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Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

IMPS 4000 Intelligent Multiprobe Test Gas Sequencer

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HIGHLIGHTS OF CHANGES

Effective February 28, 2009 - Rev. 2.0

Page Summary

General Reformatted entire manual in accordance with Emerson Process Management style and

format requirements. Changed all general references to Oxymitter to read oxygen transmitter. Changed specific references to Oxymitter 4000 to include X-STREAM O Transmitter. Revised illustrations to meet Emerson Process Management format

requirements and to show updated Rosemount Analytical product logo where applicable. Cover Updated photo, revision number and release date. Page i and ii Added Essential Instructions section with Technical Support Hotline information. 1-1 Revised text of NOTE. 1-4 Revised Figure 1-3 to include electrical and pneumatic diagram connections from IMPS

to X-STREAM probe housing and Xi unit. 2-4 Revised Electrical Connections discussion to include separate steps for Oxymitter and

X-STREAM. Changed all OXT terminal indicators to read XMTR. 2-5 Revised Figure 2-3 to include X-STREAM Xi unit connection and setup data. 3-6 and 3-7 Revised Automatic Calibration instructions to include expanded autocalibration setup

details for Oxymitter and new setup details for X-STREAM. 3-7 Added Xi Keypad paragraph to Semi-Automatic Calibration instructions. A-1 Added new Appendix A , Safety Data. B-1 Added new Appendix B, Return of Material. I-1 Added new Index. Back Cover Updated company addresses.

Instruction Manual

IM-106-880, Rev 2.0 February 2009

IMPS 4000

Table of Contents

Essential Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Technical Support Hotline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

SECTION 1 Description and Specifications

SECTION 2 Installation

SECTION 3 Operation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Component Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Z-Purge Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Calibration Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operator Interface Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Membrane Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Using The Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Selecting a Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Changing a Typical Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Test Gas Flow Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Automatic Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Semi-Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

SECTION 4 Troubleshooting

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Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Calibration Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

PLC I/O LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

IMPS 4000

Instruction Manual

IM-106-4000 IMPS, Rev 2.0

February 2009

SECTION 5 Maintenance and Service

SECTION 6 Replacement Parts

APPENDIX A Safety Data

APPENDIX B Return of Material

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

PLC Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Operator Interface Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Solenoid Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Pressure Regulator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Pressure Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Condensation Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Flowmeter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Reference Gas Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Test Gas Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

TOC-2

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

Intelligent Mutiprobe Test Gas Sequencer

4000 IMPS

READ THIS PAGE BEFORE PROCEEDING!

ESSENTIAL INSTRUCTIONS

Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Emerson’s Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions

product.

• If you do not understand any of the instructions, contact your Emerson Process Management representative for clarification.

• Follow all warnings, cautions, and instructions supplied with the product.

• Inform and educate your personnel operation, and maintenance of the product.

• Install your equipment as specified in the Installation Instructions

of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and

pressure sources.

• To ensure proper performance, use qualified personnel operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management. Unauthorized parts and procedures can affect the product's performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers

are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

prior to installing, operating, and servicing the

marked on and

in the proper installation,

to install,

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The information contained in this document is subject to change without notice.

Instruction Manual

IM-103-400A, Rev. 2.0

4000 IMPS

February 2009

PREFACE The purpose of this manual is to provide information concerning the

components, functions, installation and maintenance of the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer.

DEFINITIONS The following definitions apply to WARNINGS, CAUTIONS, and NOTES

found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

SYMBOLS

TECHNICAL SUPPORT HOTLINE

NOTE

Highlights an essential operating procedure, condition, or statement.

EARTH (GROUND) TERMINAL

PROTECTIVE CONDUCT OR TERMINAL

RISK OF ELECTRICAL SHOCK

WARNING: REFER TO INSTRUCTION MANUAL

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.

Phone: 1-800-433-6076 1-440-914-1261 In addition to the CSC, you may also contact Field Watch. Field Watch

coordinates Emerson Process Management’s field service throughout the U.S. and abroad.

Phone: 1-800-654-RSMT (1-800-654-7768) Emerson Process Management may also be reached via the Internet through

e-mail and the World Wide Web: e-mail: GAS.CSC@emerson.com World Wide Web: www.raihome.com

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

4000 IMPS

Section 1 Description and Specifications

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-4

Z-Purge Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5

INTRODUCTION The Rosemount Analytical IMPS 4000 Intelligent Multiprobe Test Gas

Sequencer is used with the Oxymitter 4000 or the X-STREAM Oxygen Transmitter. The IMPS 4000 has the intelligence to provide test gas sequencing of up to four oxygen transmitters to accommodate automatic and semi-automatic calibration routines. Table 1-1 lists the available IMPS 4000 versions.

Table 1-1. IMPS 4000 Versions

NOTE

The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer operates the same when used with the Oxymitter 4000 or the X-STREAM O

Transmitter with

HART or FOUNDATION fieldbus Communications. References to the Oxymitter 4000 or the X-STREAM O manual also include the Oxymitter 5000 and the X-STREAM O

Transmitter throughout this instruction

Transmitter

with FOUNDATION fieldbus Communications.

Part Number Description Number of O2 Transmitters

3D39695G01 IMPS 1 3D39695G02 IMPS 2 3D39695G03 IMPS 3 3D39695G04 IMPS 4 3D39695G05 IMPS w/115 V Heater 1 3D39695G06 IMPS w/115 V Heater 2 3D39695G07 IMPS w/115 V Heater 3 3D39695G08 IMPS w/115 V Heater 4 3D39695G09 IMPS w/220 V Heater 1 3D39695G10 IMPS w/220 V Heater 2 3D39695G11 IMPS w/220 V Heater 3 3D39695G12 IMPS w/220 V Heater 4

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4000 IMPS

Instruction Manual

IM-106-400 IMPS, Rev. 2.0

February 2009

COMPONENT CHECKLIST

Figure 1-1. Typical System Package

A typical IMPS 4000 should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for the IMPS 4000 on the back cover of this manual.

1. Instruction Manual

2. IMPS 4000

SYSTEM OVERVIEW

Physical Description The main components of the IMPS 4000 are housed in a NEMA 4X (IP56)

enclosure for use in non-hazardous areas.

The main internal components include the flow panel and the inner assembly.

Flow Panel (Figure 1-2)

The Programmable Logic Controller (PLC) operator interface and the reference and test gas flowmeters are mounted to the flow panel.

1. The PLC operator interface allows you to set up time-sequenced calibration routines for up to four oxygen transmitters. It also allows you to initiate a semi-automatic calibration.

2. Four sets of test gas and reference gas flowmeters are mounted on the flow panel. One set of flowmeters is available for each of the four oxygen transmitters that can be attached to the IMPS 4000. The test gas flowmeter indicates the amount of test gas sent to the oxygen transmitter. The reference gas flowmeter indicates the amount of reference air flowing to the oxygen transmitter.

1-2

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

Figure 1-2. IMPS Components

4000 IMPS

Inner Assembly

The inner assembly consists of the PLC, PC board, pressure regulator, gas solenoids, test gas pressure switches, and heater.

1. The PLC consists of a power supply, Central Processing Unit (CPU), and three I/O modules.

a. The power supply supplies the voltage and current needed to

operate the IMPS 4000.

b. The CPU controls most system operations. It contains the program

memory in which the information entered into the PLC operator interface is stored, and it processes the I/O signals received from the I/O modules.

c. The I/O modules are terminated on the PC board. They receive and

send signals between the PLC and PC board for communication between the oxygen transmitter and the IMPS 4000.

2. The PC board contains all wiring connections for up to four oxygen transmitters.

3. The pressure regulator ensures the instrument air (reference gas) flowing to the oxygen transmitter is at a constant pressure. The regulator also has a drain valve that drains excess moisture from the internal gas circuit.

4. The manifold can have up to six solenoids: test gas 1 solenoid, test gas 2 solenoid, and a gas solenoid for each oxygen transmitter connected to the IMPS 4000. The solenoids activate and deactivate to allow test gas to flow between the IMPS 4000 and an oxygen transmitter.

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Instruction Manual

IM-106-400 IMPS, Rev. 2.0

4000 IMPS

5. The pressure switches detect if the pressure of a test gas is low, which can be caused by an empty gas bottle, a disconnected gas line, etc. Calibration is prohibited when test gas pressure is low.

6. The heater keeps the components in the ambient temperature range to prevent electronic malfunction.

February 2009

THEORY OF OPERATION Reference Figure 1-3. When a calibration is initiated, via the IMPS,

HART/AMS, oxygen transmitter, or remote location, the signal is sent to the IMPS 4000 PLC. The PLC first energizes the oxygen transmitter solenoid and then energizes the test gas 1 (high gas) solenoid. Test gas 1 flows through the IMPS 4000 to the oxygen transmitter. The oxygen transmitter measures the oxygen content of test gas 1 and sends a signal to the IMPS 4000 indicating that it received test gas 1. When the IMPS 4000 receives the signal, the PLC deenergizes the test gas 1 solenoid.

Figure 1-3. IMPS Calibration Setup

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Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

4000 IMPS

After a time delay that allows test gas 1 to clear the system, the PLC energizes the test gas 2 (low gas) solenoid. Test gas 2 flows through the IMPS 4000 to the oxygen transmitter. The oxygen transmitter measures the oxygen content of test gas 2 and sends a signal to the IMPS 4000 indicating that it received test gas 2. After measuring the two test gases, the oxygen transmitter automatically makes the internal calibration adjustment and sends the signal to the IMPS 4000. When the IMPS receives the signal, the PLC deenergizes the test gas 2 solenoid and the oxygen transmitter solenoid. Whether or not the calibration passes or fails displays on the PLC operator interface.

Z-PURGE OPTION Some IMPS applications have area safety requirements (Class 1, Division 2).

These requirements may be satisfied with the installation of an optional Z-purge. The Z-Purge provides positive pressure within the IMPS 4000 enclosure to keep out dust and other foreign matter. Figure 1-4 shows the Z-purge unit and how it connects to the IMPS 4000.

SPECIFICATIONS

Feature Specification

Electrical Classification NEMA 4X (IP56) Humidity Range 95% Relative Humidity Ambient Temperature Range*

w/o Heater Option

w/ Heater Option

Input Power*

w/o Heater Option w/ 115 V Nominal Heater (Optional) w/ 220 V Nominal Heater (Optional)

External Electrical Noise Minimum Interference Handshake Signal to/from Oxygen

Transmitter (Self-Powered)

Cal Initiate Contact Input from

Control Room (One per Probe) 24 VDC (Self-Powered)

Relay Outputs to Control Room

(One "In-Cal" per Probe, "Low Gas Flowing," "High Gas Flowing, "One "Cal Failed" per Probe, "Gas Pressure Low"

Cabling Distance Between IMPS 4000

and Oxygen Transmitter

Cabling Distance Between IMPS 4000

and Customer-Supplied Status Relay I/O in Control Room

Piping Distance Between IMPS 4000

and Oxygen Transmitter

Approximate Shipping Weight 40 lbs (18 kg)

*If using the heater option, the low temperature value of the ambient temperature range may vary depending on the input voltage supply.

32° to 131°F (0° to 55°C)

-35° to 131°F (-37° to 55°C)

90 to 250 V, 50/60 Hz, 50 VA 115 V Nominal, 50/60 Hz, 200 VA 230 V Nominal, 50/60 Hz, 200 VA

5 V (5 mA Maximum)

5 to 30 VDC Form A (SPST),

1.5 A per point, 3 A total per common

1000 ft (303 m) Maximum

300 ft (91 m) Maximum

1-5

4000 IMPS

Figure 1-4. IMPS 4000 with Z-Purge

Instruction Manual

IM-106-400 IMPS, Rev. 2.0

February 2009

1-6

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

4000 IMPS

Section 2 Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4

Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6

OVERVIEW This section describes the installation requirements for the IMPS 4000

Intelligent Multiprobe Test Gas Sequencer.

Before starting to install this equipment, read the “Safety Instructions for the Wiring and Installation of this Apparatus” in Appendix A of this Instruction Manual. Failure to follow the safety instructions could result in injury or death.

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

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4000 IMPS

Instruction Manual

IM-106-400 IMPS, Rev. 2.0

February 2009

MECHANICAL INSTALLATION

Figure 2-1. Mounting Dimensions

The outline drawing in Figure 2-1 shows mounting centers and clearances for the IMPS 4000. The unit is designed to mount on a wall or bulkhead. Ensure the unit is installed according to the following instructions.

1. Install the module no further than 300 ft (91 m) from the probe and no further than 1000 ft (303 m) from a remote connection or from the status relay indicators.

2. Locate units without the optional heater where the ambient temperature is between 32° and 131°F (0° and 55°C). For units with the optional heater, install where the ambient temperature is between -35° and 131°F (-37° and 55°C).

2-2

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

4000 IMPS

GAS CONNECTIONS Gas connections are located on the bottom of the IMPS 4000 and are 1/8-27

NPT fittings (Figure 2-2). Use the following procedure to connect the test gases:

1. Connect the reference air supply to INSTR AIR. The pressure regulator valve is set at the factory to 20 psi (138 kPa). If necessary, readjust by turning the knob on the top of the valve until the desired pressure is obtained.

2. Connect the O should be set at 20 psi (138 kPa).

3. Connect the O should be set at 20 psi (138 kPa).

4. Connect the oxygen transmitter REF GAS to REF AIR OUT.

5. Connect the oxygen transmitter CAL GAS to TEST GAS OUT.

Figure 2-2. Gas Connections

test gas 1 to HIGH CAL GAS IN. The test gas pressure

test gas 1 to LOW CAL GAS IN. The test gas pressure

2-3

4000 IMPS

Instruction Manual

IM-106-400 IMPS, Rev. 2.0

February 2009

ELECTRICAL CONNECTIONS

All wiring must conform to local and national codes. Refer to Figure 2-3 and use the following procedure to connect the first oxygen transmitter. Repeat the procedure for each remaining oxygen transmitter.

1. Run the line voltage through the bulkhead fitting on the bottom of the IMPS 4000 marked LINE IN. Connect the line voltage to the J24 terminal. The power supply automatically adjusts to the input voltage. Tighten the cord grips to provide strain relief.

2. When connecting an Oxymitter O I/O wires for each oxygen transmitter through a bulkhead fitting on the bottom of the IMPS 4000 marked SIGNAL IN. Dedicate one fitting for each oxygen transmitter. Connect the oxygen transmitter logic I/O wires as shown in Figure 2-3.

3. When connecting an X-STREAM O signal wires from connector J3 of the Xi I/O board through a bulkhead fitting on the bottom of the IMPS 4000 marked SIGNAL IN. Dedicate one fitting for each oxygen transmitter. Connect the oxygen transmitter handshake signal wires as shown in Figure 2-3.

4. To set up the IMPS 4000 to initiate a calibration from a remote location, run the remote contact input wires through the SIGNAL IN bulkhead fitting. Connect the remote contact input wires as shown in Figure 2-3.

5. Status relay connections are available on the IMPS 4000 PC board to signal when the oxygen transmitter is in or out of calibration and to indicate calibration gas status. Status relays can be connected to either indicator lights or a computer interface. Relay contacts are capable of handling up to 5 to 30 V, 1.5 A per point, 3.0 A total per common maximum power source. Cabling requirement is 1000 ft (303 m) maximum. Make the status relay switch connections as shown in Figure 2-3.

Transmitter, run the handshake logic

Transmitter, run the handshake

2-4

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

Figure 2-3. Electrical Connections

4000 IMPS

2-5

Instruction Manual

IM-106-400 IMPS, Rev. 2.0

4000 IMPS

February 2009

SWITCH SETTINGS The PLC RUN/TERM switch must be in the TERM position for proper

operation. When the RUN/TERM switch is in the RUN position, the PLC will display an “E525 Keyswitch” error message. Refer to Figure 2-4 and verify that the RUN/TERM switch is in the RUN position.

Figure 2-4. RUN/TERM Switch Settings

2-6

Instruction Manual

IM-106-400 IMPS, Rev. 2.0 February 2009

4000 IMPS

Section 3 Operation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Calibration Requirements . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Operator Interface Description . . . . . . . . . . . . . . . . . . . . . page 3-2

Message Display Mode Parameters . . . . . . . . . . . . . . . . . page 3-5

Test Gas Flow Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-6

Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-6

Semi-Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . page 3-7

OVERVIEW This section specifies the requirements to set up an oxygen transmitter

calibration. It describes the PLC operator interface and explains how to set up time-sequenced calibration routines for up to four oxygen transmitters using the IMPS 4000. This section also explains the differences between automatic and semi-automatic calibrations and how to initiate them.

CALIBRATION REQUIREMENTS

The following components are required for an oxygen transmitter calibration using the IMPS 4000:

1. Two tanks of precision calibration gas mixtures are required. Recommended calibration gases are nominally 0.4% and 8.0% oxygen in nitrogen. Two sources of calibrated gas mixtures are:

LIQUID CARBONIC GAS CORP. SPECIALTY GAS LABORATORIES

700 South Alameda Street Los Angeles, California 90058 213/585-2154

767 Industrial Road San Carlos, California 94070 415/592-7303

9950 Chemical Road Pasadena, Texas 77507 713/474-4141

12054 S.W. Doty Avenue Chicago, Illinois 60628 312/568-8840

603 Bergen Street Harrison, New Jersey 07029 201/485-1995

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255 Brimley Road Scarborough, Ontario, Canada 416/266-3161

4000 IMPS

Instruction Manual

IM-106-400 IMPS, Rev. 2.0

February 2009

SCOTT ENVIRONMENTAL TECHNOLOGY, INC. SCOTT SPECIALTY GASES

2600 Cajon Blvd. San Bernardino, California 92411 714/887-2571 TWX: 910-390-1159

1290 Combermere Street Troy, Michigan 48084 314/589-2950

Route 611 Plumsteadville, Pennsylvania 18949 215/766 8861 TWX: 510-665-9344

2616 South Loop West Suite 100 Houston, Texas 77054 713/669-0469

OPERATOR INTERFACE DESCRIPTION

Figure 3-1. Operator Interface

2. A check valve is required at the oxygen transmitter (between the calibration fitting and the gas line) to prevent the migration of process gases down the calibration gas line. A typical calibration setup is shown in Section 1, Figure 1-3 of this manual.

See Figure 3-1. The operator interface consists of a membrane keypad and a 4-line, 16-character, backlit LCD display. The LCD display is divided into two areas. The left side is a descriptive field that identifies the calibration parameter. The right side shows the current value or status of the calibration parameter.

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Membrane Keypad The 10-key keypad, shown in Figure 3-1, allows you to toggle between the

two available modes, scroll through the available descriptive fields, and change data field values. Table 3-1 describes the available membrane keys.

NOTE

Keypad response time is intentionally slow to allow the unit time to process each keystroke. Please pause between keystrokes.

While viewing the display, note that the cursor appears only on the top line.

Table 3-1. Membrane Key Descriptions

Name Description

CHG PRE Accesses the change presets display mode. The data fields in this mode

can be changed using the keypad as required for system operation.

MSG Accesses the message display mode. The message display mode

provides IMPS status indications. The data fields indicate current status

and are not changeable by the operator. STAT Not used. OPT Not used. Left/Right Arrow Moves the cursor left and right in the data field. Plus/Minus Sign Moves the text to the cursor when in a descriptive field or increases and

decreases the data value highlighted by the cursor when in a data field. CLR Not used. ENT Toggles the cursor between the descriptive and data fields.

LCD Display The two available display modes are the Editable Change Presets Display

Mode and the view-only Message Display Mode.

1. Refer to Figure 3-2. The front panel display is only accessible when the noted switch is in the “TERM” position.

2. The Change Presets Display Mode shown in Figure 3-2 identifies the six parameters necessary to program time-sequenced, automatic calibration routines for up to four oxygen transmitters and to initiate a semi-automatic calibration. Table 3-2 explains the calibration parameters used in the Change Presets Display Mode.

Figure 3-2. Change Presets Display Mode

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Table 3-2. Change Preset Display Mode Parameters

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Parameter Name

In the following parameters, X indicates the oxygen transmitter number (1 through 4).

Probe 0001 to

Data Display

0004

Description

NOTE

This parameter sets/identifies the specific oxygen transmitter for setup/review. Only the least significant digit is editable.

* CalIntvX 0001 to

9998, 9999

* InitCalX or AbrtCalX

* NextCalX 0001 to

Attchd X 0000 or

AbrtTim X 0001 to

0000 or 0001

9997

0001

9999

CalIntvX sets/indicates the number of hours between automatic calibrations. The range is 0001 to 9998 hours. Setting the parameter to 9999 intentionally does not establish a timed calibration interval.

When no calibration is taking place, InitCalX displays. Changing the 0000 parameter to 0001 initiates oxygen transmitter calibration. Only the least significant digit is editable.

The display changes to AbrtCalX when the specified oxygen transmitter is undergoing calibration. Changing the 0001 parameter to 0000 aborts oxygen transmitter calibration. Only the least significant digit is editable.

NextCalX sets/indicates the number of hours until the next timed calibration. The maximum allowable value is the CalIntvX value specified for the oxygen transmitter.

Attchd X indicates whether or not the specified oxygen transmitter is connected to the IMPS 4000. A 0000 value indicates the oxygen transmitter is not connected. A 0001 value indicates the oxygen transmitter is connected. Only the least significant digit is editable.

This parameter is also useful to reset the oxygen transmitter if the oxygen transmitter and the IMPS 4000 lose their communication link.

AbrtTim X indicates the time (in tenths of seconds) that the IMPS 4000 will wait for a step signal from the oxygen transmitter. This parameter limits the amount of time that gas will flow if communications between the IMPS 4000 and the oxygen transmitter are disrupted.

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The PLC operator interface holds only one value for the AbrtTim X. If the AbrtTim X is changed, it changes for all the oxygen transmitters connected to the IMPS 4000.

This parameter value must be greater than the highest dwell time of all the oxygen transmitters connected to the IMPS 4000. Refer to the Oxymitter 4000 or the X-STREAM Instruction Manual for more information on dwell time. If no signal is received from the oxygen transmitter within the AbrtTim X specified, the calibration gas turns off and the sequence aborts.

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Figure 3-3. Message Display Mode

Table 3-3. Message Display Mode Parameters

4000 IMPS

3. The Message Display Mode shown in Figure 3-3 is a display-only mode that shows the current calibration status od the the IMPS 4000. The parameters are not changeable by the user. Table 3-3 decribes the calibration status displays that are shown in the Message Display Mode mode.

Parameter Name

Prb in Cal none, 1, 2, 3,

Gas Presur OK or LOW Gas Presur indicates if the calibration gas pressure is high

Cal Fail none, 1, 2, 3,

Cal Reqd none or 1, 2,

Data Display

or 4

3, and/or 4

Description

Prb in Cal indicates the oxygen transmitter currently undergoing calibration. If no oxygen transmitter is being calibrated, the parameter displays none.

enough for calibration. OK indicates the pressure is high enough. LOW indicates the calibration gas pressure is too low and calibration will not occur.

If an oxygen transmitter fails calibration, Cal Fail displays the oxygen transmitter number. If the oxygen transmitter does not fail calibration, Cal Fail displays none.

Cal Reqd displays the oxygen transmitter(s) waiting to be calibrated when another oxygen transmitter is in calibration. More than one oxygen transmitter can display at one time. If no oxygen transmitter is waiting to be calibrated, Cal Reqd displays none.

USING THE OPERATOR

The following paragraphs describe how to use the operator interface.

INTERFACE

Selecting a Parameter The cursor only appears on the top line of the Change Presets Display Mode.

To access a parameter, scroll the parameter to the top line of the display. Pressing the + key scrolls down the list. Pressing the - key scrolls up the list. The list of parameters will continuously scroll in either direction when at the top or bottom of the display.

NOTE

The PLC operator interface only uses the Change Presets Display Mode and the Message Display Mode. If a screen displays that you do not recognize, press the CHG PRE or MSG key to exit the unfamiliar screen.

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Changing a Typical Parameter

Once the parameter you want to change is at the top line, use the ENT key to move the cursor from the descriptive field to the data field. In the data field, use the left or right arrow key to move the cursor left or right in the data field. Next use the + or - key to increase or decrease the data value highlighted by the cursor.

TEST GAS FLOW SETUP After setting up the parameters in Table 3-2, calibrate each oxygen transmitter

to verify IMPS 4000 operation and the communication link between the sequencer and the oxygen transmitter.

1. Verify that both test gases are connected to the IMPS 4000 and the operator interface Gas Pressure parameter in the Message Display Mode indicates OK. Also verify that the pressure regulators on both test gas bottles are set to 20 psig (138 kPag).

2. Initiate a semi-automatic calibration using one of the methods specified in the Semi-Automatic Calibration discussion that follows.

NOTE

The test gas flowmeter should be adjusted only upon initial installation and after changing the diffusion element in the oxygen transmitter. Refer to the flowmeter adjustments procedure in Section 5, Maintenance and Service for more information.

3. As the IMPS 4000 and oxygen transmitter apply the first test gas, set the test gas flowmeter to 5 scfh. During the application of the second test gas, verify that the flowmeter reads 5 scfh. If not, adjust the pressure regulator on the second test gas bottle to get a 5 scfh flow.

AUTOMATIC CALIBRATION

Automatic calibrations require no operator action. Automatic calibrations are performed through the time-sequenced calibrations programmed through the IMPS 4000 or through oxygen transmitter CAL RECOMMENDED feature.

IMPS 4000. The calibration routines programmed into the IMPS 4000 are automatic calibrations. After setting up the calibration routines using the PLC operator interface, the oxygen transmitters can calibrate on a time-sequenced schedule without any user intervention.

Oxymitter 4000 O

a handshake with the IMPS 4000, an automatic calibration starts when the CAL RECOMMENDED alert becomes active. Enable automatic calibration using one the following (HART or LOI) instruction sets.

1. Using the HART Communications menu: a. Select DETAILED SETUP | OUTPUT CONDITION | ALARM

OUTPUT | Logic IO Pin Mode | Mode 8 to enable calibration on a CAL RECOMMENDED alarm.

b. Select DETAILED SETUP | OUTPUT CONDITION | ALARM

OUTPUT | Logic IO Pin Mode | Mode 9 to calibrate at a specific interval and DETAILED SETUP | O2 CALIBRATION | Cal Intrvl h to select the calibration interval (in hours).

c. Select DETAILED SETUP | O2 CALIBRATION | Cal Mode | Auto to

enable the autocalibration mode.

Transmitter. When the Oxymitter 4000 is configured for

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2. Using the LOI Communications menu:

a. Select SYSTEM | Input/Output | Digital | Logic IO Mode | Mode 8 to

enable calibration on a CAL RECOMMENDED alert.

b. Select SYSTEM | Calib Setup | Auto Calib? | Yes to enable the

autocalibration mode.

SEMI-AUTOMATIC CALIBRATION

X-STREAM O

Transmitter can be enabled only at the Xi Enhanced Interface. Autocalibration is not available without the Xi. When the X-STREAM is configured for a handshake with the IMPS 4000, an automatic calibration starts when a CAL RECOMMENDED alert becomes active. To enable the autocalibration mode use the Xi menu to select DETAILED SETUP | CAL SETUP | Auto Cal.

Semi-automatic calibrations require operator initiation. Semi-automatic calibrations can be performed using the IMPS 4000 keypad, the Oxymitter keypad, the X-STREAM Xi keypad, the HART field communicator/AMS software, or a remote contact.

IMPS 4000 Keypad. A semi-automatic calibration can be initiated using the InitCalX parameter in the change presets display mode. Change the InitCalX parameter from 0000 to 0001 for the oxygen transmitter to be calibrated. This semi-automatic calibration will not disturb the automatic, time-sequenced calibration programmed into the IMPS 4000.

Oxymitter Keypad. For information on initiating a semi-automatic calibration from the Oxymitter keypad, refer to the Oxymitter 4000 Oxygen Transmitter Instruction Manual.

Xi Keypad. For information on initiating a semi-automatic calibration from the Xi keypad, refer to the X-STREAM O

HART Field Communicator/AMS Soft-ware. A semi-automatic calibration can be initiated by connecting the HART field communicator, or AMS software, to the oxygen transmitter signal line and initiating the calibration using the HART field communicator keypad or computer keyboard. Refer to the Oxymitter 4000 Oxygen Transmitter Instruction Manual, the X-STREAM O

Oxygen Transmitter Instruction Manual, or the available HART

documentation for more information.

Transmitter. An autocalibration of the X-STREAM O2

Oxygen Transmitter Instruction Manual.

Remote Contact. A semi-automatic calibration can be initiated using a remote contact such as a customer’s control system. The remote contact processes the calibration command on the PC and sends a signal to the oxygen transmitter. For more information on remote-site calibrations, refer to the documentation for the system in use.

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February 2009

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Section 4 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Calibration Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . page 4-3

PLC I/O LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

OVERVIEW This section describes troubleshooting for the IMPS 4000. Additional

troubleshooting information can be found in the Oxymitter 4000 or X-STEAM O

Install all protective equipment covers and safety ground leads after troubleshooting. Failure to replace covers and ground leads could result in serious injury or death.

Transmitter Instruction Manual.

TROUBLESHOOTING Table 4-1 provides a guide to fault finding failures within the IMPS 4000. The

flowchart in Figure 4-1 provides an alternate approach to fault finding IMPS related problems.

Table 4-1. Fault Finding

Symptom Check Fault Remedy

Power to solenoid, test gas not released to probe

No power to solenoid Power supply output

Test gas

Solenoid

Fuse on PC board

Main power source

Insufficient test gas

Solenoid failure Power supply failure

Fuse blown

Main power off

Install new test gas tanks.

Replace solenoid. Replace PLC.

Replace fuse.

Repair power outage.

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4000 IMPS

Figure 4-1. IMPS Troubleshooting Flowchart

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February 2009

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CALIBRATION TROUBLESHOOTING

If the IMPS 4000 is unable to calibrate the oxygen transmitter, use Table 4-2 to determine and correct the problem.

Table 4-2. Cal Fail Fault Finding

Symptom Check Fault Remedy

Cal Fail indicated in MSG display mode

Cal Reqd indicated in MSG display mode but IMPS 4000 cannot initiate calibration

Test gas

Oxygen transmitter

Handshake signal Loss of synchronization

Test gas pressure low

Transmitter malfunction

between IMPS 4000 and O

Transmitter.

Check test gas line for obstruction or install new test gas bottle. When test gas pressure is OK, initiate a semi-calibration to clear the fault.

Refer to O for further troubleshooting information.

1. Set AttchdX to 0000 in the CHG PRE display mode for that particular O Transmitter to clear the IMPS 4000 internal registers.

2. Ensure no alarm conditions are indicated on the O LED is off. If the green CAL LED is on or flashing, press the CAL button three times within one second for the O to abort the calibration routine.

3. When the O and no other alarms exist, reset the AttchdX parameter to 0001.

Transmitter Instruction Manual

Transmitter and the green CAL

Transmitter

Transmitter green LED is off

Cal Fail indicated in message display mode but IMPS 4000 cannot initiate a calibration

O2 Transmitter indicates a calibration failure, but IMPS 4000 does not

Handshake signal Loss of synchronization

between IMPS 4000 and O

Transmitter.

between IMPS 4000 and O

Transmitter.

NOTE The CalIntvX for that particular O Transmitter resets to 9999 when the O Transmitter is detached from and reattached to the IMPS 4000. If a timed calibration is required for that O parameter to the appropriate time interval (in hours).

4. After resetting the IMPS, initiate a calibration. Observe the O status outputs. The INCAL contact will remain closed throughout the calibration cycle. The HI GAS ON contact will close for the test gas time set in the O Transmitter. Shortly after the high gas contact opens, the LO GAS ON contact will close for the test gas time.

Refer to remedy for symptom 2.

Refer to remedy 1, 3, and 4 for symptom 2.

Transmitter, set this

Transmitter

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February 2009

PLC I/O LED INDICATIONS

Figure 4-2. PLC I/O LEDs

Observing the operation of the PLC inputs and outputs can be a valuable tool in troubleshooting the operation of the IMPS 4000.

Figure 4-2 displays the PLC I/O LEDs. On each input and output module are LEDs that correspond to a specific input or output. Each LED can have two different functions depending on the position of the A/B switch. On the input I/O module for example, if the switch is in the A position, LED 0 indicates input X0 operation. If the switch is in the B position, LED 0 indicates input X10 operation.

Table 4-3 and Table 4-4 list each input and output of the I/O modules and its description. The tables also identify on which module the input or output resides, what position the A/B switch must be in to identify an I/O using an LED, the LED number, and notes. These notes explain typical I/O operation and corrective actions if the LED does not operate as specified.

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Table 4-3. PLC Inputs

Input No. Module No. Switch LED No. Description Note

X0 3 A 0 XMTR #1 Input 1 X1 3 A 1 XMTR #2 Input 1 X2 3 A 2 XMTR #3 Input 1 X3 3 A 3 XMTR #4 Input 1

X5 3 A 5 Gas Pressure Switch 2 X10 3 B 0 Remote Input #1 3 X11 3 B 1 Remote Input #2 3 X12 3 B 2 Remote Input #3 3 X13 3 B 3 Remote Input #4 3

NOTES

1. Energized by a digital output from the oxygen transmitter. If the LED is on steady, it indicates that the IMPS 4000 is not responding to an oxygen transmitter request for a calibration. To correct, perform the following procedure: a. Unattach the oxygen transmitter at the IMPS 4000 operator interface. b. Abort the calibration at the oxygen transmitter. Refer to the O c. Reattach the oxygen transmitter at the IMPS 4000 operator interface.

2. Energized when test gas pressure is high enough for calibration. Deenergized indicates low gas pressure. If low test gas pressure is indicated by an unlit LED, verify that the test gas bottles are not empty. Check the piping from the test gas bottles to the IMPS 4000 for leaks or blockages.

Transmitter Instruction Manual.

4000 IMPS

3. Energized when a remote system is requesting calibration. This must be a momentary contact. If the LED is on steady, a malfunction is in the remote system or there is a short in interconnecting wiring. Locate and correct the problem.

4. RUN/TERM switch should be in the TERM position for proper equipment operation.

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Table 4-4. PLC Outputs

Output No. Module No. Switch LED No. Description Note

Y0 1 A 0 XMTR #1 Reply 1 Y1 1 A 1 XMTR #2 Reply 1 Y2 1 A 2 XMTR #3 Reply 1

Y3 1 A 3 XMTR #4 Reply 1 Y10 1 B 0 XMTR #1 Solenoid 2,8 Y11 1 B 1 XMTR #2 Solenoid 2,8 Y12 1 B 2 XMTR #3 Solenoid 2,8 Y13 1 B 3 XMTR #4 Solenoid 2,8 Y14 1 B 4 Gas 1 Solenoid 3,9 Y15 1 B 5 Gas 2 Solenoid 3,9 Y20 2 A 0 XMTR #1 In Cal 4,10 Y21 2 A 1 XMTR #2 In Cal 4,10 Y22 2 A 2 XMTR #3 In Cal 4,10 Y23 2 A 3 XMTR #4 In Cal 4,10 Y24 2 A 4 Gas Pressure Alarm 5,10 Y30 2 B 0 XMTR #1 Cal Fail 6,10 Y31 2 B 1 XMTR #2 Cal Fail 6,10 Y32 2 B 2 XMTR #3 Cal Fail 6,10 Y33 2 B 3 XMTR #4 Cal Fail 6,10 Y34 2 B 4 Gas 1 On 7,10 Y35 2 B 5 Gas 2 On 7,10

NOTES

1. Energized to reply to an oxygen transmitter. A pulse or a series of pulses will be observed, depending on what portion of the calibration cycle is being performed. If the LED is on steady, it may indicate a PLC failure. Before replacing the PLC, reset the PLC by powering down and powering up the IMPS 4000. Monitor the gas application portion of the calibration cycle once again. If the LED is still on steady, replace the PLC.

2. Energized to select which oxygen transmitter will receive test gas during calibration. It is only energized during the gas application portion of the calibration cycle.

3. Energized to apply either test gas. It is only energized during the gas application portion of the calibration cycle.

4. Energized when an oxygen transmitter is in calibration.

5. Energized if gas pressure is low.

6. Energized if a calibration has failed.

7. Energized when a test gas is flowing.

8. If energized continuously, reset by unattaching and reattaching the oxygen transmitter at the IMPS 4000 operator interface.

9. If energized longer than the AbrtTim set at the operator interface, reset using the following procedure: a.Unattach the oxygen transmitter at the IMPS 4000 operator interface. b.Abort the calibration at the oxygen transmitter. Refer to the Oxygen Transmitter Instruction Manual. c.Reattach the oxygen transmitter at the IMPS 4000 operator interface.

10. If the output LED is illuminated but the remote indication is off, check the wiring from the IMPS 4000 to the remote device. Make sure the wiring is in accordance with Figure 2-3. Note that the status outputs from the IMPS 4000 have shared common connections and remote power is required.

February 2009

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Section 5 Maintenance and Service

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3

PLC Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3

Operator Interface Replacement . . . . . . . . . . . . . . . . . . . . page 5-5

Solenoid Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-5

Pressure Regulator Maintenance . . . . . . . . . . . . . . . . . . . page 5-6

Flowmeter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-6

OVERVIEW This section describes service and routine maintenance of the IMPS 4000.

Replacement parts referenced are available from Emerson Process Management. Refer to Section 6: Replacement Parts for part numbers and ordering information.

Install all protective equipment covers and safety ground leads after equipment repair or service. Failure to install covers and ground leads could result in serious injury or death.

Do not operate without doors and covers secure. Servicing requires access to live parts which can cause death or serious injury. Refer servicing to qualified personnel.

Tampering or unauthorized substitution of components may adversely affect safety of this product. Use only factory documented components for repair.

Disconnect and lock out power before working on any electrical components.

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Figure 5-1. IMPS 4000, Exploded View

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February 2009

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Legend for Figure 5-1

Item Description Item Description Item Description

1 Outer Enclosure 22 PC Board 43 Fuseholder 2 Conduit Locknut 23 Washer 44 Fuse 3 Fitting 24 Screw 45 Bushing 4 Pressure Switch 25 PLC 46 Hose Adapter 5 Hose Adapter 26 Washer 47 1/4 in. Tube 6 Plug 27 Screw 48 Bushing 7 Manifold 28 1/8 in. Hose 49 Pressure Gauge 8 O2 Transmitter Gas Solenoid 29 Hose Adapter 50 Bolt 9 Test Gas 2 Solenoid 30 Screw 51 Washer 10 Test Gas 1 Solenoid 31 Bracket 52 Drain Valve 11 Gasket 32 Flow Panel 53 1/8 in. Impolene Drain Tube 12 Seal 33 Operator Interface 54 Grommet 13 Cable Grip 34 Test Gas Flowmeter, 10 scfh 55 Connector 14 Plug 35 Ref. Gas Flowmeter, 2 scfh 56 Elbow 15 Screw 36 Nut 57 Pressure Regulator 16 Washer 37 Washer 58 Screw 17 Outer Cover 38 Nut 59 Washer 18 Washer 39 Washer 60 Screw 19 Screw 40 Slide 61 Washer 20 Mounting Bracket 41 Screw 62 Nut 21 Standoff 42 Washer 63 Washer

64 Inner Enclosure

4000 IMPS

FUSE REPLACEMENT The IMPS 4000 has a fuse on the PC board. Refer to Table 6-1 for

replacement fuse specifications. Perform the following procedure to check or replace the fuse.

1. Turn off power to the system.

2. Open outer cover (17, Figure 5-1).

3. Loosen the two captive screws holding flow panel (32). Lower the flow panel.

4. Remove fuseholder (43) by pushing in the top and turning 1/4 turn counterclockwise. Remove fuse (44).

5. After checking or replacing fuse (44), install fuseholder (43) by pushing in the top and turning 1/4 turn clockwise.

6. Raise and secure flow panel (32) with two captive screws. Close outer cover (17).

PLC REPLACEMENT Perform the following procedure to replace a PLC.

1. Turn off power to the system.

2. Open outer cover (17, Figure 5-1).

3. Loosen the two captive screws holding flow panel (32). Lower the flow panel.

4. Remove the plastic protective cover over the PLC power supply terminal block (Figure 5-2).

5. Tag and remove the wires shown in Figure 5-2 from the PLC power supply terminal block.

6. Remove the operator interface jack from PORT 2 on the CPU.

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Figure 5-2. PLC Connections

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7. Tag the three connectors connected to the I/O modules. To remove each connector, squeeze together the top and bottom connector tabs and pull the connector from the I/O module.

8. Remove PLC (25, Figure 5-1) from inner enclosure (64) by removing four screws (27) and washers (26).

9. Mount new PLC (25) to inner enclosure (64) using four washers (26) and screws (27).

10. Refer to Figure 5-2. Carefully install the connectors in the I/O modules. While squeezing the top and bottom tabs together on the connector, align the connector to the I/O module edge connector. Firmly press the connector into place until it seats in the I/O module and the tabs click into place. Verify that you are installing the connectors in the same location as removed in step 7.

11. Install the operator interface jack in PORT 2 on the CPU.

12. Install the wires to the PLC power supply terminal block.

13. Install the plastic protective cover in the grooves over the power supply terminals.

14. Raise and secure flow panel (32, Figure 5-1) with two captive screws. Close outer cover (17).

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OPERATOR INTERFACE REPLACEMENT

SOLENOID REPLACEMENT

Perform the following procedure to replace an operator interface.

1. Turn off power to the system.

2. Open outer cover (17, Figure 5-1).

3. Loosen the two captive screws holding flow panel (32). Lower the flow panel.

4. Disconnect the operator interface jack from PORT 2 of the PLC. Refer to Figure 5-2.

5. From the inner side of flow panel (32, Figure 5-1), squeeze in the two tabs on either side of operator interface (33) and push the interface through the front of the flow panel.

6. Install new operator interface (33) by threading the cord through the interface mounting hole in flow panel (32).

7. Press operator interface (33) into flow panel (32) until the tabs click into place.

8. Plug the operator interface jack into PORT 2 of the PLC. Refer to Figure 5-2.

9. Raise and secure flow panel (32, Figure 5-1) with two captive screws. Close outer cover (17).

The IMPS 4000 manifold (7, Figure 5-1) has a HI GAS (test gas 1) solenoid (10), a LOW GAS (test gas 2) solenoid (9), and a solenoid (8) for each oxygen transmitter connected to the unit.

1. Turn off power to the system.

2. Shut off the test gases at the cylinders.

3. Open outer cover (17).

4. Loosen the two captive screws holding flow panel (32). Lower the flow panel.

5. Disconnect the HI GAS (J2), LOW GAS (J4), or oxygen transmitter (J5, J7, J8, or J9) plug from its receptacle on PC board (22).

6. Loosen the retaining ring in the middle of the solenoid and remove the top part.

7. With a spanner wrench or padded pliers, remove the remaining part of the solenoid from manifold (7).

8. Separate the new solenoid and screw the smaller part into manifold (7).

9. Place the top part of the solenoid into position and tighten the retaining ring.

10. Connect the plug to the proper receptacle on PC board (22).

11. Raise and secure flow panel (32) with two captive screws. Close outer cover (17).

12. Turn on the test gases at the cylinders.

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PRESSURE REGULATOR MAINTENANCE

Pressure Adjustments Pressure regulator (57, Figure 5-1) is factory set to 20 psi (138 kPa). Adjust

using the knob on top of the pressure regulator if necessary.

Condensation Drain To drain excess moisture from the internal gas circuit of the IMPS 4000,

periodically loosen drain valve (52) on the bottom of pressure regulator (57). The moisture will flow through drain tube (53) on the bottom of the pressure regulator and exit the bottom of outer enclosure (1).

FLOWMETER ADJUSTMENTS

Reference Gas Flowmeter

Reference gas flowmeter (35, Figure 5-1) regulates the reference gas and must be set to 2 scfh. Adjust the flow with the knob on the bottom of the respective reference gas flowmeter when necessary.

Test Gas Flowmeter Test gas flowmeter (34) regulates the test gas flow and must be set to 5 scfh.

However, only adjust the flowmeter to 5 scfh after placing a new diffusion element on the end of the oxygen transmitter. Adjusting the flowmeter at any other time can pressurize the cell and bias the calibration.

In applications with a heavy dust loading, the O becomes plugged over time, causing a slower speed of response. The best way to detect a plugged diffusion element is to note the time it takes the oxygen transmitter to return to the normal process reading after the last test gas is removed and the test gas line is blocked off. A plugged element also can be indicated by a slightly lower reading on the flowmeter.

Change the diffusion element when the test gas flowmeter reads slightly lower during calibration or when the response time to the process flue gases becomes very slow. Each time the diffusion element is changed, reset the test gas flowmeter to 5 scfh and calibrate the oxygen transmitter. For more information on changing the diffusion element, refer to the Oxymitter 4000 or the X-STREAM Instruction Manual.

probe diffusion element

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Section 6 Replacement Parts

4000 IMPS

REPLACEMENT PARTS

Table 6-1 provides a list of replacement parts for the IMPS 4000.

LIST

Table 6-1. Replacement Parts for the IMPS 4000

Figure, Item Part Number Description

5-1, 8, 9, and 10 3D39435G01* Solenoid 5-1, 44 1A97913H03 Fuse, 5A @ 250 Vac, Slow Blow 5-1, 34 771B635H01* Flowmeter Assembly - Test Gas 5-1, 35 771B635H02* Flowmeter Assembly - Reference Gas

1A98631 Probe Adder Kit

5-1, 29 1A97953H01* Hose Adapter

4847B46H01* Tubing Length 4847B46H02* Tubing Length 4847B46H03* Tubing Length

4847B46H04* Tubing Length 1-3 7307A56G02 Check Valve 5-1, 33 1A98972H01 Operator Interface 5-1, 25 PLC

1A98969H01 PLC 4-Slot Base, 110/220 VDC Power Supply

1-2 1A98967H01 CPU, programmed

1A98968H01 CPU Battery 4-2 1A98970H01 DC Input Module 4-2 1A98971H01 Relay Output Module 5-1, 22 3D39681G01 PC Board

* These items are included in the probe adder kit.

http://www.raihome.com

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Appendix A Safety Data

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SAFETY INSTRUCTIONS IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING

AND INSTALLATION OF THIS APPARATUS

The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment - and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

11. Where equipment or labels are marked "Do Not Open While Energized" or similar, there is a danger of ignition in areas where an explosive atmosphere is present. This equipment should only be opened when power is removed and adequate time as specified on the label or in the instruction manual has been allowed for the equipment to cool down and then only by trained service personnel.

circuits carrying conductors during a fault situation. The

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DŮLEŽITÉ

Bezpečnostní pokyny pro zapojení a instalaci zařízení Následující bezpečnostní pokyny se speciálně vztahují na všechny

členské státy EU. Pokyny by měly být přísně dodržovány, aby se zajistilo splnění Směrnice o nízkém napětí. Pokud nejsou pokyny nahrazeny místními či národními normami, měly by je dodržovat i nečlenské státy EU.

1. U všech zemnicích bodů, interních a externích, by mělo být vytvořeno odpovídající uzemnění.

2. Po instalaci nebo odstranění problémů musí být vyměněny všechny bezpečnostní kryty a uzemnění. Vždy musí být zajištěna integrita všech zemnicích svorek.

3. Sí˙ové kabely by měly odpovídat požadavkům normy IEC227 nebo IEC245.

4. Všechna zapojení by měla být vhodná pro použití při vnějších teplotách nad 75 °C.

5. Všechna použitá kabelová hrdla by měla mít takové vnitřní rozměry, aby zajistila odpovídající zakotvení kabelu.

6. Správnou činnost zařízení zajistíte, vytvoříte-li připojení k napájecímu zdroji pouze přes jistič, který v případě s konduktory. Jistič může také obsahovat mechanický odpojovač. Pokud ho neobsahuje, musí být zajištěn a jasně označen jiný způsob odpojení zařízení od zdroje. Jističe nebo přepínače musí odpovídat uznávaným normám, např. IEC947. Všechna zapojení musí odpovídat místním normám.

7. Je-li zařízení nebo kryt označen symbolem na pravé straně, pravděpodobně se uvnitř nachází nebezpečné napětí. Tyto kryty by měly být sejmuty pouze po odpojení zařízení od zdroje - a to pouze kvalifikovaným zaměstnancem.

8. Je-li zařízení nebo kryt označen symbolem na pravé straně, povrch zařízení může být velmi horký. Tyto kryty by měly být sejmuty pouze kvalifikovaným zaměstnancem po odpojení zařízení od zdroje. Některé povrchy mohou být stále horké.

9. Je-li zařízení nebo kryt označen symbolem na pravé straně, přečtěte si nejprve instrukce v návodu k obsluze.

10. Všechny grafické symboly používané u výrobku pocházejí z následujících norem: EN61010-1, IEC417 a ISO3864.

11. Pokud je zař napětím, neotvírejte jej“ či podobným, může dojít ve výbušném prostředí ke vznícení. Zařízení lze otevřít pouze po jeho odpojení od zdroje a ponechání dostatečného času na vychladnutí, jak je uvedeno na štítku nebo v návodu k obsluze - a to pouze kvalifikovaným zaměstnancem.

ízení nebo štítky označeno varováním „Je-li zařízení pod

poruchy odpojí všechny obvody

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VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle

EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75°C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i betjeningsmanual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:- EN61010-1, IEC417 & ISO3864.

11. Når udstyr eller etiketter er mærket "Må ikke åbnes, mens udstyret tilføres strøm” eller lignende, er der fare for antændelse i områder, hvor der er en eksplosiv atmosfære. Dette udstyr må kun åbnes, når strømkilden er fjernet, og der er gået tilstrækkelig tid til, at udstyret er kølet ned. Den nødvendige tid hertil er angivet på etiketten eller i brugervejledningen. Udstyret må kun åbnes af en faglært person.

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BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de

EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864.

11. Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding als "Niet openen bij aanwezigheid van spanning" bestaat er brandgevaar in omgevingen waar een explosieve atmosfeer aanwezig is. Deze uitrusting mag uitsluitend worden geopend wanneer het niet meer onder spanning staat en de uitrusting gedurende de voorgeschreven tijd op het etiket of in de handleiding is afgekoeld - en dan uitsluitend door voldoende opgeleid onderhoudspersoneel.

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BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van

toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie, onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die alle indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/ kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

spanningvoerende geleiders verbreekt

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WICHTIG

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der

europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75°C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

11. Wenn Geräte oder Etiketten mit dem Hinweis "Nicht unter Spannung öffnen" oder ähnlichen Hinweisen versehen sind, besteht in explosionsgefährdeten Umgebungen Entzündungsgefahr. Das Gerät darf nur geöffnet werden, wenn es nicht ans Stromnetz angeschlossen und entsprechend der Zeitangaben auf dem Etikett bzw. in der Betriebsanleitung ausreichend abgekühlt ist. Das Gerät darf nur von geschultem Service-Personal geöffnet werden.

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ΣΗΜΑΝΤΙΚΟ

Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες

µέλη της Ευρωπαϊκής Κοινότητας. Θα πρέπει να ακολουθούνται αυστηρά ώστε να εξασφαλιστεί η συµβατότητα µε τις οδηγίες για τη Χαµηλή Τάση. Χώρες που δεν είναι µέλη της Ευρωπαϊκής Κοινότητας να ακολουθούν τις οδηγίες, εκτός εάν αυτές αντικαθίστανται από τα Τοπικά ή Εθνικά πρότυπα.

1. Επαρκείς συνδέσεις γείωσης θα πρέπει να γίνονται σε όλα τα σηµεία γείωσης, εσωτερικά και εξωτερικά, όπου υπάρχουν.

2. Μετά την εγκατάσταση ή την αντιµετώπιση σφαλµάτων, όλα τα καλύµµατα ασφαλείας κατάσταση όλων των ακροδεκτών γείωσης πρέπει να συντηρείται διαρκώς.

3. Τα καλώδια τροφοδοσίας πρέπει να πληρούν τις απαιτήσεις των IEC227 ή IEC245.

4. Όλες οι καλωδιώσεις θα πρέπει να είναι κατάλληλες για χρήση σε θερµοκρασία χώρου υψηλότερη από 75°C.

5. Όλοι οι στυπιοθλίπτες θα πρέπει διαστάσεων, ώστε να παρέχουν επαρκή στερέωση των καλωδίων.

6. Για τη διασφάλιση ασφαλούς λειτουργίας αυτής της συσκευής, η σύνδεση τροφοδοσίας θα πρέπει να γίνεται µόνο µέσω ασφαλειοδιακόπτη, ο οποίος θα αποσυνδέει όλους κυκλωµάτων, στη διάρκεια κατάστασης σφάλµατος. Ο ασφαλειοδιακόπτης µπορεί επίσης να περιλαµβάνει µηχανικό διακόπτη αποµόνωσης. Εάν δεν περιλαµβάνει, τότε άλλα µέσα αποσύνδεσης της συσκευής από την τροφοδοσία πρέπει να παροχηθούν και να σηµανθούν σαφώς ως τέτοια. Οι ασφαλειοδιακόπτες ή διακόπτες πρέπει αναγνωρισµένα πρότυπα όπως το IEC947. Όλες οι καλωδιώσεις πρέπει να συµµορφώνονται µε τα τοπικά πρότυπα.

7. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, επικίνδυνες τάσεις ενυπάρχουν κάτω από αυτά. Αυτά τα καλύµµατα θα πρέπει να αφαιρούνται τροφοδοσία από τη συσκευή - και στην περίπτωση αυτή,

µόνο από ειδικευµένο τεχνικό προσωπικό.

8. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το

σύµβολο που εικονίζεται δεξιά, υπάρχει κίνδυνος από καυτές επιφάνειες κάτω από αυτά. Τέτ ο ια καλύµµατα θα πρέπει να προσωπικό, όταν έχει αφαιρεθεί η τροφοδοσία από τη συσκευή. Κάποιες επιφάνειες µπορούν να παραµένουν ζεστές στην αφή.

9. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, ανατρέξτε στις οδηγίες χρήσης της συσκευής.

10. Όλα τα γραφικά σύ το προϊόν είναι από ένα ή περισσότερα από τα εξής πρότυπα: EN61010-1, IEC417 και ISO3864.

11. Όπου συσκευή ή ετικέτα είναι σηµασµένη µε την ένδειξη "Μην ανοίγετε ενώ βρίσκεται σε λειτουργία" ή άλλη παρόµοια, υπάρχει κίνδυνος ανάφλεξης σε περιοχές µε εκρηκτική ατµόσφαιρα. Ο παρών ανοίγεται µόνο όταν είναι εκτός ρεύµατος και αφού παρέλθει ο κατάλληλος χρόνος που αναγράφεται στην ετικέτα ή στο εγχειρίδιο οδηγιών ώστε να ψυχθεί και µόνο από εκπαιδευµένο προσωπικό συντήρησης.

και οι γειώσεις ασφαλείας πρέπει να επανεγκαθίστανται. Η καλή

να είναι τέτοιων εσωτερικών

τους ηλεκτροφόρους αγωγούς των

να συµµορφώνονται µε

µόνο όταν έχει αφαιρεθεί η

αφαιρούνται µόνο από ειδικευµένο τεχνικό

µβολα που χρησιµοποιούνται σε αυτό

εξοπλισµός πρέπει να

θα πρέπει επίσης

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OLULINE TEAVE

Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu

liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada vastavus madalpinge direktiiviga. Euroopa Liitu mittekuuluvad riigid peavad samuti alljärgnevaid juhiseid järgima, va juhul, kui on olemas vastavad kohalikud riiklikud standardid.

1. Ettenähtud maanduspunktide, nii sisemiste kui väliste jaoks tuleb tagada nõuetekohased maaühendused.

2. Pärast paigaldamist või rikketuvastust tuleb kõik turvaümbrised ja turvamaandused uuesti oma kohale seada. Kõigis olukordades tuleb säilitada kõigi maandusklemmide terviklikkus.

3. Toitejuhtmed peavad vastama IEC227 või IEC245 nõuetele.

4. Kogu juhtmestik peab sobima kasutamiseks üle 75°C õhutemperatuuri juures.

5. Kõik juhtmetihendid peavad sisemõõtmete poolest tagama nõuetekohased kaabliühendused.

6. Seadme ohutu töötamise tagamiseks peab ühendus toiteallikaga toimuma vaid läbi automaatkorgi, mis veaolukorras lülitab välja kõik voolukandjad. Automaatkorgil võib olla ka mehhaaniliselt reguleeritav lahklüliti. Vastasel juhul peab seadme toiteallikast lahtiühendamiseks olema teine ja selgelt osutatud moodus. Automaatkorgid või -lülitid peavad vastama tunnustatud standarditele nagu nt IEC947. Kogu juhtmestik peab vastama kohalikele standarditele.

7. Seadmel või ümbristel asuv paremale osutav sümbol tähistab selle all leiduvat ohtlikku pinget. Selliste sümbolitega ümbriseid võib eemaldada vaid juhul, kui seade on toiteallikast lahti ühendatud ning ka siis ainult vastavate oskustega spetsialisti poolt.

8. Seadmele või ümbristele märgitud paremale osutava sümboli all valitseb kuumadest pindadest tulenev oht. Nimetatud sümbolitega ümbriseid võib eemaldada vaid vastavate oskustega spetsialist, kui seade on toiteallikast lahti ühendatud. Teatud pinnad võivad puudutamise jaoks liiga kuumad olla.

9. Seadmel või ümbristel leiduva paremale osutava sümboli korral vt juhiste jaoks Toimimisjuhendit.

10. Kõik selle toote juures kasutatavad graafilised sümbolid lähtuvad ühest või enamast järgmistest standarditest: EN61010-1, IEC417 ja ISO3864.

11. Kui seadmele või siltidele on kirjutatud "Ärge avage voolutarbimine korral" vms, valitseb plahvatusohtlikus keskkonnas süttimise oht. Seadet võib avada ainult siis, kui toide on lahti ühendatud ning seadmel on võimaldatud sildil või kasutusjuhendis osutatud aja jooksul maha jahtuda -- ning ka sellisel juhul ainult vastavate oskustega spetsialisti poolt.

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TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyt-töohjekirjasta.

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

11. Jos laitteessa tai tarrassa on merkintä "Älä avaa, kun virta on kytketty" tai vastaava, räjähdysvaarallisissa tiloissa on syttymisen vaara. Nämä laitteet voidaan avata vain silloin, kun virta ei ole kytkettynä ja laitteen on annettu jäähtyä tarrassa tai oppaassa määritetyn ajan. Tällöinkin laitteet saa avata vain koulutettu huoltohenkilökunta.

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IMPORTANT

Consignes de sécurité concernant le raccordement et l'installation de cet appareil.

Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d'alimentation électrique doivent être conformes aux normes IEC227 ou IEC245.

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d'assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l'alimentation électrique doit être réalisé exclusivement au travers d'un disjoncteur (minimum 10A.) isolant tous en cas d'anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l'appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capots ne doivent être démontés que lorsque l'alimentation est coupée, et uniquement par un personnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l'alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu'à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d'instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

11. Les équipements comportant une étiquette avec la mention " Ne pas ouvrir sous tension " ou toute autre mention similaire peuvent créer un risque d'incendie dans les environnements explosifs. Ces équipements ne doivent être ouverts que lorsqu'ils sont hors tension et que la durée de refroidissement requise indiquée sur l'étiquette ou dans le manuel d'instructions s'est écoulée. En outre ils ne doivent être ouverts que par un personnel qualifié.

les conducteurs

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FONTOS

Biztonsági előírások a készülék vezetékeléséhez és üzembeállításához A következő biztonsági előírások kifejezetten vonatkoznak az összes

EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültségű irányelvnek való megfelelés biztosításához. A nem EU-tagállamok szintén tartsák be a következőket, kivéve ha a helyi és nemzeti szabványok azt másként nem írják elő.

1. A megfelelő földelést biztosítani kell az összes rendelkezésre álló földelési ponton, legyen az belső vagy külső.

2. Az üzembeállítás vagy hibaelhárítás után az összes biztonsági burkolatot és biztonsági földvezetéket ki kell cserélni. A földelőkapcsok sértetlenségét mindig biztosítani kell.

3. A tápvezetékeknek eleget kell tenniük az IEC227 vagy IEC245 szabványokban megfogalmazott követelményeknek.

4. Az összes vezetéknek alkalmasnak kell lennie a 75 °C-nál magasabb környezeti hőmérséklet melletti használatra.

5. Az összes használt kábelvezető tömszelencének olyan belső méretűnek kell lennie, hogy biztosítsák a kábelek megfelelő lekötését.

6. A berendezés biztonságos működésének biztosításához az elektromos hálózathoz való csatlakozást csak megszakítón keresztül szabad megvalósítani, amely az összes hibahelyzet esetén. A megszakító magában foglalhat egy mechanikusan működtethető áramtalanító kapcsolót is. Ellenkező esetben biztosítani kell a berendezés elektromos hálózatról történő lekapcsolásának más módját, és ezt világosan jelezni kell. A megszakítóknak vagy kapcsolóknak meg kell felelniük egy elismert szabványnak, például az IEC947 szabványnak. Az összes vezetéknek meg kell felelnie az összes helyi szabványnak.

7. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, alatta valószínűleg veszélyes feszültség van jelen. Az ilyen burkolat csak a berendezés áramtalanítása után távolítható el - és csak képzett szervizszakember végezheti el.

8. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, fenn áll a veszélye, hogy alatta forró felületek találhatóak. Az ilyen burkolatot csak képzett szervizszakember távolíthatja el a berendezés áramtalanítása után. Bizonyos felületek érintésre forróak maradhatnak.

9. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, tekintse meg az Üzemeltetési útmutató arra vonatkozó utasításait.

10. A terméken használt grafikus szimbólumok a következő szabványok legalább egyikéből származnak: EN61010-1, IEC417 és ISO3864.

11. Ha a berendezésen vagy a címkéken a „Ne nyissa ki bekapcsolt állapotban” vagy hasonló felhívás szerepel, robbanásveszélyes környezetben fennáll a gyulladás veszélye. Ez a berendezés csak áramtalanítás után nyitható ki, a címkén vagy a kezelési útmutatóban szereplő, a berendezés lehűlését biztosító megfelelő idői ráhagyás után és csak képzett szervizszakember végezheti el.

áramot szállító vezetéket bontja

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IMPORTANTE

Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati

membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all'Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali.

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove previsti.

2. Dopo l'installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L'integrità di ciscun morsetto di terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L'intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell'alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN61010-1, IEC417 e ISO3864.

11. L'indicazione "Non aprire sotto tensione" o simili sull'apparecchiatura o sulle etichette segnala il pericolo di accensione nelle aree in cui è presente un'atmosfera esplosiva. L'apparecchiatura può essere aperta solo quando l'alimentazione è scollegata ed è trascorso il tempo indicato sull'etichetta o nel manuale delle istruzioni per consentirne il raffreddamento. L'operazione può essere effettuata esclusivamente da personale dell'assistenza qualificato.

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SVARBU

šio prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos

Toliau išvardinti saugumo reikalavimai taikomi konkrečiai visoms ES šalims narėms. Jų turi būti griežtai paisoma, kad būtų užtikrintai laikomasi Žemos įtampos direktyvos. Ne ES narės taip pat turi laikytis toliau pateikiamų reikalavimų nebent juos pakeičia vietiniai ar Nacionaliniai standartai.

1. Turi būti atliktas tinkamas įžeminimas visuose įžeminimo taškuose, vidiniuose ir išoriniuose, kur numatyta.

2. Visos apsauginės dangos ir įžemikliai po instaliacijos ar remonto turi būti pakeisti. Visų įžeminimo terminalų vientisumo priežiūra turi būti atliekama nuolat.

3. Matinimo tinklo laidai turi atitikti IEC227 ar IEC245 reikalavimus.

4. Visi laidai turi būti tinkami naudojimui aplinkos temperatūtoje, aukštesnėje nei 75°C.

5. Visi naudojamų kabelių riebokšliai turi būti tokių vidinių matmenų, kad būtų galimas tinkamas kabelio pritvirtinimas.

6. Saugaus šio prietaiso veikimo užtikrinimui, prijungimas prie maitinimo tinklo turi būti atliekamas tik per automatinį pertraukiklį, kuris atjungs visas

grandines nešančius konduktorius linijos gedimo metu. Automatinis pertraukiklis taip pat gali turėti mechaniškai veikiantį įzoliavimo jungiklį. Jeigu ne, tuomet turi būti nurodytos kitos įrenginio atjungimo priemonės, ir aiškai pažymėtos, kad jos tokios yra. Automatiniai perjungikliai ar jungikliai turi atitikti pripažintus standartus, tokius kaip IEC947. Visi laidai turi atitikti visus vietinius standartus.

7. Kur įrenginys ar dangos yra pažymėti simboliu dešinėje, žemiau turi būti pavojinga įtampa. Šios dangos turi būti nuimamos tik tada, kai srovė yra pašalinta iš įrenginio ir tik tuomet tai turi atlikti apmokytas personalas.

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8. Ten kur įrenginys ar dangos yra pažymėti simboliu dešinėje, ten yra pavojus nuo karštų paviršių apačioje. Šios dangos gali būti nuimamos tik apmokyto personalo, kai srovė yra pašalinta iš įrenginio. Tam tikri paviršiai gali išlikti karšti liečiant.

9. Ten kur įrenginys ar dangos yra pažymėti simboliu dėšinėje, žr. nurodymus Valdymo instrukcijose.

10. Visi grafiniai simboliai naudojami šiam produktui yra iš vieno ar daugiau toliau išvardintų standartų: EN61010-1, IEC417, ir ISO3864.

11. Ten, kur įrenginys ar etiketės yra pažymėti "Neatidaryti esant srovės tiekimui" ar panašiai, yra užsidegimo pavojus tose vietose, kur yra sprogstamoji atmosfera. Šis įrenginys gali bū pašalinta srovė, ir praėjęs atitinkamas laikas, nurodytas etiketėje ar valdymo instrukcijoje, pakankamas įrenginio ataušimui - ir tai tik apmokyto personalo.

ti atidarytas tuomet, kai yra

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SVARĪGI

Drošības norādījumi š īs iekārtas pievienošanai un uzstādīšanai Turpmākie drošības norādījumi attiecas uz visām ES dalībvalstīm. Tie ir

stingri jāievēro, lai nodrošinātu atbilstību Zemsprieguma direktīvai. Turpmāk norādītais jāievēro arī valstīs, kas nav ES dalībvalstis, ja vien šos norādījumus neaizstāj vietējie vai valsts standarti.

1. Visi pieejamie iekšējie un ārējie zemējuma punkti ir atbilstoši jāiezemē.

2. Pēc uzstādīšanas vai problēmu risināšanas visi drošības pārsegi un drošības zemējuma savienojumi ir jā savienojumiem vienmēr jābūt iezemētiem.

3. Elektropadeves vadiem jāatbilst IEC227 vai IEC245 prasībām.

4. Visai elektroinstalācijai jābūt piemērotai lietošanai apkārtējā temperatūrā, kas pārsniedz 75°C.

5. Visu izmantoto kabeļu blīvju iekšējiem izmēriem jābūt tādiem, lai atbilstoši nostiprinātu kabeli.

6. Lai nodrošinātu šīs iekārtas drošu darbību, savienojums ar elektropadeves tīklu jāizveido, izmantojot slēdzi, kas kļūmes gadījumā atvienos visas mehānisks pārtraucējslēdzis. Ja tāda nav, tad ir jāuzstāda cita veida ierīce iekārtas atvienošanai no strāvas padeves un tā atbilstoši un skaidri jāmarķē. Slēdžiem jāatbilst kādam vispāratzītam standartam, piemēram, IEC947. Visai elektroinstalācijai jāatbilst vietējiem standartiem.

7. Vietās, kur iekārta vai tās pārsegi ir marķēti ar labajā pusē norādīto simbolu, visticamāk, zem tiem ir bīstams spriegums. Šos pārsegus drīkst noņemt tikai tad, ja iek

ārta ir atvienota no strāvas padeves, – un šos darbus drīkst veikt tikai atbilstoši apmācīti remontdarbu darbinieki.

8. Vietās, kur iekārta vai tās pārsegi ir marķēti ar labajā pusē norādīto simbolu, apdraudējumu izraisa zem tiem esošās karstās virsmas. Šos pārsegus drīkst noņemt tikai atbilstoši apmācīti remontdarbu darbinieki, kad iekārta ir atvienota no strāvas padeves. Iespējams, dažas virsmas arī pēc iekārtas atvienošanas paliks karstas.

9. Ja iekārta vai pārsegi ir marķēti ar labajā pusē esošo simbolu, skatiet operatora rokasgrāmatā ietvertos norādījumus.

10. Visi šajā izstrādājumā izmantotie grafiskie simboli atbilst vienam vai vairākiem no šiem standartiem: EN61010-1, IEC417 un ISO3864.

11. Ja iek ā vai tamlīdzīga norāde, tas nozīmē, ka sprādzienbīstamā vidē ir uzliesmošanas bīstamība. Šo iekārtu drīkst atvērt tikai tad, ja ir atvienota strāva un ir nogaidīts iekārtas atdzišanai nepieciešamais laiks, kas norādīts uzlīmē vai ekspluatācijas rokasgrāmatā, – un šos darbus drīkst veikt tikai atbilstoši apmācīti remontdarbu darbinieki.

rtai vai uzlīmēm ir marķējums "Neatvērt, kamēr pieslēgta strāvai"

ķēdes, kurās ir vadītāji. Slēdzī var būt iestrādāts arī

pievieno atpakaļ. Visiem zemējuma

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IMPORTANTI

STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U

L-INSTALLAZZJONI TAT-TAGĦMIR

L-istruzzjonijiet tas-sigurtà japplikaw speċifikament għall-Istati Membri ta' l-UE. Dawn għandhom jiġu osservati b'mod strett biex tkun żgurata lkonformità mad-Direttiva dwar il-Vultaġġ Baxx. Stati li mhumiex membri ta' l-UE għandhom ukoll ikunu konformi ma' dan li ġej ħlief jekk dawn ikunu sostituti mill-Istandards lokali jew Nazzjonali.

1. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut.

2. Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-sigurtà u l-erts tas-sigurtà għandhom jitpoġġew lura f'posthom. L-integrità tat-terminali kollha ta' l-ert għandha tinżamm f'kull ħin.

3. Il-wajers tal-provvista tad-dawl għandhom ikunu konformi ml-ħtiġijiet ta' IEC227 jew IEC245.

4. Il-wiring kollu għandu jkun adattat għall-użu f'temperatura ta' l-ambjent ta' iktar minn 75°C.

5. Il-glands tal-kejbils kollha li jintużw iridu jkunu ta' daqs intern tali li jipprovdu ankoraġġ adegwat lill-kejbil.

6. Biex tiżgura t-tħaddim sigur ta' dan it-tagħmir, il-konnessjoni mal-provvista tad-dawl għandha ssir biss permezz ta' circuit breaker li jiskonnetta l-kondutturi kollha li jkunu jġorru ċ-ċirkuwiti f'sitwazzjoni meta jkun hemm il-ħsara. Is-circuit breaker jista wkoll jinkludi swiċċ li jiżola li jaħdem b'mod mekkaniku. Jekk dan ma jkunx il-każ, mezz ieħor ta' kif it-tagħmir jiġi skonnettjat minn mal-provvista tad-dawl għandu jkun ipprovdut, u jkun immrkat b'mod ċar li hu hekk. Is-circuit breakers jew swiċċijiet iridu jkunu konformi ma' standard rikonoxxut bħal IEC947. Il-wiring kollu jrid ikun konformi ma' l-istandards lokali, jekk ikun hemm.

7. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, x'aktarx li jkun hemm vultaġġi perikolużi taħthom. Dawn l-għatjien għandhom jitneħħew biss meta titneħħa l-provvista tad-dawl mit-tagħmir - u minn ħaddiema tal-manutenzjoni mħarrġa biss.

8. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, ikun hemm periklu mill-uċuħ jaħarqu li jkun hemm taħthom. Dawn l-għatjien għandhom jitneħħew biss minn ħaddiema tal-manutenzjoni mħarrġa meta titneħħa l-provvista tad-dawl mit-tagħmir. Ċerti wċuħ jistgħu jibqgħu jaħarqu meta tmisshom.

9. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, irreferi għall-Manwal ta' l-Operatur għall-istruzzjonijiet.

10. Is-simboli grafiċi kollha użati f'dan il-prodott huma minn wieħed jew iktar mill-istandards li ġejjin: EN61010-1, IEC417, u ISO3864.

11. Fejn it-tagħmir u t-tikketti huma mmarkati bil-kliem “Tiftaħx Meta Jkun Enerġizzat” jew kliem simili, hemm periklu ta' nar f'żoni fejn atmosfera esplossiva hi preżenti. It-tagħmir għandu jinfetaħ biss meta l-provvista tad-dawl tkun mitfija u jkun għadda ħin biżżejjed, kif speċifikat fuq it-tikketta jew fil-manwal ta' l-istruzzjonijiet, biex it-tagħmir ikun kesaħ – u t-tagħmir għandu jinfetaħ biss minn staff li jkun imħarreġ.

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Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland

og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 75°C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

11. Når utstyr eller merkelapper bærer advarselen "Må ikke åpnes under spenning" eller lignende, innbærer det fare for eksplosjon i områder med en eksplosiv atmosfære. Utstyret skal bare åpnes når det ikke er noen strømtilførsel, og etter at det har hatt tilstrekkelig tid til å kjøle ned, som spesifisert på merkelappen eller i håndboken. Selv da skal utstyret bare åpnes av erfarne serviceteknikere.

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WAŻNE!

Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urządzenia

Następujące zalecenia dotyczą zwłaszcza stosowania urządzenia we wszystkich krajach Unii Europejskiej. Należy się ściśle do nich stosować w celu zapewnienia zgodności z dyrektywą niskonapięciową. W przypadku instalacji urządzenia w krajach nienależących do Unii Europejskiej należy również przestrzegać poniższych zaleceń, chyba że są one zastąpione lokalnymi lub ogólnokrajowymi standardami.

1. Urządzenie należy podłączyć kablem uziemiającym do wszystkich punktów uziemienia (wewnętrznych i zewnętrznych).

2. Po instalacji lub czynnościach serwisowych należy zamknąć wszystkie pokrywy zabezpieczające i ponownie podłączyć uziemienie. Należy pilnować, by nie doszło do przerwania uziemienia.

3. Przewody zasilające powinny być zgodne z wymaganiami normy IEC227 lub IEC245.

4. Wszystkie przewody powinny być odpowiednie do użytku w środowisku o temperaturze wyższej niż 75°C.

5. Wszystkie dławnice powinny mieć wymiary wewnętrzne zapewniające pewne umocowanie przewodów.

6. W celu zapewnienia bezpiecznej pracy urządzenie należy podłączyć do sieci tylko za pośrednictwem wyłącznika automatycznego, który w razie awarii odłączy wszystkie automatyczny może być również wyposażony w mechaniczny odłącznik napięcia. W przeciwnym razie należy zapewnić i jasno oznaczyć inną możliwość odłączenia urządzenia od zasilania. Wyłączniki automatyczne oraz odłączniki powinny być zgodne z uznawanymi standardami, takimi jak norma IEC947. Wszystkie przewody muszą być zgodne z lokalnymi przepisami.

7. Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie może występować niebezpieczne napięcie elektryczne. Te pokrywy mogą być zdejmowane tylko po odłączeniu zasilania, wyłącznie przez odpowiednio przeszkolonych pracowników serwisu.

8. Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie znajdują się gorące powierzchnie. Te pokrywy mogą być zdejmowane tylko po odłączeniu zasilania, wyłącznie przez odpowiednio przeszkolonych pracowników serwisu. Niektóre powierzchnie mogą pozostać

9. W przypadku sprzętu oraz pokryw oznaczonych symbolem pokazanym na rysunku po prawej stronie należy zapoznać się ze wskazówkami w Instrukcji operatora i stosować się do nich.

10. Wszystkie symbole graficzne zastosowane do oznaczenia produktu pochodzą z następujących norm: EN61010-1, IEC417 lub ISO3864.

11. Oznaczenie „Nie otwierać, gdy urządzenie jest pod napięciem” lub podobne oznaczenia informują o ryzyku zapłonu w miejscach, gdzie występuje zagrożenie wybuchem. Urządzenie należy otwierać tylko po odłączeniu zasilania i po upływie czasu na ostygnięcie urządzenia oznaczonego na etykiecie lub w instrukcji obsługi. Urządzenie mogą otwierać wyłącznie odpowiednio przeszkoleni pracownicy serwisu.

nagrzane przez pewien czas po odłączeniu zasilania.

obwody, w których przepływa prąd. Wyłącznik

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Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a

todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75ºC.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

11. Sempre que o equipamento ou as etiquetas apresentarem o aviso "Não abrir quando ligado à corrente" ou semelhante, existe um risco de ignição em atmosferas explosivas. Este equipamento só deve ser aberto depois de desligado da corrente eléctrica e o tempo de arrefecimento adequado especificado na etiqueta ou no manual de instruções ter decorrido. O equipamento só pode ser aberto por técnicos qualificados.

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DÔLEŽITÉ

Bezpečnostné pokyny pre zapojenie káblov a inštaláciu tohto prístroja Nasledovné bezpečnostné pokyny sa vzt’ahujú konkrétne na všetky

členské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so Smernicou o nízkom napätí. Štáty, ktoré nie sú členskými štátmi EÚ by mali nasledovné pokyny taktiež dodržiavat’, pokiaľ nie sú nahradené miestnymi alebo národnými normami.

1. Adekvátne uzemnenia musia byt’ vykonané na všetkých bodoch uzemnenia, interných aj externých, tam, kde sú poskytnuté.

2. Po inštalácii alebo riešení problémov musia byt’ všetky bezpečnostné kryty a bezpečnostné uzemnenia vymenené. Integrita všetkých uzemňovacích terminálov musí byt’ vždy zachovaná.

3. Káble siet’ového napájania musia byt’ v zhode s požiadavkami IEC227 alebo IEC245.

4. Všetky káblové pripojenia by mali byt’ vhodné pre používanie v teplote okolia vyššej, ako 75°C.

5. Všetky použité káblové priechodky musia mat’ také vnútorné rozmery, aby poskytovali adekvátne uchopenie kábla.

6. Pre zaistenie bezpečnej prevádzky tohto zariadenia musí byt’ pripojenie k siet’ovému napájaniu zapojené len cez prerušovač obvodu, ktorý počas poruchovej situácie odpojí všetky Prerušovač obvodu by mal obsahovat’ aj mechanicky ovládaný úsekový vypínač. Ak nie, musí byt’ poskytnutý iný spôsob odpojenia zariadenia od siet’ového napájania a tento spôsob musí byt’ zreteľne označený. Prerušovače obvodu alebo spínače musia byt’ v zhode s uznanou normou, ako napr. IEC947. Všetky káblové pripojenia musia vyhovovat’ akýmkoľvek miestnym normám.

7. Tam, kde je zariadenie alebo kryty označené symbolom na pravej strane, sa pravdepodobne nachádza nebezpečné napätie. Tieto kryty by sa mali odoberat’ len vtedy, keď je zariadenie odpojené od elektrickej energie a len vyškoleným servisným personálom.

8. Tam, kde je zariadenie alebo kryty označené symbolom na pravej strane, existuje nebezpečenstvo horúcich povrchov. Tieto kryty by mali byt’ odstraňované len vyškoleným servisným personálom, pričom je zariadenie odpojené od elektrickej energie. Určité povrchy môžu ostat’ horúce na dotyk.

9. V miestach, kde je zariadenie alebo kryty označené symbolom na pravej strane, si kvôli pokynom pozrite Operátorskú príručku.

10. Všetky obrázkové symboly použité pri tomto produkte zodpovedajú jednej alebo viacerým nasledujúcim normám: EN61010-1, IEC417 a ISO3864.

11. V miestach, kde je zariadenie alebo značky označené nápisom "Neotvárat’ pod elektrickým prúdom" alebo podobné, existuje nebezpečenstvo vznietenia v oblastiach s prítomnost’ou výbušného ovzdušia. Toto zariadenie sa smie otvárat’ len v prípade odpojenia od elektrického napájania a ponechania zariadenia vychladnút’ po dobu uplynutia dostatočného času tak, ako je to uvedené na štítku alebo v návode na použitie - a len vyškoleným servisným personálom.

obvody elektrických vodičov.

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Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države članice EU. Zaradi

zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upoštevati. V državah, ki niso članice EU, je treba upoštevati tudi naslednje smernice, razen če jih ne zamenjujejo lokalni ali nacionalnimi standardi.

1. Do vseh ozemljitvenih točk, notranjih in zunanjih, ki so na voljo, morajo biti speljane ustrezne ozemljitvene povezave.

2. Po vgradnji ali odpravljanju težav je treba namestiti vse varnostne pokrove in zaščitne ozemljitve. Brezhibnost vseh ozemljitvenih priključkov je treba nenehno preverjati.

3. Omrežni napajalni kabli morajo biti skladni z zahtevami standarda IEC227 ali IEC245.

4. Vsa napeljava mora biti primerna za uporabi pri temperaturi okolja, višji od 75 °C.

5. Notranje dimenzije kabelskih tesnilk morajo zagotavljati ustrezno pritrditev kablov.

6. Za zagotovitev varnega delovanja opreme mora biti povezava z omrežnim napajanjem vzpostavljena prek odklopnega stikala, ki v primeru napake izklopi vse mehansko izolacijsko stikalo. V nasprotnem primeru morajo biti zagotovljeni in jasno označeni drugi načini za izklop opreme iz napajanja. Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi, kot je IEC947. Vsa napeljava mora biti skladna z lokalnimi standardi.

7. V opremi ali pod pokrovi, ki so označeni s simbolom na desni, je prisotna nevarna napetost. Te pokrove je dovoljeno odstraniti samo, če je napajanje opreme izklopljeno. To lahko izvaja samo usposobljeno servisno osebje.

8. Pri opremi ali pod pokrovi, ki so označeni s simbolom na desni, so prisotne nevarne vroče površine. Te pokrove lahko odstranjuje samo usposobljeno servisno osebje. Napajanje opreme mora biti izklopljeno. Določene površine so lahko vroče.

9. Pri opremi ali pokrovih, ki so označeni s simbolom na desni, si za navodila oglejte priročnik za upravljanje.

10. Vsi uporabljeni grafični simboli so iz enega ali več naslednjih standardov: EN61010-1, IEC417 in ISO3864.

11. Če je na opremi ali oznakah navedeno "Ne odpirajte, če je pod napetostjo" ali podobno opozorilo, je na območjih z eksplozivnim ozračjem prisotna nevarnost vžiga. To opremo je dovoljeno odpirati samo, če je napajanje izklopljeno in je poteklo dovolj časa, da se oprema ohladi, kot je navedeno na oznaki ali v priročniku z navodili. Opremo lahko odpira samo usposobljeno servisno osebje.

tokokroge s prevodniki. Odklopno stikalo lahko vključuje tudi

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IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica

a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

11. Cuando el equipo o las etiquetas tienen la indicación " No abrir mientras reciba energía" u otra similar, existe el peligro de ignición en zonas donde haya un ambiente explosivo. Este equipo sólo debe ser abierto por personal de servicio cualificado después de apagarlo y dejar pasar el intervalo de tiempo correspondiente indicado en la etiqueta o el manual de instrucciones para que el equipo se enfríe.

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Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga

EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

10. Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.

11. För utrustning som markerats med föreskrifter som "Öppna inte när strömmen är på", eller liknande, råder explosionsrisk när det förekommer explosiva ångor. Utrustningen får endast öppnas efter att strömmen stängts av och efter att utrustningen fått svalna under så lång tid som anges i instruktionsboken. Öppnandet får endast utföras av utbildad servicepersonal.

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Appendix B Return of Material

RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows:

1. Secure a return authorization number from an Emerson Process Management Sales Office or representative before returning the equipment. Equipment must be returned with complete identification in accordance with Emerson Process Management instructions or it will not be accepted.

In no event will Emerson Process Management be responsible for equipment returned without proper authorization and identification.

2. Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping.

3. In a cover letter, describe completely: a. The symptoms from which it was determined that the equipment is

faulty.

b. The environment in which the equipment has been operating

(housing, weather, vibration, dust, etc.). c. Site from which equipment was removed. d. Whether warranty or nonwarranty service is requested. e. Complete shipping instructions for return of equipment. f. Reference the return authorization number.

4. Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Emerson Process Management Return Authorization, prepaid, to:

Emerson Process Management RMR Department Daniel Headquarters 11100 Britmore Park Drive Houston, TX 77041

If warranty service is requested, the defective unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount Analytical warranty, the defective unit will be repaired or replaced at Emerson Process Management's option, and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter.

For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.

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Index

Automatic Calibration . . . . . . . . 3-6

Cal Fail Fault Finding . . . . . . . . 4-3

Calibration Requirements . . . . . 3-1

Calibration Setup . . . . . . . . . . . 1-4

Calibration Troubleshooting . . . 4-3 Change Preset Display

Mode Parameters . . . . . . . . . 3-4

Change Presets

Display Mode . . . . . . . . . . . . . 3-3

Changing a Typical

Parameter . . . . . . . . . . . . . . . 3-5

Component Checklist . . . . . . . . 1-2

Condensation Drain . . . . . . . . . 5-6

Definitions . . . . . . . . . . . . . . . . . . iii

Electrical Connections . . . . . . . 2-3

Electrical Connections

Diagram . . . . . . . . . . . . . . . . . 2-4

Essential Instructions . . . . . . . . . . i

Fault Finding . . . . . . . . . . . . . . . 4-1

Flowmeter Adjustments . . . . . . 5-6

Fuse Replacement . . . . . . . . . . 5-3

Gas Connectins . . . . . . . . . . . . 2-2

Gas Connections . . . . . . . 2-2, 2-3

IMPS 4000 Versions . . . . . . . . . 1-1

IMPS 4000 with Z-Purge . . . . . . 1-6

IMPS 4000, Exploded View . . . . 5-2

IMPS Components . . . . . . . . . . 1-3

IMPS Troubleshooting

Flowchart . . . . . . . . . . . . . . . . 4-2

Introduction . . . . . . . . . . . . . . . . 1-1

LCD Display . . . . . . . . . . . . . . . 3-3

Maintenance . . . . . . . . . . . . . . . 5-1

Mechanical Installation . . . . . . . 2-1

Membrane Key Descriptions . . . 3-3

Membrane Keypad . . . . . . . . . . 3-3

Message Display Mode . . . . . . . 3-5

Message Display Mode

Parameters . . . . . . . . . . . . . . . 3-5

Mounting Dimensions . . . . . . . . 2-2

Operator Interface

Description . . . . . . . . . . . . . . . 3-2

Operator Interface

Replacement . . . . . . . . . . . . . 5-5

Physical Description . . . . . . . . . 1-2

PLC Connections View . . . . . . . 5-4

PLC I/O LED Indications . . . . . . 4-4

PLC I/O LEDs . . . . . . . . . . . . . . 4-4

PLC Inputs . . . . . . . . . . . . . . . . . 4-5

PLC Outputs . . . . . . . . . . . . . . . 4-6

PLC Replacement . . . . . . . . . . .5-3

Preface . . . . . . . . . . . . . . . . . . . . iii

Pressure Adjustments . . . . . . . .5-6

Pressure Regulator

Maintenance . . . . . . . . . . . . . .5-6

Reference Gas Flowmeter . . . . .5-6

Replacement Parts List . . . . . . .6-1

Returning Material . . . . . . . . . . B-1

RUN/TERM Switch Settings . . .2-5

Selecting a Parameter . . . . . . . . 3-5

Semi-Automatic Calibration . . . .3-7

Solenoid Replacement . . . . . . .5-5

Specifications . . . . . . . . . . . . . . .1-5

Switch Settings . . . . . . . . . . . . .2-5

Symbols . . . . . . . . . . . . . . . . . . . . iv

System Overview . . . . . . . . . . . .1-2

Technical Support Hotline . . . . . . iv

Test Gas Flow Setup . . . . . . . . .3-6

Test Gas Flowmeter . . . . . . . . . .5-6

Theory of Operation . . . . . . . . . .1-4

Troubleshooting Flowchart . . . .4-2

Typical System Package . . . . . . 1-2

Using the Operator Interface . . . 3-5

Z-Purge Option . . . . . . . . . . . . .1-5

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WARRANTY

Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount Analytical with respect to the quality of the equipment.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).

The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of Rosemount Analytical to comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort (including negligence).

Rosemount Analytical does not warrant equipment against normal deterioration due to environment. Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period.

Equipment supplied by Rosemount Analytical Inc. but not manufactured by it will be subject to the same warranty as is extended to Rosemount Analytical by the original manufacturer.

At the time of installation it is important that the required services are supplied to the system and that the electronic controller is set up at least to the point where it is controlling the sensor heater. This will ensure, that should there be a delay between installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to component deterioration.

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Part no.____________ Serial no.____________ Order no.____________

Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners.

WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc.

6565P Davis Industrial Parkway Solon, OH 44139 T 440 914 1261 T 800 433 6076 F 440 914 1262 E gas.csc@emerson.com

ROSEMOUNT ANALYTICAL EUROPE Emerson Process Management

Gmbh & co. OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884 209

EUROPE, MIDDLE EAST, AFRICA Emerson Process Management

Shared Services Limited Heath Place Bognor Regis West Sussex PO22 9SH England T 44 1243 863121 F 44 1243 845354

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GAS CHROMATOGRAPHY CENTER AND LATIN AMERICA Emerson Process Management Rosemount Analytical Inc.

11100 Brittmoore Park Drive Houston, TX 77041 T 713 467 6000 F 713 827 3329

ASIA-PACIFIC Emerson Process Management

Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6 777 8211 F 65 6 777 0947 E analytical@ ap.emerson.com

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