Emerson ASCO 300 User Manual

Power Transfer Switches
Series 300
We Keep Your Power On
Where would you be without a constant
flow of electrical power? We often take for
granted that power will always be around
when we need it. In reality, power failures
are very common. And when the power
goes out, your business suffers. Power
failures are unpredictable. They can occur
at any time and for any number of reasons—
a bolt of lightning, a power surge, a
blackout, an accident or even equipment
failure. They come without warning and
often at the most inconvenient times.
It s for this reason that many businesses
and other entities have invested in
emergency power backup systems.
Typically, the system consists of an engine
generator and an automatic transfer switch
(ATS) which transfers the load from the
utility to the generator.
An ATS with built-in control logic monitors
your normal power supply and senses any
interruptions. When the utility power fails,
the ATS automatically starts the engine and
transfers the load after the generator has
reached proper voltage and frequency. This
happens in a matter of seconds after the
power failure occurs. When the utility power
has been restored, the ATS will automatically
switch the load back, and after a time delay,
it will shut down the engine. With an
Automatic Transfer Switch, you are protected
24 hours a day, seven days a week.
Power Outage Protection
Telecom
In the telecommunications industry, providing a high level of service and dependability is crucial. Lost power means an interruption in service for your customers and lost business for your company. For instance, with cell sites scattered across a wide geographical region and in many remote areas, the chances of an interruption in power are increased, making Automatic Transfer Switches a valuable resource at each location. To maintain dependable service, each cell site must be monitored 24 hours a day. This can be very difficult without some type of remote monitoring and testing capability. The Series 300 Transfer Switch, combined with ASCO s monitoring and control management system, is a cost-effective, packaged solution which can help meet both of these challenging objectives without a major investment at each cell site. With ASCO s connectivity solutions you can remotely monitor and control numerous sites from around the corner or around the world.
Commercial/Retail, Light Industrial
The retail industry is very competitive. An electrical power failure can have a dramatic impact on a retailer s bottom line. If power is interrupted during peak shopping times, the effect could be extremely damaging to present and future business. A power interruption will not only suspend shopping, it can also create safety problems, result in lost transaction data, lost account information and damage to data collection equipment. In addition, retailers who rely on controlled climates to protect valuable inventory could suffer even greater losses, especially if the power failure occurs at a time when no one is available to rectify the situation. To avoid any of these power outage problems, simply install a backup generator with an ASCO Series 300 Transfer Switch and power outage concerns will be a thing of the past.
Municipal
The ASCO Series 300 Transfer Switch can be a critical component of a municipal government s emergency power backup system. Residents of townships, cities and counties rely on police, fire, ambulance/first aid and other critical public sector services. An interruption in power would affect the ability of emergency services to effectively respond to the needs of the community. When time is a critical factor, such as when responding to a fire alarm or an emergency call, an ASCO Series 300 Transfer Switch can be a lifesaver, switching power to the backup generator. While not all municipal services are a matter of life and death, they are always expected to be there.
Agriculture
Maintaining electrical power is vital to an agriculture operation. If the flow of power is interrupted, your operation could be at risk unless the backup generator is quickly activated. A prolonged power outage can affect numerous aspects of the operation, from housing and feeding livestock to processing and producing the end product. With an ASCO Series 300 Transfer Switch, power will automatically be transferred over to your backup generator, eliminating the need to manually switch from utility to generator. When power is restored, the ASCO Series 300 Transfer Switch will, after an adjustable time delay to allow for utility stabilization, automatically switch the load back to the utility service.
Series 300 Power Transfer Switches Typical Applications
3
l
There s no danger of the Series 300 ATS transferring loads to a dead source because the unique ASCO single-solenoid operator derives power to operate from the source to which the load is being transferred.
l
Easy-to-read flush-mounted control and display
panel provides LED indicators for switch position and source availability. It also includes test and time-delay bypass switches as standard features.
l
Standard engine exerciser for weekly automatic testing of engine generator set with or without load.
l
Adjustable time-delay feature prevents switch from being activated due to momentary utility power outages and generator dips.
l
Supplied with solid neutral termination. Optional switched neutral pole available.
l
Accessory kits available.
l
Available for immediate delivery.
l
Now available for service entrance applications. Contact ASCO for assistance.
UL Listed Withstand & Close-On Ratings
Maximum Reliability & Excellent Value
With a Series 300 Transfer Switch, you get a product backed by ASCO Power Technologies, the industry leader responsible for virtually every major technological advance in the Transfer Switch industry.
The ASCO Series 300 was designed for one purpose–to automatically transfer critical loads in the event of a power outage. Each and every standard component was designed by ASCO engineers for this purpose.
The rugged construction and proven performance of the ASCO Series 300 assure the user of many years of complete reliability. The Series 300 is even designed to handle the extraordinary demands placed on the switch when starting or restarting stalled motors and switching high inrush loads.
ASCO s Series 300 modular, compact design makes it easy to install, inspect and maintain. All parts are accessible from the front so switch contacts can be easily inspected.
Features
l
The Series 300 is listed to UL 1008 standard for Transfer Switch Equipment and CSA standard C22.2 for automatic transfer switches.
l
Meets NFPA 110 for Emergency and Standby Power Systems and the National Electrical Code (NEC) Articles 700, 701 and 702.
l
30 through 3000 amps in a compact design.
l
Available to 600 VAC, single or three phase.
l
True double-throw operation: The single solenoid design is inherently interlocked and prevents contacts from stopping between sources or from being in contact with both sources at the same time.
Series 300 Power Transfer Switches
Fig. 1: ASCO Power Transfer Switch rated
200 amperes shown in Type 3R enclosure
30 - 200 200,000 480v/60Hz 22,000
230 100,000 480v/60Hz 22,000
260, 400 200,000 480v/60Hz 42,000
600,800,1000,1200
200,000 600v/60Hz 65,000 1600, 2000 200,000 600v/60Hz 85,000 2600, 3000 200,000 600v/60Hz 100,000
Switch Ratings
amps
Available Symmetrical Amperes RMS
When Used
With Current
Limiting Fuses
Maximum
Voltage
When Used
With Specific
Circuit Breakers
@ 480V/60Hz
Notes: 1. Current – limiting fuse should be Class J type through 400 amps:
use Class L type above 400 - amp fuse rating
2. Refer to publication 1128 for specific manufacture’s breakers
Fig. 2: ASCO Power Transfer Switch
rated 200 amperes
Fig. 3: ASCO Power Transfer Switch
rated 400 amperes
Fig. 4: ASCO Power Transfer Switch
rated 1000 amperes
Fig. 6: ASCO Power Transfer Switch
rated 3000 amperes
Fig. 5: ASCO Power Transfer Switch
rated 2000 amperes shown in Type 3R enclosure
Designed to Fit Anywhere
The ASCO Series 300 product line represents the most compact design of automatic power transfer switches in the industry. With space in electrical closets being at a premium, the use of wall or floor-mounted ASCO Power Transfer Switches assures designers optimum utilization of space.
All transfer switches through 2000 amps are designed to be completely front accessible. This permits the enclosures to be installed flush to the wall and still allows installation of all power cabling and connections from the front of the switch. Cable entrance plates are also standard on the 1600 and 2000 amp units to install optional side-mounted pull boxes for additional cable bending space.
54
Control and Display Panel
l Easy-to-read flush-mounted control and display panel
provides LED indicators for switch position and source availability. It also includes test and time-delay bypass switches.
Voltage & Frequency Sensing
l Adjustable three-phase, close-differential voltage sensing
on normal source.
l Normal source pickup voltage is adjustable to 95% of
nominal; drop-out is adjustable from 70% to 90% of nominal.
l Frequency sensing on emergency source. Pickup at 95%
and dropout at 85% of nominal.
Time Delays
l Adjustable time delay to override momentary normal
source outages to delay all transfer switch and engine­starting signals.
l Transfer to emergency time delay—Adjustable from 0 to 5
minutes for controlled timing of load transfer to emergency.
l Retransfer to normal time delay—Adjustable to 30 minutes. l Five-minute unloaded running time delay for emergency
engine generator cool down.
l
Four-second time delay to ignore momentary voltage and frequency transients during initial genset loading.
Standard Selectable Features
l Inphase monitor to transfer motor loads, without any
intentional off time, to prevent inrush currents from exceeding normal starting levels.
l Engine exerciser to automatically test backup generator
each week Includes control switch for testing with or without load.
l Selective load disconnect, double-throw contact to operate
at an adjustable 0 to 20 second adjustable time delay prior to transfer and reset 0 to 20 seconds after transfer.
l 60 Hz or 50 Hz selectable switch. l Three-phase/single-phase selectable switch.
Remote Control Features
Terminal provisions for connecting:
l Remote test switch. l Remote contact for test or for peak shaving applications.
Circuit will be automatically bypassed if emergency source fails.
l Inhibit transfer to emergency. l Remote time-delay bypass switch.
Series 300 Microprocessor Controller
Fig. 7: ASCO Series 300
Microprocessor Controller
6
Fig. 8: Door-Mounted Control & Display Panel
The ASCO Microprocessor Controller is used with all sizes of Power Transfer Switches. It represents the most reliable microprocessor controller in the industry and includes, as standard, all of the voltage, frequency, control, timing and connectivity functions required for most emergency and standby power applications.
Simple and Accurate
Adjustment of
Voltage, Frequency
and Time-Delay Settings Without Need for Meters
and Variable
Power Supplies
Dip Switches for Enabling Built-In Control Functions
Customer Control
Interfaces
Performance Features
n 600 volt spacing per UL and CSA standards. n Interfacing relays are industrial grade, plug-in type with dust covers. n Meets or exceeds the requirements for Electromagnetic Compatibility (EMC).
l
ANSI C37.90A/IEEE472 Voltage
Surge Test
l
NEMA ICS-109.21 Impulse Withstand Test
l
Digital circuitry isolated from line voltages
l
IEC 801-2 Electrostatic discharge (ESD) immunity
l
ENV50140 and IEC 803-1: Radiated electromagnetic field immunity
Fig. 9: Microprocessor Controller
l
IEC 801-4 Electrical fast transient (EFT) immunity
l
ENV50142 Surge transient immunity
l
ENV50141: Conducted radio-frequency field immunity
l
EN55011: Group 1, Class A conducted and radiated emissions
l
Optically isolated RS-485 Serial Port
l
EN61000- 4-11 voltage dips and interruptions immunity
Battery to Maintain Engine Exerciser Clock
Settings
Retransfer to
Normal Adjustable
Time Delay
Transfer to
Emergency Adjustable
Time Delay
Serial
Communication Port
7
Series 300 ATS Optional Accessories
Accessory 11BG
A programmable engine exerciser that provides for weekly or biweekly operation, includes one form C contact for source availability of normal and one contact for availability of emergency (contact rating 2 amps @ 30 Vdc, 0.5 amp @ 125 Vac resistive). The programmable engine exerciser incorporates a 7 day or 14 day time base with a digital readout display. Includes “with or without” load control switch for exerciser period.
Accessory 14AA/14BA
Auxiliary contacts to indicate position of main contacts.Two (2) for normal and two (2) for emergency position (one set is standard).
Accessory 44A
Strip Heater with thermostat for extremely cold areas to prevent condensation and freezing of this condensation. External 120 volt power source required.
Accessory 44G
Strip Heater with thermostat, wired to load terminals: 208-240, 360-380, 460-480, 550-600 volts. Contains wiring harnesses for all transfer switch sizes.
Accessory 72A
Communications Interface Module (RS-485) to allow local or remote communications with ASCO PowerQuest communication products.
®
VPi or SiteWeb™
ASCO Pulsarfi450 High-Performance Surge Suppressor
The ASCO Pulsarfi450 provides unparalleled protection from power surges and transients. It is a high-performance surge suppressor which limits large surges and transients through a unique array of computer-matched metal oxide varistors (MOVs). Unique four­cavity sand packed UL94-5 volt rated housing, UL1449, UL1283, and CSA listed. Available as a separate product only for mounting by customer. Contact ASCO for ordering information.
Fig. 10: Programmable Engine Exerciser
with Source Availability Contacts
(Accessory 11BG)
Fig. 11: Strip Heater Kit
(Accessory 44G)
Field Conversion Kits for Series 300 Transfer Switches
Kit No. Description
K629830 Engine Exerciser and source availability contacts (Acc. 11BG) K613127-001 Strip Heater Kit (125 watt) 120 volt (Acc. 44A)
K613127-002 Strip Heater Kit (125 watt) 208-480 volt (Acc. 44G)
K609027 Cable Pull Box (1600-2000 amp)
K473872-001 6 FT Extension Harness*
* For 30-200 Amp switches only, not available for 300SE
8
Fig. 12: Pulsar 450
Surge Suppressor
Ordering Information for Series 300 & 386 Transfer Switches
To order an ASCO Series 300 Power Transfer Switch, complete the following catalog number:
300
Product
300
+
Neutral
Code
Blank
Solid
Neutral
Switched
Neutral
B
+
Poles Amperes
2 poles,
3 poles,
1
B
3
600
++
Continuous
1
rating
30, 70, 104,
3
150, 200, 230, 260,
4
400, 600
,
4
800
, 10004,
4
1200
, 1600,
2000
4
, 3000
4
2600
N
Voltage
Code
3
A
3
B C D E F H J K L M N Q R
115 120 208 220 230 240 380 400 415 440 460 480 575 600
1
+
Controller
1
+
Insert X
accessories are required
X
Options
If optional
C
+
Enclosure
Blank Open Type
Type 1
C
(Standard)
Type 3R
F
Enclosure
Type 4
G
Enclosure
Type 12
L
Enclosure
Type 3R
Secure
M
Enclosure
To order an ASCO Series 386 Transfer Switch, complete the following catalog number:
3
386
B
+
+
Neutral
Code
A
Solid
Neutral
1
B
Neutral
Phase
Poles
2 poles,
3 poles,
Product
386
Switched
Note: 1. Specify neutral code C for 260 and 400 amperes only.
2. Available 30-1000, and 1600 amps. Use Type 3R for 1200, 2000, 2600 and 3000 amp applications.
3. 115-120 volt available 30-400 amps only. For other voltages contact ASCO.
4. 600-1200 amp only available in secure type 3R enclosure. Secure type provided as standard for 2600-3000 amp.
600
++
Amperes
Continuous
1
rating
30, 70, 100,
150, 200,
3
230 260,
400, 600
4
800
, 10004,
4
1200
, 1600,
2000, 3000
N
1
X
+
+
Voltage
Controller
Code
3
115
A
3
120
B
208
C
220
D
230
E
240
F
380
H
4
400
J
,
415
K
440
L
460
M
4
480
N
575
Q
600
R
1
Options
Insert X
If optional accessories are required
C
+
Enclosure
Blank Open Type
Type 1
C
(Standard)
Type 3R
F
Enclosure
Type 4
G
Enclosure
Type 12
L
Enclosure
Type 3R
M
Secure
Enclosure
11CD
+
Optional
Accessories
11BG
Programmable
Engine Exerciser
14AA/14BA
Auxiliary Contacts
(2 sets)
2
44A, 44G
Strip Heater
w/Thermostat
2
72A Comm
Interface Module
9C/9D
+
Optional
Accessories
6Q
Key-Operated
Control
9C/9D
Source
Availability Lights
2
14AA/14BA
Auxiliary Contacts
2
72A Comm
Interface Module
All Accessories
60 Hz
480 V
+
Specific
Volt & Freq
This information
is necessary to allow correct control settings
prior to shipment
60 Hz
480 V
+
Specific
Volt & Freq
This information
is necessary to allow correct control settings
prior to shipment
Extended Warranties for Series 300 Transfer Switches
Catalog No. Description
2EXW300 Two-Year Extended Warranty (Parts & Labor)
3EXW300 Three-Year Extended Warranty (Parts & Labor)
4EXW300 Four-Year Extended Warranty (Parts & Labor)
5EXW300 Five-Year Extended Warranty (Parts & Labor)
9
Dimensions & Shipping Weights for Series 300 & 386 Transfer Switches
UL Type 1 Enclosure (See notes below for information on Type 3R, 4 & 12 Enclosures)
Switch Rating
amps
30, 70, 100*, 104
150, 200
*series 386 only
230, 260, 400
600, 800, 1000
1200
1,6
1600, 2000
2600, 3000
2
Phase
Poles
2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3
Neutral
Code
A B A B A
7
B
or C A
7
B
or C A B A B A B A B A B A B
Dimensions, In. (mm)3
Width Height Depth
17 1/2 (445) 17 1/2 (445) 17 1/2 (445) 17 1/2 (445)
18 (457) 18 (457) 18 (457) 18 (457) 34 (864) 34 (864) 34 (864) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965)
31 (787) 31 (787) 31 (787)
31 (787) 48 (1219) 48 (1219) 48 (1219) 48 (1219) 72 (1829) 72 (1829) 72 (1829) 72 (1829) 87 (2210) 87 (2210) 87 (2210) 87 (2210) 87 (2210) 87 (2210) 91 (2311) 91 (2311)
11 5/8 (295) 11 5/8 (295) 11 5/8 (295) 11 5/8 (295)
13 (330) 13 (330) 13 (330) 13 (330) 20 (508) 20 (508) 20 (508) 20 (508) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610)
24 (610) 60 (1524) 60 (1524)
Approx. Shipping
Weight Lb. (kg)4
69 (32) 73 (33) 73 (33)
75 (34) 100 (45) 110 (50) 100 (50) 120 (55)
450 (204) 475 (217) 475 (217) 500 (228) 685 (312) 705 (321) 705 (321) 725 (328) 925 (419)
975 (441) 1700 (771) 2135 (969)
Series 300 & 386 External Power Connections
Sizes UL-Listed Solderless Screw-Type Terminals
Switch Rating
(amps)
30 - 230*
260, 400
600
800, 1000, 1200
1600, 2000
2600
3000
Note: All Series 300 switches are furnished with a solid neutral plate
(unless switched neutral configuration is specified) and terminal lugs. Specify A in catalog number to order a neutral plate on the series 386 switches.
* 200 and 230 amp rated switches for use with copper cable only.
Ranges of AL-CU Wire Sizes
(Unless Specified Copper Only)
One #14 to 4/0 AWG
Two 1/0 AWG to 250 MCM
or One #4 AWG to 600 MCM
Two 1/0 AWG to 600 MCM
Four 1/0 to 600 MCM
Six 1/0 to 600 MCM
Twelve 3/0 to 600 MCM
Twelve 3/0 to 600 MCM
Notes:
1. Unit is designed for top cable entry of emergency & load and bottom entry of normal. A cable pull box is also avail­able for all top or bottom cable access when required (optional accessory kit #K609027). Not required for type 3R, 4 & 12 enclosures where available.
2. Enclosures for 2600, 3000 amps are free-standing with removable top, sides & back.
3. For type 3R, 4 & 12 dimensions, add the following values to the type 1 dimensions: a) 30, 70, 100, 104, 150, 200A–add 1.5 in (38 mm) to the
height. b) 230, 260, 400A - add 1.5 in (38 mm) to the depth. c) 1200A–type 4 & 12 not available–use 1600 amp switch d) 1600A–add 3 in (76 mm) to the height and 10 in to
(253 mm) to the width. e) 2000, 2600, 3000A–type 4 & 12 not available.
(Consult ASCO) Type 3R add 4.68 in (118 mm) to the
height add 2.0 in (51 mm) to the width and add 13 in
(329 mm) to the depth.
4. For type 3R, 4 & 12 weights, add the following values to the type 1 weights: a) 30, 70, 100, 104, 150, 200A–add 15 lbs. (6.8 kg). b) 230, 260, 400, 600, 800, 1000A–add 40 lbs. (18.1 kg). c) 1600A–add 60 lbs. (27 kg). d) 2000A–3000A Type 4 & 12 not available. (Consult ASCO)
5. When temperatures below 32ºF can be experienced, special precautions should be taken, such as the inclusion of space heaters, to prevent condensation and freezing of this condensation. This is particularly important when environmental enclosures (Type 3R, 4 & 12) are ordered for installation outdoors.
6. Front connected design for 300 only, 386 dimensions are: 38"W - 91"H - 48"D.
7. Neutral Code “B” for 230 ampares only.
10
Series 386 Non-Automatic Power Transfer Switches Series 300SE Power Transfer Switch
User-Initiated Control
ASCO 386 non-automatic transfer switches are generally used in applications where operating personnel are available and the load is not an emergency type requiring automatic transfer of power. The power-switching mechanism and controller is the same hardware used on the highly reliable ASCO Series 300 transfer switches. ASCO 386s are furnished as standard with a momentary-type selector switch to initiate transfer and retransfer. They can also be arranged for remote control via ASCO s communication products.
Electrical Features:
l
Listed under UL 1008, CSA certified:
- UL listed through 480 VAC.
- CSA certified through 600 VAC.
l
Door-mounted selector switch for local, manually initiated electrical control.
l
Sizes from 30 through 3000 amps.
l
Available to 600 VAC, 50 or 60 Hz.
l
Rated for all classes of load transfer.
l
100% tungsten load ratings through 400 amps.
l
Designed for emergency and standby applications.
l
Same withstand and close-on rating as Series 300.
Standard Selectable Control Features:
l
Inphase monitor to transfer motor loads between live sources, without any intentional off time, to prevent inrush currents from exceeding normal starting levels.
l
Selective load disconnect, double-throw contact to operate at an adjustable 0 to 20 second time delay prior to transfer and reset 0 to 20 seconds after transfer.
l
High/Low nominal voltage setting. Allows user to adjust for source low reduced voltage conditions in remote areas.
l
60 Hz or 50 Hz selectable switch.
l
Single/Three-phase selectable switch.
Fig. 13: ASCO 386 400 Amp
Type 1 Enclosure w/Optional
Accessories 9C, 9D Source
Availability Lights
Control Features:
l
Switch position indicating signal lights.
l
One auxiliary contact closed when transfer switch is connected to normal and one closed on emergency, standard feature 14A/14B.
Optional Accessories:
l
6Q Key-operated, momentary source selector switch furnished instead of the standard selector switch.
l
9C, 9D Source availability lights to provide operator with a local indication of power source availability.
l
Accessory 14AA/14BA auxiliary contacts to indicate position of main contacts. Two (2) for normal position and two (2) for emergency position (one set is standard).
l
72A Communications interface module (RS-485) to allow
Fig. 14: Control and Display Panel
local or remote communications with ASCO PowerQuest
l
Special Enclosures (Specify by appropriate code in catalog number): Type 3R: Raintight Type 4: Weatherproof Type 12: Oil Tight
®
VPi or SiteWeb™ communication products.
11 12
Fig. 15: ASCO Service Entrance Power
Transfer Switch rated 3 Pole 2000
amperes shown in Type 3R secured
double door enclosure with solid neutral
One line diagram of a typical service entrance rated
transfer switch available in Solid or Switched Neutral
The ASCO Service Entrance Power Transfer Switch
power switching with a utility circuit breaker as a disconnect device. The power transfer switch meets all National Electrical Code requirements for installation as service entrance equipment.
Service entrance rated transfer switches generally are installed at facilities that have a single utility feed and a single emergency power source. A circuit breaker serves as the utility disconnect and links are provided to connect both neutral and ground conductors.
The ASCO 300SE Service Entrance Automatic Transfer Switch uses the same reliable transfer switching mechanism and controller as the series 300 product platform, and also includes a utility circuit breaker as a disconnect device.
Product Features:
l
Suitable for use as service entrance equipment.
l
The ASCO Series 300SE is listed to UL 891 standard for Dead-Front Switchboards, and meets all NEC requirements for service entrance equipment.
l
Automatic Transfer Switch is listed to UL 1008 for total system loads.
l
Sizes available from 70 through 3000 amps.
l
Available to 600 VAC, 50 or 60Hz, single or three phase.
l
Circuit Breaker disconnect on the normal for isolation of transfer switch and other electrical equipment.
l
Disconnect link on Neutral and Ground.
l
Silver plated copper ground and neutral bus.
l
Solderless screw type terminals for External Power Connections.
l
Ground fault trip protection provided on sizes of 1000 amperes and above.
l
UL approved Type 1 enclosure.
l
Available with solid or switched neutral.
l
Optional TVSS Available on Normal, Emergency and/or Load.
combines automatic
Fig. 16: Rear views showing
ground fault protection
with ground and neutral
disconnect links
2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3
13
+
+
++
+
+
+
B
3AUS
400
3
N
1
X
C
+
+
240 V/60
2 poles,
1
3 poles,
3
A
4
B
4
C D E F H J K L M N Q R
1
Insert X
If optional accessories are required
Type 1
(Standard)
Type 3R Secured
Enclosure
Type 4
Secured
Enclosure
3
Type 12 Secured
Enclosure
3
Product
A
Solid
Neutral
B
1
Switched
Neutral
Neutral
Code
Phase
Poles
Amperes
Continuous
Rating
Voltage
Code
Controller
11BG
Programmable
Engine Exerciser
14AA/14BA
Auxiliary Contacts
(2 sets)
44G
Strip Heater
w/Thermostat
72A
Communication
Interface Module
73A
Surge
Suppressor
Optional
Accessories
This information
is necessary to allow correct control settings
prior to shipment
Specific
Volt & Freq
Options
Enclosure
Blank Open Type
C
M
N
Q
11CD
115 120 208 220 230 240 380 400 415 440 460 480 575 600
To order an ASCO Series 300SE Power Transfer Switch, complete the following catalog number:
Dimensions & Shipping Weights for Series 300SE Transfer Switches
Ordering Information for Series 300SE Transfer Switches
UL Type 1 Enclosure (Dimensional data is approximate and subject to change. Certified dimensions available upon request.)
Switch Rating
amps
Phase
Poles
Neutral
Code
Dimensions
2
, In. (mm)
Width Height Depth
Approx. Shipping
Weight2Lb. (kg)
70, 104 ,150, 200, 225
250, 400
600
1
, 800
1
10001, 1200
1
16001, 2000
1
26001, 3000
1
A B A B A C A C A B A B A B A B A B A B
32 (812) 32 (812) 32 (812) 32 (812) 32 (812) 32 (812) 32 (812) 32 (812) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965)
50 1/4 (1275) 50 1/4 (1275) 50 1/4 (1275) 50 1/4 (1275) 50 1/4 (1275) 50 1/4 (1275) 50 1/4 (1275) 50 1/4 (1275)
91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310) 91 (2310)
13 (330) 13 (330) 13 (330) 13 (330) 13 (330) 13 (330) 13 (330) 13 (330) 28 (711) 28 (711) 28 (711)
28 (711) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 60 (1523) 60 (1523)
400 (185) 408 (188) 408 (188) 416 (192) 400 (185) 408 (188) 408 (188) 416 (192) 800 (370) 820 (378) 820 (378)
846 (390) 1085 (501) 1105 (510) 1105 (510) 1134 (523)
2590 (1198) 2640 (1218) 4590 (2118) 4655 (2148)
Note: 1. Unit is designed for top and bottom cable entry for all services and load.
2. Enclosures for 600 – 3000 amps are freestanding.
3. Consult ASCO for type 3R, 4 and 12 enclosure weights and dimensions.
4. When temperatures below 32° F can be experienced, special precautions should be taken, such as the inclusion of strip heaters, to prevent condensation and freezing of this condensation. This is particularly important when environmental enclosures (Type 3R, 4 & 12) are ordered for installation outdoors. See Optional Accessories page for space heater options (acc. 44G).
Series 300SE External Power Connections
Sizes UL-Listed Solderless Screw-Type Terminals
Switch Rating
Ranges of AL-CU Wire Sizes
(Unless Specified Copper Only)
Two 1/0 AWG to 250 MCM or One #4 AWG to 600 MCM
Two 1/0 AWG to 600 MCM
Four 1/0 to 600 MCM
Six 1/0 to 600 MCM Twelve 3/0 to 600 MCM Twelve 3/0 to 600 MCM
70, 104,
150, 200
*
, 225
250, 400
600
800, 1000, 1200
1600, 2000
2600 3000
Note: All Series 300SE switches are furnished with a solid neutral plate
(unless switched neutral configuration is specified) and terminal lugs.
* 200 amp rated switch for use with copper cable only.
Note: 1. Specify neutral code C for 225, 250 and 400 amperes only.
2. Available 70-1000 ampacity. Use Type 3R for 1200-3000 amp applications.
3. 115-120 volt available 150-400 amps only.
Extended Warranties for Series 300 Transfer Switches
Catalog No. Description
2EXW300SE Two-Year Extended Warranty (Parts & Labor) 3EXW300SE Three-Year Extended Warranty (Parts & Labor) 4EXW300SE Four-Year Extended Warranty (Parts & Labor) 5EXW300SE Five-Year Extended Warranty (Parts & Labor)
3AUS
One #14 to 4/0 AWG
70, 104,
150, 200
2
, 225, 250, 400, 600,
800, 1000,
1200, 1600,
2000
2600, 3000
ASCO Connectivity Solutions
ASCO PowerQuest®and SiteWeb™communications products allow for the monitoring and control of power transfer switches in your Emergency or Standby Power Distribution System. Local Area Networks and Remote networks are supported with either single or multiple points of access, and web-enabled communications allow access to your power system from anywhere around the world.
Features
l
Monitors and Controls Power Transfer Switches and Engine Generators
l
Monitors Normal and Emergency Voltages and Frequency
l
Indicates Transfer Switch Position and Source Availability
l
Provides Transfer and Retransfer of Loads for System Testing
l
View Normal and Emergency Voltage and Frequency Settings
l
View Transfer Switch Time-Delay Settings
l
Provides Transfer Switch Rating and Identification
l
Automatic Paging Notifies Personnel, by E-mail or Pager, of Selected System Alarms
l
View Current, Power and Power Factor with ASCO Power Managers Connected to the System
Series 300 Power Monitoring & Control
PowerQuest®VPi is a PC based software package. When combined with the ASCO Communication Interface Module (Acc 72A), the ASCO 5120 Telephone Interface Module and ASCO 5200 Series Power Manager, as shown above, it provides the most economical communication system for monitoring and control of power transfer switches and engine generators.
The local RS-485 network allows communications with up to 32 power transfer switches and four engine generators. An analog phone connection and ASCO telephone interface module allow for direct dial up, monitoring and control of remote locations. The ASCO Power Manager not only allows you to view current power and power factor readings, but also has a programmable KW set point to initiate transfer of loads to a standby source for peak shaving operations.
PowerQuest
®
SiteWebTMis a client-server application requiring no software to be installed on the client computer. When combined with the ASCO Communication Interface Module (Acc 72A), the ASCO 5500 Series Thin Web Server and the ASCO 5200 Series Power Manager, as shown above, it provides the most comprehensive Intranet and Internet communication system for the monitoring and control of power transfer switches and engine generators located in your emergency or standby power distribution system.
The SiteWeb
TM
communication system allows multiple client access, from local or remote locations, and provides for the monitoring of up to 64 power
transfer switches and eight engine generators. In addition, automatic paging is provided for all alarm signals.
1514
Power Communication Products
Fig. 17: Communication
Interface Module
5100 Series Telephone Interface Module
(for use with PowerQuest®VPi)
The ASCO Telephone Interface Module (TIM) allows users to dial directly into their ASCO communications network for monitoring and/or control. The TIM connects to the ASCO communication network via RS-485 and the phone port connects directly into an analog phone jack. Also, the TIM has an RS-232 connector which allows the TIM to be used as the dialing modem.
Supplied with 120 VAC to 18 VDC (nominal) UL approved, class 2 power supply.
Fig. 18: Telephone
Interface Module
PowerQuest®VPi vs.
Communication Interface Module (Acc 72A)
Communication Interface Module to allow local, remote or web-enabled communications with ASCO
PowerQuest
®
VPi or SiteWebTMcommunication products.
An accessory 72A is required on each power transfer switch.
Feature
PPoowweerrQQuueesstt VVPPii 3322..1155
Number of Monitored/Controlled Power Transfer Switches 32 64
Number of Monitored/Controlled Gensets 4 8
Web Access No Yes
Monitor Multiple Sites Yes Yes
Multiple Client Access No Yes
Client Software Required Yes No
Email / Paging upon Alarms No Yes
5500 Series Thin Web Server
(for use with products)
The ASCO Thin Web Server allows you to monitor and control transfer switches and engine generators anytime over the Internet or an Intranet from anywhere in the world. It also transmits a page message that an alarm has occurred with one or more of the transfer switches. Plus, this is possible from your home computer or anywhere that has Internet service, using the ASCO Thin Web Server single­board computer with its embedded SiteWeb HTML web pages.
Communications Products for Series 300 Transfer Switches
Description Acc. Option Catalog No.
Communication Interface Module 72A
Telephone Interface Module for Remote Monitoring* 5120
Power Manager with Display* 5200D
Thin Web Server* 5510E
Thin Web Server with Modem* 5510M
PowerQuest VPi Software Package* VPi 32.15
Fig. 19: Thin Web Server
Fig. 20: ASCO 5200D Series Power Manager
5200 Series Power Manager
(available as a stand alone product only)
The ASCO 5200 Series Power Manager is a microprocessor metering device specifically designed for transfer switch applications to provide real-time measurements of single and three-phase power systems. It uses digital signal processing technology to measure voltage and phase currents, which it uses to calculate real, reactive, and apparent power and bi-directional energy. All measurements can be displayed locally or at a remote PC via PowerQuest
®
or SiteWeb™. It can also collect data for both normal and emergency positions using auxiliary contact inputs from the transfer switch. Eight digital input and four digital outputs available for customer use.
*Note: These products are available as separate items only. They can be ordered by catalog numbers shown in above chart.
800-937-ASCO lwww.asco.com lFlorham Park, New Jersey 07932 USA
ASIAlAUSTRALIAlBRAZILlCANADAlGERMANYlJAPAN lMEXICO lSOUTH AFRICAlUNITED ARAB EMIRATES lUNITED KINGDOM lUNITED STATES
Publication 1195-R8
Printed in the U.S.A.
©ASCO 2003
ASCO Services, Inc., provides a wide range of technical services to users of automatic transfer switches in emergency and standby power systems. These services include comprehensive preventive maintenance programs, modifications, upgrades and emergency repairs. Systems serviced range in complexity from a single automatic transfer switch to multiple transfer switches and engine generators.
ASCO Services is a wholly owned subsidiary and the exclusive OEM service arm of ASCO Power Technologies, the world’s largest manufacturer of power transfer switching and control equipment. Serving the needs of ASCO’s customers is a major focus; however, ASCO Services is also routinely called upon to perform regular maintenance and emergency repairs on equipment manufactured by others.
ASCO Services offers comprehensive maintenance agreements that detail the preventive care needed to keep emergency power systems ready to respond. A service agreement is an effective way to budget in advance and avoid unexpected expenditures. A 35-point checklist is utilized to assure critical systems and components are kept in top operating condition. These preventive
programs can be customized for national accounts.
This customization permits central corporate
control of costs and scheduling. Periodic
reports provide detailed information
as to activity, maintenance performed
and corrective action.
ASCO Services deploys more than 75 service personnel strategically
located throughout the nation to provide 24-hour response in emergency situations. Each region is manned by experienced personnel who receive ongoing support and training in the newest equipment concepts, design and controls. Because equipment can be utilized for a long number of years, field representatives also receive education on older designs. This knowledge can be invaluable in addressing total system concerns, evaluating problems and providing solutions on site. Service vans are equipped with parts and advanced testing equipment that facilitate these on-the-spot repairs.
Services 1-800-800-ASCO.
Start-Up, Commissioning, Service & Preventive Maintenance
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