Elite CSW-200 Installation Instructions Manual

Page 1
CSW-200
CSW-200
High Traffic Commercial Swing Gate Operator
Page 2
UL LISTINGS AND INSTRUCTIONS
INSTALLATION INSTRUCTIONS REGARDING THE GATE OPERATOR
A) Install the gate operator only when:
1) The operator is appropriate for the construction and the usage Class of the gate.
3) All exposed pinch points are eliminated or guarded, and
4) Guarding is supplied for exposed rollers.
B) The operator is intended for installation only on gates used for vehicles.
Pedestrians must be supplied with a separate access opening.
C) The gate must be installed in a location so that enough clearance is
supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
D) The gate must be properly installed and work freely in both directions
prior to the installation of the gate operator.
E) ­F) C o n t rols must be far enough from the gate so that the user is
p revented from coming in contact with the gate while operating the c o n t rols. Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be located in the line of sight of the gate outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
G) All warning signs and placards must be installed where visible in the
area of the gate.
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UL LISTINGS AND INSTRUCTIONS
H) For a gate operator utilizing a non-contact sensor such as a photo beam:
1) See instructions on the placement of non-contact sensor for each Type of application,
2) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate still moving, and
3) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
I) For a gate operator utilizing a contact sensor such as an edge sensor:
1) One or more contact sensors shall be located at the leading edge, trailing edge and postmounted both inside and outside of a vehicular horizontal slide gate.
2) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
3) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4) A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
5) A wireless contact sensor such as the one that transmits radio f requency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
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UL LISTINGS AND INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate while the gate is in operation. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator, Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving. Make sure the power for the gate operator is off.
6. KEEP GATES PROPERLY MAINTAINED. Read the manual. Have a qualified service person make repairs to the gate or gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
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UL LISTINGS AND INSTRUCTIONS
Gate – A moving barrier such as a swinging, sliding, raising lowering, rolling, or like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.
Vehicular horizontal slide-gate operator (or system) – A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
Residential vehicular gate operator – Class I – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith.
C o m m e rcial/General access vehicular gate operator – Class II – A vehicular gate opera-
tor (or system) intended for use in a commer­cial location or building such as a multi- family housing unit (five or more single family units) hotel, garages, retail store or other building servicing the general public.
C o m m e rcial/General access vehicular gate operator – Class III – A vehicular gate
operator (or system) intended for use in a industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
Restricted access vehicular gate operator – Class IV – A vehicular gate operator (or sys-
tem) intended for use in a guarded industrial location or building such as an airport security a rea or other restricted access locations not servicing the general public, in which unautho­rized access is prevented via supervision by security personnel.
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CONCRETE P AD AND GATE A T TA C H M E N T
1/2" x 3 1/2"
RED HEAD BOLT
BELL BOX
3⁄4" PVC
28"
28"
POST
24"
6"
30"
2"
25"
CONCRETE PAD
24"
24"
GATE
OUT
IN
28"
LONG ARM
SHORT ARM
CONCRETE PAD
46"
35"
14"
CSW-200
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C O M PACT INSTA L L AT I O N
COMPACT INSTALLATION ONL Y:
DO NOT USE THESE MEASUREMENTS FOR A STANDARD INSTALLATION.
THIS IS ONLY FOR A COMPACT INSTA L L AT I O N
GATE
33"
GATE HINGE
POST
CUT
10"
CUT
4"
36"
24"
Y
22"
Z
20"
261⁄2"
Y
Z
9"
CUT
CSW-200
4"
Follow the exact measurements, then cut the standard arm to meet the shorter measurements. (See drawings.)
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REGULAR IN STA L L AT I O N
STANDARD INSTALLATION IS SHOWN ON PAGE 6
OUT
HINGE
OUT
A
GATE
D
POST
IN
LONG ARM
IN
SHORT ARM
Distances (A) thru (E) are from the center of one pivot point to the center of another pivot point.
SUGGESTION: If the gate is longer than 18 feet, follow chart A: A-2. CAUTION: The distance between the gate and the concrete bed is always 10 inches
less than distance D.
EXAMPLE: D = 42", if the distance between the gate and concrete bed is 32".
CHART A
ABCDE
E
CSW-200
Distance
Distance
CHART B
ABCDE
Distance
46" 351⁄2"291⁄2" 35" 11" 45"
1
463⁄4"351⁄2"331⁄2" 42" 11" 37"
2
463⁄4"351⁄2"311⁄2" 40" 11" 41"
3
1
47
4"371⁄4" 30" 37" 11" 45"
4
47" 35" 29
5
421⁄2" 33" 261⁄2"281⁄2" 11" 41"
6
1
2" 32" 11" 45"
341⁄2"353⁄4"291⁄2" 35" 14" 43"
1
44" 361⁄2"321⁄2" 42" 14" 32"
2
44" 37" 301⁄2" 40" 14" 40"
3
45" 37" 30
4
3
44
4"353⁄4"291⁄2" 32" 14" 44"
5
41" 39" 271⁄2"281⁄2" 14" 41"
6
1
2" 37" 14" 43"
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G ATE A R M INSTA L L AT I O N
INCORRECT
INSTALLATION
CORRECT
INSTALLATION
B
A
C
Once the gate arm measurements are calculated, weld the bracket on the gate. Weld the longer arm first, then weld the shorter arm. Make sure around the tube is welded completely.
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ADJUSTMENT OF OUTPUT SHAFT
1. Make sure the pin fits in the notch as shown above.
3. Place the red handle back in its original position.
2. Place the red handle in 90° position. By tightening the nut you will be able
to adjust the clutch.
4. Pull the short arm away from the gate. Make sure slipping does not occur, if it
does, then repeat step no. 2 & 3.
ADJUSTING GATE TRAVELING DIST A N C E
A
B
A. Release the red handle and open the gate to a distance desired. Loosen the bolt (as shown in picture “A”). Turn plastic part until the half moon shape hits the limit switch. For closing cycle, do the same.
B. For a more precise adjustment, you may use the set screw (picture “B”).
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CHOOSING MOVEMENT DIRECTION
OPEN TO THE RIGHT
HOW TO CONNECT POWER (120V)
OPEN TO THE LEFT
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CLUTCH ADJUSTMENT
The adjustment is for a gate that is over 300 pounds and 12 feet long or longer. While the gate is closing, instantly an “open” command is given as shown above; the clutch may slip a bit, max. of 1/4 to 3/4 of a turn
(slippage depends on the weight
of the gate). If it does not slip, then readjust the clutch.
ADJUST THE CLUTCH WITH A WRENCH.
A
B
A
B
I M P O RTA N T !
Installers are required to adhere to this procedure: The UL required Warning Signs must be installed in plain view and on both sides of each commercial gate installed. Each sign is made with fastening holes in each corner and should be permanently secured in a suitable manner. Also the warning sticker should be placed on the operator so it is clearly visible.
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T W O - WA Y ADJUSTABLE REVERSING SENSOR
CAUTION:
Adjustment should be
performed by qualified
service personnel only
The level of sensitivity has to do with the weight of the gate and the condition of installation. Too sensitive = if the gate stops or reverses by itself. Not sensitive enough = if the gate hits an object and does not stop or reverse. CAUTION: If the power supply to the gate operator is
less than 99 volts, adjust the alarm by turning the alarm adjustment clockwise enough to actuate the alarm when obstructed but not sensitive enough for false triggering to occur.
A D J U S TABLE TIMER
Timer can be set from 1 to 60 seconds (Timer ON), or for push open/push close type operation (Timer OFF).
Timer On
Timer Off
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MASTER AND SLAVE WITH TIMER ON
Master board Primary control for system
Use shielded twisted wire
Connect G from master to G of slave. (G is the shield or a ground wire)
Connect B from master to B of slave. Connect A from master to A of slave.
Set Master Timer pot only to desired time.
Set Slave Timer pot to maximum counterclockwise setting.
Master timer must be on.
Master and
Slave boards are
interchangeable
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MASTER AND SLAVE WITH TIMER OFF
Use shielded twisted wire
1. Connect G from master to G of slave. (G is the shield or a ground wire)
2. Connect B from master to B of slave.
3. Connect A from master to A of slave.
4. Set both Master and Slave pots to OFF position.
PA RTIAL MASTER/INDIVIDUAL CONTROL
IN ORDER FOR THE FOLLOWING OPERATION TO OCCUR, FOLLOW THE INSTRUCTIONS. EXAMPLE: There is a double gate, the entry gate is to be opened with a radio transmitter and the exit gate with a free exit loop. Only one safety loop system is to open both gates, and a fire department switch should open both gates at the same time.
1. Connect the radio receiver to entry gate only.
2. Connect the exit loop to exit gate only.
3. Connect the safety loop to both entry and exit gates.
4. Connect the fire department switch to both entry and exit gates.
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INSTRUCTIONS FOR OPTIONAL SYSTEMS
Optional Omni board Model # O-OMNI EXB
QCC socket with QCC access ID inserted
QCC IS DESIGNED FOR SLIDE GATE OPERATORS ONLY !
1 & 2 - Open Command 3 & 4 - Stop Command 5 & 6 - Close Command 7 - Common 8 - Normally Closed 9 - Normally Open
Maglock
Solenoid
10 & 11 - Burglar Alarm Output
12 & 13 - Burglar Alarm Input
14 - Ground
15 - B 16 - A
or
QCC m ode of operati on switch
Master/Slave
RS485
M A S T E R / S L AVE WITH OP TI ON AL BOA R D
Use this socket (M/S LINK) if the optional control board is being used, and Master/Slave option is needed.
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SOLENOID CONNECTION WITH OPTIONAL BOARD
7 – Common
8 – Normally Closed
9 – Normally Open
Optional Omni board needed Model # O-OMNI EXB
MAGLOCK CONNECTION WITH OPTIONAL BOARD
Optional Omni board needed Model # O-OMNI EXB
7 – Common
8 – Normally Closed
9 – Normally Open
Page 18
SOLENOID/MAGLOCK J3 CONNECTION
Wire Harness
Page 19
HOUSE ALARM/PROXIMITY SWITCH CONNECTIONS
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OPTIONAL BUILT-IN LOOP DETECTORS
C A U T I O N :
Use diff e rent frequencies for every single loop detector and turn off gate operator ( f rom switch on electrical box) during i n s t a l l a t i o n
Elite Loop detectors (Model # ELD) needed to do this function.
THREE PUSH BUTTON STAT I O N
THREE PUSH BUTTON SYSTEM (OPEN-STOP-CLOSE) Step 1 - Cut off jumper wire #W4. Step 2 - Install optional Omni board. Step 3 - Connect OPEN push button to #1 & 2. Step 4 - Connect STOP push button to #3 & 4. Step 5 - Connect CLOSE push button to #5 & 6.
Omni Option board n e e d e d
Note: If using the Master/Slave board configuration, unplug the Master/Slave link plug on main board and connect it into the optional board M/S link socket.
CAUTION:
Make sure each push button is dry contact and there are no jumper wires between them.
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TERMINAL INPUT CONNECTIONS
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SAFETY LOOP SYSTEM
4'
15'
71⁄2'
4'
71⁄2'
1
14
2'
3'
4'
1
4"
TWIST WIRES
11⁄2"
7' 4'
Caution:
Suggested for vehicles 14 feet long or longer. If a vehicle is shorter, a center loop system is recommended and should be installed.
CENTER LOOP SYSTEM
20'
10'
4'
4'
4'
8'
6'
4'
1
4'
4"
11⁄2"
12'
4'
TWIST WIRES
Attention:
For connecting
refer to page 21.
Caution:
This option is for all vehicles including ones less than 14' long. This system requires two loop detectors.
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EXIT LOOP SYSTEM
30'
15'
4'
11'
3'
4'
4'
22'
4'
4'
4'
4'
22'
TWIST WIRES
1
4"
11⁄2"
Wire has to be wrapped inside the groove three times. Once you have completed the process, fill up the grooves with a proper sealer.
The reason for an exit loop is so the gate will open automatically when a car is exiting.
ACCESS DOOR
Access Door - Plenty of space is allowed for loop detector and radio receiver.
In order to have a stronger attachment, use Velcro on the loop detector.
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EMERGENCY RELEASE
OPEN
1
OPTIONAL SAFETY BOLT
U n s c rew the bolt and remove the stainless steel cover (special wrench is required).
3
OUT
IN
2
Pull the red handle as shown in the illustration; at this point, the gate is released.
4
OUT
IN
5
IN
OUT
Place the handle and cover in original positions. Once the power is on, the
gate will readjust itself automatically.
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HOW TO REPLACE THE CONTROL BOARD
Disconnect two J-1 plug harnesses from OMNIControl board.
Unscrew 3 nuts to remove board.
AUDIO ALARM
When one of the following events happen twice consecutively, an alarm will sound.
1. The gate is too heavy or the arm is installed wrong (Refer to page 9).
2. The gate hits the driveway, curb or other, and gets stuck in an awkward position.
3. Gate hinges are too tight or broken and the gate is not moving freely
4. An object is on the gate frame while the gate is moving.
5. The gate is moving and an object pushes the gate.
Refer to troubleshooting table.
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OPTIONAL DC-1000U BACK UP
POWER BACK-UP
STOP BUTTON ALARM SHUT- O F F
This is an important command re q u i re d to stop the audio alarm in case it has been triggered.
OPTION A:
In case of power failure the gate opens automatically one time and stays open. when power is restored the operator re t u rns to normal condition.
OPTION B:
In case of power failure the gate will not open automatically until activated by a key switch or push button.
FOR MORE DETAILS
ASK YOUR LOCAL DEALER
FOR USE WITH OPTIONAL BOARD
Otherwise the alarm will sound for 5 min­utes and reset itself.
USE THIS BUTTON:
To stop movement of gate in case of potential entrapment To reset the audio alarm (check for obstructions) To stop gate operator while traveling
When using the optional board, use the STOP input to connect the stop button.
Install the stop button in a secure accessible place.
Cut off jumper wire #W4.
Page 27
UPHILL DR IV E WAY IN S TA L L AT I O N
IMPOSSIBLE
Gate can not fit on the driveway.
Swivel Arm
Elite Part # Q103
S E C O N D A RY EN T R APMENT WI RI NG
POSSIBLE
Special arm and hinges are required.
If you are going to use a non-contact sensor as a secondary entrapment protection you should use a recognized component to component to com ply with the revised UL 325 intended to be use in class I or class II gate operator, like the following: OMRON Retro-Reflective Photocell, Model: E3K-R10K4-NR
If multiple sensors are being used, all of the photo beam sensors are to be connected in parallel at the sensor input on the Omni Control board.
ELITE Model # A OMRON
Page 28
S E C O N D A RY ENTRA P M E N T MOUNTI NG
Page 29
TROUBLESHOOTING LED INFORMA T I O N
If the gate is not moving in any direction and the reset motor light is on, reset thermal breaker on the motor as directed in the picture.
EXAMPLE:
The radio receiver LED is on and the gate remains open. The radio receiver has malfunctioned in the "ON" position.
EXAMPLE:
The radio receiver LED is not on and the gate will not open with a transmitter. The radio receiver has malfunctioned in the "OFF" position.
Page 30
TROUBLESHOOTING TA B L E
C O N D I T I O N
OVERLOAD LED ON
And
POWER LED OFF
OVERLOAD LED ON
And
POWER LED ON
SYSTEM ON LED FLASHING
REVERSE SENSOR LED ON
ALARM SENSOR LED ON
ALARM SENSOR LED ON
COMMAND PROCESSED ON
POSSIBLE CAUSES S O L U T I O N
1.Short circuit at terminals 8 and 10
2.Short circuit at any of the loop detectors in the board
3.Short circuit in the control board
1. Excessive current draw at terminal 10
2. Over-voltage at the 120 VAC line input
1. One limit switch is faulty
2. Motor thermal fuse has pop-out
1.Gate has encounter and obstruction during traveling
2.Reverse sensor is extra sensitive
1.Gate encountered and obstruction during traveling
2.Alarm sensor is extra sensitive
1.Gate encountered and obstruction during traveling
2.Alarm sensor is extra sensitive
1. There is a command hold active 1.This is a normal response of the gate
1.Remove the short circuit condition at the terminals
2.Remove the defective loop detector
3.Sent the board to repair
1. Reduce the accessories load from terminal 10
2. Verify your electrical power
1. Test the limit switches and wire connections, fix the fault
2.Reset the motor
1.Remove the obstruction
2. Turn counter-clock-wise the reverse sensor pot a bit more and try again
1.Remove the obstruction
2. Turn counter-clock-wise the alarm sensor pot a bit more and try again
1.Remove the obstruction
2. Turn counter-clock-wise the alarm sensor pot a bit more and try again
operator. It does not represent necessarily that there is a problem.
TIMER LED BLINKING And
COMMAND PROCESSED
BLINKING
TIMER LED BLINKING And
COMMAND PROCESSED
BLINKING
And
REVERSE SENSOR LED ON
AUDIO ALARM ON
ANY "LOOP LED" ON And
NO VEHICLE ON THE
SENSING AREA
1. There is a command holding the gate open
1.Gate has reopened because it encountered an obstruction while closing.
1.Gate has encountered two consecutive obstructions while trying to close or open
1.The loop detector needs to be reset.
2.The wire loop has been disrupted
3.The loop detector needs to work in a different frequency
4.The loop detector is too sensitive
1.This is a normal response of the gate operator. It does not represent necessarily that there is a problem. Check inputs for command.
1.Any re-new command will resume normal operation. Check for obstructions.
2. You can stop the alarm by using the stop button.
1.Any re-new command will resume normal operation but not a radio command. Check for obstructions.
1.Reset the loop detector (If you use Elite Plug-in Loop detectors, change the setting for sensitivity and come back to your original setting).
2. Verify and correct connections
3.Set a different working frequency
4.Decrease the sensitivity of the loop detector
Page 31
C S W-200 PA RT S
Page 32
C S W-200 PA RTS LIST
1.THE GATE AREA SHOULD BE KEPT CLEAN TO INSURE PROPER OPERATION.
2. MAKE SURE HINGES ARE WORKING SMOOTHLY AND LUBRICATED PROPERLY.
3. MAKE SURE GATE ARM IS GREASED PROPERLY.
4. KEEP THE COVER CLEAN.
5. CHECK BELT FOR CRACKING, LOOSNESS, WEAR.
6. CHECK GATE REVERSING SENSOR.
7. CHECK FOR PROPER CLUTCH ADJUSTMENT.
8. CHECK FOR PROPER SYNTHETIC OIL LEVEL IN UPPER GEAR BOX
9. FOR PARTS, REFER TO PAGE 31 AND THIS PAGE. IF YOU NEED FURTHER ASSISTANCE, PLEASE CALL YOUR LOCAL SERVICE COMPANY.
M A I N T E N A N C E
Page 33
AVAILABLE PRODUCTS
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