Elka TERRA 180, TERRA 320, TERRA 182, TERRA 322, TERRA 250 Installation And Operating Instructions Manual

Installation and operating instructions

Swing Gate Opener

TERRA 180/182 – TERRA 250/252 –

TERRA 320/322

Safety relevant rules and regulations _____________________________________________________________3 General notes of safety _________________________________________________________________________4

1. Usage _____________________________________________________________________________________5

2. Technical Data ______________________________________________________________________________5

3. Installation dimensions (example) ______________________________________________________________6

4. Installation__________________________________________________________________________________7

4.1. Tools needed ______________________________________________________________________________8

4.2. Installation at the gate and gate post __________________________________________________________9

4. 2 . 1 . In s t a l l a t i o n a t t he g a t e p o s t____________________________________________________________________9

4.2.2. Emergency release_______________________________________________________________________10

4.2.3. Emergency releasing _____________________________________________________________________10

4.2.4. Engaging of emergency release ____________________________________________________________10

4.2.5. Installation at the gate ____________________________________________________________________11

4.3. Checking of the movement _________________________________________________________________12

4.4. Adjusting of the internal stops with the MO36__________________________________________________13

4.5. Removing of adjustment clip ________________________________________________________________18

4.6. Mounting of cover plate ____________________________________________________________________19

4.7. Re-adjusting of internal stops _______________________________________________________________20

5. Installation example_________________________________________________________________________21

6. Electrical installation ________________________________________________________________________21

7. Connection plan of the controller MO36 ________________________________________________________22

8. Programming MO36 _________________________________________________________________________25

8.1. Learning sequence ________________________________________________________________________25

8.1.1. Sequence P1: Learning of the running distance_______________________________________________26

8.1.2. Sequence P2: Adjusting of force and speed __________________________________________________27

8.1.3. Sequence P3: Time lag of the pedestrian wing (closing)________________________________________27

8.1.4. Sequence P4: Time lag of the main wing (opening) ____________________________________________27

8.1.5. Sequence P5: Learning and deleting of code for radio remote cont rol for BT, BTG and MULTI________28

8.1.6. Sequence P6: Automatic closure for complete opening ________________________________________28

8.1.7. Sequence P7: Automatic closure for pedestrian wing __________________________________________29

8.1.8. Sequence P8: Warning prior to opening and closing___________________________________________30

8.1.9. Sequence P9: Photo-cell function __________________________________________________________30

8.1.10. Sequence PA: Photo-cell testing __________________________________________________________31

8.1.11. Sequence PB: Lockage function for the photo-cells __________________________________________33

8.1.12. Sequence PC: Pressure relief of electromechanical bolt_______________________________________34

8.1.13. Sequence PD: Wind blast suppression _____________________________________________________34

8.1.14. Sequence PE: Multi-functional relay _______________________________________________________34

8.1.15. Sequence PF: Return to original settings ___________________________________________________35

9. Safety contact profiles for gate open (SLA) and close (SLZ)________________________________________35

10. Additional functions and additional modules___________________________________________________36

11. Power failure______________________________________________________________________________37

12. Fault diagnosis ____________________________________________________________________________37

13. Technical data MO36 _______________________________________________________________________38

Safety relevant rules and regulations

The swing gate controller MO36 has been developed and manufactured according to EN12453 Industrial commercial and garage doors and gates – Safety in use of power operated doors - Requirements. All notes in this instruction have to be obeyed by the user. All work and repairs on electrical appliances must be carried out by qualified persons only. They have to be knowledgeable about the relevant regulations. They have to be able to recognise possible safety hazards and take necessary safety actions. The operational safety of the controller MO36 is only guaranteed during usage as intended.

During installation, initial operation phase, maintenance and testing of the controller the individually relevant regulations for safety and accident prevention have to be obeyed.

These are the following directives and standards: (list is not necessarily complete):

- EN12445: Industrial commercial and garage doors and gates – Safety in use of power operated doors – Test methods

- EN12453: Industrial commercial and garage doors and gates – Safety in use of power operated doors - Requirements

- EN60335-1: Household and similar electrical appliances – Safety –Part 1: General requirements

Power supply: 230Vac, 50Hz, single phase. Connection: By fixed wiring and main switch (on site) or flexible wiring with cable stress relief device

according European standards.

Symbols:

WARNING! Danger of harm to people and objects

INFORMATION! Important information for installation and operation

REMARK! Remarks for the installation

General notes of safety

These operating instructions must be available on site at all times. It should be read thoroughly by all persons who use, or service the appliances. Improper usage or servicing or ignoring the operating instructions can be a source of danger for persons, or result in material damage. If the meaning of any part of these instructions isn’t clear, then please contact ELKA Torantriebe GmbH u. Co. Betriebs KG before you use the appliance. This applies to all setup procedures, fault finding, disposal of material, care and servicing of the appliance. The accident prevention regulations and applicable technical regulations (e.g. safety or electrical) and environment protection regulations of the country in which the appliance is used also apply. All repairs on the appliances must be carried out by qualified persons. ELKA Torantriebe GmbH u. Co. Betriebs KG accepts no liability for damage which is caused by using the appliance for purposes other than those for which it is built. ELKA Torantriebe GmbH u. Co. Betriebs KG cannot recognise every possible source of danger in advance. If the appliance is used other than in the recommended manner, the user must ascertain that no danger for himself or others will result from this use. He should also ascertain that the planned use will have no detrimental effect on the appliance itself. The appliance should only be used when all safety equipment is available and in working order. All faults which could be a source of danger to the user or to third persons must be eliminated immediately. All warning and safety notices on the appliances must be kept legible. All electrical periphery equipment which is connected to the appliance must have a CE Mark, which ensures that it conforms to the relevant EEC regulations. Neither mechanical nor electrical alterations to the appliance, without explicit agreement of the manufacturer, are allowed. All alterations or extensions to the appliance must be carried out with parts which ELKA Torantriebe GmbH u. Co. Betriebs KG have defined as suitable for such alterations, and be carried out by qualified personnel. Any contravention of these conditions revokes the manufacturer’s guarantee and also the CE Mark and the user is alone responsible for the consequences. Our service department is available to answer all queries about these conditions and, of course, about our appliances.

We reserve the right to make technical improvements without prior notice.

The operation of the system within CEN countries must also be conformant with the European safety-relevant directives and standards.

1. Usage

The TERRA is suitable for one or two-winged gates moving horizontally and having low wind resistance. For max. width and weight of gate wing see table below.

When usage is different from the above samples, please contact your supplier.

2. Technical Data

TERRA 180/182

one winged gate /

two winged gate

TERRA 250/252

one winged gate /

two winged gate

TERRA 320/322

one winged gate /

two winged gate

Maximum width of wing *

1.800mm / wing 2.500mm / wing 3.200mm / wing

Maximum weight of wing *

500kg 500kg 500kg

Electromagnetic bolt

No No

Yes, required for

wings from 2.500mm

Emergency release on current failure

Yes Yes Yes

Opening angle max.

180° 180° 180°

Running time (opening angle 90°) ** (each wing)

approx. 12s approx. 12s approx. 16s

Limit stoppers at opened and closed positions

***

Position CLOSE recommended (required for wings from2.500mm)

Position OPEN not required (required for wings from2.500mm)

Power supply

230V, 50Hz 230V, 50Hz 230V, 50Hz

Operating voltage

24 V = 24 V = 24 V =

Duty cycle

50% 50% 50%

Blocking when open / closed

Yes Yes Yes

Soft-Start and Soft-Stop

Yes, with ramp

function

Yes, with ramp

function

Yes, with ramp

function

Pedestrian opening

Yes Yes Yes

Controller, separately (WxHxL)

MO36

(

175x260x100mm

)

MO36

(

175x260x100mm)

MO36

(

175x260x100mm

)

Traffic light

Module (optional) Module (optional) Module (optional)

Safety contact profile

Separately for OPEN

and CLOSE

Separately for OPEN

and CLOSE

Separately for OPEN

and CLOSE

Weight

approx. 47kg / 92kg approx. 48kg / 93kg approx. 49kg / 94kg

Degree of protection

IP 44 IP 44 IP 44

Temperature range

-20°C up to +70°C -20°C up to +70°C -20°C up to +70°C

Maintenance

The maintenance intervals must be decided individually as they are

dependent on the frequency of use. We recommend maintenance at least

once every 12 months.

* gates with low wind resistance Table 1

** depending on the installation dimensions *** end stops at the main wing are not necessarily required for a gate width up to 2,500mm, but are recommended for position CLOSED.

3. Installation dimensions (example)

When installing next to the gate either with set 1 or set 2, please use the measurements in the respective installation manual.

Drawing 1

Drawing 2

Please make sure, that the gate wings can be moved easily and that the axis of rotation is in a completely vertical position. End stops for gate OPEN and CLOSED are required for wings of 2,500mm and larger.

4. Installation

Important:

Warning! The controller needs to be disconnected while welding is performed on the gate.

Internal stops have to be adjusted according to paragraph 4.4, even though when external stops exist (see also paragraph 4.2 – emergency release).

Do not remove the adjustment clip before the adjustment of the internal stops is completed (see paragraph 4.5 – removing of the adjustment clip).

Warning! Please do not leave the emergency release key in the key lock.

Please do not remove the protective foil and the protective tape before installation has been completed (see paragraph 4.2).

In case external stops exist and are in use, adjust the wing/s in such a way that they touch the external stops with the least possible tension.

The motor-connection cable (cross section 5x1.5mm²) should be laid through a suitable conduit (shortest distance) to the next joint box. This mechanical protection (conduit) has to be assured all the way to the joint box. Use a suitable cable from the joint box onward.

Grommet

Drawing 3

Mechanical parts

1 2 3 4

5 6 7 8

Drawing 4

1 Housing 2 Cover plate 3 Support profile 4 Mounting plate 5 Gate support 6 Welding profile 7 Emergency release lever 8 Adjustment clip

4.1. Tools needed

The following tools are needed (on site) for the installation:

1 Torque wrench 30 – 50Nm 1 Allen key 6mm matching the above 1 Extension piece 100mm for torque wrench 1 Allen key 4mm (ball-ended)

Installation bolts on site.

4.2. Installation at the gate and gate post

4.2.1. Installation at the gate post

Depending on the type of gate post, installation is possible either completely on site, partially prepared on site, or completely prepared at the installer`s workshop.

Important: The bottom of the underfloor opener has to be set on a concrete foundation

(on site). The 4 mounting straps are only an installation aid. They are not made for absorption of the force developed during movement of the gate. The underfloor housing has to be laid in concrete at least half way up the sides of the housing.

Note: Do not remove the protective foil and the protective tape which covers the gap

between the cover plate and the underfloor housing. They protect the seal area against

building material during the installation

a) Wall or wall posts:

The underfloor housing of the TERRA gate opener has 4 mounting straps on its rear side to screw onto the post. Please see the drawing with the height measurements below for the positioning of the screws to set the rawl plugs in the walling.

Drawing 5

b) Metal posts:

At gate posts made of steel or aluminium you may pre-mount fastening straps, where the underfloor housing can then be fixed with screws.

c) Metal posts:

You pre-mount the gate opener onto the gate at your workshop completely and install this unit on site.

4.2.2. Emergency release

Damit die Notentriegelung einwandfrei arbeitet, muss der Torflügel mechanisch spannungsarm in der Position AUF und ZU stehen.

Drawing 6

4.2.3. Emergency releasing

Open the cover of the cylinder lock below the gate support (see drawing 6). Insert the key and turn it 90° anti-clockwise. Pull the emergency release lever downwards. The gate opener is now released and the gate can be moved freely.

ATTENTION! The internal stops are not working now. The gate now can be moved further than the regular end positions.

4.2.4. Engaging of emergency release

Push the emergency release lever up. Turn the key 90° clockwise. Remove the key and close the cover of the cylinder lock. Move the gate until the emergency release engages.

60

320

33

4.2.5. Installation at the gate

Use the included welding profile. There are 4 tapholes at one end of the welding profile. The pivot point of the gate is located between these tapholes.

Pivot point

Drawing 7

We recommend the use of the upper hinge-set.

Emergency release Driver plate

Drawing 8

The welding profile can be used as drilling template.

Connect the gate support with the provided screws to the gate wing. The emergency release is located in the gate support. Use the enclosed key to release the emergency release lock and push the lever down. The nosing moves into the gate support. There is a 50mm ∅ drilling hole in the bottom of the gate support. Now place the gate into the upper hinge. Place the gate with the gate support onto the gearbox shaft, which protrudes from the underfloor opener. Push the lever up and lock the emergency release with the key (see drawing 7).

Drawing 9

Move the gate until the nosing of the emergency release engages into the driver plate by itself. Now the gate opener and the gate wing are connected again.

4.3. Checking of the movement

Release the gate opener manually again. Check, if the gate can be moved easily by hand between OPEN and CLOSED. Engage the release in any chosen gate position. When the gate is moved again, the nosing engages automatically (original installation position). Now the gate opener and the gate wing are connected again.

Elka TERRA 180, TERRA 320, TERRA 182, TERRA 322, TERRA 250 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual