Elka ES 25HS, ES 50, ES 80, ES 60, ES 30 Installation and operating instructions

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Installation and operating instructions

Barriers

ES 25 – ES 25HS – ES 30HS – ES 30

ES 40 – ES 50 – ES 60 – ES 80

1.1. Dimensions ES 25 – ES 40 2

1.2. Installation ES 25 – ES 40 3

2.1. Dimensions ES 50 – ES 80 4

2.2. Installation ES 50 – ES 80 5

3.1 Connections 6

3.2. Further connections 7

3.3 Visual indication 7

4. Operating mode MO 63 8

5. Photo-cell test 9

6. Programming 9

6.1. Running time and automatic closure 9

6.2. Setting personal code for radio remote 10

7. External connections 10

8. Layout in the barrier 11

9. Fault finding 12

10. Examples for use of loop detectors 14

11. Maintenance 16

12. Radio remote control 16

13. Extra equipment (swinging support, folding boom) 17

14. General notes to safety 19

Contents page Technical data ES 25 - ES 40

Technical data ES 50 - ES 80

Controller MO 63

1. Technical data ES 25- ES 40

Operative range

Application for ...

Drive pulse from ...

Safety - Reversing on obstacle

- Parking area, parking garage

- Company entrance

- Safety area

- Toll-station

- Push-button, card reader, key swit ch, remote control, desk top panel etc.

- Handsfree data-capture

- Induction loop

- Best protection against vandalism

- Ergonomic emergency release

General Data

Mains supply 230V / 50Hz Max. current 2,5A Duty cycle 100% Temperature range -20°C to +70°C Controller MO 63 Measurements (w/l/h) 350x300x1100 mm Foundation (frost-proof) 550x500x800 mm Boom connector left or right Housing aluminium Mechanical parts steel, zinc coated

Typical Data ES 25 * ES 25 HS * ES 30 HS * ES 30 ES 40

Drawn power 0.37 kW 0.37 kW 0.37 kW 0.25 kW 0.26 kW Running time ca. 1.4 s ca. 0.9 s ca. 1.4 s ca. 2.3 s ca. 3.2 s Maximum boom length 2500 mm 2500 mm 3000 mm 3000 mm 4000 mm Effective length 2280 mm 2280 mm 2780 mm 2780 mm 3780 mm Reversing on obstacle switchable switchable switchable switchable switchable Boom weight /{ 4 / 2 kg 4 / 2 kg 4.7 / 2.3 kg 4.7 / 2.3 kg 6 / 3 kg Barrier weight 47.5 kg 47.5 kg 47.5 kg 47.5 kg 50 kg

* Vehicle traffic only The accident prevention regulations and the approved safety rules have to be observed.

Moving parts inside the barrier can cause accidents. Do not operate the barrier when housing is open.

1.1. Measurements ES 25 – ES 40

1100

820

Boom length mi nus 360m m

160

140

130

Fixed suppo rt

110

Drilling template barr i er housing

247

179

Panel/Roadway

203

2500/3000/4000

273

320

300 350

500

800

550

Foundation 500x550x800

1.2. Installation ES 25 – ES 40

a) When you prepare the concrete foundation lay enough cable or a plastic duct for the cable you need. The foundation must be at least 800 mm deep with a horizontal surface 500 x 550 mm.

b) Using the template you can, either incorporate bolts in the foundation, or drill holes in the hardened

concrete for heavy-duty fixings. The door side of the template must face towards the road on which the barrier will be closing.

c) As an alternative 2 "U"-profile clamping-irons are delivered with the barrier. This gives more flexibility in positioning the fastening points and allows the barrier to be aligned exactly as required.

Attention: The barrier is closed when shipped. The door faces towards the road.

d) Secure the barrier on the foundation. e) Connect the boom holder to the shaft. Tighten all screws, the top ones first with 35 Nm. The enclosed

nuts and bolts are a predetermined breaking point and should only be replaced with the same. (Bolt M 8 x 45 ISO 4762 12.9, Nut hexagonal M 8 ISO 4032 5-2)

Boom holder

f) Emergency release during current failure etc. Pull the lever with the red end which is behind the access

panel. The boom can then be raised manually. To engage the boom again pull the lever and pull the boom down, the release bolt will then lock at the appropriate position.

The controller is switched off until the boom is locked at the operating position. g) Mount the boom before doing a test run. If necessary adjust the limit switches and the stoppers.

Release bolt

Shaft

Release lever

h) Start the programming mode (6.1 – Running time and automatic closure).

The logic board MO 63 is connected to the terminals (X1) in the barrier and to the microswitches in the head. All electrical connections should be carried out at the front of the terminals (X1). The barrier is ready for use when delivered. The running time and a ‘stay open’ time of 5 seconds are stored in an EEPROM.

You only need the programming mode if the time to stay open (when automatic closure is being used) is to be altered, the photo-cell test is activated or when a controller is replaced.

Switch off the mains supply before altering the operating mode dip switches!

2. Technical data ES 50- ES 80

Operative range

Application for ...

Drive pulse from ...

Safety - Reversing on obstacle

- Parking area,

- Parking garage

- Company entrance

- Safety area

- Push button, card reader, key swit ch, remote control, desk top panel etc.

- Handsfree data-capture

- Induction loop

- Best protecting against vandalism

- Ergonomic emergency release

General data

Mains supply 230V / 50Hz Max. current 2.5A (max.) Duty cycle 100% Temperature range -20°C to +70°C Controller MO 63 Measurements (w/l/h) 400x450x1100 mm Foundation (frost-proofed) 600x650x800 mm Boom connector central Housing aluminium Mechanical parts steel, zinc coated

Typical Data ES 50 ES 60 ES 80

Drawn power 0.26 kW 0.26 kW 0.26 kW Running time ca. 4.0 s ca. 5.5 s ca. 8.5 s Maximum boom length 5000 mm 6000 mm 8000 mm Effective length 5140 mm 6140 mm 8140 mm Fixed- / swinging support required required required Reversing on obstacle switchable switchable switchable Boom weight /{ 10 / 9 kg 16.5 / 11 kg 23 / 14 kg Barrier weight 110 kg 115 kg 118 kg

The accident prevention regulations and the approved safety rules have to be observed. Moving parts inside the barrier can cause accidents. Do not operate the barrier when housing is open.

2.1. Measurements ES 50 – ES 80

160

140

130

Fixed support

Length of boom

110

Panel/Roadway

5000/6000/8000

Drilli ng temp late barrie r ho us ing

165165

286

194

320

165165

1 2

x 6 5

843

160 90

M 12

145

1100

450 400

1313

M 12

1313

650

600

M 12

Foundation 600x650x800

800

2.2. Installation ES 50 – ES 80

a) When you prepare the concrete foundation lay enough cable or a plastic duct for the cable you need. The

foundation must be at least 800 mm deep with a horizontal surface 600 x 650 mm.

b) Emergency release during current failure etc. Pull the lever with the red end which is

behind the access panel. The boom can then be raised manually. To engage the boom again pull the lever and pull the boom down, the release bolt will then lock at the appropriate position. The controller is switched off until the boom is locked at the operating position.

c) Using the template you can, either incorporate bolts in the foundation, or drill holes in the

hardened concrete for heavy-duty fixings. The door side of the template must face towards the road on which the barrier will be closing. Secure the barrier on its foundation. Ensure that the housing is vertical. The screws or bolts at the thickly marked points (drawing on page 4) also secure the foot of the spring assembly.

d) The left and right parts of the boom assembly aren’t identical. The greater distance

between the edge and the hub must be towards the access panel. Secure the boom assembly on both ends of the shaft. The barrier is delivered in the open position, which means the assembly must be vertical. Secure the boom holder on the assembly. The two parts are then joined together.

e) Remove the adjusting nut from the spring assembly. If the boom is to be shortened

reduce the number of springs. The following table shows approximate values, check that the balance is as described under f). The springs must be divided equally between the back and the front. One spring alone may not be used. The springs should be inspected regularly and be tightened or replaced, if necessary.

Length of boom [mm] ES 50 3000 3500 4000 4500 5000 Springs without folding skirt 2 2 2 3 3 Spring with folding skirt 2 3 3 4 5

Length of boom [mm] ES60/80 4000 4500 5000 5500 6000 6500 7000 7500 8000 Springs without folding skirt 4 4 5 6 8 8 10 11 12 Spring with folding skirt 5 6 7 8 10 12 14 16 18

The following values are only for the round boom

Length of boom [mm] ES50/60/80 3000 4000 4500 5000 5500 6000 7000 8000 Spring without folding skirt 2 2 3 3 4 5 8 10 Spring with folding skirt 2 3 4 5 7 8/9

f) When all electrical connections are completed, ensure that the spring assembly is not yet connected to

the drive shaft. Close the barrier with the motor and then mount the boom. Pull the emergency release lever and push the boom into the vertical position. Screw the adjusting nut onto the connecting rod and tighten the springs. Pull the release lever again and push the boom down, if the spring tension is correct, it should move easily to about 45°. After that the boom has to be pushed down.

g) The connecting rod of the ES 50 to ES 80 consists of two parts which are screwed

together and form a predetermined breaking point in case of vertical force on the boom. The boom is then disconnected from the shaft and is pulled to about 45° by the springs. If a break occurs here the nut and the bolts must be replaced with the original ELKA vandalism set. The nuts must be secured with thread lock. The nuts may only be replaceed with those supplied by ELKA.

h) Start the programming mode (6.1 – Running time and automatic closure).

You only require the programming mode if the time to stay open (when automatic closure is being used) is to be altered, the photo-cell test is activated or when a controller is replaced.

Release bolt

Release lever

Panel

Shaft

Boom assembly

Counter nut

Adjusting nut

Pre-determined breaking point

Switch off the mains supply before altering the operating mode dip switches!

Spring assembly

3. Controller MO 63

BT BTA1 BTA2 BTZ1A BTZ2 BTS1 BTS2 LS BTZ1B

Barrier open Barrier closed common

SEA SEZ

No boom

No boom Stop

Photo-cell test 24V

24Vdc max. 500mA 12Vdc max. 500mA

3.1. Connections

BTA1 BTA2

BTZ1A

BTZ2

Single push button (n.o. – V15.1 – X1/5t)

With the serial switching BT the barrier can be opened and closed. Additional functions of BT depend on setting of the dip switches for automatic closure (S4) and the counter settings (S6). When the automatic closure is activated, or the counter is deactivated, then the barrier can be closed by BT – otherwise the barrier will be opened. When the automatic closure is blocked (e.g. by a stop signal), and the counter is activated, then BT can only open the barrier. Which means that closing by BT is not possible.

Push button ‘open’ 1 and 2 (n.o. – V15.2 – X1/6t and V15.3 – X1/6b) When one of the contacts BTA1 or BTA2 is open and the other is closing, the barrier opens. When the barrier is open and BTA1 or BTA2 is being closed, then the barrier cannot be closed (constant open).

Push button ‘close’ 1A and 1B (n.o. – V15.4 – X1/7t and V15.9 – X1/10b) When BTZ1A closes while BTZ1B is open, or BTZ1B closes while BTZ1A is open, the barrier closes. When the barrier is closed and at least one contact is cl osed, the barrier cannot be opened (constant closed).

Push button ‘close’ 2 (n.o. – V15.5 – X1/7b) When the contact BTZ2 is opening, the order ‘close’ is given.

V15

V12

1 2 3 4876510914131211 1 2

3 412

BT BTA BTZ1 BTZ2 LS BTS1 BTS2 SEA SEZ

Operating mode

MO63

123456 987

VWA1 VWA2 VWZ ZLA REV. ZAHL SZ LSA

LSTST RES.

Motor Red light

Barrier closed

LERN

VpDiag.

Rece iver radio remote control

Transformer

4567

Green light

Barrier open

Amber or

flashing light

max. 120W

10A

230VN50Hz

V14

Fuse

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