Elkay ERPB2-8C Installation Manual

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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
INSTALLATION, CARE & USE MANUAL
TM
SWIRLFLO Refrigerated fountains with FLEXI-GUARD
ERPB2-8C ERPB2-8RAC
INSTALLER
TM
Review these instructions before beginning installation. Be sure that installation conforms to all plumbing, electrical and other applicable codes.
When installation is complete, ensure these instructions are left in the plastic bag provided inside the installed unit for future reference.
NOTE: It is common practice to ground electrical hardware such as telephones, computers and other devices
to available water lines. This can, however , cause electrical feedback in the plumbing circuit, which results in an “electrolysis” effect occurring in the fountain. This may result in water which has a metallic taste to it or has a noticeable increase in the metallic content of the water .
When inspecting plumbing circuit, remember the line may be grounded some distance from the installation, and may occur outside the building or area in which the unit is being installed.
This condition can be avoided (in most cases) by using recommended materials during installation. Any drain fittings provided by the installer should be made of plastic which will electronically isolate the fountain from the remainder of the building’s plumbing circuits.
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97924C (Rev. G - 2/12)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
Model LRPB2-8C Model LRPB2-8RAC
LEGEND
A = 1/4” O.D. Tube - Water Outlet Connection
B = 3/8” O.D. Tube - Water Inlet Connection
C = 1-1/4” Waste Tube
D = ELECTRICAL INLET
Figure 1 - Rough-in Dimensions
97924C (Rev. G - 2/12)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
REQUIRED TOOLS AND MA TERIALS
These tables show special tools and/or additional materials (not provided) which are necessary to complete installation of these units:
Special Tools
Item Description Quantity
NONE
Additional Materials
Item Description Quantity
1 Unplated copper inlet pipe
Figure 2 - Chiller Installation
2 Service Stop
TO BUBBLER
CHILLER OUTLET
TO BUBBLER
26
CHILLER
OUTLET
26
27
Figure 3 - ERPB Tube Routing
27
42
28
26
26
26
CHILLER INLET
WATER
INLET
1. Install chiller: Remove front panel of chiller. Remove
and discard cardboard inner pack from between compressor and side panel. Slide chiller onto the
shelf and position it to the left as per dimensions in Figure 1.
Note: Building construction must allow for adequate air flow on both sides, top and back of chiller. A minimum of 4” (102mm) on both sides and top is required. See chiller installation for additional instructions.
2. Make water supply connections. Install a shut-off valve and union connection to building water supply (valve and union not provided). Turn on water supply and flush the line thoroughly.
3. ERPB Models: Make connection between remote chiller and building supply line. Inlet port is marked on the chiller (1/4” O.D. copper tube). Bend the copper tube (provided) at an appropriate length from chiller to opening in frame. Install the in-line strainer (provided with chiller) by pushing it until it reaches a positive stop, approximately 3/4” (19mm) on the marked chiller inlet port. Connect building supply line to strainer. (See Figure 3)
Caution: DO NOT SOLDER tubes inserted into the strainer as damage to o-rings may result.
4. LRPB Models: Mount filter head assembly to side of chiller (See Figure 4). Make connections between filter and building supply line (3/8” O.D. tube not porvided). Inlet port is marked on the chiller (1/4” O. D. copper tube). Install a 1/4” x 1/4” union (provided) on the marked chiller inlet port. Insert the 1/4” poly tubing (provided) into the fitting on filter and connect the union to the chiller. (See Figure 4)
Caution: DO NOT SOLDER tubes inserted into the strainer as damage to o-rings may result.
Figure 4 - LRPB Tube Routing
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97924C (Rev. G - 2/12)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
5. Hang the upper panel on the mounting frame hanger. Be sure that the panel is engaged with hanger at the top of frame before releasing it. Align holes in the panel with holes in the mounting frame. Install two (2) #10-24 x 5/8” (16mm)
29, 30, 31, 32
screws (Item 29 - Figure 5) in holes and tighten securely.
6. Install the fountain. Remove the screw (Item 30) from cover plate and slide cover plate (Item 14) toward basin. Mount the fountain to the upper panel and frame with (4) 5/16” x 1” (25mm) bolts (Item 33), brackets (Item 36) and nuts (Item 35) provided. Tighten securely. Brackets (Item 36)
must be installed as shown to properly support fountains. (See Figure 6)
Figure 5 - Upper Panel Installation
37
16
35
41
40
View From Rear
Figure 6 - Fountain Installation
34
34
7. Attach waste tube (1-1/4” O.D.) to 1-1/4” O.D. slip trap (provided by others).
8. ERPB Models: Make connections between remote chiller outlet tube and fountain. Outlet port is marked on the chiller (1/4” O.D. copper tube). Install a 1/4” x 1/4” tee (provided) on the marked chiller outlet port. Insert the 1/4” poly tubing coming from the fountain into the union. Turn on the water supply and check for leaks.
CAUTION: into the strainer as damage to o-rings may result.
LRPB Models: Make connections between remote chiller outlet tube and fountain. Outlet port is marked on the chiller (1/4” O.D. copper tube). Install a 1/4” x 1/4” tee (provided) on the marked chiller outlet port. Insert the 1/4” poly tubing coming from the fountain into the union.
CAUTION: DO NOT SOLDER tubes inserted into the strainer as damage to o-rings may result.
9. These products are designed to operate on 20-105 PSIG supply line pressure. If inlet pressure is above 105 PSIG, a pressure regulator must be installed in the supply line.
CAUTION: Any damage caused by connecting these products to a supply line with pressure lower than 20 PSIG or higher than 105 PSIG IS NOT covered under warranty.
DO NOT SOLDER tubes inserted
Figure 7 - Lower Panel Installation
97924C (Rev. G - 2/12)
28
10. Make electrical connections to the chiller. See chiller instructions.
11. Check stream height from bubbler. Stream height is factory set at 35 PSI. If supply pressure varies greatly from this, remove push button (Item 17 - Figure 11) and adjust the screw on the regulator (Item 19 - Figure 11). To remove push button, remove set screw from bottom of sleeve (Item 33). Insert a small punch in screw hole and push up while grasping the push buttom and pull forward removing the push button. Clockwise adjustment will raise stream height and counterclockwise movement will lower stream height. For best adjustment stream should hit basin approximately 6-1/2” from the bubbler. Reassemble push button by pushing in on button until the push button catches in the sleeve. Reinstall
the setscrew (Item 33) in the sleeve (Item 15).
12. Mount lower panel. Loosen the three (3) #10-24 x 5/8” (16mm) screws (Item 29 - Figure 6) at frame bottom lip. Slide upper tongue of lower panel under lower edge of already installed upper panel. Tighten previously loosened screws
securely. (See Figure 7)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
7
1
3, 5, 6
FLEXI-GUARD® BUBBLER DET AIL
8
Basin
9
2
4, 5, 6
FLEXI-GUARD® STREAMSA VER™ BUBBLER DETAIL
7
8
Basin
9
NOTE:
When installing replacement bubbler and pedestal, tighten nut (Item 7) only to hold parts snug in position. Do Not Overtighten.
VANDAL RESIST ANT BUBBLER DET AIL
Figure 8 - Bubbler Details
10
11
Basin
12
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97924C (Rev. G - 2/12)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
2
7 When provided
1
6
4
3
5
Figure 9 - Filter Assembly
WaterSentry Filter Det ail
WATERSENTRY® FIL TER PARTS LIST
ITEM NO. PART NO.
1
51294C
2
70792C
3
70823C
4
70822C
5
51299C
6
70818C
7
22490C
(See Fig. 9)
DESCRIPTION
Filter Head Assy. Screw #8-18 x .75 PH Fitting - Superseal 3/8” (10 mm) Fitting - Superseal 1/4” (6 mm) Filter Assy Elbow - 3/8” (10mm) Bracket
97924C (Rev. G - 2/12)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
See Fig. 8
24
14
36
See Fig. 8
13
23
25
16
26
39
34
15
19
Figure 10 - Fountain Body Assembly
39
17
43
18
20
21
22
38
Figure 11 - Push Button Assembly
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97924C (Rev. G - 2/12)
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ERPB2-8C, ERPB2-8RAC, ERPBV2-8C, ERPBV2-8RAC, LRPB2-8C, LRPB2-8RAC, ERPB2-8C*2C, ERPB2-8C*3C
ERPB2-8GRNC*A, ERPB2-8GRNRAC*A, LRPB2-8GRNC*A, LRPB2-8GRNRAC*A
Installation Package
1/4" O.D. TUBE
WA TER INLET
TO COOLER
NOTE: WA TER FLOW
Figure 12 – Water Supply Connections
ITEM NO.
1 2 3 4 5 6 7 8
9 10A 10B
11
100322740560 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
111008343890 35 36 37 38 39 40 41 42 43
3/8" O.D. UNPLATED
COPPER TUBE CONNECT
COLD WA TER SUPPL Y
DIRECTION
P ARTS LIST
PAR T NO.
56073C 98502C 40319C 40608C 50171C 50314C 56011C 55997C 75580C 98118C 98481C
15009C 55001132 55000944
45767C
28343C
45781C
45847C
45848C
50986C
61313C
15005C
56163C
45769C
45768C
56092C
70682C
55996C
28383C
28384C
28948C
28949C
27026C
70432C 38417001
75560C
75632C
70817C
70020C
28395C
70683C
75671C
Bubbler Assy Bubbler Assy (Stream Saver) Fitting - Orifice Fitting - Orifice (Stream Saver) O-Ring Orifice - Flow Straightener Housing Assembly Pedestal Bubbler Locknut Bubbler Assembly VR Bubbler Assy. VR StreamSaver Gasket - Black .68 x 1.03 VR Nipple - Bubbler VR Basin - Swirlflow Lower Shell Fountain Body Cover Plate Sleeve Pin - Push Button Push Button Holder - Regulator Regulator Retaining Nut Gasket - Drain Assy - Drain/Tailpipe Drain - Plug 1-1/2” Poly Tubing (Cut To Length) Tee - 1/4 Strainer (Provided with Chiller) Back Panel RH ADA Back Panel LH ADA Back Panel RH ADA (Grn Spec) Back Panel LH ADA (Grn Spec) Lower Panel Screw - #10-24 x .62 HHSM Screw - #8-32 x .38 THSM Screw - #8-18 x .37 HHSM Screw - 5/16-18 x 1.00 HHMS Setscrew - #10-32 x .38 Fttng - Elbow 1/4 x 1/4 Nut - Hex 5/16-18 Bracket - Support Fitting - Union 1/4 x 1/4 Spring - Push Button
SERVICE STOP
(NOT FURNISHED)
DESCRIPTION
BUILDING WA TER INLET
TROUBLESHOOTING & MAINTENANCE
orifice can cause water flow to spurt or not regulate. Mineral deposits may be removed from the orifice by poking with a small round file not over 1/8” diameter, or using a small diameter wire.
regulate flow as in Step 1 1 of the inst allation instructions. If replacement is necessary , see parts list for correct regulator part number .
Fittings: Cooler is provided with lead-free connectors which utilize an o-ring water seal. T o remove tubing from the fitting, relieve water pressure, push in on the gray collar while pulling on the tubing. (See Figure 13) T o insert tubing, push tube straight into fitting until it reaches a positive stop (approximately 3/4”).
The components for installation are packed in three separate boxes, regardless of the type of unit being installed. The boxes contain the following:
Box No. 1: Wall Frame(s) Box No. 2: Remote Chiller, ECH8 Box No. 3: Fountain(s), Arm(s) and Panels
Additional materials, as noted in the Parts List, are also shipped in these boxes.
Orifice Assembly: Mineral deposits on
DO NOT file or cut orifice material.
Stream Regulator: If orifice is clean,
Actuation of Quick Connect Water
Figure 13 – Quick Connect Fittings
REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620
ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484
97924C (Rev. G - 2/12)
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