SUGGESTED SPECIFICATION
Low Voltage (600V) Generator Paralleling Switchboard
PART 1 GENERAL
1.1 Scope
A. The intent of this specification is to provide power control for the parallel operation of __
generator units (up to 4) rated ___ KW at __ power factor, ___ volts, 3 phase, __ wire,
[50 | 60] Hertz. [If they are all different KW’s, list them separately.] All components and
testing specified or required for a complete operable system shall be included.
1.2 Application Codes and Standards
A. UL 891 – Switchboards
B. ISO 9001:2008 – Requirements of a Quality Management System
1.3 Manufacturer’s Qualifications
for
Automatic Transfer Switches, Bypass Switches, Paralleling Switchboards and Switchgear,
Monitoring and Control shall be supplied by ASCO. The equipment described, as a minimum,
shall meet all of the requirements specified in this section. The equipment shall be the product of
a manufacturer who has produced paralleling electrical equipment for a period of no less than 50
years. The manufacturer must provide integral electrical and mechanical design, fabrication and
construction services for all cubicle structures, formed and punched bus bar, and control panel
assemblies. Comprehensive documentation detailing electrical and mechanical designs shall be
available upon request. The manufacturer must be certified under ISO 9001.
1.4 Order Management
Management of orders shall be assigned to personnel employed and trained specifically and
exclusively for project management; the use of field service representatives, design engineers or
sales representatives for order management purposes shall not be acceptable. Each order shall be
managed by both a factory-based project manager and a factory-direct field-based project
manager.
1.5 Documentation
A. Submittals for approval shall include the following:
ASCO Power Technologies, Florham Park, New Jersey 07932. 800-800-ASCO
www.EmersonNetworkPower.com/ASCO
8-2014 1 Publication 3279
B. [Optional: One complete set of as-installed, engine and switchboard interconnect
C. Electronic docu mentation shall include:
1.6 Testing
The equipment shall be fully assembled for factory testing. Testing shall include, but not be
1. Elevation drawings with shipping splits identified and estimated weights.
2. Outline drawings showing conduit entry areas and anchoring information.
3. Single line diagram.
4. User Manual (including description of operation).
5. Complete bill of material listing items by manufacturer’s name, part number and
description.
drawings, and material summary shall be provided following installation.]
1. Complete Drawings, Layouts and Schematics.
2. Material Summary.
3. Component Instruction.
4. User Manual (including Description of Operation).
5. Installation Manual.
limited to three phase 5A secondary injection testing of the current circuits. The Closed
Transition Transfer Switch mechanisms supplied shall be electrically and mechanically tested.
A narrative of the system operation shall be provided and shall be utilized when testing the
equipment. A certified factory test report shall be furnished to verify system testing if requested.
1.7 Warranty and Service
A. Manufacturer shall warrant the equipment for eighteen months subject to terms and
conditions of manufacturer’s current warranty publication.
B. Manufacturer shall have an established network of service centers capable of servicing
the equipment.
C. Service representatives shall be on call 24 hours a day, 365 days a year. Personnel shall
be factory trained and certified in the maintenance and repair of the specified equipment.
D. Post-warranty service contracts shall be made available to the owner by the manufacturer
to provide scheduled maintenance and/or emergency repair of the equipment.
1.8 General Requirements
A. Switchboard Enclosure
ASCO Power Technologies, Florham Park, New Jersey 07932. 800-800-ASCO
www.EmersonNetworkPower.com/ASCO
8-2014 2 Publication 3279
1. Structure. The enclosure shall be free-standing and floor supported, with front and/or
rear access as specified. An adequate number of anchor bolt holes shall be designed
to place the base in direct contact with the foundation when bolted. The flatness of
the floor surface upon which the equipment is installed shall deviate no more than
0.125 inches per 10 feet in any direction. All doors shall be formed from sheet stock,
provided with sufficient hinges to support the door, and able to swing open more than
90 degrees. Front doors shall be supplied with a lockable handle. Rear doors, if
applicable, shall be supplied. All door locks shall be keyed alike, with one key
supplied for each lock. All panel covers shall be formed type, and secured with
screws as necessary. The sheet steel used for the finished assembly shall be
degreased and thoroughly cleaned through a minimum five stage aqueous process.
The finish shall be ANSI-61, light gray, electrostatically charged powder paint over a
phosphate coating, at an average of 2.0 mils thick. Finish shall be suitable for indoor
and outdoor environments, enclosure Type as specified.
2. Bus. Distribution main bus shall be silver plated copper and have a maximum
current density of 1000 amperes per square inch. Main bus shall be rated for [1200 |
3000 | 4000] amperes and braced appropriately.
3. Wiring. Control wiring shall be UL 1015 rated for 600 volt. Current transformer
wiring terminations, where applicable, shall be ring type; shorting terminal blocks
shall be included where applicable.
Control wires shall include identification every eight (8) inches or less, permanently
marked with wire designations. These designations shall include the device and
connection point where the wire is terminated. All wire markings shall be permanent
and not noticeably fade or smudge. Low level signal circuits shall be separated and
provided with shielded wire to minimize electromagnetic interference. Shielded wire
shall be grounded at one point. Ethernet cabling shall be unshielded category 5 or
higher.
Wires shall be placed in wire duct or harnessed, and shall be supported to prevent
sagging or breakage from weight or vibration. Communication cables and current
transformer circuits shall be hard wired.
ASCO Power Technologies, Florham Park, New Jersey 07932. 800-800-ASCO
www.EmersonNetworkPower.com/ASCO
8-2014 3 Publication 3279