING
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How to Wire Your Ceiling Fan
If you feel that you do not have enough electrical wiring knowledge or experience, have your fan installed by a licensed electrician.
1. Connect the green grounding lead from the hanger
ball and the green grounding lead from the hanger bracket to the grounding conductor of supply (this may be a bare wire or wire with green colored insulation). Securely connect wires with wire con­nectors supplied. (Figure 12.)
NOTE: If you are using an Emerson Light Fixture with your fan, see Light Fixture Owner’s Manual for wiring.
2. Securely connect the fan motor white wire to the
supply white (neutral) wire using wire connector supplied (Figure 12). Securely connect the fan motor black wire and blue wire to the supply black (hot) wire using wire connector supplied (Figure
12). After connections have been made, turn leads upward and carefully push leads into the outlet box, with the white and green leads on one side of the outlet box and the black and blue leads on the other side of the outlet box.
To avoid possible electrical shock, be sure electricity is turned off at the main fuse box before wiring.
NOTE: If you are not sure if the outlet box is ground­ed, contact a licensed electrician for advice, as it must be grounded for safe operation.
WARNING
!
This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Electric Co. Substitution of parts or acces­sories not designated for use with this product by Emerson Electric Co. could result in personal injury or property damage.
WARNING
!
NOTE: CEILING COVER OMITTED FOR CLARITY.
GROUND WIRE
LISTED WIRE CONNECTOR (3)
GREEN WIRE (GROUND) FROM HANGER BRACKET
GREEN WIRE (GROUND) FROM HANGER BALL
WHITE SUPPLY (NEUTRAL)
WHITE FAN WIRE
BLACK SUPPLY (HOT)
BLACK AND BLUE FAN WIRES
Figure 12
Check to see that all connections are tight, including ground, and that no bare wire is visible at the wire connectors, except for the ground wire. Do not operate fan until blades are in place. Noise and fan damage could result.
WARNING
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3. Screw the two threaded studs (supplied) into the tapped holes in the hanger bracket.
4. Lift the ceiling cover up to the threaded studs and turn until studs protrude through the holes in the ceiling cover (Figure 13).
5. Secure the ceiling cover in place by sliding lock­washers over the threaded studs and installing the two knurled knobs (supplied). (Figure 13.) Tighten the knurled knobs securely until the ceiling cover fits snugly against the ceiling and the hole in the ceiling cover is clear of the downrod. Your fan is now wired to be turned on and off from the fan switch.
6. Cut the 3-speed switch pull chain to a desired length (optional). Connect the wood pendant (sup­plied) to the 3-speed switch pull chain by sliding the wooden pendant (small hole first) onto the pull chain. Attach the chain coupling to the end of the chain and allow the wooden pendant to fall down over the coupling.
CEILING COVER
THREADED STUD
KNURLED KNOB
LOCKWASHERS (2)
Figure 13
To avoid possible fire or shock, make sure that the elec­trical wires are completely inside the outlet box and not pinched between the ceiling cover and the ceiling.
WARNING
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Your fan model is equipped with a 4-position, 3-speed pull chain switch. The operating sequence is as follows:
THREE-SPEED
1st Pull—HIGH 2nd Pull—Medium 3rd Pull—Low 4th Pull—OFF
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1. Restore electrical power to the outlet box by turning the electricity on at the main fuse box.
2. Check the operation of the fan by gently pulling on the pull chain switch.
3. All fans are shipped from the factory with the reversing switch positioned to circulate air down­ward. If airflow is desired in opposite direction, turn your fan off and wait for the blades to stop turning, then slide the reversing switch to opposite position, and turn fan on again. The fan blades will turn in the opposite direction and reverse the airflow.
Using Your Ceiling Fan
SPEED CONTROL SWITCH PULL CHAIN
REVERSING SWITCH
IMPORTANT CARE INSTRUCTIONS
for your Ceiling Fan
Periodic cleaning of your new ceiling fan is the only maintenance that is needed.
When cleaning, use only a soft brush or lint free cloth to avoid scratching the finish.
Abrasive cleaning agents are not required and should be avoided to prevent damage to finish.
Maintenance
Do not use water when cleaning your ceiling fan. It could damage the motor or the blades and create the possibility of an electrical shock.
WARNING
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Energy Efficient Use of
Ceiling Fans
Ceiling fan performance and energy savings rely heavily on the proper installation and use of the ceil­ing fan. Here are a few tips to ensure quality and product performance.
Choosing the Appropriate Mounting Location.
Ceiling fans should be installed, or mounted, in the middle of the room and at least 7 feet above the floor and 18 inches from the walls. If ceiling height allows, install the fan 8 - 9 feet above the floor for optimal air­flow. Consult your Emerson Retailer for optional mounting accessories.
Using the Ceiling Fan Year Round. In the summer, use the ceiling fan in the counter-clockwise direction. The airflow produced by the ceiling fan creates a wind-chill effect, making you "feel" cooler. Select a fan speed that provides a comfortable breeze, lower speeds consume less energy. In the winter, reverse the motor and operate the ceiling fan at low speed in the clockwise direction. This produces a gentle updraft, which forces warm air near the ceiling down into the occupied space. Remember to adjust your thermostat when using your ceiling fan - additional energy and dollar savings could be realized with this simple step!
Turn Off When Not in the Room. Ceiling fans cool people, not rooms. If the room is unoccupied, turn off the ceiling fan to save energy.
Trouble Shooting
TROUBLE PROBABLE CAUSE SUGGESTED REMEDY
1. Fan will not start. 1. Fuse or circuit breaker blown. 1. Check main and branch circuit fuses or circuit breakers.
2. Loose power line connections to the fan, or loose 2. Check line wire connections to fan and switch switch wire switch wire connections in the switch housing. connections in the switch housing.wire connections in the switch
housing.
WARNING: Make sure main power is turned off.
3. Reversing switch in neutral position. 3. Make sure reversing switch position is all the way to one side.
2. Fan sounds noisy. 1. Blades not attached to fan. 1. Attach blades to fan before operating.
2. Screws securing fan blade flanges to motor 2. Check to make sure the screws which attach the fan flanges to the are loose. motor are tight.
3. Wire connectors inside switch housing rattling. 3. Check to make sure wire connectors in switch housing are not
rattling against each other or against the interior wall of the switch housing.
WARNING: Make sure main power is turned off.
4. Motor noise caused by solid-state variable 4. Some fan motors are sensitive to signals from Solid-State variable speed control. speed controls. If Solid-State Control is used and motor noise
results choose an alternative control method.
5. Screws holding blades to flanges are loose. 5. Tighten screws securely.
3. Fan wobbles 1. Setscrewin motor coupling is not tightened 1. Raise coupling cover and tighten setscrew securely. excessively. securely.
2. Setscrew in the hanger ball/downrod assembly is 2. Tighten the setscrew in the hanger ball/downrod assembly. loose.
3. Screws securing fan blade flanges to motor are loose. 3. Check to be sure screws which attach the fan blade flanges to the
motor are tight.
4. Fan blade flanges not seated properly. 4. Check to be sure the fan blade flanges seat firmly and uniformly to
the surface of the motor. If flanges are seated incorrectly, loosen the flange screws and retighten according to the procedure in the section on "How to Put Your Ceiling Fan Together".
5. Hanger bracket and/or ceiling outlet box is not 5. Tighten the hanger bracket screws to the outlet box, and/or secure securely fastened outlet box.
6. Fan blades out of balance. 6. Interchanging an adjacent (side-by-side) blade pair can redistribute
the weight and result in smoother operation.
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WARNING: FOR YOUR OWN SAFETY TURN OFF POWER AT FUSE BOX OR CIRCUIT BREAKER
BEFORE TROUBLE SHOOTING YOUR FAN.
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Accessories
1. Ceiling Fan Light Kits (see store or catalog).
2. Ceiling Fan/Light Controls (see store or catalog).
3. Downrod Extension Kits (see store or catalog).
This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Electric Co. Substitution of parts or acces­sories not designated for use with this product by Emerson Electric Co. could result in personal injury or property damage.
The use of any other control not specifically approved for this fan could result in fire, shock and personal injury.
WARNING
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WARNING
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Repair Parts
CF935SCB02
CF935GLG02 CF935AB02
CF935BC02 CF935PW02
CF935ORB02 CF935BZH02
763732-SCB 763732-GLG 763732-AB 763732-BC
763732-PW
763732-ORB
763732-BZH
SCB SCB
GLG
GLG
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20/10
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