Elka P 2500, P 3500, P 3000, P 4000, P 5000 Installation And Operating Instructions Manual
...
Installation and operating instructions
(UL/CSA)
Barriers P 2500 - P 5000
Part 1
Installation
Translation of original installation and operating instructions
D-ID: V1_6 – 01.16
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P 2500 - P 500
Index of contents
1 Preface 3
1.1 General notes 3
1.1.1 Symbol explanation 4
1.2 Copyright 4
1.3 Information regarding installation instruction 4
2 Safety 5
2.1 General notes on safety 5
2.2 Notes on safety for the operation 5
2.3 Notes on safety for the operation with radio remote control 5
2.4 Intended use – Vehicle traffic 6
2.5 Danger, which could emanate from the site of operation 6
2.6 Non-factory technical alterations and extensions 6
2.7 Personnel requirements – professional skills, knowledge and
qualifications 7
2.8 Personal protective equipment 7
2.9 Hazard warnings inside the barrier 8
3 Transportation and storing 11
3.1 Transportation inspection 11
3.2 Scope of delivery P 2500-5000 11
3.3 Storing 12
3.4 Lifting heavy loads 12
4 Declaration of incorporation 13
4.1 Installation information for partly completed machinery 14
4.2 Declaration of conformity 14
4.3 Name plate 14
5 Function description 15
6 Technical data P 2500-5000 16
7 Installation P 2500-5000 18
7.1 Tools 18
7.2 Mounting dimensions 19
7.3 Foundation 20
7.4 Opening / closing the housing 23
7.5 Boom connector 24
7.5.1 Installation – Boom connector left side 26
7.6 Barrier boom 27
7.7 Balancing springs 28
7.8 Opening and closing times 32
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P 2500 - P 500
7.9 Accessories 33
7.9.1 Swinging support P 4000 - P 5000 33
7.9.2 Fixed support P 4000 - P 5000 34
7.9.3 Fixed support with electromagnet 35
7.9.4 LED boom lighting 37
7.10 Emergency release 38
7.11 Vandalism 38
8 Terminal row 41
8.1 Interior view 41
8.2 Mains connection 41
8.3 Controller terminal row 43
8.4 Circuit diagram 46
9 Barrier maintenance 53
10 Layout (exploded drawing) 54
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1 Preface
1.1 General notes
These operating instructions must be available on site at all times. It should be
read thoroughly by all persons who use, or service the products. Improper
usage or servicing or ignoring the operating instructions can be a source of
danger for persons, or result in material damage. If the meaning of any part of
these instructions isn’t clear, then please contact ELKA-Torantriebe GmbH u.
Co. Betriebs KG before you use the product.
This applies to all setup procedures, fault finding, disposal of material, care
and servicing of the product. The accident prevention regulations and
applicable technical regulations (e.g. safety or electrical) and environment
protection regulations of the country in which the product is used also apply.
All repairs on the protuct must be carried out by qualified persons. ELKATorantriebe GmbH u. Co. Betriebs KG accepts no liability for damage which is
caused by using the product for purposes other than those for which it is built.
ELKA-Torantriebe GmbH u. Co. Betriebs KG cannot recognise every possible
source of danger in advance. If the product is used other than in the
recommended manner, the user must ascertain that no danger for himself or
others will result from this use. He should also ascertain that the planned use
will have no detrimental effect on the product itself. The product should only
be used when all safety equipment is available and in working order. All faults
which could be a source of danger to the user or to third persons must be
eliminated immediately. All warning and safety notices on the products must
be kept legible.
The electrical periphery equipment must comply with local regulations /
legislation. Only the use of ELKA accessories and original ELKA spare parts is
allowed. In case of any contravention ELKA disclaims liability of any kind.
INFORMATION!
The operation of the system must also be conformant with the safety-relevant
directives and standards.
We reserve the right to make technical improvements without prior notice.
P 2500 - P 500
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1.1.1 Symbol explanation
Remarks regarding the safety of persons and the gate opener itself are
marked by symbols. These remarks have to be absolutely observed in order to
avoid accidents and material damage.
…points to an imminent dangerous situation, which can
cause death or serious injuries if it is not avoided.
…points to a potentially dangerous situation, which can
cause death or serious injuries if it is not avoided.
…points to a potentially dangerous situation, which can
cause minor or slight injuries if it is not avoided.
P 2500 - P 500
DANGER!
WARNING!
CAUTION!
CAUTION!
…points to a potentially dangerous situation, which can
cause property damage if it is not avoided.
REMARK!
Important notice for installation or functioning.
1.2 Copyright
The operating manual and the contained text, drawings, pictures, and other
depictions are protected by copyright. Reproduction of any kind – even in
extracts – as well as the utilization and/or communication of the content
without written release certificate are prohibited. Violators will be held liable for
damages. We reserve the right to make further claims.
1.3 Information regarding installation instruction
This document is to be used as installation instruction for partly completed
machinery (according to machinery directive 2006/42/EG, article 13, (2)).
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2 Safety
2.1 General notes on safety
The valid regulations and standards have to be observed during installation
and operation, e.g. DIN EN 13241-1, DIN EN 12445, DIN EN 12453 etc. Only
the use of spare parts made by the original manufacturer is allowed.
Do not put a defective barrier into operation.
After set-up (installation) every user of the equipment has to be instructed
about the operation and function of the barrier.
In order to reduce the risk potential related to the movement of the barrier
boom, additional optical and/or acoustical warning devices should be installed.
2.2 Notes on safety for the operation
Children and not instructed persons are not allowed to operate the barrier.
No persons, objects, or animals are allowed within the range of the barrier
movement during opening or closing.
Never reach into moving parts of the barrier.
Drive through the barrier only after complete opening.
The barrier has to be secured depending on the type of usage, corresponding
to the valid standards and regulations.
The safety devices have to be checked regularly for functioning according to
the standards and regulations, at least twice a year.
P 2500 - P 500
2.3 Notes on safety for the operation with radio remote
control
The radio remote control should only be used, if the area of movement of the
barrier is always completely visible by the operator and thus it is assured, that
no person, object, or animal is present within this range of movement.
The radio remote control transmitters have to be carefully kept, so that an
unintentional use is impossible.
Radio remote controls should not be operated at radio-technical sensitive
locations, like airports or hospitals.
Interferences by other (properly operated) radio communication installations,
which are used within the same frequency range, cannot be ruled out.
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2.4 Intended use – Vehicle traffic
The operational safety can only be ensured when the barrier is used as
intended.
After installation, the barriers of series P 2500-5000 serve as passage control
of vehicle paths exclusively of usage class Vehicular III and IV.
CAUTION!
Danger of impact and crushing!
With inadequate safety measures the movement of the
barrier boom can result in impact or crushing points
between the boom and solid objects within the movement
area.
In order to reduce the risk potential by a moving barrier
arm, additional safety devices of type B1 or B2
according to UL 325 (see table 31.1 of UL 325) should
be installed. The internal entrapment protection system
of the barrier P 2500-5000 corresponds to type A.
Two independent entrapment protections must be
installed before commissioning.
For the reversal of the gate, P541 must be set to "1"
andP542 must be set to "0". See "Installation and
operation instructions Part 2" sec. 2.2.5.6 and 2.2.5.7.
The gate operator must be equipped with an audio
alarm. See "Installation and operation instructions Part2"
The controller is a product component and serves to control the barrier.
Any use above and beyond the above mentioned use is prohibited and
constitutes improper use.
sec. 2.2.5.11.
P 2500 - P 500
2.5 Danger, which could emanate from the site of operation
The barriers P 2500-5000 operate with moving parts.
WARNING!
Rotating and/or linear movable components can cause
serious injuries.
Do not reach into moving parts or handle any moving
components during operation.
Turn the appliance off before any maintenance work,
repair work or other work and secure it against
2.6 Non-factory technical alterations and extensions
Non-factory technical alterations and/or extensions may result in hazards as
well as interfere with the function of the barrier.
unintentional restarting.
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P 2500 - P 500
DANGER!
Danger through voltage!
Risk of death by electric shock!
Technical alterations may only be performed by skilled
personnel and only according to the manufacturer’s
instructions.
CAUTION!
Danger of injury through defective components!
Mechanical and electrical alterations can influence the
functioning of the barrier!
Technical alterations may only be performed by skilled
personnel and only according to the manufacturer’s
instructions.
CAUTION!
Malfunctioning of the barrier!
Mechanical and electrical alterations can influence the
functioning of the barrier!
Technical alterations may only be performed by skilled
personnel and only according to the manufacturer’s
instructions.
2.7 Personnel requirements – professional skills, knowledge
and qualifications
WARNING!
Risk of injury through inadequate qualification!
Improper handling during installation, maintenance, repair
work or dismantling can result in personal injury and/or
property damage.
Work during installation, maintenance, repair and
dismantling must be performed by skilled personnel
Specialist - is a person with suitable professional training, knowledge and
experience, who can recognize and avoid danger.
Instructed person - is a person, which was instructed in the operation and
use of the barrier.
only.
2.8 Personal protective equipment
During installation, maintenance, repair work and dismantling of the barrier
suitable personal protective equipment must be worn.
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P 2500 - P 500
CAUTION!
Bruising/jamming/driving over (e.g. by material
handling equipment, industrial trucks) the feet,
contusion by falling heavy objects, cutting injuries by
stepping into pointed/sharp objects.
Foot injuries
Wearing of suitable safety shoes during the installation,
maintenance, repair work and dismantling protects
against serious foot injuries with long-lasting
consequences.
CAUTION!
Falling heavy objects hitting the head
Head injuries
Wearing of a suitable safety helmet during the
installation, maintenance, repair work and dismantling
protects against serious head injuries with long-lasting
consequences.
CAUTION!
Cutting injuries resulting from pointed/sharp objects
Hand injuries
Wearing of suitable safety gloves during the installation,
maintenance, repair work and dismantling protects
against serious hand injuries with long-lasting
consequences.
CAUTION!
Injuries resulting from drilling chips or saw dust
Eye injuries
Wearing of suitable safety goggles during the installation
and repair work protects against serious eye injuries
with long-lasting consequences.
2.9 Hazard warnings inside the barrier
WARNING!
Personal injuries and/or property damage
Danger of accidents resulting from illegible or removed
safety instruction labels.
Immediately renew illegible or removed safety
guidelines.
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P 2500 - P 500
WARNING!
Danger of impact and crushing!
During the barrier movement, energy is saved in the
springs. The springs are not tight and thus energy-free only
in barrier position OPEN.
Mount and dismount the springs in barrier position
OPEN only. If necessary open the barrier by mechanical
emergency release and move the barrier manually into
position OPEN.
WARNING!
Risk of crushing
During the barrier movement crushing points arise at many
points of the barrier mechanics.
Before installation, maintenance or repair work at the
barrier mechanics turn the power supply off and secure
it against unintentional restarting.
WARNING!
Danger through voltage!
Danger of an electric shock.
Before installation, maintenance or repair work at the
barrier mechanics turn the power supply off and secure
it against unintentional restarting.
WARNING!
Danger of impact!
Accident hazard by barrier boom movement.
Keep a sufficient safety distance (min. 19.7in) during the
barrier movement
Children are not allowed to play within the barrier area
or operate the barrier.
Opening and closing of the barrier is only allowed with
the barrier in view. No persons or objects are allowed in
the danger zone.
WARNING!
Danger of crushing!
Crushing points arise at many areas of the barrier
mechanics during the barrier movement.
Disconnect the barrier from the power supply before
installation, maintenance or repair work at the barrier
mechanics and secure against reactivation.
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P 2500 - P 500
WARNING!
Improper operation, inadequate maintenance or non
observance of the notes on safety!
Improper operation, inadequate maintenance or non
observance of the notes on safety indicated in this manual
may lead to danger to persons or material damage.
Should a part of the manual be unclear or should any
instructions, procedures or safety guidelines not be
clearly comprehensible, please contact ELKA
Torantriebe GmbH u. Co. Betriebs KG, before putting
the barrier into operation.
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3 Transportation and storing
3.1 Transportation inspection
The shipment has to be inspected for transportation damage immediately after
receipt. In case of any damage record the type and extent on the delivery
receipt or refuse acceptance.
Inform ELKA-Torantriebe immediately in the event of damage.
In case the above points are not observed claims will be denied due to
insurance regulations.
3.2 Scope of delivery P 2500-5000
P 2500 - P 500
Drawing 1
Scope of delivery:
1x barrier model P 2500-5000
1x barrier boom
2x keys (in a pouch) for the access panel
1x accessory box with:
- 2x warning signs "No passage for pedestrians"
- 3x plastic screws or 3x steel screws for P 5000 incl. washers and nuts
for the boom connection
- 1x boom connector incl. reinforcement plate and fastening screws
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3.3 Storing
The barrier has to be stored as follows:
P 2500 - P 500
CAUTION!
Do not expose the barrier to aggressive substances.
Do not expose the barrier to heat sources.
Storage temperature -30°C to +70°C / -22°F to +158°F.
3.4 Lifting heavy loads
Risk of injury by lifting heavy loads!
Lifting heavy loads may cause serious injuries.
Never lift the barrier single-handedly.
To lift the barrier, use a suitable lifting device.
Barrier model Weight barrier
Wear suitable safety shoes.
without boom
[lb]
CAUTION!
CAUTION!
WARNING!
Weight standard
boom / round
boom
[lb]
Total(with
standard boom /
round boom)
[lb]
P 2500 125.7 8.4 / 4.4 134.1 / 130.1
P 3000 127.8 9.9 / 5.3 137.7 / 133.1
P 3500 127.8 11.0 / 6.2 138.8 / 134,0
P 4000 130.1 12.8 / 7.1 142.9 / 137.2
P 5000 132.3 22.1 / --- 154.4 / ---
Table 1
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4 Declaration of incorporation
P 2500 - P 500
Drawing 2
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P 2500 - P 500
4.1 Installation information for partly completed machinery
The partly completed machinery must not be put into service until the
final machinery into which it has to be incorporated has been declared
inconformity with the provisions of the machinery directive.
The safety functions of the controller comply with EN ISO 13849-1:2008 Kat.2
PLc.
DANGER!
Not-disengeable power supply
Risk of death by electric shock
According to EC Directive 2006/42/EG the mains supply
has to be equipped with an all-pole circuit breaker.
DANGER!
Danger through voltage!
Danger of an electric shock.
Only certified electricians should connect the barrier to
the mains supply.
CAUTION!
Danger of crushing and shearing!
With inadequate safety measures the movement of the
barrier boom can result in impact or crushing points
between the boom and solid objects within the movement
area.
According to DIN EN 12453, for an application with
pedestrian traffic, depending on the type of use and type
of activation, suitable safety devices have to be installed
additionally, in order to provide the minimum level of
protection.
4.2 Declaration of conformity
Minimum clearances to solid objects must be observed.
After the installation an EG-declaration of conformity according to ECmachinery directive 2006/42/EG for the complete system has to be issued by
the person responsible for the integration (according to product standard DIN
EN 13241-1).
4.3 Name plate
The name plate of the barrier is attached at the inside front of the barrier
housing.
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5 Function description
Barriers serve as passage control of vehicle paths. By raising and lowering of
the barrier boom the passage is granted or obstructed.
For a boom length of 157.48in we recommend the use of a fixed or swinging
support, for a boom length of more than 157.48in the use of a fixed or
swinging support is mandatory.
The controller offers the possibility to activate the barrier by radio remote
control.
The controller is able to observe the max. permitted force which was set
before in the learning sequence. If during the closing movement more force is
needed, the barrier reverses. Additionally several different safety features, e.g.
photoelectric barriers, can be connected.
CAUTION!
Danger of impact and crushing!
With inadequate safety measures the movement of the
barrier boom can result in impact or crushing points
between the boom and solid objects within the movement
area.
In order to reduce the risk potential related to the
movement of the barrier boom, additional optical and /
or acoustic warning devices should be installed.
P 2500 - P 500
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6 Technical data P 2500-5000
Range of application
P 2500 - P 500
Application for…
Parking garages, parking areas and camping sites
Company entrances
Drive pulse
from...
TCP/IP
RS485
Push button, card reader, desktop panel etc.
Transmitter (radio remote control)
Induction loops
Safety
Force monitoring for barrier CLOSE
Emergency release / vandalism protection
Internal evaluation for safety contact profile (8.2kOhm)
Connection of external safety systems
Table 2
General data
Supply voltage 120VAC
60Hz
Current consumption Max. 2.8A
Duty cycle 100%
Temperature range -30°C to +50°C / -22°F to +122°F
Controller MO 24
Housing dimensions (L/W/H) 14.14 x 11.81 x 43.34in
Foundation (frost-free) 21.65 x 19.96 x 31.50in
Boom connector Left or right
Housing Aluminium
Mechanics Steel, galvanized
Sound pressure level (distance 1m) ≤ 60 dB(A)
Degree of protection IP 54
Protection class 1
Table 3
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P 2500 - P 500
Model-related data P 2500 P 3000 P 3500 P 4000 P 5000
Power consumption, max. [W] 180 85 80 85 195
Opening and closing time -
1.3 1.8 2.5 3.8 4.5
standard, approx. [s]
Opening and closing time -
1.8 2.5 3.8 4.5 5.5
slow, approx. [s]
Opening and closing time -
0.9 1.3 1.8 2.8 3.8
fast, approx. [s]
Max. boom length [in] 98.41 118.11 137.80 157.48 196.85
Effective boom length [in] 89.76 109.45 129.13 148.82 188.19
Power reversal yes yes yes yes yes
Table 4
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