Elite IC7.1, IC4000 Assembly Manual And User Manual

IC7.1/IC4000
ASSEMBLY GUIDE
32
ASSEMBLY
There are several areas during the assembly process that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the indoor cycle could have parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the indoor cycle, the assembly instructions must be reviewed and corrective actions should be taken.
Before proceeding, find your indoor cycle’s serial number located on the rear base frame of the cycle and enter it in the space provided below.
ENTER YOUR SERIAL NUMBER IN THE BOX BELOW:
» Refer to the SERIAL NUMBER and MODEL NAME when calling for service. » Be sure to enter both the SERIAL NUMBER and MODEL NAME on your warranty card.
SERIAL NUMBER:
MODEL NAME:
HORIZON INDOOR CYCLE
WARNI NG
54
If you have questions or if there are any missing parts, contact your local dealer. Contact information may be located on the back panel of this manual or on warranty card.
UNPACKING
Due to the weight of the indoor cycle, it is recommended that two persons perform the assembly. Set the indoor cycle in a cleared
area and remove all packing materials; do not dispose of the packing materials until assembly is completed.
NOTE: During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.
NEED HELP?
PRE ASSEMBLY
1
4
3
2
81114
6
9
13
10
5127
AS S E MB LY PA RTS L IST:
ITEM DESCRIPTION QTY SPECIFICATION
1 Rear Stabilizer 1 Without 2 transportation wheels
2 Carriage Bolt 4
3 Flange Nut 4
4 Washer 4
5 Adjustable Wrench 1
6 Front Stabilizer 1 With 2 transportation wheels
7 Pedal (R) 1 Right threaded
8 Pedal (L) 1 Left threaded
9 Handlebar 1 Chrome & PVC dipping
10 Console Bracket 1
11 Screw 1
12 Allen Wrench 1
13 Console 1
14 Screw 4
76
ASSEMBLY STEP 3 & 4ASSEMBLY STEP 1 & 2
1 Attach the rear stabilizer (1) to the frame using 2 flange
nuts (3), 2 washers (4) and two carriage bolts (2), and secure firmly using the adjustable wrench (5).
2 Attach the front stabilizer (6) to the frame using 2 flange
nuts (3), 2 washers (4) and two carriage bolts (2), and secure firmly using the adjustable wrench (5).
4
1
235
526
4
3
3 Thread the left pedal (8) that has “L” on the spindle to the
left side arm of the cycle using the adjustable wrench (5). Please note that the L pedal is left-hand threaded which needs to be turned counter clockwise to tighten.
Thread the right pedal (7) that has “R” on the spindle to the right side arm of the cycle using the adjustable wrench (5). Please note that the R pedal is right-hand threaded which needs to be turned clockwise to tighten.
4 Attach console cable (A) to console cable (B). Insert
handlebar (9) into bike frame.
8
5
7
9AB
98
ASSEMBLY COMPLETE!
ASSEMBLY STEP 5 & 6
5 Attach the console bracket (10) to the handlebar using
1 screw (11), and secure firmly using the allen wrench (12).
5 Attach the console (13) to the console bracket (10) using 4
screws (14), and secure firmly using the allen wrench (12). Attach console cable (A) to console cable (B).
IC7.1/IC4000
Overall Dimension: 135.5 x 60.5 x 121 cm / 53" x 24" x 48" Product Weight: 52 kg / 115 lbs Max. User Weight: 136 kg / 300 lbs
121110
13
14
12
A
B
1110
IC7.1/IC4000 EXPLODED VIEW IC7.1/IC4000 PART S LIST
3
33
3
34
56
32
70
1
2
8
9
7
10
3
4
3
3
5L
5R
6L
6R
8
9
3
32-2
11
12
13
14
17
15
16
16
13
15
17
14
18
21
22
23
22
62
19
20
31
16
15
17 13
14
18
36
38
35
37
21
21
62
62
22
68
22
22
22
68
64
67
65
66
67
22
67
67
22
66
65
69
39
40
41
42
43
32-1
40-1
40-2
40-2
40-1
28
27
29
30
25
26
25-1
28
24
45L
46-1
46-2
44L
52
45R
46
46-2
46-1
47
58
59
61
60
62
54
9
9
9
3
53
63
55
51
49
48
49
50
51
49
44R
A-01
A-02
A-03
A-04
A-05
A-06
A-06
A-08
A-07
A-09
A-10
A-12
A-12
A-11
A-13
18
27
57
8
NO. DESCRIPTION
QTY
A-01
FRAME ASSEMBLY
1
1
FRAME
1 2 STAINLESS STEEL PLATE 1
3 PHILLIP SCREW 8
4
SELF-TAPPING SCREW
1
5L
SWEAT GUARD ( L )
1
5R SWEAT GUARD ( R ) 1
6L FLYWHEEL DROPOUT PLATE ( L ) 1
6R
FLYWHEEL DROPOUT PLATE ( R )
1
7
ALLEN BOLT
2 8 END CAP 4
9 SELF-TAPPING SCREW 4
10
ANTI-SLIPPERY RUBBER PAD
2
11
SENSOR CLAMP
1 12 FRONT DECORATIVE COVER 1
13 QUICK RELEASE 2
14
QUICK-RELEASE NUT
2
15
QUICK-RELEASE RECEPTOR
2 16 QUICK-RELEASE SPRING 2
17 WASHER 2
18 SLEEVE 2
21 AL LEN B OLT 1
22 WASHER 2
23 EMERGENCY LEVELER 1
32-2 COMPUTER SENSOR WI RE SUPPORT 1
NO. DESCRIPTION
QTY
62
LOCK NUT
1
A-02
TENSION CONTROL KNOB SET
1 19 TENSION CONTROL KNOB 1
20 SPACER 1
A-03
HANDLEBAR SET
1
31
HANDLEBAR
1
A-04 SEAT PAD ADJUSTMENT SET 1
35 SEAT SLIDER 1
37
SADDLE
1
A-05
FLYWHEEL ASSEMBLY
1
32-1 MAGNET 1
39 FLYWHEEL 1
40
HUB SET
1
40-1
FLANGE NUT
2
40-2 WASHER Φ10*Φ21*2.0 2
41 HUB COVER 1
42
LOCKED RING
1
43
SMALL PULLEY
1
- FLYWHEEL DECAL 2
A-06 CRANK AXLE SET 1
45L CRA NK ( L ) 1
45R CRANK ( R ) 1
46 BOTTOM B RACKET 1
46-1 BB BOLT M8*20 2
46-2 CRANK CAP 2
1312
NO. DESCRIPTION
QTY
A-12
PEDAL SET
1
44R
PEDAL ( R )
1
44L PEDAL ( L ) 1
A-13 BRAKE PAD ASSEMBLY 1
24
ACOUSTIC GROMMET
1
25
CALIPER
1
25-1 STOPPER 1
26 SQUARE NUT 1
27
WASHER
2
28
LOCK NUT
2 29 BRAKE SHOE SET( L ) 1
30 BRAKE SHOE SET( R ) 1
NO. DESCRIPTION
QTY
47
CRANK BOLT CAP
1
58
BIG PULLEY
1 59 ALLEN BOLT 2
60 ALLEN BOLT 6
61
SPRING WASHER
6
62
LOCK NUT
6
A-07 FRONT STABILIZER ASSEMBLY 1
21 ALLEN BOLT 2
22
WASHER
6
62
LOCK NUT
2 64 FRONT STABILIZER 1
65 CARRIAGE BOLT 2
66
CAP NUT
2
67
ADJUSTABLE LEVELER
2 68 TRANSPORTATION WHEEL BLACK 2
A-08 REAR STABILIZER ASSEMBLY 1
22
WASHER
2
65
CARRIAGE BOLT
2 66 CAP NUT 2
67 ADJUSTABLE LEVELER 2
69 REAR STABILIZER 1
A-09 COMPUTER ASSEMBLY 1
3 PHILLIP SCREW 4
32 COMPUTER 1
33 SENSOR FIX ER 1
NO. DESCRIPTION
QTY
34
SELF-TAPPING SCREW
1
56
COMPUTER SENSOR WIRE
1
70 COMPUTER WIRE 1
A-10 SEAT POST SET 1
13
QUICK RELEASE
1
14
QUICK-RELEASE NUT
1 15 QUICK-RELEASE RECEPTOR 1
16 QUICK-RELEASE SPRING 1
17
WASHER
1
18
SLEEVE
1 36 SEAT POST 1
38 END CAP (FOR SLIDER) 1
A-11
COVER SET
1
3
SELF-TAPPING SCREW
1
9 SELF-TAPPING SCREW 4
48 INNER CHAIN GUARD 1
49
WASHER
4
50
PHILLIP SCREW
2 51 PHILLIP SCREW 2
52 CHAIN GUARD SPACER 2
53 FRONT CHA IN GUARD BLACK 1
54 OUTER CHA IN GUARD 1
55 BE LT 1
57 PHILLIP SCREW 2
63 RUBBER STR IPPING 1
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