Emerson Anderson Greenwood 81P, Anderson Greenwood 81P Series Maintenance Instructions Manual

ANDERSON GREENWOOD TYPE 81P DSO PRESSURE RELIEF VALVES
MAINTENANCE INSTRUCTIONS
Before installation these instructions must be fully read and understood
TABLE OF CONTENTS
1. General ........................................................... 1
2. Valve repair (-4, -8 orifice) ............................ 1
3. Valve repair (G, J orifice) ............................... 3
4. Valve adjustment ........................................... 4
5. Seat leakage .................................................. 5
1 GENERAL
The Anderson Greenwood Type 81P Direct Spring Operated (DSO) Relief Valve is a direct acting spring loaded valve for liquid service and uses a plastic seat and O-ring seals. The intent of these instructions is to acquaint the user with the maintenance of this product. Please read these instructions carefully. This product should only be used in accordance with the applicable operating instructions and within the application specifications of the original purchase order. The installation and Operational Safety Instructions (available at www.valves.emerson.com) should be fully read and understood before returning this product to service after maintenance.
WARNING
An attempt to repair this product by unauthorized or unqualified persons voids the product warranty and may cause damage to equipment and serious injury or death to persons. The product is a safety related component intended for use in critical applications. Theimproper application, installation or maintenance of the product or the use of parts or components not manufactured by Anderson Greenwood may result in a failure of the product. Any installation, maintenance, adjustment, test, etc. performed on the product must be done in accordance with the requirements of all applicable Anderson Greenwood procedures and instructions as well as applicable National and International codes and standards.
2 VALVE REPAIR (-4, -8 ORIFICE)
Refer to Figure 1
2.1 Disassembly
2.1.1 Relieve spring tension by turning the pressure adjusting screw counter­clockwise.
2.1.2 Remove inlet bushing, bushing seal and valve internals.
2.1.3 Separate nozzle from guide by hitting top of spindle on soft surface. Remove spindle seals.
2.2 Repair
2.2.1 Hold spindle by skirt O.D. in soft jaw vise and replace seat.
2.2.2 Examine nozzle and polish out any scratches or nicks. Replace if necessary.
2.2.3 To obtain better seat seal with PTFE at low set pressures, burnish seat against nozzle by chucking spindle in lathe and holding nozzle against spindle. Burnish with small force and for short time as PTFE deforms easily.
2.3 Assembly
Assemble in reverse order of
disassembly. Lubricate the parts listed below with the specified lubricant. Make sure the nozzle is fully and squarely seated in guide.
LUBRICANTS
Part Set pressure Lubricant
Spindle seals 50-1000psig (3.4 - 69.0barg) Dow Corning FS3451
Above 1000psig (69.0barg) Desco 600
Thread and adjusting bolt tip All Dow Corning 33
Emerson.com/FinalControl © 2017 Emerson. All rights reserved.
Engineering Doc. #05.9040.072 Rev. K
VCIOM-01056-EN 16/12
ANDERSON GREENWOOD TYPE 81P DSO PRESSURE RELIEF VALVES
MAINTENANCE INSTRUCTIONS
Spring washer
Vent
Plug
Spring
Body
Guide seal
Seal
Cap
Pressure adjustment screw
Spindle seal
Spindle skirt
Spindle
Guide
Outlet
Nozzle
Seat
Drag seal
Seat retainer screw
Seat detail
(-4 illustrated)
Bushing seal
Bushing
FIGURE 1
-4, -8 ORIFICE
2.4 Soft goods repair kit
The part numbers for soft goods repair kits are listed below. Each kit contains the seat and
seals for all pressure ranges and the lubricant specified in paragraph 2.3.
MATERIAL
Orifice NBR FKM EPR
-4 04.4805.029 04.4805.032 04.4805.071
-8 04.4805.029 04.4805.032 04.4805.071
2
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