EMAK MT3600, MT4000 User Manual

OPERATOR’S INSTRUCTION MANUAL MANUEL D’UTILISATION ET D’ENTRETIEN MANUAL DE INSTRUCCIONES
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MT3600
MT4000
(2.38 cu.in)
2
To correctly use the chain saw and prevent accidents, do not start work without having first carefully read this manual.You will find explanations concerning the operation of the various parts plus instructions for necessary checks and relative maintenance.
Note: Illustrations and specifications in this manual may vary according to Country requirements and are subject to change without notice by the manufacturer.
THE OPERATOR’S MANUAL
Your operator’s manual is for your protection. READ IT. Keep it in a safe place for reference. Know what you are doing before you begin assembly of the unit. Proper preparation and upkeep go hand-in-hand with satisfactory performance of the saw and safety. Contact your dealer or the distributor for your area if you do not understand any of the instructions in this manual. In addition to the operating instructions, this manual contain paragraphs that require your special attention. Such paragraphs are marked with the symbols described below: Warning: where there is a risk of an accident or personal injury or serious damage to property.
Caution: where there is a risk of damaging the machine or its individual components.
WARNING - To ensure safe and correct operation of the chainsaw, this operator's manual should always be kept with or near the machine. Do not lend or rent your chainsaw without the operator's instruction manual.
WARNING: Allow only persons who understand this manual to operate your chainsaw.
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INTRODUCTION
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PRODUCT IDENTIFICATION
Chain Saw Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY
Understanding Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
State and Local Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES
Basic Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Fuel Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Precautions Against Kickback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Precautions to Reduce Vibration Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ASSEMBLY
Assembling the Bar and Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATION
Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Breaking-in the Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bucking Spike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chain Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Preparation for Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Breaking-in the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chain Brake Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Tree Felling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bucking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Limbing and Pruning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MAINTENANCE
Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chain Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Guide Bar Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Carburetor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Starter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Spark Arresting Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Chain Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TROUBLESHOOTING
Using Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
STORAGE
Storing Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TECHNICAL DATA
MT 3600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MT 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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TABLE OF CONTENTS
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Chain Saw Components
1 - Throttle Trigger Lockout 2 - Air Filter Cover 3 - Front Handle 4 - Chain Brake Lever / Hand Guard 5 - Muffler 6 - Chain 7 - Guide Bar 8 - Guide Bar Adjusting Screw 9 - Carburetor Adjustment Screws
10 - On/Off Switch 11 - Choke Lever 12 - Throttle Trigger 13 - Rear Handle 14 - Fuel Tank Cap 15 - Starter Handle 16 - Oil Tank Cap 17 - Combination Wrench 18 - Bar Cover
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PRODUCT IDENTIFICATION
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SAFETY
- This symbol indicates Warning, and Caution.
- Your manual contains special mes­sages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. PLEASE READ ALL THE INFORMATION CAREFULLY TO AVOID INJURY AND MACHINE DAMAGE.
- Wear eye, hearing and head pro­tection when operating this equip­ment.
- Wear non-slip, heavy-duty protecti­ve gloves when handling the chain saw and saw chain.
- Wear safety strong shoes or boots having skid-proof sole and anti-pier­cing insert.
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WARNING! Beware of Kickback. Avoid bar nose contact.
- Always hold saw properly with both hands.
- Measured maximum kickback value without chain brake for the bar and chain combination on the label.
State and Local Requirements
Your saw is equipped with a temperature limiting muffler and a spark arresting screen in order to comply with the requirements of SAE Recommended Practice J335 and California Codes 4442 and 4443. All
national forest land and land managed by the states of California, Maine, Washington, Idaho, Minnesota, New Jersey and Oregon require internal combustion engines to be equipped with a spark arrester screen by law. Other states and federal agencies are enacting similar regulations.
If you operate a chain saw in a state or locale where such regulations exist, you are legally responsible for maintaining the operating condition of these parts. Failure to do so is a violation of a law. Spark arrester
maintenance is described in the Maintenance-Spark Arresting Muffler Section of the manual. Note: When using a chainsaw for logging purposes, refer to Code of Federal Regulations, Parts
1910 and 1928.
WARNING:The ignition system of your unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with pacemaker should consult their physician and the pacemaker manufacturer before operating this tool.
WARNING: Muffler surfaces are very hot during and after operation of the chain saw, keep all body parts away from the muffler. Serious burns may occur if contact is made with the muffler.
Understanding Safety Labels
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SAFETY
WARNING: Exposure to vibrations through prolonged use of gasoline powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and wrists of people prone to circulation disorders or abnormal swellings. Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin color or texture, or loss of feeling in the fingers, hands, or wrists, discontinue the use of this tool and seek medical attention.
WARNING:The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Operate your chainsaw outdoors only in a well ventilated area.
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SAFETY RULES
Basic Safety Precautions
• Read this manual carefully until you completely understand and can follow all safety rules, precautions, and operating instruc­tions before attempting to use the unit.
• Restrict the use of your saw to adult users who understand and can follow safety rules, precautions, and operating instructions found in this manual. Minors should never be allowed to use a chainsaw.
• Do not handle or operate a chain saw when you are fatigued, ill, or upset, or if you have taken alcohol, drugs, or medication. You must be in good physical condition and mentally alert. Chain saw work is strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a chain saw (Fig. 1). Be more cautious before rest periods and towards the end of your shift.
• Keep children, bystanders, and animals a minimum of 35 feet (10 meters) away from the work area. Do not allow other peo­ple or animals to be near the chain saw when starting or ope­rating the chain saw (Fig. 2).
• Major cases of chainsaw accidents happen when the chain hits the operator. While working with the chainsaw, always use safety protective approved clothing. The use of protective clothing does not eliminate injury risks, but reduces the injury effects in case of accident. Consult your trusted supplier to choose equipment in compliance with legislation. The clothing must be proper and not an obstacle. Wear adherent anti-cut clothing.
Anti-cut jackets (Fig.3), dungarees (Fig.3) and
leggings are ideal.
Do not wear clothes, scarves, ties or bracelets that may get stuck in wood or twigs. Tie up and pro­tect long hair (example with foulards, cap, helmets, etc.).
Safety shoes or boots having skid-proof sole and anti-piercing insert (Fig.4). Wear protective helmet (Fig.5) in places where there can be falling objects.Wear protective goggles or face screens! Use protections against noises: for exam­ple noise reduction ear guards (Fig.5) or earplugs.
The use of protections for the ear requests much more attention and caution, because the perception of danger audio signals (screaming, alarms, etc.) is limited.
Wear anti-cut gloves
(Fig.6, page 8).
• Only loan your saw to expert users who are completely familiar with saw operation and correct use. Give other users the manual with operating instructions, which they have to read before using the saw.
• Check the chain saw each day to ensure that each device, whether for safety or otherwise, is functional.
• Never use a damaged, modified, or improperly repaired or assembled chain saw. Do not remove, damage or deactivate any of the safety devices. Only use bars of the length indicated in the table (page 13). Always replace bar, chain, hand guard, or chain brake immediately if it becomes damaged, broken or is otherwise removed.
• Carefully plan your sawing operation in advance. Do not start cutting until you have a clear work area, secure footing, and, if you are felling trees, a planned retreat path.
• All saw service, other than the operations shown in the present manual, have to be performed by competent personnel.
• The chain saw must only be used for cutting wood. It is unadvi­sable to cut other types of material.
• It is unadvisable to hitch tools or applications to the P.t.o. that are not specified by the manufacturer.
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SAFETY RULES
Fuel Handling
WARNING: Gasoline is an extremely flammable fuel. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the chainsaw (Fig. 7).
To reduce the risk of fire and burn injury, handle fuel with care. It is highly flammable.
• Mix and store fuel in a container approved for gasoline (Fig. 8).
• Mix fuel outdoors where there are no sparks or flames.
• Select bare ground, stop engine, and allow to cool before refueling.
• Loosen fuel cap slowly to release pressure and to keep fuel from escaping around the cap.
• Tighten fuel cap securely after refueling. Unit vibration can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel.
• Wipe spilled fuel from the unit. Move 10 feet (3 m) away from refueling site before starting engine (Fig. 9).
• Never attempt to burn off spilled fuel under any circumstances.
• Do not smoke while handling fuel or while operating the saw.
• Store fuel in a cool, dry, well ventilated place.
• Never place the saw in a combustible area such as dry leaves, straw, paper, etc.
• Store the unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc.
• Never take the cap off the tank when the engine is running.
• Never use fuel for cleaning operations.
• Take care not to get fuel on your clothing.
Operation and Safety
WARNING: Always hold the chain saw with both hands when the engine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles (Fig. 10).
• Keep all parts of your body away from the saw chain when the engine is running.
• Always carry the chain saw with the engine stopped and chain brake engaged, the guide bar and saw chain to the rear, and the muffler away from your body. When transporting your chain saw, use the appropriate guide bar scabbard (Fig. 11). When transporting in a vehicle, keep chain and bar covered with the chain guard. Properly secure your saw to prevent turnover, fuel spillage and damage to the saw.
• Apply chain brake prior to any repositioning of the operator in the cutting area.
Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders, or any combination of these persons may result from one-handed operation.
A chain
saw is intended for two-handed use.
• Before you start the engine, make sure the saw chain is not contacting any object. Never try to start the saw when the guide bar is in a cut.
• Shut off the engine before setting down the saw. Do not leave the engine running unattended.
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SAFETY RULES
• As an additional safety precaution, apply the chain brake prior to setting down the saw.
• Only use the chain saw in well-ventilated places, do not opera­te the chain saw in explosive or flammable atmospheres or in closed environments (Fig. 12). Beware of carbon monoxide poi­soning.
• Do not operate saw from a ladder or in a tree. Always cut from a firm-footed and safe position.
• Do not put pressure on the saw at the end of the cut. Applying pressure can cause you to lose control when the cut is com­pleted.
• Do not cut near electric cables.
• Keep the handles dry, clean, and free of oil or fuel mixture.
• When the chain saw is running, grip the front handle firmly with your left hand and the back handle with your right hand (Fig.
10).
• When cutting a limb that is under tension, be alert for spring­back so you will not be struck when the tension in the wood fibre is released.
• Take great care when cutting small branches or shrubs which can block the chain, be thrown back towards you or cause you to lose your balance.
• Never cut with the chain saw above shoulder height (Fig. 13).
• Never start up the chain saw without the chain cover fitted.
Precautions Against Kickback
WARNING: Avoid kickback which can result in serious injury. Kickback is the backward, upward or sudden forward motion of the guide bar occurring when the saw chain near the upper tip of the guide bar contacts any object such as a log or branch, or when the wood closes in and pinches the saw chain in the cut. Contacting a foreign object in the wood can also result in loss of chain saw control.
Rotational Kickback can occur when the moving chain con­tacts an object at the upper tip of the guide bar. This contact can cause the chain to dig into the object, which stops the chain for an instant. The result is an extremely fast, reverse reaction which kicks the guide bar up and back toward the operator (Fig. 14-15 and Fig. 16 page 10).
Pinch-Kickback can occur when the wood closes in and pinches the moving saw chain in the cut along the top of the guide bar and the saw chain is suddenly stopped. This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the saw to move in the opposite direction of the chain rotation. The saw is driven straight back toward the operator.
Pull-In can occur when the moving chain contacts a foreign object in the wood in the cut along the bottom of the guide bar and the saw chain is suddenly stopped. This sudden stopping pulls the saw forward and away from the operator and could easily cause the operator to lose control of the saw.
Avoid Pinch-Kickback:
• Be extremely aware of situations or obstructions that can cause material to pinch the top of or otherwise stop the chain.
• Do not cut more than one log at a time.
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SAFETY RULES
• Do not twist the saw as the bar is withdrawn from an undercut when bucking.
Avoid Pull-In:
• Always begin cutting with the engine at full speed and the saw housing against wood.
• Use wedges made of plastic or wood. Never use metal to hold the cut open.
Reduce the Risk of Kickback
Recognize that kickback can happen. With a basic understanding of kickback, you can reduce the element of surprise which contributes to accidents.
• Never let the moving chain contact any object at the tip of the guide bar.
• Keep the working area free from obstructions such as other trees, branches, rocks, fences, stumps, etc. Eliminate or avoid any obstruction that your saw chain could hit while you are cut­ting through a particular log or branch.
• Keep your saw chain sharp and properly tensioned. A loose or dull chain can increase the chance of kickback occurring. Follow manufacturer’s chain sharpening and maintenance instructions. Check tension at regular intervals with the engine stopped, never with the engine running. Make sure the chain brake nuts are securely tightened after tensioning the chain.
• Begin and continue cutting at full speed. If the chain is moving at a slower speed, there is greater chance of kickback occurring.
• Cut one log at a time.
• Use extreme caution when re-entering a previous cut.
• Do not attempt cuts starting with the tip of the bar (plunge cuts).
• Watch for shifting logs or other forces that could close a cut and pinch or fall into chain.
• Use the Reduced-Kickback Guide Bar and Low-Kickback Chain specified for your saw.
Maintain Control (Fig.17-18)
• Keep a good, firm grip on the saw with both hands when the engine is running and don’t let go. A firm grip will help you redu­ce kickback and maintain control of the saw. Keep the fingers of your left hand encircling and your left thumb under the front handlebar. Keep your right hand completely around the rear handle whether you are right handed or left handed. Keep your left arm straight with the elbow locked.
• Position your left hand on the front handlebar so it is in a straight line with your right hand on the rear handle when making bucking cuts.Never reverse right and left hand positions for any type of cutting.
• Stand with your weight evenly balanced on both feet.
• Stand slightly to the left side of the saw to keep your body from being in a direct line with the cutting chain.
• Do not overreach. You could be drawn or thrown off balance and lose control of the saw.
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SAFETY RULES
• Do not cut above shoulder height. It is difficult to maintain con­trol of saw above shoulder height.
Kickback Safety Features
WARNING: The following features are included on your saw to help reduce the hazard of kickback; however, such features will not totally eliminate this dangerous reaction. As a chain saw user, do not rely only on safety devices. You must follow all safety precautions, instructions, and maintenance in this manual to help avoid kickback and other forces which can result in serious injury.
• Reduced-Kickback Guide Bar, designed with a small radius tip which reduces the size of the kickback danger zone on the bar tip. A Reduced-Kickback Guide Bar has been demonstrated to significantly reduce the number and seriousness of kick-backs when tested in accordance with safety requirements for gasoli­ne powered chain saws as set by ANSI B175.1 - 1991.
• Low-Kickback Chain, designed with a contoured depth gauge and guard link that deflect kickback force and allow wood to gradually ride into the cutter.Low-Kickback Chain has met kick­back performance requirements when tested on a representa­tive sample of chain saws below 3.8 cubic inch displacement specified in ANSI B175.1 - 1991.
• Front Hand Guard, designed to reduce the chance of your hand contacting the chain as your hand slips off the front handlebar.
• Position of front and rear handlebars, designed with distance between handles and “in-line” with each other.The spread and “in-line” position of the hands provided by this design work together to give balance and resistance in controlling the pivot of the saw back toward the operator if kick-back occurs.
Chain Brake
Chain brakes are designed to rapidly stop the chain from rotating. When the chain brake lever / hand guard is pushed toward the bar, the chain should stop immediately.
A chain brake does not
prevent kickback.
The chain brake Run Position (A) and Brake Position (B) are illustrated on Fig. 19. Chain brake should be cleaned and tested daily. Clean the chain brake per the Maintenance-Chain Brake Section and test per the Operation-Chain Brake Operation Section.
WARNING: Even with proper maintenance, the cor­rect operation at the chain brake under field condi­tions can not be certified.
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(A)
(B)
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SAFETY RULES
WARNING: WE DO NOT REPRESENT AND YOU SHOULD NOT ASSUME THAT THE CHAIN BRAKE WILL PROTECT YOU IN THE EVENT OF A KICKBACK. DO NOT RELY UPON ANY OF THE DEVICES BUILT INTO YOUR SAW. YOU SHOULD USE THE SAW PROPERLY AND CAREFULLY TO AVOID KICKBACK.
Reduced-Kickback Guide Bar and Low-Kickback Chain
Reduced-kickback guide bars and low-kickback saw chains reduce the chance and magnitude of kickback and are recommended. Your saw has a low kickback chain and bar as original equipment. Repairs on a chain brake should be made by an authorized servicing dealer. Take your unit to the place of purchase if purchased from a servicing dealer, or to the nearest authorized service dealer.
WARNING: Computed kickback angle (CKA) listed on your saw and listed in the CKA table below represents angle of kickback your bar and chain combinations will have when tested in accordance with CSA (Canadian Standards Association) and ANSI standards. When purchasing replacement bar and chain, considerations should be given to the lower CKA values. Lower CKA values represent safer angles to the user, higher values indicate more angle and higher kick energies. Computed angles represented indicate total energy and angle associated without activation of the chain brake during kickback. Activated angle represents chain stopping time relative to activation angle of chain break and resulting kick angle of saw. In all cases lower CKA values represent a safer operating environment for the user.The following guide bar and chain combinations meet kickback requirements of CSA Standards Z62.1, Z62.3, & ANSI B175.1 when used on saws listed in this manual. Use of bar and chain combinations other than those listed is not recommended and may not meet the CKA requirements per standard.
WARNING: Do not mount a bow guide on any Efco chainsaw. The risk of kickback is increased with a bow guide because of the increased kickback contact area.
Recommended bar and chain combination
.325” x .058” Pitch Chain
MODEL
MT3600 MT3600 MT4000 MT4000
14” 16” 14” 16”
140SDEA041 160SDEA041 140SDEA041 160SDEA041
91 P - 52 E 91 P - 57 E 91 P - 52 E 91 P - 57 E
1255R 1256R 1255R 1256R
15° 15° 15° 15°
LENGTH
OF BAR
GUIDE BAR
P. N .
CHAIN
TYPE
CHAIN P. N.
CKA WITHOUT CHAIN BRAKE
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