Emerson CF4800BS03, CF4800BQ03, CF4800AW03, CF4800PB03, CF4800AB03 Owner's Manual

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Page 1
READ AND SAVE THESE INSTRUCTIONS
Model No.
PREMIUM Series CROWN Series
CF4800WW03 CF4800BS03 CF4500AB04 CF4800BQ03 CF4800AB03 CF4500OB04 CF4800AW03 CF4800PB03 CF4500PB04 CF4800WB03 CF4800S03 CF4500HTW04 CF4800PW03 CF4800NW03 CF4500BC04 CF4800TG03 CF4800HTW03 CF4800OB03 CF4800WPB03 CF4800CK03 CF4800BC03
PREMIUM &
CROWN Series
Ceiling Fan
Owner's Manual
Part No. F40BP72590005 Form No. BP7259-5
Net Weight: 20.0 Lbs.
LIMITED WARRANTY
What The Warranty Covers:
This warranty covers the motor and the other components and accessories of your Emerson ceiling fan against all defects in workmanship and materials. You must be the original purchaser or user of the product to be covered.
What The Period Of Coverage Is:
As it applies to the motor, this warranty will last for the lifetime of your ceiling fan. All other components and accessories are covered by this warranty for one year from the date you purchased your ceiling fan. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, MADE WITH RESPECT TO COMPONENTS AND ACCESSORIES IS ALSO LIMITED TO ONE YEAR.
What Will Emerson Company Do To Correct Problems:
Emerson will replace a defective Emerson Air Comfort Ceiling Fan motor, blade, component or other accessory at no charge to you. If repair of the motor or blades is not practical or possible within a reasonable time and no replacement can be provided, Emerson will refund the actual purchase price of your fan. WE WILL SHIP THE REPAIRED PRODUCT OR REPLACEMENT TO YOU AT NO CHARGE, BUT YOU ARE
RESPONSIBLE FOR ALL COSTS OF REMOVAL, REINSTALLATION AND SHIPPING OF THE PRODUCT TO EMERSON. How Can You Get Service:
YOU MUST HAVE PROOF OF YOUR PURCHASE OF THE CEILING FAN TO OBTAIN LIMITED WARRANTY SERVICE. KEEP YOUR RECEIPT OR OTHER PROOF OF PURCHASE. You can return the product to our factory or to your nearest authorized service center.
• To return the product to the factory, obtain a return authorization and service identification tag by writing to Air Comfort Products, Division of Emerson Company, 8100 W. Florissant Ave., St. Louis, MO 63136. Include all model numbers shown on the product with your request.
• To return the product to an authorized service center, call 1-800-654-3545 for the address of the nearest authorized service center. You will be responsible for all insurance, freight or other transportation charges to our factory or authorized service center. Your Emerson Air Comfort Ceiling Fan should be properly packed to avoid damage in transit since we will not be responsible for any such damage.
What Is Not Covered:
The glass globes and light bulbs of your ceiling fan are not covered by this warranty. This warranty also does not cover any defects, malfunctions or failures caused by:
• Repairs by persons not authorized by Emerson Company,
• Use of parts or accessories not authorized by Emerson Company,
• Mishandling, improper installation, modifications or damage to your ceiling fan while in your possession, or
• Unreasonable use, misuse, abuse, including failing to do reasonable and necessary maintenance, and normal wear and tear.
Additionally, this warranty and any implied warranty of merchantability or fitness for a particular purpose are voided when:
• The original purchaser or user ceases to own the product, or
• The fan is moved from its original point of installation.
This warranty is only valid within the 50 states of the United States and the District of Columbia. No other written or oral warranties apply, and no employee, agent, dealer or other person is authorized to give any warranties on behalf of Emerson Company.
REPAIR, REPLACEMENT OR A REFUND ARE THE EXCLUSIVE REMEDIES AVAILABLE UNDER THIS WARRANTY AND EMERSON IS NOT RESPONSIBLE FOR DAMAGES OF ANY KIND, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES. Incidental damages include but are not limited to such damages as loss of time and loss of use. Consequential damages include but are not limited to the cost of repairing or replacing other property which was damaged if this product does not work properly.
How State Law Relates To The Warranty:
Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
®
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This Manual Is Designed to Make it as Easy as Possible for You to
Assemble, Install, Operate and Maintain Your Ceiling Fan
Tools Needed for Assembly
One Phillips head screwdriver One stepladder Three wire connectors (supplied.) One wire stripper
MATERIALS
Wiring, outlet box and box connectors must be of type required by the local code. The minimum wire would be a 3-conductor (2-wire with ground) of size shown at right:
2
Installed Wire Length Wire Size A.W.G.
Up to 50 ft. 14
50-100 ft. 12
WARNING: To avoid fire, shock, and serious personal injury, follow these instructions.
Safety Instructions
1. Read your owner’s manual carefully and keep it for future reference
2. Before servicing or cleaning unit, switch power off at service panel and lock service panel disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a warning device, such as a tag, to the service panel.
3. Be careful of the fan and blades when cleaning, painting, or working near the fan. Always turn off the power to the ceiling fan before servicing.
4. Do not put anything into the fan blades while they are turning.
5. Do not operate reversing switch until fan blades have come to a complete stop.
Additional Safety Instructions for Installation
1. To avoid possible shock, be sure electricity is turned off at the fuse box before wiring, and do not operate fan without blades.
2. All wiring must satisfy National and Local Electrical Codes. Use the National Electrical Code if Local Codes do not exist. The ceiling fan must be grounded as a precaution against possible electrical shock. Electrical installation should be made or approved by a licensed electrician.
3. The outlet box and joist must be securely mounted an capable of reliably supporting a least 50 pounds. Use only U.L. outlet boxes listed as acceptable for fan support, and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
4. The downrod furnished with the fan proves the minimum recommended floor to fan blade clearance for an 8 foot ceiling.
5. The fan must be mounted with the fan blades at least 7 feet from the floor to prevent accidental contact with th fan blades.
6. Follow the recommended instructions for the proper method of wiring your ceiling fan. If you do not know enough about electrical wiring, have your fan installed by a licensed electrician.
WARNING: To avoid fire, shock or injury, do not use an Emerson Company or any other brand of control not specifically approved for this fan.
WARNING: This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use this product by Emerson Company could result in personal injury or property damage.
WARNING: To Reduce the risk of personal injury, do not bend the blade flange when installing the blade flanges, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
WARNING
!
If you feel you do not have enough wiring knowledge or experience, have your fan installed by a licensed electrician.
WARNING
!
Page 3
1. Open styrofoam unit containing fan. Remove top half of styrofoam unit. Remove parts and check to see that you have received the following:
a. Fan motor and housing assembly b. One motor cover c. One ceiling cover d. Five blade flanges e. One hanger ball/downrod assembly f. One hanger bracket g. One uplight lead assembly h. One loose parts bag containing:
1. One setscrew
2. One 5/32" hex wrench
3. Eleven 10-32 x 5/8" oval head screws
4. Two 1” threaded studs
5. Two 1-1/4” threaded studs
6. Four knurled knobs
7. Three wire connectors
8. Two screws, 8-32 x 3/8"
9. Two pull chain pendant and coupling
10. One hairpin clip
11. One clevis pin
12. Two lockwashers
13. Sixteen 10-32 x 3/8" pan head screws
14. Sixteen flat washers
3
Unpacking Instructions
For your convenience, check-off boxes are provided next to each step. As each step is completed, place a check mark in the box. This will insure that all steps have been completed and will be helpful in finding your place should you be interrupted.
NOTE: Place the parts from the loose parts bags in small containers to keep them from being lost. If any parts are missing, contact your local retailer or catalog outlet for replacement before proceeding.
NOTE: Fan blades are ordered separately and are packaged in a separate carton.
Do not install or use fan if any part is damaged or missing. Call Toll-Free:
1-800-654-3545
This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Company. Substitution of parts or accessories not designated for use with this product by Emerson Company could result in personal injury or property damage.
WARNING
!
WARNING
!
Your new ceiling fan will require a grounded electrical supply line of 120 volts AC, 60 Hz, 15 amp circuit.
The outlet box must be securely anchored and capable of withstanding a load of at least 50 pounds.
If you feel that you do not have enough electrical wiring knowledge or experience, have your fan installed by a licensed electrician.
Electrical Requirements
If your fan is to replace an existing ceiling light fixture, turn electricity off at the main fuse box at this time and remove the existing light fixture.
To reduce the risk of fire, electric shock, or personal injury, mount fan to outlet box marked acceptable for fan support, and use screws supplied with outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
To avoid fire or shock, follow all wiring instructions carefully. Any electrical work not described in these instructions
should be done or approved by a licensed electrician.
Turning off wall switch is not sufficient. To avoid possible electrical shock, be sure electricity is turned off at the main fuse box before wiring. All wiring must be in accordance with National and Local codes and the ceiling fan must be properly grounded as a precaution against possible electrical shock.
WARNING
!
WARNING
!
WARNING
!
CEILING COVER
FOAM PACKING
PROTECTIVE PLASTIC BAG
FOAM PACKING
UPLIGHT LEAD
BLADE
ASSEMBLY
FLANGES
LOOSE PARTS BAG
HANGER BRACKET
MOTOR AND HOUSING ASSEMBLY
HANGER BALL/ DOWNROD ASSEMBLY
MOTOR COVER
CARTON
Page 4
4
NOTE: This fan is supplied with a built-in uplight in the motor housing. This uplight may be controlled either one of the two following ways:
Table of Contents
Assembly Instructions
1. Emerson SR330 Remote Control/SW350 Wall Control.
2. The uplight may be controlled using the pull chain in the switch cup.
Choose the Section of Instructions from the List Below that Describes the Uplight Application You Wish to Achieve. Begin Your Ceiling Fan Assembly with the Appropriate Section.
APPLICATIONS USE PAGE NO.
1. Assembly Instructions for Installing Section “A” 5 the CF4800 or CF4500 Ceiling Fan with the Emerson SR330 Remote Control or the SW350 Wall Control
2. Assembly Instructions for Installing Section “B” 8 the CF4800 or CF4500 Ceiling Fan to Control the Built-in Uplight with the Pull Chain in the Switch Cup.
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5
1. Cut the white, blue, and black wires about 3" above the motor coupling (Figure 1A). Strip insulation 1/2" from end of wires and install a wire connector on the black wire; this wire will not be used. Remove the wire connectors from the red and brown wires.
2. Remove the wire connector that is connecting the two yellow leads (Figure 1A). Disconnect the two yellow leads and reinstall a wire connector to the yellow lead from the motor only; this lead will not be used.
3. Loosen the setscrew in the hanger ball, slide the ball down the downrod, and remove the clevis pin. Then slide the hanger ball off the downrod (Figure 2A). Retain all parts for reinstallation in Step 12.
4. Push the wiring harness connector and the connector on the blue wire (both supplied with the SR330 Remote Control and the SW350 Wall Control), and the connector on the uplight yellow lead assembly (supplied with the fan) through the downrod until they all extend about 4” out of the downrod (Figure 3A).
5. Cut all wires approximately 3" from the end of the downrod. Strip insulation 1/2" from end of wires.
Figure 1A
Figure 2A
Figure 3A
6. Using wiring connectors (supplied), connect the white, red, blue, brown, and yellow wires from the downrod to the white, red, blue, brown and yellow wires of the ceiling fan (Figure 4A). Wires must be connected color-to-color.
7. Fold all wires from the downrod into the slot in the motor coupling, slide the downrod down the wires and seat the downrod in the motor coupling. All wires and wire connectors should be placed through the motor coupling slot beneath the downrod (See Figure 5A).
8. Align the clevis pin holes in the downrod with the holes in the motor coupling. Install the clevis pin and secure with the hairpin clip. The clevis pin must go through the holes in the motor coupling and the holes in the downrod (Figure 5A). Push the straight leg of the hairpin clip through the hole near the end of the clevis pin until the curved portion of the hairpin clip snaps around the clevis pin. The hairpin clip must be properly installed to prevent the clevis pin from working loose.
Figure 4A
It is critical that the clevis pin in the motor coupling is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are properly installed could result in the fan falling.
WARNING
!
SECTION A
Assembly Instructions for Installing the CF4800 or CF4500 Ceiling Fan
with the Emerson SR330 Remote Control or the SW350 Wall Control
INSULATE BLACK WIRE USING WIRE CONNECTOR
WHITE WIRE
YELLOW WIRE FROM MOTOR
MOTOR COUPLING
3"
BLACK WIRE
BLUE WIRE
REMOVE WIRE CONNECTORS FROM RED AND BROWN WIRES
MOTOR COUPLING SLOT
YELLOW LEAD
(Disconnected from wire connector)
WIRE CONNECTOR
(Connected to Yellow Lead from Motor Only)
RECEIVER
WHITE WIRE
YELLOW WIRE TO YELLOW WIRE
BLUE WIRE TO BLUE WIRE
YELLOW WIRE FROM MOTOR COUPLER (NOT USED)
BLACK WIRE (NOT USED)
FAN HOUSING
WIRING HARNESS CONNECTOR
BLACK WIRE
DOWNROD
BLACK WIRE
WHITE WIRE
RECEIVER CONNECTOR
RED WIRE TO RED WIRE
BROWN WIRE TO BROWN WIRE
BLUE WIRE TO BLUE WIRE
WHITE WIRE TO WHITE WIRE
YELLOW WIRE TO YELLOW WIRE FROM UPLIGHT
LIGHT FIXTURE
FAN BLADES REMOVED FOR CLARITY
BLACK WIRE
120V SUPPLY
120V SUPPLY
TO
BLACK
BLACK
TO
LISTED GENERAL USE ON/OFF WALL SWITCH (MUST BE USED WITH SR120 REMOTE CONTROL)
WHITE WIRE
WHITE
SW140 WALL CONTROL
CLEVIS PIN
HANGER BALL
DOWNROD
SETSCREW
UPLIGHT YELLOW LEAD ASSEMBLY
WIRING HARNESS
4"
BLUE WIRE
DOWNROD
CUT HERE
3"
TM
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12. Reinstall the hanger ball on the downrod as follows. Route the motor leads through the hanger ball and slide the hanger ball over the downrod (Figure 7A). Install the pin through the holes at the top of the downrod and slide the hanger ball up the downrod, aligning the ball so the pin is captured in the groove in the top of the hanger ball. Pull the hanger ball up tight against the pin and securely tighten the setscrew in the hanger ball. A loose setscrew could create fan wobble.
13.Use three 10-32 x 3/8" pan head screws and flat
washers (supplied) to secure flange to blade (Figure 8A). Repeat for the remaining four blades.
14.Use the 10 round recessed holes in the motor hub
marked with "5" and install the five blade assemblies (ordered separately) in accordance with Step 15.
15.Attach one blade assembly to the motor hub using
two 10-32 x 5/8" oval head screws (supplied) (Figure 9A). Do not tighten completely at this time. Install remaining blade assemblies in the same way. Gently snug all flange screws to the motor hub, working around the hub in a clockwise sequence. Next, securely tighten all flange screws, again working in a clockwise sequence. Failure to follow this procedure could result in fan wobble. This completes the blade installation.
Figure 7A
Figure 8A
9. Install the setscrew (supplied in the loose parts bag) in the motor coupling and tighten using the 5/32” setscrew wrench (supplied) (Figure 5A).
NOTE: Make sure the unused black motor lead is capped with a wire connector. Make sure all wires and wire connectors are completely inside motor coupling cover and not pinched between the motor coupling cover and motor.
10. Screw two 1” threaded studs (supplied) into the
motor (Figure 6A). Leave approximately 7/8” of the stud extending above the motor. Slide the motor cover over the downrod and rotate the cover until the threaded studs protrude; install two knurled knobs (supplied) to secure the cover.
11. Position the ceiling cover over the downrod. Be
sure the cover is oriented correctly, with the large opening at the top (Figure 7A).
Figure 6A
Figure 5A
6
It is critical that the pin in the hanger ball is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are properly installed could result in the fan falling.
WARNING
!
To reduce the risk of personal injury, do not bend the blade flanges when installing the blade flanges, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
WARNING
!
LEADS TO BE POSITIONED IN SLOT IN MOTOR COUPLING
SETSCREW
CLEVIS PIN
HAIRPIN CLIP
CLEVIS PIN
DOWNROD
HAIRPIN CLIP
MOTOR COUPLING
DOWNROD
CLEVIS PIN
MOTOR COUPLING
PIN
HANGER BALL
DOWNROD
CEILING COVER
SETSCREW
BLADE FLANGE
FLAT WASHER (3)
10-32 x 3/8" PAN HEAD
BLADE
SCREW (3)
MOTOR
KNURLED KNOB
MOTOR COUPLING COVER
WIRE CONNECTORS
1" THREADED STUD
7/8"
Page 7
Figure 11A
Figure 12A
17. Carefully lift the fan and seat the hanger ball/downrod assembly on the hanger bracket that was just attached to the outlet box (Figure 12A). Be sure the groove in the ball is lined up with tab on the hanger bracket (Figure 11A).
18. Position the receiver, SW375, by passing the opening in the receiver over the downrod (Figure 13A).
19. Connect the black wire from the wiring harness to the black (hot) supply wire (Figure 4A). Connect the white wire from the wiring harness to the white (neutral) supply wiring. Connect the green ground wires from the hanger bracket and the hanger ball to the supply ground wire. Use wire connectors supplied with your ceiling fan.
16. Securely attach the hanger bracket to the outlet box using the two screws supplied with the outlet box (Figure 11A).
7
Figure 10A
The fan must be hung with at least 7' of clearance from floor to blades (Figure 10A).
WARNING
!
To reduce the risk of fire, electric shock, or personal injury, mount fan to outlet box marked acceptable for fan support, and use screws supplied with outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
The outlet box must be securely anchored and capable of withstanding a load of at least 50 lbs.
WARNING
!
WARNING
!
Hanger bracket must seat firmly against outlet box. If the outlet box is recessed, remove wall board until bracket contacts box. If bracket and/or outlet box are not securely attached, the fan could wobble or fall.
WARNING
!
Failure to seat tab in groove could cause damage to electrical wires and possible shock or fire hazard.
WARNING
!
To avoid possible electrical shock, be sure electricity is turned off at the main fuse box before wiring.
NOTE: If you are not sure if the outlet box is grounded, contact a licensed electrician for advice, as it must be grounded for safe operation.
To avoid possible fire or shock, do not pinch wires between the hanger ball/downrod assembly and hanger bracket.
WARNING
!
WARNING
!
10-32 x 5/8" OVAL HEAD SCREWS
Figure 9A
Check to see that all connections are tight, including ground, and that no bare wire is visible at the wire connectors, except for the ground wire. Do not operate fan until blades are in place. Noise and fan damage could result.
WARNING
!
20. Securely connect the wiring harness connector to the receiver connector, and connect the blue and yellow wires to the blue and yellow wires from the receiver (Figure 4A).
(2 PER BLADE ASSEMBLY)
CEILING
AT LEAST
7'
FLOOR
NOTE: CEILING COVER, SUPPLY WIRES AND FAN WIRES OMITTED FOR CLARITY.
HANGER BALL/ DOWNROD ASSEMBLY
OUTLET BOX
HANGER BRACKET
TWO SCREWS SUPPLIED WITH OUTLET BOX
TAB
OUTLET BOX
HANGER BRACKET
Page 8
26. Screw in three 40-watt (maximum) candelabra base lamps into the uplight sockets on top of the fan housing assembly.
27. Connect the pendant and chain (supplied) to the switch pull chain using the coupling (supplied).
SECTION B
Assembly Instructions
for Installing the CF4800 or
CF4500 Ceiling Fan to Control
the Built-in Uplight with the
Pull Chain in the Switch Cup
1. Position the fan motor and housing assembly in the lower foam packing so that the top of the motor is facing you.
2. Separate, untwist and unkink the four motor leads.
3. Obtain the hanger ball/downrod assembly and
remove the hanger ball by loosening the setscrew in the hanger ball until the ball falls freely down the downrod (Figure 1B). Remove the pin from the downrod , then remove the hanger ball. Retain the pin and hanger ball for reinstallation in Step 6.
4. Route the white, blue, and black motor leads through the downrod. Fold the yellow wire into the slot in the motor coupling, slide the downrod down the wires and seat the downrod in the motor coupling (Figure 2B).
5. Align the clevis pin holes in the downrod with the holes in the motor coupling. Install the clevis pin and secure with the hairpin clip (Figure 2B). The clevis pin must go through the holes in the motor coupling and the holes in the downrod. Push the straight leg of the hairpin clip through the hole near the end of the clevis pin until the curved portion of the hairpin clip snaps around the clevis pin. The hairpin clip must be properly installed to prevent the clevis pin from working loose. Pull on the hanger ball to make sure the clevis pin is properly installed.
Figure 1B
8
21. Turn the receiver so that the flat side aligns with the open side of the hanger bracket (Figure 13A). Fold and position the wires into the space above the hanger ball and into the outlet box.
22. Feed the wires and connectors around the outside of the receiver, through the open side of the hanger bracket, and into the outlet box. Slide the receiver up and over the hanger bracket. Remove the backing on the foam adhesive pads and press the receiver against the ceiling.
Figure 13A
23. Screw the two 1-1/4” threaded studs (provided) into the tapped holes in the hanger bracket.
24. Lift the ceiling cover up to the threaded studs and turn until studs protrude through the holes in the ceiling cover (Figure 14A).
25. Secure the ceiling cover in place by sliding lockwashers over the threaded studs and installing the two knurled knobs (supplied). (Figure 14A.) Tighten the knurled knobs securely until the ceiling cover fits snugly against the ceiling and the hole in the ceiling cover is clear of the pipe.
Figure 14A
To avoid possible fire or shock, make sure that the electrical wires are completely inside the outlet box and not pinched between the ceiling cover and the ceiling.
WARNING
!
Figure 2B
HANGER BRACKET
RECEIVER
OPEN SIDE
FLAT SIDE
HANGER BALL
CLEVIS PIN
HANGER BALL
CEILING COVER
CEILING COVER
1-1/4" THREADED STUD
LOCKWASHERS (2)
DOWNROD
SETSCREW
DOWNROD
HAIRPIN
SETSCREW
CLIP
MOTOR COUPLING
KNURLED KNOB
CLEVIS PIN
HAIRPIN CLIP
CLEVIS PIN
DOWNROD
YELLOW LEADS
BROWN LEAD RED LEAD
CLEVIS PIN
MOTOR COUPLING
YELLOW LEAD FROM UPLIGHT
Page 9
10.The blue, black and white leads exiting the downrod are 80-inches long. Before installing fan, measure up approximately 6 to 9-inches above the ball/downrod assembly. Cut off excess leads and strip back insulation 1/2-inch from end of leads.
NOTE: If you are installing your fan with a SR330 Remote Control or SW350 Wall Control, Do Not Cut Terminal Off of the Yellow Lead. (See Section A.)
6. Install the setscrew (supplied in loose parts bag) in
the motor coupling and tighten using the 5/32" setscrew wrench (supplied) (Figure 3B).
7. Screw two 1” threaded studs (provided) into the motor (Figure 4B). Leave approximately 7/8” of the stud extending above the motor. Slide the motor cover over the downrod and rotate the cover until the threaded studs protrude; install two knurled knobs (supplied) to secure the cover.
NOTE: Make sure the red and brown leads are capped with wire connectors. Make sure the red, brown, and yellow wires and wire connectors are completely inside motor coupling cover and not pinched between the motor coupling cover and motor.
8. Position the ceiling cover over the downrod. Be
sure the cover is oriented correctly, with the large opening at the top (Figure 5B).
9. Reinstall the hanger ball on the downrod as follows. Route the motor leads through the hanger ball and slide the hanger ball over the downrod (Figure 5B). Install the pin through the holes at the top of the downrod and slide the hanger ball up the downrod, aligning the ball so the pin is captured in the groove in the top of the hanger ball. Pull the hanger ball up tight against the pin and securely tighten the setscrew in the hanger ball. A loose setscrew could create fan wobble.
Figure 3B
9
It is critical that the clevis pin in the motor coupling is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are properly installed could result in the fan falling.
WARNING
!
It is critical that the pin in the hanger ball is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are properly installed could result in the fan falling.
WARNING
!
Figure 4B
Figure 5B
11.Use three 10-32 x 3/8" pan head screws and flat washers (supplied) to secure flange to blade (Figure 6B). Repeat for the remaining four blades.
12.Use the 10 round recessed holes in the motor hub marked with "5" and install the five blade assemblies (ordered separately) in accordance with Step 13.
13.Attach one blade assembly to the motor hub using two 10-32 x 5/8" oval head screws (supplied) (Figure 7B). Do not tighten completely at this time. Install remaining blade assemblies in the same way. Gently snug all flange screws to the motor hub, working around the hub in a clockwise sequence. Next, securely tighten all flange screws, again working in a clockwise sequence. Failure to follow this procedure could result in fan wobble. This completes the blade installation.
Figure 6B
DOWNROD
SETSCREW
PIN
HANGER BALL
DOWNROD
CEILING COVER
SETSCREW
BLADE FLANGE
KNURLED KNOB
MOTOR COUPLING COVER
WIRE CONNECTOR
YELLOW LEADS
1" THREADED STUD
7/8"
RED LEAD
BROWN LEAD
MOTOR
WIRE CONNECTORS
FLAT WASHER (3)
10-32 x 3/8" PAN HEAD SCREW (3)
BLADE
Page 10
14. Securely attach the hanger bracket to the outlet box using the two screws supplied with the outlet box (Figure 9B).
15. Carefully lift the fan and seat the hanger ball/downrod assembly on the hanger bracket that was just attached to the outlet box (Figure 10B). Be sure the groove in the ball is lined up with tab on the hanger bracket (Figure 9B).
NOTE: If you are installing a SR330 Remote Control or a SW350 Wall Control to operate the fan and light, refer to the installation instructions and wiring diagrams shown in Section A of this Owner’s Manual.
16. For a wall control installation you will need a three-
wire (with ground) conductor cable between the ceiling and wall outlet boxes. This will allow you to control the fan separately from the lights. Figure 11B is a basic wiring diagram that will control the uplight and downlight on a switch and the fan on a separate control. Refer to the installation instructions and wiring diagrams supplied with the Emerson Fan Control Owner’s Manual.
a. Connect the green grounding lead from the
hanger ball and the green grounding lead from the hanger bracket to the grounding conductor of supply (this may be a bare wire or a wire with green colored insulation). Securely connect wires with wire connector supplied.
b. Securely connect the white wire from the
downrod to the supply white (neutral) wire using wire connector supplied. Securely connect the black wire from the downrod to the supply black (hot) wire using wire
connector supplied.
Figure 8B
Figure 9B
Figure 10B
10
10-32 x 5/8" OVAL HEAD SCREWS
Figure 7B
To reduce the risk of personal injury, do not bend the blade flange when installing the blade flanges, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
WARNING
!
The fan must be hung with at least 7' of clearance from floor to blades (Figure 8B).
WARNING
!
To reduce the risk of fire, electric shock, or personal injury, mount fan to outlet box marked acceptable for fan support, and use screws supplied with outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
The outlet box must be securely anchored and capable of withstanding a load of at least 50 lbs.
WARNING
!
WARNING
!
Hanger bracket must seat firmly against outlet box. If the outlet box is recessed, remove wall board until bracket contacts box. If bracket and/or outlet box are not securely attached, the fan could wobble or fall.
WARNING
!
Failure to seat tab in groove could cause damage to electrical wires and possible shock or fire hazard.
WARNING
!
To avoid possible electrical shock, be sure electricity is turned off at the main fuse box before wiring.
NOTE: If you are not sure if the outlet box is grounded, contact a licensed electrician for advice, as it must be grounded for safe operation.
To avoid possible fire or shock, do not pinch wires between the hanger ball/downrod assembly and hanger bracket.
WARNING
!
WARNING
!
(2 PER BLADE ASSEMBLY)
CEILING
OUTLET BOX
TWO SCREWS SUPPLIED WITH OUTLET BOX
TAB
HANGER BRACKET
NOTE: CEILING COVER, SUPPLY WIRES AND FAN WIRES OMITTED FOR CLARITY.
HANGER BALL/ DOWNROD ASSEMBLY
OUTLET BOX
HANGER BRACKET
AT LEAST
7'
FLOOR
Page 11
c. Securely connect the blue wire from the
downrod to the supply red (hot) wire using wire connector (supplied). After connections have been made, turn leads upward and carefully push leads into the outlet box, with the white and green leads on one side of the outlet box and the black, blue and yellow leads on the other side of the outlet box.
17. Screw the two 1-1/4” threaded studs (provided) into the tapped holes in the hanger bracket.
18. Lift the ceiling cover up to the threaded studs and turn until studs protrude through the holes in the ceiling cover (Figure 12B).
19. Secure the ceiling cover in place by sliding lockwashers over the threaded studs and installing the two knurled knobs (supplied). (Figure 12B.) Tighten the knurled knobs securely until the ceiling cover fits snugly against the ceiling and the hole in the ceiling cover is clear of the pipe.
20. Screw in three 40-watt (maximum) candelabra base lamps into the uplight sockets on top of the fan housing assembly.
21. Connect the pendant and chain (supplied) to the switch pull chain using the coupling (supplied).
11
Check to see that all connections are tight, including ground, and that no bare wire is visible at the wire connectors, except for the ground wire. Do not operate fan until blades are in place. Noise and fan damage could result.
WARNING
!
Figure 11B
Figure 12B
To avoid possible fire or shock, make sure that the electrical wires are completely inside the outlet box and not pinched between the ceiling cover and the ceiling.
WARNING
!
Using Your Ceiling Fan
1. Restore electrical power to the outlet box by turning the electricity on at the main fuse box.
2. When controlled by a wall switch check the operation of the fan by gently pulling on the 4­position speed control pull chain switch. (This switch has the longer pull chain.) The operating sequence is as follows:
THREE-SPEED
1st Pull—HIGH 2nd Pull—Medium 3rd Pull—Low
4th Pull—OFF
3.When operated by an Emerson Remote Control,
check operation of fan and light in accordance with the Remote Control Owner’s Manual.
4. If airflow is desired in opposite direction, turn your fan off and wait for the blades to stop turning. Then slide the reversing switch to the opposite position and turn fan on again. The fan blades will turn in the opposite direction and reverse the airflow.
Attaching Light Kit
To install an Emerson accessory light kit, remove the three screws securing the switch cup assembly to the fan, remove the switch cup assembly, and disconnect the connector. Remove the screw plug from the bottom of the switch cup and install the light kit in accordance with the Emerson light kit Owner's Manual.
SPEED CONTROL SWITCH
REVERSIBLE SWITCH
To avoid possible electrical shock, be sure electricity is turned off at the main service box before wiring.
WARNING
!
Maintenance
IMPORTANT CARE INSTRUCTIONS
for your Ceiling Fan
Periodic cleaning of your new ceiling fan is the only maintenance that is needed.
When cleaning, use only a soft brush or lint free cloth to avoid scratching the finish.
Abrasive cleaning agents are not required and should be avoided to prevent damage to finish.
Do not use water when cleaning your ceiling fan. It could damage the motor or the blades and create the possibility of an electrical shock.
WARNING
!
EMERSON FAN CONTROL
LISTED OUTLET BOX
GREEN WIRE (GROUND) FROM HANGER BRACKET
GROUND WIRE
BLACK
GREEN WIRE (GROUND) FROM HANGER BALL
LISTED WIRE CONNECTOR (4)
BLACK FAN WIRE
RED
WHITE
BLUE
LIGHT CONTROL
GROUND
THREE - CONDUCTOR CABLE WITH GROUND BETWEEN CEILING AND WALL OUTLET BOXES
WHT.
GROUND
BLACK (HOT)
TO 120 VOLT SUPPLY
TM
1-1/4" THREADED STUD
KNURLED KNOB
CEILING COVER LOCKWASHERS (2)
Page 12
Trouble Shooting
TROUBLE PROBABLE CAUSE SUGGESTED REMEDY
1.Fan will not start. 1.Fuse or circuit breaker blown. 1.Check main and branch circuit fuses or
circuit breakers.
WARNING: Make sure main power is turned off.
2.Loose power line connections to the fan, 2.Check line wire connections to fan and or loose switch wire connections in the switch wire connections in the switch switch housing. housing.
2.Fan sounds noisy. 1.Blades not attached to fan. 1.Attach blades to fan before operating.
2.Loose screws in motor housing. 2.Check to make sure all screws in motor
housing are snug (not over-tight).
3.Screws securing fan blade flanges to 3.Check to make sure the screws which motor hub are loose. attach the fan flanges to the motor hub
are tight.
WARNING: Make sure main power is turned off.
4.Wire connectors inside switch housing 4.Check to make sure wire connectors in
rattling. switch housing are not rattling against
each other or against the interior wall of the switch housing.
5.Screws holding blades to flanges are loose. 5.Tighten screws securely.
3.Fan wobbles 1.Setscrew in motor coupling is loose. 1.Raise motor cover and tighten setscrew excessively. securely.
2.Setscrew in hanger ball/downrod assembly 2.Tighten the setscrew in the hanger ball/ is loose. downrod assembly.
3.Screws securing fan blade flanges to motor 3. Check to be sure screws which attach hub are loose. the fan blade flanges to the motor hub
are tight.
4.Fan blade flanges not seated properly. 4.Check to be sure the fan blade flanges
seat firmly and uniformly to the surface of the motor hub. If flanges are seated incorrectly, loosen the flange screws and retighten according to Step 15, 13, or 17 in Sections “A” or “B” Assembly Instructions”.
5.Hanger bracket and/or ceiling outlet box 5.Tighten the hanger bracket screws to the is not securely fastened. outlet box, and/or secure outlet box.
6.Fan blades out of balance. 6.Interchanging an adjacent (side-by-side)
blade pair can redistribute the weight and result in smoother operation. Or use supplied balancing kit to balance blades.
WARNING: FOR YOUR OWN SAFETY TURN OFF POWER AT FUSE BOX OR CIRCUIT BREAKER
BEFORE TROUBLE SHOOTING YOUR FAN.
12
This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Company. Substitution of parts or accessories not designated for use with this product by Emerson Company could result in personal injury or property damage.
WARNING
!
Accessories
The use of any other control not specifically approved for this fan could result in fire, shock and personal injury.
1. Ceiling Fan Light Kits (see store or catalog).
2. Ceiling Fan/Light Controls (see store or catalog).
3. Downrod Extension Kits (see store or catalog).
WARNING
!
!
!
!
Page 13
Repair Parts
13
Before discarding packaging material,
be certain all parts have been removed.
HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
• NAME OF ITEM
• MODEL NUMBER
• THE PART NUMBER
• THE PART DESCRIPTION
For repair parts, phone 1-800-654-3545.
6
13
1
2
3
16
14
15
7
10
20
19
9
21
22
8
24
18
17
5
4
23
27
12
11
29 30
25
26
31
18
28
32
11
12
33
TM
Page 14
PREMIUM Series Repair Parts List
Ref.
PREMIUM Series
No. Description CF4800WW03 CF4800AB03 CF4800PB03 CF4800HTW03 CF4800WPB03 CF4800NW03 CF4800BQ03 CF4800BS03
Hanger Pack, 761655 761655-3 761655-2 761655-12 761655 761655-1 761655-19 761655-17
containing: 1 Bracket, Hanger (1) — 2 Hanger Ball Assembly (1) — 3 Downrod (1)
6 Cover, Ceiling 761620 761620-3 761620-2 761620-12 761620 761620-1 761620-28 761620-25 7 Hub, Rubber 760601 760601 760601 760601 760601 760601 760601 760601 8 Blade Assembly
*** * * * **
(Full set for one fan) 9 Flange Set 761317-23 761317-24 761317-25 761317-26 761317-25 761317-35 761317-28 761317-29
(Full set for one fan)
10 Switch Cup 761991 761991-2 761991-3 761991-5 761991 761991-10 761991-7 761991-61 13 Cover, Motor 761621 761621-3 761621-2 761621-12 761621 761621-1 761621-19 761621-15 23 Motor 762304 762304 762304 762304 762304 762304 762304 762304
Parts Bag, containing: 761629 761629-1 761629 761629 761629 761629 761629-1 761629-2 4 Pin, Clevis (1) — 5 Clip, Hairpin (1)
11 Coupling (2) — 12 Pendant (2) — 14 Wire Connector (3) — 15 Wrench, Setscrew (1) — 16 Stud, Threaded, 1-1/4” (2) — 17 Lockwasher (2) — 18 Knob, Knurled (4) — 19 Screw, 10-32 x 5/8" (11) — 20 Screw, 8-32 x 3/8" (2) — 21 Screw, 10-32 x 3/8" (16) — 22 Washer, Flat (16) — 27 Setscrew, (1) — 31 Stud, Threaded, 1” (2)
24 Auxiliary Capacitor 762242 762242 762242 762242 762242 762242 762242 762242 25 Cover, Housing 760671-2 760671 760671-1 760671-14 760671-2 760671-8 760671-19 760671-6 26 Harness 761450-6 761450-2 761450 761450-6 761450-6 761450 761450-2 761450-1 28 Screw, #8 Washerhead,
8-32 x 3/8” (4) — 29 Washer, 9/16” — 30 Lockwasher, 9/16” — 32 Uplight Lead Assembly 761790 761790 761790 761790 761790 761790 761790 761790 33 Switch Uplight 761993 761993-2 761993 761993 761993 761993 761993-2 761993-1 — Owner's Manual BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5
*Contact your nearest authorized Emerson fan dealer for replacement B52 blade accessories.
14
Page 15
PREMIUM Series Repair Parts List
Ref.
PREMIUM Series
No. Description CF4800OB03 CF4800TG03 CF4800S03 CF4800AW03 CF4800WB03 CF4800PW03 CF4800CK03 CF4800BC03
Hanger Pack, 761655-9 761655-13 761655-16 761655-21 761655-20 761655-22 761655-23 761655-24
containing: 1 Bracket, Hanger (1) — 2 Hanger Ball Assembly (1) — 3 Downrod (1)
6 Cover, Ceiling 761620-9 761620-23 761620-24 761620-29 761620-26 761620-30 761620-31 761620-32 7 Hub, Rubber 760601 760601 760601 760601 760601 760601 760601 760601 8 Blade Assembly
** * * * * **
(Full set for one fan) 9 Flange Set 761317-27 761317-30 761317-31 761317-32 761317-33 761317-34 761317-36 761317-37
(Full set for one fan)
10 Switch Cup 761991-9 761991-8 761991-11 761991-12 761991-13 761991-14 761991-15 761991-16 13 Cover, Motor 761621-9 761621-13 761621-16 761621-20 761621-17 761621-21 761621-22 761621-23 23 Motor 762304 762304 762304 762304 762304 762304 762304 762304
Parts Bag, containing: 761629-1 761629-1 761629-1 761629 761629-1 761629-1 761629 761629-1 4 Pin, Clevis (1) — 5 Clip, Hairpin (1)
11 Coupling (2) — 12 Pendant (2) — 14 Wire Connector (3) — 15 Wrench, Setscrew (1) — 16 Stud, Threaded, 1-1/4” (2) — 17 Lockwasher (2) — 18 Knob, Knurled (4) — 19 Screw, 10-32 x 5/8" (11) — 20 Screw, 8-32 x 3/8" (2) — 21 Screw, 10-32 x 3/8" (16) — 22 Washer, Flat (16) — 27 Setscrew, (1) — 31 Stud, Threaded, 1” (2)
24 Auxiliary Capacitor 762242 762242 762242 762242 762242 762242 762242 762242 25 Cover, Housing 760671-15 760671-16 760671-17 760671-20 760671-18 760671-21 760671-22 760671-23 26 Harness 761450-2 761450-2 761450-2 761450 761450-2 761450-2 761450 761450-2 28 Screw, # 8 Washerhead,
8-32 x 3/8” (4) — 29 Washer, 9/16” — 30 Lockwasher, 9/16” — 32 Uplight Lead Assembly 761790 761790 761790 761790 761790 761790 761790 761790 33 Switch Uplight 761993-2 761993-2 761993-2 761993 761993-2 761993-2 761993 761993-2 — Owner's Manual BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5
*Contact your nearest authorized Emerson fan dealer for replacement B52 blade accessories.
15
Page 16
CROWN Series Repair Parts List
Ref.
CROWN Series
No. Description CF4500AB04 CF4500OB04 CF4500PB04 CF4500HTW04 CF4500BC04
Hanger Pack, 761655-3 761655-9 761655-2 761655-12 761655-24
containing: 1 Bracket, Hanger (1) — 2 Hanger Ball Assembly (1) — 3 Downrod (1)
6 Cover, Ceiling 761620-3 761620-9 761620-2 761620-12 761620-32 7 Hub, Rubber 760601 760601 760601 760601 760601 8 Blade Assembly
*****
(Full set for one fan) 9 Flange Set 761845-5 761845-8 761845-6 761845-7 761845-9
(Full set for one fan)
10 Switch Cup 761991-2 761991-9 761991-3 761991-5 761991-16 13 Cover, Motor 761621-3 761621-9 761621-2 761621-12 761621-23 23 Motor 762304 762304 762304 762304 762304
Parts Bag, containing: 761629-1 761629-1 761629 761629 761629-1 4 Pin, Clevis (1) — 5 Clip, Hairpin (1)
11 Coupling (2) — 12 Pendant (2) — 14 Wire Connector (3) — 15 Wrench, Setscrew (1) — 16 Stud, Threaded, 1-1/4” (2) — 17 Lockwasher (2) — 18 Knob, Knurled (4) — 19 Screw, 10-32 x 5/8" (11) — 20 Screw, 8-32 x 3/8" (2) — 21 Screw, 10-32 x 3/8" (16) — 22 Washer, Flat (16) — 27 Setscrew, (1) — 31 Stud, Threaded, 1” (2)
24 Auxiliary Capacitor 762242 762242 762242 762242 762242 25 Cover, Housing 760671 760671-15 760671-1 760671-14 760671-23 26 Harness 761450-2 761450-2 761450 761450-6 761450-2 28 Screw, #8 Washerhead,
8-32 x 3/8” (4) — 29 Washer, 9/16” — 30 Lockwasher, 9/16” — 32 Uplight Lead Assembly 761790 761790 761790 761790 761790 33 Switch Uplight 761993-2 761993-2 761993 761993 761993-2 — Owner's Manual BP7259-5 BP7259-5 BP7259-5 BP7259-5 BP7259-5
*Contact your nearest authorized Emerson fan dealer for replacement B52 blade accessories.
Printed in Taiwan 04/03 Part No. F40BP72590005 Form No BP7259-5
Air Comfort Products
DIVISION OF EMERSON COMPANY
8100 W. Florissant ¥ St. Louis, MO 63136
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