Emerson Asco Advantage Series Installation, Operation And Maintenance Manual

Advantage® Actuator
Installation, Operation and Maintenance Manual
Designed and Manufactured by ITT
Table Of Contents
Introduction and Safety...................................................................................................................................................2
Safety
message levels.........................................................................................................................................................2
Warning...............................................................................................................................................................................2
Safety...................................................................................................................................................................................2
Product Description..........................................................................................................................................................4
Advantage actuator model number................................................................................................................................4
Identification tag............................................................................................................................................................4
Non-sealed and sealed bonnet description....................................................................................................................4
Valve diaphragm identification........................................................................................................................................5
Transportation and Storage............................................................................................................................................6
Transport and store the product.....................................................................................................................................6
Installation...........................................................................................................................................................................7
Install the valve and Advantage actuator.......................................................................................................................7
Install diaphragm...............................................................................................................................................................7
Mount the Advantage actuator to the valve................................................................................................................10
Tighten the bonnet fasteners.........................................................................................................................................10
Fastener torque table for valve body to actuator....................................................................................................10
Actuator operating pressure..........................................................................................................................................11
Set the adjustable opening stop.....................................................................................................................................11
Set the adjustable opening stop.....................................................................................................................................11
Set the manual over-ride (close)....................................................................................................................................11
Set the manual over-ride (open)....................................................................................................................................12
Table Of Contents
Advantage® Actuator Installation and Operation
Designed and Manufactured by ITT
Manual 1

Introduction and Safety

Introduction and Safety

Safety message levels

Definitions
Safety message level Indication
DANGER:
WARNING:
CAUTION:
A hazardous situation which, if not avoided, will result in death or serious injury
A hazardous situation which, if not avoided, could result in death or serious injury
A hazardous situation which, if not avoided, could result in minor or moderate injury
NOTICE:

User health and safety

General precautions
This product is designed and manufactured using good workmanship and materials, and meets all applicable industry standards. This product should be used only as recommended by ITT or ASCO.
WARNING:
• Misapplication of the valve can result in injury or property damage. Select valves and valve components of the proper materials and make sure that they are consistent with your specific performance requirements. Incorrect application of this product includes but is not limited to:
• Exceeding the pressure or temperature rating
• Failing to maintain this product according to the recommendations
• Using this product to contain or control media that is incompatible with the materials of
construction
Electrical Hazard:
The possibility of electrical risks if instructions are not followed in a proper manner
• A potential situation which, if not avoided, could result in an undesirable result or state
• A practice not related to personal injury
Qualifications and training
The personnel responsible for the assembly, operation, inspection, and maintenance of the valve must be appropriately qualified. The operating company must do the following tasks:
• Define the responsibilities and competency of all personnel handling this equipment.
• Provide instruction and training.
Advantage Actuator Installation and Operation Manual2
Designed and Manufactured by ITT
• Ensure that the contents of the operating instructions have been fully understood by the personnel.
Instruction and training can be carried out by ASCO as the reseller of the valve by order of the manufacturer.
Non-compliance risks
Failure to comply with all safety precautions can result in the following conditions:
• Death or serious injury due to electrical, mechanical, and chemical influences
• Environmental damage due to the leakage of dangerous materials
• Product damage
• Property damage
• Loss of all claims for damages
Operational safety precautions
Be aware of these safety precautions when operating this product:
• Do not leave hot or cold components of the product unsecured against contact if they are a source of danger.
• Do not remove the contact guard for moving parts when the product is in operation. Never operate the product without the contact guard installed.
• Do not hang items from the product. Any accessories must be firmly or permanently attached.
• Do not use the product as a step or hand hold.
• Do not paint over the identification tag, warnings, notices, or other identification marks associated with the product.
Introduction and Safety
Maintenance safety precautions
Be aware of these safety precautions when performing maintenance on this product:
• You must decontaminate the product if it has been exposed to harmful substances such as caustic chemicals.
Use of unauthorized parts
Reconstruction or modification of the product is only permissible after consultation with ITT. Genuine spare parts and accessories authorized by ITT serve to maintain safety. Use of non­genuine ITT parts can annul liability of the manufacturer for the consequences. ITT parts are not to be used in conjunction with products not supplied by ITT as this improper use can annul all liability for the consequences.
Unacceptable modes of operation
The operational reliability of this product is only guaranteed when it is used as designated. The operating limits given on the identification tag and in the data sheet may not be exceeded under any circumstances. If the identification tag is missing or worn, contact ASCO for specific instructions.
Advantage Actuator Installation and Operation Manual 3
Designed and Manufactured by ITT
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