Elkay HRC30-1A Installation Manual

HRC30-1A HRC30-50-2A
Installation Instructions
HRC30-1A HRC30-50-2A
Refrigeration Packages
IMPORTANT! INSTALLER PLEASE NOTE.
The grounding of electrical equipment such as telephone, computers, etc., to water lines is a common procedure. This grounding may be in the building, or may occur away from the building. This grounding can cause electrical feedback into a water chiller, creating an electrolysis which causes a metallic taste or an increase in the metal content of the water. This condition is avoidable by using the proper materials indicated below. Drain fittings which are provided by the installer should be plastic to electrically isolate the chiller from the building plumbing system.
1. This unit is intended for remote installation only. It is important to insure proper ventilation. A minimum of 6 inches (152mm) to the front must be maintained, and 6 inches (152mm) to the rear of the unit.
2. This chiller has been designed for use with potable water and includes an o-ring seal on the drain plug. This fitting should be replaced if the unit is to be used with more aggressive fluids.
3. Installer to provide air gap at condenser water outlet to comply with local plumbing specifications.
4. Connecting lines to be made of copper. Thoroughly flush all lines to remove all foreign matter before connecting to cooler. If flushing does not remove all particles, a water strainer should be installed in the supply line.
5. Connect cooler to building supply with a shut-off valve and install a union connection between the valve and the cooler.
6. Electrical: Make sure power supply is identical in voltage, cycle, and phase to that specified on cooler serial plate. Never wire the compressor directly to the power supply.
7. For use with photo processing applications, adjust thermostat to warmer settins.
START UP
1. Open supply line valve.
2. Purge all air from all water lines by operating bubbler valve of fountain to which cooler is connected. A steady stream assures that all air is removed.
3. Rotate fan blade to assure proper clearance and free action.
4. Connect to proper electrical power.
LEGEND
A = 3/8" O.D. TUBE WATER INLET C = TEMPERATURE ADJUSTMENT E = 3/8" O.D. TUBE TANK DRAIN
B = 3/8" O.D. TUBE WATER OUTLET D = ELECTRICAL
96458C (Rev. D - 3/00)
HRC30-1A HRC30-50-2A
ITEM
NO.
1 2 3 4 5 6 7 8
9 10 11
12*
13 14
*15
16 17 18 19 20 21 22 23 24 25 26 27 28 29
NS
ITEMIZED PARTS LIST
PART NO.
23152C 28070C 27698C 27700C 23158C 23159C 27702C 35882C 35792C 31180C
31181C 33484000 19050000
30440C 48000036
30248C 48000070 48000067 48000069 48000068 19037000
100806740570
62277C
70772C 31738002 37268000 33075000
70020C 34783005
27701C
Box - Insulation Base Assy Panel Panel - Front Cover - Insulation Box Bracket - Conduit Cabinet Control - Cold Fan Motor Fan Blade Fan Bracket Condenser Strainer Capacitor Compressor Overload Gasket (Terminal Cover) Overload Spring Bale Strap Cover Terminal Clip Grommet Evaporator Assy Drain Plug Drier Heat Exchanger Valve - By Pass Nut Washer - Lock Panel - Rear
DESCRIPTION
TROUBLE SHOOTING AND MAINTENANCE
Temperature Control: Factory set for 50°F water (± 5°) under normal conditions. For colder water, adjust screw on item no. 8 clockwise. Ventilation: Cabinet louvers and condenser fins should be periodically cleaned with a brush, air hose, or vacuum cleaner. Excess dirt or poor ventilation can cause no cold water and compressor cycling on the overload protector.
Lubrication: Motors are lifetime lubricated. Actuation of Quick Connect Water Fittings: Cooler is provided with lead-
free plug which utilizes an o-ring seal. To remove plug from cooler, relieve water pressure, pull the collar towards the fitting and pull the fitting off the tube. To install plug, push fitting straight onto tubing until it reaches a positive stop, approximately 3/4.
HRC30-2A 220V/50Hz
ITEM
NO.
*INCLUDES RELAY & OVERLOAD. IF UNDER WARRANTY, REPLACE WITH SAME COMPRESSOR USED IN ORIGINAL ASSEMBLY. NOTE: All correspondence pertaining to any of the above water cooler or orders for repair parts MUST include model number and serial number of cooler, name and part number of replacement part.
14
*15
16
9
PART NO.
35793C
30441C 37895000 40405028
DESCRIPTION
Fan Motor Capacitor Compressor Overload
23,26
WIRING DIAGRAM
14
3
13
4
7
10
9
5
27
8
12
1
11
96458C (Rev. D - 3/00)
24
2
28,29
6
15
21,22
25
16,17,18,19,20
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