Emerson AW Series, AWN13, AWN Series, AW17, AW28 Installation And Operation Manual

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KTM PNEUMATIC ACTUATORS - AW, AWN SERIES
INSTALLATION AND OPERATION MANUAL
Please read through this manual completely before operating the actuators
SECTION 1 - SAFETY PRECAUTIONS
Precautions for using AW, AWN type actuators safely are highlighted with the following two warning signs to indicate the level of danger posed. Please read the postscript carefully to ensure safety and prevent any damage from occurring before starting to use the product.
WARNING
A potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
A potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
ACTUATOR USE
AW, AWN Type Actuators are suitable for operating ball valves and V-port valves. Please use the actuators according to warnings and cautions described in this document. Failure to do so could result in an accident (due to wrong storage, installing, operation, maintenance and disassembling) and/or serious damage. Please keep this manual in a handy place for immediate reference; be sure to provide it to purchaser, contractor, piping designer, user, operator or maintenance technician.
KTM reserves the right to discontinue the manufacture of, change or modify design and/ or construction of any KTM product during the manufacturing procedure, without incurring any obligation to accept for credit, to replace or furnish or install such changes or modifications on products previously or subsequently sold. This document is subject to change without notice.
SECTION 2 - SPECIFICATION
The performance and safety of AW, AWN type actuators and conformity with your equipment or system should be checked by the design engineer or the person specifying your system based on our catalog or specification data. Upon arrival, the applicable conditions (double acting, direct acting, reverse acting, operating pressure, etc.) should be first checked to make sure they are correct.
SECTION 3 - STORAGE
CAUTION
The following items should be strictly followed in order for the actuators to be installed and operated properly.
1. Do not unpack the actuator from shipping package until just prior to installing it.
2. Store the package in dry and non-corrosive atmosphere.
3. When unpacked, plug or cap inlet and outlet port and direct these ports in horizontal and downward position to protecting from entering rain and dust.
Emerson.com/FinalControl © 2017 Emerson. All rights reserved. VCIOM-02905-EN 19/04
KTM PNEUMATIC ACTUATORS - AW, AWN SERIES
INSTALLATION AND OPERATION MANUAL
SECTION 4 - MODEL IDENTIFICATION
Example: AW 17 S Q HW Actuator type AW (AWN only applicable for size 13)
Actuator size 13 20 17 28 Operation type Description (Supply pressure) Blank Double acting type (0.3 to 0.7 MPa) S Spring return type - Standard (0.4 to 0.7 MPa) L Spring return type - Low pressure type (0.3 to 0.4 MPa) Special (Option) Description Blank No specials A Direct-acting spring return
(Counter-clockwise rotation under supply pressure loss)
B Stainless steel external bolts and nuts K For high temperature (0ºC to 120ºC) T For low temperature (-45ºC to 60ºC) Q High speed / frequency (500,000 cycles): Available for double acting type
High speed: Available for spring return type
S High torque type (spring return)
Accessories (Option) Description Blank Without any accessories CO ESDV of CO H For double acting type with manual override handle lever:
Available for AWN13 only
HG For double acting type with manual gear operator:
Available for AW17 through AW28
HW For spring return type with manual override handle:
Available for AWN13S through AW28S
L With lift-limiting unit PS Partial stroke test
gas type
2
2
KTM PNEUMATIC ACTUATORS - AW, AWN SERIES
INSTALLATION AND OPERATION MANUAL
SECTION 5 - RANGE OF APPLICATION
Operating mechanism Operation Model no. Pressure (MPa)
Double acting AWN13 0.3 - 0.7
AW17 AW20 AW28
Single acting AWN13S 0.4 - 0.7 Scotch York (Para-arm piston rod pin)
(Spring return) AW17S
AW20S
AW28S Single acting AWN13L 0.3 - 0.4 for low pressure range AW17L 0.2 - 0.4
AW20L 0.3 - 0.5
AW28L 0.2 - 0.4
CAUTION
Use Torque Cylinders within operating pressure ranges only. Operation outside the specified range may cause damage to the cylinder or malfunction.
SECTION 6 - CONSTRUCTION
Spring return
Spring return
Double acting
Double acting
FIGURE 1
NOTE
Only AWN13 has an oval-shaped upper stem and a square-shaped lower stem.
PARTS LIST
No. Parts Nme
1 Body 2 Stem 3 Para-arm 4 Key 5 Set screw 6 O-ring 7 O-ring 8 Thrust bearing 9 Thrust bearing 10 Snap ring 11 Snap ring 12 Piston rod 13 Pin 14 Roller 15 Bearing 16 Snap ring 17 Adapter 18 Gasket 19 Bearing 20 O-ring 21 O-ring 22 Piston 23 O-ring 24 O-ring 25 Nut 26 Cylinder 27 Cap screw 28 Stopper bolt 29 Gasket 30 Cap Nut 31 Spring retainer 32 Cylinder 33 Spring case 34 Spring (Outer) 35 Spring (Inner) 36 Spring cover 37 Long bolt 38 Nut 39 Stopper bolt 40 Nut 41 Pipe
3
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