Elkay FD7003*F2YJO Series, FD7005*F2YJO Series The Installation, Care And Use

Page 1
FD700_3_2JJO, FD700_5_2JJO
Installation / Care / Use Manual
Original Instructions
Models: FD7003*F2YJO, FD7005*F2YJO
Description
Refrigerated Drinking Fountain (Cooler) delivers chilled, clean potable drinking water. Water Cooler houses the refrigeration and delivers a steady stream of water for direct drinking at the press of the pushbutton.
Ratings
• Electrical: 230Vac, 50Hz, (See nameplate for Amperage), 1 phase.
• Ambient Air Temperature: 50-100.4 °F (10-38 °C).
• Water Pressure: 20-100 psig (0.14-0.69 MPa).
• Maximum Water Temperature: 90 °F (32 °C).
• Refrigerant: HFC-R134a
• Ingress Protection: IP21
• For Indoor Commercial Use only.
• Water Inlet: 3/8”O.D. unplated copper tube.
• Waste Water Outlet: 1-1/4” O.D. tube
Denitions
DANGER – Indicates death or serious injury will result if proper precautions are not taken. WARNING – Indicates death, serious injury or property damage can result if proper precautions are not taken. CAUTION – Indicates some injury or property damage may result if proper precautions are not taken.
Authorized Service Personnel – Factory trained personnel or personnel having working knowledge of electrical, plumbing and
machine (appliance) maintenance procedures.
Safety
DANGER
• Please read these instructions completely before starting the installation or performing any service. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death.
• After installation, keep these instructions in a safe location for future reference.
• Electric supply must be identical in voltage, cycle, and phase to that specied on nameplate.
• Electrical supply must have Ground Fault Circuit Interrupter (GFCI) protection.
• A means for disconnecting electrical supply to the unit must be incorporated in the xed wiring in accordance with wiring rules. This is to
allow electrical disconnection of the unit from electrical supply after installation.
WARNING
• For use with clean, clear potable drinking water only. Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before the system.
• Installation and connection to water and electrical mains must be in compliance with local and national laws.
• All Installation and Service work must be performed by an authorized service personnel.
CAUTION
• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory, or mental capabilities or lack of experience and knowledge if they have been given supervision or instructions concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
• To prevent a metallic taste or increased metal content in the water due to an electrolysis process caused by electrical feedback from the grounding of electrical equipment to water supply and water waste mains, connect to these mains using non-conductive materials. The provided non-metallic In-line Strainer meets this requirement.
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1000003126 (Rev. A - 12/15)
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FD700_3_2JJO, FD700_5_2JJO
Installation
For correct and safe installation, please read these instructions completely.
DANGER
• All Installation work must be performed by an authorized service personnel.
• Disconnect electrical supply serving the Installation area to reduce risk of electrocution.
• Unit not suitable for installations where water jets could be used.
WARNING
• Shut off water supply serving the Installation area to reduce risk of water damage.
• Ensure proper ventilation by maintaining clearance from cabinet louvers to wall on each side of Cooler as specied in Rough-In.
• Never wire compressor directly to electrical supply.
• Do not solder tubes inserted into the In-line Strainer as damage to the o-rings may result.
• Thoroughly ush all water lines and ttings of all foreign matter before connecting to Cooler.
• Warranty is void if the plumbing kit or glass ller is not specied for use by the Manufacturer for this particular model.
• Warranty is void if Installation is not made in accordance with current Manufacturing instructions.
CAUTION
• Hose-sets are not to be used for connecting to water mains.
• If inlet pressure is above 100 psig (0.69 MPa), a pressure regulator must be installed in water supply line. Any damage caused by reason of connecting this product to water supply line pressure outside its rated pressure, is not covered by warranty.
• This cooler is manufactured in such a manner that it does not in any way cause taste, odor, color, or sediment problems. If a taste,
odor or sediment problem is prevalent, try installing our water lter on the supply line.
• Tools/Items required but not provided. o Water Shut-off Valve with 3/8” (9.5mm) compression outlet. o 1-1/4" (31.8mm) Waste Trap (non-metallic) o Safety Glasses o Protective Gloves o 5/16" (7.9mm) Hex Driver or Flathead Screwdriver o C-13 Modular International Power Cord Set
Installation: Cooler Mounting
1. Select installation location. Installation location must be a at surface. Installation location should ensure proper ventilation by maintaining 4" (102mm) minimum clearance from cabinet louvers to wall.
2. Remove front panel (Item 26) by unscrewing (2) 5/16" (7.9mm) Hex Head screws. Set panel aside.
3. Installation area must also include water supply, electrical supply and suitable drain. Water, drain and electrical supply systems must comply with local code requirements.
Installation: Water Line connection
1. Ensure Mains Water Supply has Water Shut-off Valve with 3/8” (9.5mm) compression outlet.
2. Connect loose end of supplied 3/8” (9.5mm) unplated copper tube to Water Shut-off Valve. See Figure 1.
NOTE: If 3/8” (9.5mm) copper tube must be cut for proper t, remove all burrs from the outside of tube and re-ush before use.
3. Install waste trap. Remove the slip nut and gasket from the waste trap and install them on the Cooler waste line making sure that the end of the
waste line ts into the waste trap. Assemble the slip nut and gasket to the trap and tighten securely.
4. Turn on building water supply and open Water Shut-off Valve. Check all connections for leaks and correct any found.
Installation: Electrical connection
1. Rotate fan to insure proper clearance and free fan action.
2. Connect modular (C-13) end of International Power Cord Set (sold separately) into Power Inlet on unit and ensure plug-end reaches electrical outlet. Do not plug into electrical outlet!
1/4" O.D. TUBE
WATER INLET
Figure 1
IN-LINE
STRAINER
(PROVIDED)
NOTE: WATER FLOW
3/8" (9.5mm) O.D.
UNPLATED COPPER TUBE
DIRECTION
BUILDING WATER SUPPLY
WATER SHUT-OFF VALVE
(NOT PROVIDED)
POWER INLET
1000003126 (Rev. A - 12/15)
A = White (Neutral) B = Black (230Vac) C = Ground (Earth)
D = Fan E = Freeze Control (when provided)
PAGE 2
F = Cold Control (Water) G = Hot Tank Switch (When Provided) H = Hot Tank (when provided) I = Capacitor (when provided)
Figure 2
Page 3
Rough-In: SCWT14A
FD700_3_2JJO, FD700_5_2JJO
D
Figure 3
A = Water Mains Supply, 3/8” (9.5mm) O.D. compression outlet of Shut-off Valve (not provided) to be 1-1/2” (38mm) from Wall B = Waste Outlet, 1-1/4” (31.8mm) O.D. Drain Tube C = 1-1/4” (31.8mm) Trap (not provided) D = Power Inlet. Electrical Mains Supply Duplex Outled, 3-wire in Recessed Box. Must have Ground Fault Circuit Interrupter (GFCI) protection E = Ensure proper ventilation by maintaining 4” (102mm) minimum clearance from cabinet louvers to wall F = To level unit, loosen screws to adjust base for contact with oor. Tighten screws after unit has been leveled.
Operation: Start-Up
1. Turn on the building water supply and check all connections for leaks.
2. Purge air from all water lines by activating pushbutton with your hand.
3. Recheck all water and drain connections with water owing through system.
4. Rotate fan to ensure proper clearance and free fan action.
5. Connect plug-end of International Power Cord Set (sold separately) into electrical outlet.
6. After verifying that the water cooler is properly connected and operational, replace and reattach cooler front panel (Item 26) by tightening (2) screws.
Service
For proper and safe servicing, please read these instructions completely.
DANGER
• All Service and Maintenance must be performed by an authorized service personnel.
• Disconnect electrical supply to the unit before any service work to reduce risk of electrocution.
• Shut off water supply serving the unit before any service work to reduce risk of water damage.
CAUTION
• Tools/Items required but not provided, for Servicing: o Safety Glasses o Protective gloves o 5/16" (7.9mm) Hex Driver or Flathead Screwdriver
Service: Adjustments
1. Temperature Control: Factory set for 50ºF ± 5º (10ºC ± 2.8º) water under normal conditions. To adjust water temperature, remove front panel (Item 26) by unscrewing (2) 5/16" (7.9mm) Hex Head screws. Set panel aside. Turn screw on cold control (Item 15) clockwise for colder, counter clockwise for warmer. See Figure 10.
2. Water Stream Height: Stream height is factory set at 35 psig (0.24MPa). If supply varies greatly from this, remove items 1 and 2 and adjust screw on item 4. Clockwise adjustmentwill raise stream height and counter-clockwise adjustment will lower stream. For best adjustment, stream should hit basin approximately 6-1/2" (165mm) from bubbler. See Figure 5 and 10.
3. Water coming out of Bubbler continuously: When this occurs at the end of the compressor cycle, turn the cold control warmer (Item 15) counter­clockwise 1/4 of a turn. See Figure 10.
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1000003126 (Rev. A - 12/15)
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FD700_3_2JJO, FD700_5_2JJO
Service: Inspection/Cleaning
• Inspect Cooler twice each year for proper operation and performance.
• Inspection of the unit will require disconnecting electrical supply, removal of panels, etc. and reassembly and return to service practices.
1. Cleaning: Warm, soapy water or mild household cleaning products can be used to clean the exterior panels. Extra caution should be used to clean
the mirror nished stainless steel panels. They can be easily scratched and should only be cleaned with mild soap and water or Windex glass
cleaner and a clean, soft cloth. Use of harsh chemicals or petroleum based or abrasive cleaners will void the warranty.
2. Bubbler: Mineral deposits on the orice can cause water ow to spurt or not regulate. Mineral deposits may be removed from the orice with a
small round le not over 1/8” (3 mm) diameter or small diameter wire.
• CAUTION: DO NOT le or cut orice material. Care must be taken not to damage the orice(s)
3. Condenser Fan Motor: Conrm condenser fan turns freely. If the condenser fan does not spin freely, have an authorized service personnel replace.
4. Ventilation: Cabinet louvers and condenser ns should be periodically cleaned with a brush, air hose or vacuum cleaner. Cleaning should be done twice each year or more frequently if needed due to environment. Excess dirt or poor ventilation can cause no cold water and compressor cycling on the compressor overload protector.
5. Water Flow: Conrm proper water ow. If water ow is slow, inspect lter or inline strainer for restriction. Replace lter cartridge if required. Disassemble inline strainer and clean if required See Figure 6.
6. Lubrication: Motors are lifetime lubricated.
7. Actuation of Quick Connect Water Fittings: Cooler is provided with lead-free connectors which utilize o-ring water seal. To remove tubing from the
tting, relieve water pressure, push in on the gray collar before pulling on the tubing. To insert tubing, push tube straight into tting until it reaches
a positive stop, approximately 3/4” (19mm). See Figure 7.
Service: Inspection/Replacement
• Inspect Cooler twice each year for proper operation and performance.
• Inspection of the unit will require disconnecting electrical supply, removal of panels, etc. and reassembly and return to service practices.
1. Bubbler: To remove the bubbler, rst disconnect the electrical supply. Remove the Front Panel by removing (2) screws. To remove the bubbler,
loosen locknut from the underside of the basin and remove the tubing from the quick connect tting (see Figure 7 for actuation of Quick Connect
Fittings). When installing replacement bubbler, tighten nut only to hold parts snug in position. Do Not Overtighten. After servicing, replace the front panel and two (2) screws.
2. Cleaning Strainer: Restricted water ow may be caused by clogged screen. Remove plug and screen. Clean screen and replace. Lubricate
O-Ring with food grade pharmaceutical mineral oil. Do not overtighten plug or ttings. See Figure 6.
Figure 4
8
BASIN
Locknut
Figure 5
1
BASIN
COVER NUT
BUTTON
2
A
A = Plug with 7/8" (22.2mm) Hex B = O-ring C = Screen D = Strainer Body with 1" (25.4mm) Hex
C
B
D
Figure 6
Figure 7
- When provided
2
1
7
4
8
6
WATERSENTRY® FILTER PARTS LIST
3
5
ITEM
NO.
1 2 3 4 5 6 7
8
51294C 70792C 70823C 70822C 51299C 70818C 70817C
22490C
PAR T
NO.
(See Fig. 3)
DESCRIPTION
Filter Head Ass’y Screw #8-18 X .75 PH Fitting - Superseal 3/8”(10mm) Fitting - Superseal 1/4” (6mm) Filter Ass’y Elbow - 3/8” (10mm) Elbow - 1/4” (6mm) Bracket
1000003126 (Rev. A - 12/15)
Figure 8
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Page 5
FD700_3_2JJO, FD700_5_2JJO
Replacement Parts: 230V-50Hz Parts List
Item
Part No.
No.
98536C
1
98530C
2
100322740560
3 4
15009C
5
55996C 56092C
6
21781C
7
21782C
8
56073C
*9
36243C 98748C
10
66704C
11
0000000241
12 13
0000000254
14
66809C 98773C
15
35827C
16
0000000243
17
30824C
18
56237C
19
42677000
20
21958C
21
21482C 20460C 21959C 21487C
22
21486C 21239C 28196C 66743C
23
35826C
24
31486C
NS
31455C
NS
31456C 31457C 31458C 31459C 31460C
*Includes Relay & Overload. If under Warranty, replace with same Compressor used in original assembly. NOTE: All correspondence pertaining to any of the above water cooler or orders for repair parts MUST include Model number and Serial number of cooler, name and part number of replacement part.
Description
Kit - Push Button Assy. Kit - Regulator w/Spring Gasket (GF) Bubbler Nipple Assy. (GF) Strainer Tubing - Poly (Cut to Length) Basin & Drain Assy Basin & Drain Assy (GF) Bubbler Assy Compr Serv. Pak Kit - Electrical (Relay/Cvr/Overload) Drier Kit - Heat Exchanger/Drier Kit - Compr Mtg Hdwe/Grommets/Clips/Studs Evaporator Assy Kit - Cold Control/Screws Cord-Power Fan Motor Assembly Blade-Fan Shroud-Fan Bracket-Fan Motor Front-Pnl (Almond) Front-Pnl (Sandalwood) Front-Pnl ( Stainless Steel) Front-Pnl (Light Grey) Cabinet (Almond) Cabinet (Sandalwood) Cabinet (Stainless Steel) Cabinet (Light Grey) Condenser Inlet - Power Wire - Jumper (Black) Power Cord "JB" Power Cord "JC" Power Cord "JD" Power Cord "JJ" Power Cord "JS" Power Cord "JM"
5
14
19
18
17
23
SEE FIG.3
SEE FIG.4
7
21
6
22
15
20
Figure 9
11
9
10
Glass Filler shown
for Reference Only
13
Figure 10
3
4
Elkay Manufacturing Co. 2222 Camden Court – Oak Brook, IL 60523 U.S.A – 630.574.8484
For Replacement Parts, contact your local distributor or call 1.800.834.4816
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12
16
24
1000003126 (Rev. A - 12/15)
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