Elmo GOLD-MAESTRO01, GOLD-MAESTRO02 Installation Manual

Gold Maestro

Network Motion Controller

Installation Guide

October 2012 (Ver. 1.300)

www.elmomc.com

Notice

This guide is delivered subject to the following conditions and restrictions:

• This guide contains proprietary information belonging to Elmo Motion Control Ltd.

Such information is supplied solely for the purpose of assisting users of the Gold
Maestro servo drive in its installation.

• The text and graphics included in this manual are for the purpose of illustration and

reference only. The specifications on which they are based are subject to change
without notice.

• Information in this document is subject to change without notice.

Elmo Motion Control and the Elmo Motion Control logo are
registered trademarks of Elmo Motion Control Ltd.

EtherCAT Conformance Tested. EtherCAT® is a registered

trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.

Document no. MAN-GOLD-MAESTRO-IG (Ver. 1.300)

Copyright  2012

Elmo Motion Control Ltd.

All rights reserved.

Catalog Number

GOLD-MAESTRO01

13 to 96 VDC power supply

GOLD-MAESTRO02 20 to 196 VDC power supply

Revision History

Version Date Details

Ver. 1.0 6th May 2010 Initial Release

Ver. 1.1 13th May 2010 Minor updates

Ver. 1.2 July 2010 Updates to Chapter 3 and Chapter 4 (Appendix)

Ver. 1.300 Oct. 2012 Updates to Chapter 3 and minor updates in other

chapters.

Elmo Worldwide

Head Office

Elmo Motion Control Ltd.

60 Amal St., P.O. Box 3078, Petach Tikva 49516
Israel

Tel: [phone] • Fax: [phone] • [e-mail]

North America

Elmo Motion Control Inc.

42 Technology Way, Nashua, NH 03060
USA

Tel: [phone] • Fax: [phone] • [e-mail]

Europe

Elmo Motion Control GmbH

Hermann-Schwer-Strasse 3, 78048 VS-Villingen
Germany

Tel: [phone] • Fax: [phone] • [e-mail]

China

Elmo Motion Control Technology (Shanghai) Co. Ltd.

Room 1414, Huawen Plaza, No. 999 Zhongshan West Road, Shanghai (200051)
China

Tel: [phone] • Fax: [phone] • [e-mail]

Asia Pacific

Elmo Motion Control

#807, Kofomo Tower, 16-3, Sunae-dong, Bundang-gu, Seongnam-si, Gyeonggi-do,
South Korea

Tel: [phone] • Fax: [phone] • [e-mail]

Gold Maestro Ins ta llation Guide

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

4

Table of Contents

Chapter 1: Safety Information ...................................................................................... 6

1.1. Cautions ......................................................................................................................6

1.2. Directives and Standards ............................................................................................7

1.3. Warranty Information ................................................................................................7

Chapter 2: Product Description .................................................................................... 8

2.1. Description .................................................................................................................8

2.2. Specifications ..............................................................................................................9

2.2.1. Gold Maestro Hardware ..............................................................................9

2.2.2. Gold Maestro Software ............................................................................ 10

2.3. Communication Options .......................................................................................... 12

2.4. How to Use this Guide ............................................................................................. 12

Chapter 3: Installation ............................................................................................... 13

3.1. Before You Begin ..................................................................................................... 13

3.1.1. Site Requirements .................................................................................... 13

3.1.2. Working Environment ............................................................................... 13

3.2. Unpacking the Components .................................................................................... 13

3.3. Connectors............................................................................................................... 14

3.3.1. Connector Types ....................................................................................... 14

3.3.2. Pinouts ...................................................................................................... 15

3.3.2.1. Power Connector ..................................................................... 15

3.3.2.2. EtherCAT In Connector ............................................................ 16

3.3.2.3. EtherCAT Out Connector ......................................................... 16

3.3.2.4. CANopen Connectors............................................................... 17

3.3.2.5. Ethernet Connector ................................................................. 17

3.3.2.6. USB 2.0 Connector ................................................................... 18

3.4. Mounting the Gold Maestro .................................................................................... 18

3.4.1. Wall Mount ............................................................................................... 18

3.4.2. Surface Mount .......................................................................................... 20

3.4.3. Installation on a DIN Rail .......................................................................... 20

3.5. Connecting the Cables ............................................................................................. 21

3.5.1. Wiring the Gold Maestro .......................................................................... 21

3.5.2. Connecting the DC Power Supply ............................................................. 22

3.5.3. Ethernet .................................................................................................... 23

3.5.4. USB 2.0 Communication ........................................................................... 24

3.5.5. CANopen Communication ........................................................................ 25

3.5.6. EtherCAT Communication ........................................................................ 27

3.6. Powering Up ............................................................................................................ 28

3.7. Initializing the System .............................................................................................. 28

Chapter 4: Technical Specifications ............................................................................ 29

Gold Maestro Ins ta llation Guide Table of Contents

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

5

4.1. Gold Maestro Dimensions ....................................................................................... 29

4.2. General Specifications ............................................................................................. 29

4.3. Environmental Conditions ....................................................................................... 29

4.4. Power Supply ........................................................................................................... 30

4.5. Communications ...................................................................................................... 30

4.6. Compliance with Standards ..................................................................................... 31

Gold Maestro Ins ta llation Guide

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

6

Chapter 1: Safety Information

In order to achieve the optimum, safe operation of the Gold Maestro Multi-Axis Controller, it is
imperative that you implement the safety procedures included in this installation guide. This
information is provided to protect you and to keep your work area safe when operating the
Gold Maestro and accompanying equipment.

Please read this chapter carefully before you begin the installation process.

Before you start, ensure that all system components are connected to earth ground. Electrical
safety is provided through a low-resistance earth connection.

To avoid any potential hazards that may cause severe personal injury or damage to the product
during operation, keep all covers and cabinet doors shut.

The following safety symbols are used in this manual:

Warning:

This information is needed to avoid a safety hazard, which might cause
bodily injury.

Caution:

This information is necessary for preventing damage to the product or to
other equipment.

1.1. Cautions

• The Gold Maestro must be connected to an approved 24 VDC power supply through a

line that is separated from hazardous line voltages using reinforced or double
insulation in accordance with approved safety standards.

• Before switching on the Gold Maestro, verify that all safety precautions have been

observed and that the installation procedures in this manual have been followed.

Gold Maestro Ins ta llation Guide Safety Information

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

7

1.2. Directives and Standards

The Gold Maestro conforms to the following industry safety standards:

Safety Standard Item

Approved IEC/EN 61800-5-1, Safety Adjustable speed electrical power drive systems

Recognized UL 508C Power Conversion Equipment

In compliance with UL 840 Insulation Coordination Including Clearances and

Creepage Distances for Electrical Equipment

In compliance with UL 60950-1
(formerly UL 1950)

Safety of Information Technology Equipment
Including Electrical Business Equipment

In compliance with EN 60204-1 Low Voltage Directive 73/23/EEC

The Gold Maestro has been developed, produced, tested and documented in accordance with
the relevant standards. Elmo Motion Control is not responsible for any deviation from the
configuration and installation described in this documentation. Furthermore, Elmo is not
responsible for the performance of new measurements or ensuring that regulatory
requirements are met.

1.3. Warranty Information

The products covered in this manual are warranted to be free of defects in material and
workmanship and conform to the specifications stated either within this document or in the
product catalog description. The Gold Maestro is warranted for a period of 12 months from the
time of installation, or 18 months from time of shipment, whichever comes first. No other
warranties, expressed or implied – and including a warranty of merchantability and fitness for a
particular purpose – extend beyond this warranty.

Gold Maestro Ins ta llation Guide

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

8

Chapter 2: Product Description

This installation guide describes the Gold Maestro Network Motion Controller and the steps for
its wiring, installation and power up. Following these guidelines ensures maximum functionality
of the system to which it is connected.

2.1. Description

The Gold Maestro is Elmo’s network motion controller. It works in a network based system in
conjunction with Elmo’s intelligent servo drives to provide a total multi-axis motion control
system solution.

The Gold Maestro is designed to support both the existing SimplIQ drives, based on standard
CANopen network architecture, as well as the new Gold Line, adding EtherCAT networking.

While being a true network controller, the Gold Maestro shares the motion processing
workload with Elmo’s SimplIQ and Gold Line drives, forming a distributed motion control
system. The best servo and system performance is achieved combining the Gold Family drives,
and the new real-time motion control capabilities of the Gold Maestro controller.

The Gold Maestro provides:

• Full, real-time, multi-axis motion synchronization

• Advanced user programming capabilities based on the leading standards

• Time deterministic control over motion, I/Os and processes in the system

The Gold Maestro offers real-time motion control support for full multi-axis system
synchronization, using the well known industry interface PLCopen for Motion Control standard.

Various programming capabilities, such as the IEC-61131-3 standard languages, as well as
native C programming support, dramatically accelerate user level program execution. Standard
solutions were selected for ease of use.

Low level communication with drives and I/O devices over the device network uses the
CANopen industry standard (DS 301, DS 401 for I/O devices, and DS 402 for drives and motion
device profiles). These are used over standard CAN networks, as well as with the new EtherCAT
CoE (CANopen over EtherCAT) protocols.

Host interfaces are implemented using industry standard communications protocols, such as
Ethernet TCP/IP and higher level protocols such as Ethernet/IP and Modbus.

Standardization in protocols, definitions and APIs allows users rapid system level integration
and opens the system to third party devices on the device network.

Gold Maestro Ins ta llation Guide Product Description

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

9

2.2. Specifications

2.2.1. Gold Maestro Hardware

• Hardware: Stand-alone

• Power Supply: Single DC supply, with two product options available:

 13 VDC to 96 VDC
 20 VDC to 196 VDC

• Processor: PowerPC, 333 MHz, with double precision floating point support by

hardware.

• Memory

 Flash: 32 MB
 RAM: 64 MB (DDR2, 333 MHz)

• Communication Hardware

 Host:

• Ethernet: 1 port, Standard Ethernet, 10/100 Mbps, automatically detected

• USB: 1 port, USB2.0, 12 Mbps

 Device Networks:

• EtherCAT: 2 x EtherCAT master ports, with redundancy support (optional)

• CAN: CANopen master port

• I/O System: All I/O interfaces are handled via the device network.

• Internal System BIT: The Gold Maestro supports internal hardware BIT (Built-in-tests)

procedures to check the system integrity level on each power up.

• Diagnostic LEDs: EtherCAT and Ethernet activity

• Dimensions: 115 mm x 75 mm x 25.4 mm (4.53" x 2.95" x 1")

• Weight: 250 g ( 8.75 oz)

• Operational Temperature: 0 °C to 40 °C

Gold Maestro Ins ta llation Guide Product Description

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

10

2.2.2. Gold Maestro Software

• Operating System: Linux Operating System, with Elmo’s RT extension for real-time

motion control support

• Motion Programming and Debugging

 Native C Programming, running on the target CPU. Compiling and debugging via the

Eclipse IDE using GCC under Cygwin

 IEC 61131-3 with PLCopen Motion Library extension, using Elmo IDE. The following

languages are supported:

• Structured text (ST), textual

• Function block diagram (FBD), graphical

• Ladder diagram (LD), graphical

• Sequential function chart (SFC), has elements to organize programs for sequential

and parallel control processing.

• Number of Axes: Up to 96 axes, allowing mixed single axis, multiple axis and

coordinated axes motions

• Axis Types

 Intelligent Servo Drives (Elmo), supporting both the SimplIQ and Gold lines
 Operation in Numeric Control – NC - (real-time master synchronization) as well as

non-NC modes

 DS 402 CoE for EtherCAT and standard DS 402 drives for CANopen

• Control System Update Rate

 EtherCAT

• Cycle Update Rate: ≥ 500 µs (up to 16 axes can be updated simultaneously at a rate

of 500 µs)

• Cycle Jitter: < 1 µs, based on Master DC (Distributed Clock) support, for the full

network

 CAN

• Cycle Update Rate ≥ 1 ms (CAN physical network limitations only)

• Cycle Jitter: < 100 µs for CAN Sync message initiation (actual jitter dependant on the

CAN network’s physical limitations)

• Motion Modes and Interfaces: The Gold Maestro motion interfaces use the PLCopen

Standard.

 64 bit, real-time, double precision profile calculations, allowing full on-the-fly control

over speed, acceleration, deceleration and jerk

 Complex motion schemes, including look-ahead optimizing of trajectory speed

calculations, for complex vector motions

 Cyclic buffer for 1,000 function blocks (a buffer for 1,000 motion segments). The cyclical

buffer removes any practical limit on the number of function blocks.

• Communication Protocols

 Host

• Ethernet TCP-IP/UDP for operational modes

Gold Maestro Ins ta llation Guide Product Description

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

11

• Telnet communication for setup and configuration

• USB: Using binary protocol (maintenance)

• Application level: Ethernet-IP/Modbus

 Device Network

• EtherCAT: CoE/EoE/FoE, supports distributed clock master

• CAN: CANopen device profiles, e.g. DS 301, DS 305, DS 402, DS 401 (I/O device

profile)

• Host and Internal Software Interface

 TCP/IP interface from Host Computer. Software Library is provided for easy TCP/IP

communication interface.

 Future version will also support Ethernet-IP and Modbus over the TCP-IP.
 Internal Software libraries, for "C" user programs are provided, to write user code

running on the Gold Maestro target processor (native mode).

• Data Recording

 4 MB data recording
 Up to 32 vectors can be recorded simultaneously.
 Supports more than 10 advanced triggering options and real-time scope capabilities
 Very fast data upload using Ethernet

• Upload/Download Support

 Firmware update support (Gold Maestro and drives)
 System resource files
 Axis parameter files

• Drive Communication Bridge Support: The Gold Maestro supports full communication

with any specific drive (EtherCAT and CAN), for the purpose of simple tuning or
configuration at the drive level, i.e. there is no need for direct communication with the
drive.

• Spatial Position-Based Pulse Generation

 The Gold Maestro supports spatial (along the path) position-based pulse generation.

This is a unique feature, required for the generation of position-based events in 3D
scanning systems.

 The Gold Maestro system, with Elmo’s intelligent Gold servo drives, can support single

axis and spatial enhanced position-based compare functions, resulting in trigger output
signals accurate to 1 encoder count along the trajectory path.

• Network Encoders: Supports master based motion on network encoders

• Position Error Mapping: Supports 1-D and 2-D position-based error mapping

compensation

• System Boot up Time: < 30 sec

Gold Maestro Ins ta llation Guide Product Description

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

12

2.3. Communication Options

The Gold Maestro can communicate with a host PC through either a standard Ethernet port or
through USB using a binary protocol for maintenance.

The Gold Maestro communicates with its network devices using either EtherCAT or CANopen
networks.

Figure 1: The Gold Maestro Network Connections

2.4. How to Use this Guide

This manual is part of a documentation set that can be used to set up and program the motion
of any machine whose motors are controlled by Elmo’s SimplIQ or Gold Line servo drives.
When used in conjunction with the Gold Maestro Software Manual it describes everything
needed to get the Gold Maestro up and running. Please read the safety instructions in the first
chapter before starting.

After you have successfully mounted and installed the Gold Maestro we suggest that you read
the Gold Maestro Software Manual. If you have not already done so, follow the instructions in
the Installation Guide that arrived with your servo drive, and install a drive. At least one drive
needs to be connected to the Gold Maestro in order for it to function as a motion controller.

Gold Maestro Ins ta llation Guide

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

13

Chapter 3: Installation

3.1. Before You Begin

3.1.1. Site Requirements

For safe operation of the Gold Maestro make sure it is installed in an appropriate environment.

Feature Value

Ambient operating temperature

0 °C to 40 °C (32 °F to 104 °F)

Maximum non-condensing humidity 90%

Operating area atmosphere No flammable gases or vapors permitted in area

3.1.2. Working Environment

Warning: During operation the Gold Maestro becomes hot to the touch (the case
can heat up to 50 °C). Care should be taken when handling it.

Caution: The Gold Maestro dissipates its heat by natural convection. The maximum
ambient operating temperature must not be exceeded.

3.2. Unpacking the Components

Before you begin working with the Gold Maestro system, verify that you have all of its
components, as follows:

• The Gold Maestro multi-axis controller

• Gold Maestro software which may be downloaded from www.elmomc.com

The Gold Maestro is shipped in a cardboard box with Styrofoam protection.

To unpack the Gold Maestro:

1. Carefully remove the Gold Maestro from the box.

2. Check the Gold Maestro to ensure that there is no visible damage to the instrument. If any

damage has occurred, report it immediately to the carrier that delivered your controller.

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

14

3. To ensure that the Gold Maestro you have unpacked is the appropriate type for your

requirements, locate the part number sticker on the side of the Gold Maestro as shown
below.

4. The part number at the top gives the type designation as follows:

GOLD-MAESTRO01: 13 to 96 VDC power supply
GOLD-MAESTRO02: 20 to 196 VDC power supply

5. Verify that the Gold Maestro type is the one that you ordered.

6. Verify that you have CAN termination resistors (dongles), illustrated below.

3.3. Connectors

3.3.1. Connector Types

The Gold Maestro has the following connectors:

Pins Type Function

Bottom Connector

3 Phoenix 3.81 mm Pitch

Header

Power and ground

Front Connectors

8 RJ-45 EtherCAT In

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

15

Pins Type Function

8 RJ-45 EtherCAT Out

8 RJ-45 CAN1

8 RJ-45 CAN2

Bottom Connectors

8 RJ-45 Ethernet

4 USB USB

Table 1: Connector Types

3.3.2. Pinouts

3.3.2.1. Power Connector

See Section 3.5.2 for full details.

Pin Function

PE Protective Earth

PR Power Return

VL+ Positive Power Input

Connector Location Cable Connector

3-Pin 3.81 mm Pitch Phoenix Header

(MC 1.5/3-G-3.81)

3-Pin Phoenix Plug
(MC 1.5/3-ST-3.81)

Table 2: Gold Maestro Power and Ground Connectors

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

16

3.3.2.2. EtherCAT In Connector

See Section 3.5.6 for full details.

Pin Signal Function

1 EtherCAT_IN/Ethernet_TX+ EtherCAT in/Ethernet transmit +

2 EtherCAT_IN/Ethernet_TX- EtherCAT in/Ethernet transmit -

3 EtherCAT_IN/Ethernet_RX+ EtherCAT in/Ethernet receive +

4,5 N/A

6 EtherCAT_IN/Ethernet_RX- EtherCAT in/Ethernet receive -

7, 8 N/A

Connector Location Cable Connector

8-Pin RJ-45 Connector

Standard CAT5e Ethernet Cable

Table 3: EtherCAT In Pin Assignments

3.3.2.3. EtherCAT Out Connector

See Section 3.5.6 for full details.

Pin Signal Function

1 EtherCAT_OUT_TX+ EtherCAT in transmit +

2 EtherCAT_OUT_TX- EtherCAT in transmit -

3 EtherCAT_OUT_RX+ EtherCAT in receive +

4,5 N/A

6 EtherCAT_OUT_RX- EtherCAT in receive -

7, 8 N/A

Connector Location Cable Connector

8-Pin RJ-45 Connector

Standard CAT5e Ethernet Cable

Table 4: EtherCAT Out Pin Assignments

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

17

3.3.2.4. CANopen Connectors

See Section 3.5.5 for full details.

Pin Signal Function

1 CAN_H CAN_H bus line (dominant high)

2 CAN_L CAN_L bus line (dominant low)

3 CAN_COMRET CAN Communication Return

4,5 N/A —

6 CAN_SHLD Shield, connected to the RJ-45 plug cover

7 CAN_COMRET CAN Communication Return

8 N/A —

Connector Location Cable Connector

8-Pin RJ-45 Connector

Standard CAT5e Ethernet Cable

Table 5: CANopen Pin Assignments

3.3.2.5. Ethernet Connector

See Section 3.5.3 for full details.

Pin Signal Function

1 TX+ Ethernet transmit +

2 TX- Ethernet transmit -

3 RX+ Ethernet receive +

4,5 N/A

6 RX- Ethernet receive -

7, 8 N/A

Connector Location Cable Connector

8-Pin RJ-45 Connector

Standard CAT5e Ethernet Cable

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

18

Table 6: Ethernet Pin Assignments

3.3.2.6. USB 2.0 Connector

See Section 3.5.4 for full details.

Pin Signal Function

1 USB VBUS USB VBUS from host

2 USBD- USB _N line

3 USBD+ USB _P line

4 USB COMRET USB communication return

Connector Location Cable Connector

USB 2.0 Connector

USB Device Type B Plug

Table 7: USB Pin Assignments

3.4. Mounting the Gold Maestro

The Gold Maestro has three mounting options:

1. Wall mount

2. Surface mount

3. Mounting on a DIN rail

3.4.1. Wall Mount

Two M4 round head screws, one through each opening in the heat sink, are used to mount the
Gold Maestro (see the diagram below) on a wall.

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

19

Figure 2: Wall Mounting the Gold Maestro

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

20

3.4.2. Surface Mount

Use four M4 round head screws, one through each opening in the heat sink to connect the
Gold Maestro to a surface.

Figure 3: Surface Mounting the Gold Maestro

3.4.3. Installation on a DIN Rail

Use one M3x5 round head screw to connect the DIN rail mounting clip to the back of the Gold
Maestro.

Figure 4: Mounting the Gold Maestro on a DIN Rail

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

21

3.5. Connecting the Cables

3.5.1. Wiring the Gold Maestro

Once the Gold Maestro is mounted, you are ready to wire the device. Proper wiring, grounding
and shielding are essential for ensuring safe, immune and optimal performance of the Gold
Maestro.

Caution: Follow these instructions to ensure safe and proper wiring.

• Use twisted pair shielded cables for communication connections. For best results, the

cable should have an aluminum foil shield covered by copper braid, and should contain
a drain wire.

The drain wire is a non-insulated wire that is in contact with parts of the cable, usually the
shield. It is used to terminate the shield and act as a grounding connection.

• Use CAT5e cables for Ethernet and EtherCAT communication.

• Keep all wires and cables as short as possible.

• Ensure that in normal operating conditions, the shielded wires and drain carry no

current. The only time these conductors carry current is under abnormal conditions,
when electrical equipment has become a potential shock or fire hazard while
conducting external EMI interferences directly to ground. This is in order to prevent
them from affecting the controller. Failing to meet this requirement can result in drive,
controller or host failure.

• After completing the wiring, carefully inspect all wires to ensure tightness, good solder

joints and general safety.

Caution: When the EtherCAT is connected, and FoE in operation, the USB cable
connection must be disconnected.

The following connectors are used for wiring the Gold Maestro:

Type Manufacturer &

Part No.

Mating
Connector

Port

3.81 mm pitch
Header and Plug

Phoenix Header
MC 1.5/3-G-3.81

Phoenix Plug
(supplied)
MC 1.5/3-ST-3.81

Power

PE, PR, VL+

Table 8: Gold Maestro Power and Ground Connectors

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

22

Type Port Connector Location

RJ-45 EtherCAT In/

EtherCAT Out

RJ-45 CAN x 2

Table 9: Connectors on the Front of the Gold Maestro

Type Port Connector Location

USB USB

RJ-45 Ethernet

Table 10: Connectors on the Top of the Gold Maestro

3.5.2. Connecting the DC Power Supply

The Gold Maestro requires 4.5 W when turned on. Any isolated power supply that can supply
that power is acceptable. The supplied power must be within the rated voltage range according
to the model: 13 V to 96 V or 20 V to 196 V.

Connect the DC output from the power supply to the power input port on the Gold Maestro
using the 3-pin power plug provided.

Notes for power supply connections:

Use a 24 AWG twisted pair shielded cable. The shield should have copper braid.

Before applying power, first verify the polarity of the connection (protected).

Pin Signal Function Pin Position

[+] VL+ DC power supply

[-] PR Power Return

PE Protective Earth

Table 11: Power Plug

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

23

Figure 5: Power Supply Connection Diagram

3.5.3. Ethernet

Note: When connecting the Ethernet communication cable use a shielded CAT5e Ethernet

cable.

The Gold Maestro connects to a PC either directly or through a hub, switch or router. Use a
standard or cross CAT5e Ethernet cable.

Figure 6: Gold Maestro Connected to a Network

Figure 7: Gold Maestro Connected Peer-to-Peer to a PC

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

24

3.5.4. USB 2.0 Communication

The USB Network consists of Host controller and multiple devices. The GMAS is a USB Device.

Notes for connecting the USB communication cable:

Connect the shield to the ground of the host (PC). Usually, this connection is soldered internally
inside the connector at the PC end. You can use the drain wire to facilitate connection.

Ensure that the shield of the cable is connected to the shield of the connector used for
communications. The drain wire can be used to facilitate the connection.

Pin Signal Function

1 USB VBUS USB VBUS From Host

2 USBD- USB _N line

3 USBD+ USB _P line

4 USB COMRET USB Communication Return

Table 12: USB 2.0 Pin Assignments

Figure 8: USB Network Diagram

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

25

3.5.5. CANopen Communication

Notes for connecting the CANopen communication cable:

Use 26 or 28 AWG twisted pair shielded cables. For best results, the shield should have
aluminum foil and be covered by copper braid with a drain wire (CAT5e FTP applicable).

Connect the shield to the ground of the host (PC). Usually, this connection is soldered internally
inside the connector at the PC end. You can use the drain wire to facilitate connection.

The male RJ plug must have a shield cover.

Ensure that the shield of the cable is connected to the shield of the RJ plug. The drain wire can
be used to facilitate the connection.

Connect a 120 Ω termination resistor to each end of the network cable.
(The Gold Maestro does not have an internal terminal.)

Termination resistors should be installed in all the unused CAN ports on the Gold Maestro.

Use the CAN termination dongle supplied as a second “device end”. Simply insert the
termination resistor into the CAN connector of the second end device on the bus. This is only
possible if there are two CAN connectors.

Figure 9: Connecting a 120 Ω Termination Resistor to Each End of the Network Cable

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

26

Pin Signal Function Pin Position

1 CAN_H CAN_H bus line (dominant high)

2 CAN_L CAN_L bus line (dominant low)

3 CAN_COMRET CAN Communication Return

4, 5 N/A —

6 CAN_SHLD Shield, connected to the RJ plug

cover

7 CAN_COMRET CAN Communication Return

8 N/A —

Table 13: CANopen Cable Pin Assignments

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

27

3.5.6. EtherCAT Communication

The Gold Maestro is the master of the EtherCAT network and must always be the first device in
the line.

The EtherCAT Out port of the Gold Maestro should be connected to the EtherCAT In port of the
next device down the line. The Out port of the last device in line can be left open. If
redundancy is required, the Out port of the last device should be connected to the In port of
the Gold Maestro.

Note: When connecting the EtherCAT communication cable it is recommended to use CAT5e

cable.

Figure 10: EtherCAT Network Example

Figure 11: EtherCAT Network with no Redundancy

Gold Maestro Ins ta llation Guide Installation

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

28

Figure 12: EtherCAT Network with Redundancy

EtherCAT with redundancy is an optional method of connection.

3.6. Powering Up

After the Gold Maestro has been mounted, check that the cables are intact. The Gold Maestro
is then ready to be powered up.

3.7. Initializing the System

After the Gold Maestro has been connected and mounted, the system must be set up and
initialized. The minimum system requirements for a setup are:

• Gold Maestro (and power supply)

• PC with the required Elmo software

• At least one servo drive and motor

• EtherCAT cables or a terminated CAN network

• A servo drive connected through an EtherCAT cable or a CAN cable (the terminated

CAN network)

Users of SimplIQ servo drives:

Setting up the drives and motors is described in the Installation Guide for each servo drive and
in the Elmo Application Studio User Guide. Advanced features are described in the SimplIQ
Software Manual, Interlude API User Guide, SimplIQ Command Reference and CANopen
Implementation Guide.

Users of Gold Line servo drives:

Setting up the drives and motors is described in the Gold Line Servo Drive Installation Guide
and Elmo Application Studio Users Guide. Advanced features are described in the Gold Line
Software Manual, Gold Line Command Reference and CANopen Implementation Guide.

Gold Maestro Ins ta llation Guide

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

29

Chapter 4: Technical Specifications

4.1. Gold Maestro Dimensions

All measurements are in mm.

4.2. General Specifications

Feature Details

Weight 250 g (8.75 ounces)

Dimensions 115 mm x 75 mm x 25.4 mm (4.53" x 2.95" x 1")

Mounting Method (with adapter) Wall Mount (“Bookshelf”)

4.3. Environmental Conditions

Feature Details

Ambient operating temperature

0 °C to 40 °C (32 °F – 104 °F)

Storage temperature -20 °C to +85 °C ( -4 °F to +185 °F)

Maximum non-condensing humidity 90%

Protection level IP32

Gold Maestro Insta llation Guide Technical Specifications

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

30

4.4. Power Supply

Feature Details

Auxiliary power supply DC source only

Auxiliary supply input voltage 13 V to 96 V or

20 V to 196 V depending on the model

Auxiliary supply input power 4.5 W

4.5. Communications

Specification Details

Ethernet 100 base-T

Baud Rate: 10/100 Mbit/sec, automatically detected

CAT5e Cable

UDP, Telnet, TCP

USB

One port, USB 2.0, 12 Mbps

Used only for setup and determining IP address.

EtherCAT 100 base-T

Baud Rate: 100 Mbit/sec

CAT5e Cable

CoE, EoE, FoE

CANopen CAN bus Signals:

CAN_H, CAN_L, CAN_GND

Maximum Baud Rate of 1 Mbits/sec.

CANopen Profile:

DS 301

Device Profile (drive and motion control):

CANopen device profiles, e.g. DS301, DS505, DS402,
DS401 (for I/O)

Gold Maestro Insta llation Guide Technical Specifications

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

31

4.6. Compliance with Standards

Specification Details

Quality Assurance

ISO 9001:2008 Quality Management

Design

Approved IEC/EN 61800-5-1, Safety Printed wiring for electronic equipment

(clearance, creepage, spacing, conductors
sizing, etc.)

MIL-HDBK- 217F Reliability prediction of electronic equipment

(rating, de-rating, stress, etc.)

• UL 60950

• IPC-D-275

• IPC-SM-782

• IPC-CM-770

• UL 508C

• UL 840

Printed wiring for electronic equipment
(clearance, creepage, spacing, conductors
sizing, etc.)

In compliance with VDE0160-7 (IEC 68) Type testing

Safety

Recognized UL 508C Power Conversion Equipment

In compliance with UL 840 Insulation Coordination Including Clearances

and Creepage Distances for Electrical
Equipment

In compliance with UL 60950 Safety of Information Technology Equipment

Including Electrical Business Equipment

Approved IEC/EN 61800-5-1, Safety Adjustable speed electrical power drive

systems

In compliance with EN 60204-1 Low Voltage Directive 73/23/EEC

Gold Maestro Insta llation Guide Technical Specifications

MAN-GOLD-MAESTRO-IG (Ver. 1.300)

www.elmomc.com

32

Specification Details

EMC

Approved IEC/EN 61800-3, EMC Adjustable speed electrical power drive

systems

In compliance with EN 55011 Class A with
EN 61000-6-2: Immunity for industrial
environment, according to:

IEC 61000-4-2 / criteria B
IEC 61000-4-3 / criteria A
IEC 61000-4-4 / criteria B
IEC 61000-4-5 / criteria B
IEC 61000-4-6 / criteria A
IEC 61000-4-8 / criteria A
IEC 61000-4-11 / criteria B/C

Electromagnetic compatibility (EMC)

Workmanship

In compliance with IPC-A-610, level 3 Acceptability of electronic assemblies

PCB

In compliance with IPC-A-600, level 2 Acceptability of printed circuit boards

Packing

In compliance with EN 100015 Protection of electrostatic sensitive devices

Environmental

In compliance with 2002/96/EC Waste Electrical and Electronic Equipment

regulations (WEEE)

Note: Out-of-service Elmo drives should be

sent to the nearest Elmo sales office.

In compliance with 2002/95/EC
(effective July 2006)

Restrictions on Application of Hazardous
Substances in Electric and Electronic
Equipment (RoHS)