Fisherr 1051 and 1052 Style H and J
Sizes 40, 60 and 70 Rotary Actuators
October 2012
Contents
Introduction1.................................
Scope of Manual1.............................
Description2.................................
Specifications3...............................
Educational Services3.........................
Principle of Operation4........................
Installation4..................................
Actuator Mounting5..........................
Loading Connections12........................
Adjustment13.................................
1051 and 1052 Turnbuckle Adjustment13........
1052 Spring Adjustment14.....................
Initial Compression14......................
Stroking Range15.........................
Maintenance15................................
Disassembly16...............................
Assembly18..................................
Changing Actuator Mounting22..................
Changing Styles22............................
Changing Positions23.........................
Top-Mounted Handwheels and
Adjustable Travel Stops25.......................
Handwheel and Travel Stop Operations25........
Handwheel and Travel Stop Maintenance26.......
For Top-Mounted Handwheels and Adjustable
Up Travel Stops27..........................
For Adjustable Down Travel Stops27.............
Figure 1. Fisher 1051 Actuator with H Mounting
Adaptation and 3610J Positioner
W4252
Parts Ordering28...............................
Parts List28...................................
Introduction
Scope of Manual
This manual provides installation, adjustment, operation, maintenance, and parts ordering information for Fisher
1051 (sizes 40 and 60) and 1052 (sizes 40, 60, and 70) diaphragm rotary actuators with H and J mounting adaptations
(see figures 1 and 2). Also, this instruction manual provides information for the optional top-mounted handwheel, and
both the optional up and down travel stops. Instructions for the control valve body, the positioner, accessories, and
other sizes or constructions of this actuator are covered in separate manuals.
www.Fisher.com
1051 and 1052 H & J Actuators
October 2012
Table 1. Fisher 1051 and 1052 Actuator Specifications
Instruction Manual
D100320X012
Operation
Direct Acting: Increasing loading pressure extends
the diaphragm rod out of the spring barrel
Service:
1051: For on-off or throttling service with positioner
1052: For on-off or throttling service with or without a
Dependent on actuator size, rotation, spring rate,
initial spring compression, and supply pressure. If
stroking time is critical, consult your Emerson Process
Management sales office
Material Temperature Capabilities
Nitrile Diaphragm or O-Rings
(3)
(1)
: -40 to 82_C
(-40 to 180_F)
Silicone Diaphragm: -40 to 149_C(-40to300_F)
Travel Indication
Graduated disc and pointer combination located on
actuator end of valve shaft
Pressure Connections
1/4 NPT internal
Mounting Positions
Seefigure10
Approximate Weights
See table 8
Torque Limits (mm)
(4)
Limited by maximum diaphragm sizing pressure or
tables 2 and 3, whichever is less
1. Nitrile O-ringsare used in optional top-mounted handwheel,adjustable down travel stop, and adjustable up travel stop assemblies.
2. Use this value to determine the maximum torque output allowed.
3. The pressure / temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
4. Exceeding any torque requirements could damage the actuator and impair safe operation.
Additional Specifications
For casing pressure ranges and for material
identification of the parts, see the Parts List
Do not install, operate, or maintain a 1051 or 1052 actuator without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important
to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Description
1051 and 1052 diaphragm rotary actuators are pneumatic spring-return actuators for use with rotary-control valves
and other equipment. The 1051 actuator can be used for on-off service, or it can be used for throttling service when
equipped with a valve positioner. The 1052 actuator can be used for on-off service, or it can be used for throttling
service when equipped with or without a valve positioner. The 1052 actuator spring is adjustable.
The H mounting adaptation permits the actuator to be used with equipment other than Fisher valve bodies. The
mounting brackets and couplings for rotary actuation are user-provided. This mounting adaptation includes a
flat-surface mounting plate that is drilled and tapped for attaching the user-provided bracket. Cap screws for attaching
the bracket are provided. H mounting also includes an output shaft (with milled flats) to provide the Double D rotary
output either directly or through a user-provided coupling. Output shaft diameters and torque limits are listed in table
2. Dimensional information for the mounting plate and output shaft are shown in figures 4, 5, and 6.
2
Instruction Manual
D100320X012
Figure 2. Fisher 1052 Actuator with J Mounting Adaptation
W4139-1
1051 and 1052 H & J Actuators
October 2012
The J mounting adaptation permits the actuator to be used for rotary actuation of Fisher keyed-shaft butterfly valve
bodies and other keyed-shaft equipment. This mounting adaptation uses the standard butterfly valve mounting
bracket and provides an output shaft with an attached coupling for keyed equipment shafts. Coupling sizes and torque
limits are listed in table 3. Dimensional information for the mounting bracket and stub shaft coupling i s shown in
figures4,5,and7.
Additionally, a top-mounted handwheel can be applied for infrequent service as a manual handwheel actuator. For
more frequent manual operation, a side-mounted handwheel actuator is available. Also, an adjustable up travel stop
can be added to limit the actuator stroke in the upward direction, or an adjustable down travel stop can be added to
limit actuator stroke in the downward direction.
Specifications
Specifications are shown in table 1 for 1051 and 1052 actuators. Specifications for a given 1051 or 1052 actuator as it
originally comes from the factory are stamped on a nameplate attached to the actuator.
Educational S ervices
For information on available courses for 1051 and 1052 Style H and J actuators, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1
Marshalltown, IA 50158-2823
Phone: 800-338-8158 or
Phone: 641-754-3771
FAX: 641-754-3431
e-mail: education@emerson.com
st
Ave.
3
1051 and 1052 H & J Actuators
October 2012
Table 2. Output Shaft Diameters and Torque Limits for Actuators With H Mounting
ACTUATOR SIZE
40
60
(1)
70
1. 1052 actuator only.
OUTPUT SHAFT DIAMETERTORQUE LIMIT FOR H MOUNTING
mmInchesNDmInch-Pounds
22.2
28.6
38.1
28.6
38.1
38.11-1/2121010,680
7/8
1-1/8
1-1/2
1-1/8
1-1/2
240
468
1110
468
1210
Table 3. Acceptable Shaft Diameters and Torque Limits for Actuators With J Mounting
ACTUATOR SIZE
40
60
(1)
70
1. 1052 actuator only.
2. Coupling suppliedfor mating with either 44.5 or 50.8 mm (1-3/4 or 2-inch) keyed shaft.
COUPLING AVAILABILITY BY KEYED SHAFT DIAMETERTORQUE LIMIT FOR J MOUNTING
mmInchesNDmInch-Pounds
9.5
12.7
15.9
19.1
25.4
19.1
25.4
31.8
38.1
50.8
31.8
38.1
50.8
3/8
1/2
5/8
3/4
1
3/4
1
1-1/4
1-1/2
2
1-1/4
1-1/2
(2)
2
52
69
114
207
468
207
468
1030
1360
2650
1030
1360
2650
Instruction Manual
D100320X012
2120
4140
9815
4140
10,680
460
610
1010
1830
4140
1830
4140
9110
12,000
23,430
9110
12,000
23,430
Principle of Operation
The diaphragm rod moves down as loading pressure is increased on top of the diaphragm. As the loading pressure is
decreased, the spring forces the diaphragm rod upward.
The spring and diaphragm have been selected to meet the requirements of the application and, in service, the
actuator should produce full travel of the valve or other operated equipment with the diaphragm pressure as indicated
on the nameplate.
Consult the separate positioner instruction manual for actuator principle of operation with positioner.
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
To avoid personal injury or property damage caused by bursting of pressure retaining parts, be certain the service
conditions do not exceed the limits given in table 1. Use pressure limiting or pressure relieving devices to prevent the
diaphragm sizing pressure from exceeding the maximum allowable diaphragm sizing pressure.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
4
Instruction Manual
D100320X012
1051 and 1052 H & J Actuators
October 2012
WARNING
To avoid personal injury or parts damage, do not use an operating pressure that exceeds the Maximum Diaphragm Casing
Pressure (table 1) or produces a torque greater than the Maximum Allowable Valve Shaft Torque (see Catalog 14). Use
pressure-limiting or pressure-relieving devices to prevent the diaphragm casing pressure from exceeding its limit.
Figure 3. Top Mounted Handwheel
ACTUATOR SIZE
4028111.0635614.00
6035914.1243217.00
(1)
70
1. Size 70 available in 1052 only.
JC(DIA)
H
C
E
TOP-MOUNTED HANDWHEEL
19A1465-B
H
C
mmInchmmInch
33513.6235614.00
1/4 NPT
J
C
Actuator Mounting
Usethefollowingstepstoconnecttheactuatortoavalvebody or other equipment. Unless otherwise specified, key
numbers are shown in figures 12 and 13. Mounting dimensions are shown in figures 4, 5, 6, and 7.
Note
For an actuator with an H mounting adaptation and a 22.2 through 38.1 mm (7/8 through 1-1/2 inch) output shaft, find
dimensions and center of gravity information in figures 3, 4, 5, 6, and 9, and approximate weights in table 8. This information is
required for proper fabrication of the user-provided bracket and coupling.
1. For an actuator with an Hmountingadaptation, attach an appropriate mounting bracket (not provided) to the
mounting plate (key 22) with the cap screws (key 78). See figures 4, 5, and 6 for mounting dimensions on the
mounting plate. Tighten the cap screws to the bolt torques listed in table 4.
2. Consult figure 10 for available mounting styles and positions. The actuator is normally positioned vertically with the
valve body or other equipment in a horizontal pipeline.
5
1051 and 1052 H & J Actuators
October 2012
Instruction Manual
D100320X012
Note
If the milled flats or the coupling on the end of the actuator output shaft (key 87) are oriented such that the output shaft cannot
accommodate the operated equipment shaft, refer to the Changing Positions portion of the Changing Actuator Mounting section.
This procedure describes how the output shaft can be repositioned to accommodate the operated equipment shaft.
3. If using an actuator with a Jmountingadaptation, note that the valve shaft coupling (key 90) is furnished with two
keyways lettered A and B as shown in figure 8 and 12 (letters C and D on the coupling are not used and can be
disregarded). Align the appropriate keyway with the keyway in the operated equipment shaft. If using a Fisher
butterfly valve, align the appropriate keyway on the coupling with the valve shaft keyway indicated in table 9. Then
install the woodruff key (key 91) in the shaft keyseat, and slide the coupling onto the shaft. It is helpful to apply a
light coat of grease to the inside of the coupling before sliding it onto the shaft.
4. For an actuator with an Hmountingadaptation, slide the actuator (with the user-provided mounting bracket
attached) into the user-provided coupling on the operated shaft. Then, secure the actuator to the operated
equipment in the desired mounting position with the appropriate fasteners, such as mounting cap screws. See
figures 4, 5 and 6 for output shaft dimensions.
5. For an actuator with a Jmountingadaptation, secure the mounting bracket (key 22) to the valve body with the cap
screws (key 78, not shown). Tighten the cap screws to the bolt torques in table 4. For 31.8 and 38.1 mm (1-1/4 and
1-1/2 inch) valve shafts, also place the two spacers (key 92, not shown) between the mounting bracket and valve
body during this step.
6. For an actuator with a Jmountingadaptation and a 50.8 mm (2-inch) output shaft (key 87, figure 14), note that t he
valve shaft coupling (key 90, figure 14) is furnished with two keyways lettered A and B as shown in figure 8 (letters C
and D on the coupling are not used and can be disregarded). Align the appropriate keyway with the keyway in the
operated equipment shaft. Then, install the woodruff key (key 91, not shown in figure 14) in the shaft keyseat, and
slide the coupling onto the shaft using the appropriate coupling keyway (see table 9 and figure 8). It is helpful to
apply a light coat of grease to the inside of the coupling before sliding it onto the shaft. Secure the actuator
(user-provided mounting bracket) to the operated equipment in the desired mounting position with the
appropriate fasteners, such as mounting cap screws.
7. Follow the instructions given in the Turnbuckle Adjustment section before proceeding to the Loading Connection
portion of this section.
5. For 60-degree rotation with PDTC action, the coupling and actuator output shaft assembly will be offset 30 degrees clockwise (for actuator housing construction style B) or counterclockwise
(for actuator housing construction Style A) in the lever when viewed from the splined end of the actuator shaft. 30 degrees is one spline tooth for 9.5, 12.7, and 15.9mm (3/8, 1/2, and
5/8-inch) valve shaftsand two splineteeth for 19.1 through 38.1 mm (3/4 through 1-1/2 inch) valve shafts.
Figure 8. Valve Shaft Coupling
(2)
1
COUPLING
FULL KEYWAY
LOCATED ON
NOSE AND TAIL
SIDE OF VALVE SHAFT
VALVE SHAFT
USE APPROPRIATE LETTERED
KEYWAY AS INDICATED IN
TABLE 9
USE APPROPRIATE
PARTIAL KEYWAY
FOR DETERMINING
DISC POSITION
VALVE SHAFT
KEYWAY AS
INDICATED
IN TABLE 9
EXPLODED VIEW OF VALVE SHAFT
AND COUPLING
NOTE:
FOR USE WITH J MOUNTING ADAPTATION (UP TO 50.8 mm (2-INCH) KEYED SHAFT DIAMETERS.
1. Connect the loading pressure piping to the pressure connection in the top of the diaphragm casing.
For size 40 through 60 actuators, run either NPS 1/4 pipe or 3/8-inch tubing between the NPT 1/4 pressure connection
and the positioner or automatic controller.
For size 70 actuators, run either pipe or tubing between the pressure connection and the positioner or automatic
controller. If necessary, remove the 1/4-inch bushing in the pressure connection to increase connection size.
2. Keepthelengthofpipeortubingasshortaspossibletoavoid transmission lag in the control signal. If an accessory
(such as a volume booster or a positioner) is used, be sure that the accessory is properly connected to the actuator.
If a positioner is part of the assembly, the pressure connection to the actuator will normally be made at the factory.
3. When the actuator is completely installed and connected to the instrument, check for correct action (air-to-open or
air-to-close) to match the controlling instrument. For successful operation, the actuator stem and operating shaft
mustmovefreelyinresponsetotheloadingpressurechangeonthediaphragm.
12
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